Professional Documents
Culture Documents
Ifm Koch
Ifm Koch
for
Industrial Wastewater Treatment
Fran Brady
KMS Process Engineering
Employment ~ 600
Wilmington, Massachusetts
Corporate Headquarters
Presentation to
Wilmington, Massachusetts
South Building Aachen, Germany
Product Benefits
• Handles a wide variety of contaminated streams,
including oily wastes & suspended solids
• Juice concentration and lees separation
• Economical Packaging
• New High Area/Flux Membranes
Tubular Modules
Indu-Cor™ Modules
Super-Cor™& Super-G
HF-10 System
Gelatin Processing
System
Whey Processing
System
Product Benefits
• FLUID SYSTEMS® - strong brand known for best quality
• Superior NF for Softening & Organics Removal
• Value Added Magnum® & MegaMagnum® Elements
• Improved Flux & Rejection Membranes
• High Salt Rejection Premium RO Elements
MegaMagnum® System
Product Benefits
• Ideal for Membrane Bio-Reactor (MBR) Applications
• Single Header Design to Minimize Sludging & Clogging
• Energy Efficient Design
• Braided Fibers for Longer Life
Distilled Water
Flux (J)
Normal Performance
High Fouling
Time (hours)
Gel
Feed Side Layer Membrane
Bulk Concentration Permeate Side
Boundary Layer
Ja
Convective Flow
(Cg) Solvent Flux
Pressure
Back Diffusion
Solute Flux
(Cb)
Concentration
Retained Particles
Cross Flow
Membrane Filtration
Process Permeate
Tank
Recirculation
Pump
Process
Tank Permeate
Transfer Recirculation
Pump Pump
Permeate
Stage 1 Stage 2 Stage 3
Feed
Feed
Tank
Flow Ratio
Feed Control
Pump Retentate
Feed
Permeate
Bank 1
Bank 2
Feed Bank 3
Tank
Retentate
Submerged
Membrane Filter
Feed
Permeate
Retentate Bleed
• General Metalworking
– Water-soluble coolants, cutting and grinding oils, machining lubricants, discharges from parts
washer tanks, rinsewaters, and floor washings
• Primary Metal
– Rolling and drawing oils used as lubricants and coolants in ferrous and non-ferrous operations,
coatings and heavy metal bearing wastewater treatment
• Waste Collection
– Emulsified and water-soluble oily wastes collected by waste haulers
• Food Processing
– Edible fats and oils from animal and vegetable processing and CIP
• Textiles
– Laundry water recovery and recycle, textile processing wastewaters
• MBR, bioeffluent polishing
– External UF MBR projects at <30,000 gpd
• Leachate treatment
• Electronics
– CMP waste, plating process waste, heavy metals treatment
• Pulp & Paper whitewater, end-of-pipe recycle, coatings recovery
• Misc: Produced/Frac Water, Scrubber water, Transportation Industry wash
K336
K544
K160
© 2011, Koch Membrane Systems, Inc. All rights reserved.
FEG™ Tubular Product
Spongeball Cleaning
• Disadvantages
– Relatively high power consumption, comparatively large system footprint
– Not backflushable, no reverse flow as standard
– Non-repairable, leaks not isolatable in operation without system shutdown
Process
Out
Permeate
Out
Process
In
CIP
Process
Tank
Permeate
Recirculation Concentrate
Pump
RAS
RAS
1. Control Panel
2. Permeate Tank
3. Blower for Aeration
4. Aeration Pipe
5. Membrane Modules 11
6. Feed Pipe
7. Permeate Pipe
12
8. Permeate Pump 10
(reversible for backwash) 10
9. Chemical Dosing 4
13
3 11
5
2
1
8
6 10. Return Sludge
7
11. Nitrification
9 12. Denitrification
13. Feed Pump
Bacteria, Braid
pathogens Membrane
Suspended
solids
Filtrate
air air
permeate
Fiber
support
Membrane bundle
© 2011, Koch Membrane Systems, Inc. All rights reserved.
Advantages of PURON® Technology
© 2011, Koch Membrane Systems, Inc. All rights reserved. * depending on system configuration
Advantages of MBR Technology:
Better Effluent Quality
Parameter MBR
Meets EU Bathing
Bacteria removal
Waters Directive
a) intermittent
b) continuous
• Oil/Water Emulsions
• Cutting, Grinding, and Machining Coolants
• Rolling and Drawing Oils
• Parts Cleaner Baths
• Discharges from Parts Washers
• Die Cast Plant Wastes
• Bakery Wastes
• Biological Wastes
Emulsified Waste to
Equalization/ UF System
Surge Tank
1x - 2x Daily Volume
Shallow Cone Bottom
Settleable
Solids
Removal Feed
Pump
100
Zn
Cr
Cd
3 Note: Chart based
Metal Concentration (mg/l)
Fe on solubility of
10 Ni individual metal
species and not
composite streams.
Cu
1.0
0.1
0.05 pH
1 2 3 4 5 6 7 8 9 10 11 12
UF RO
Waste
Feed Permeate Permeate
UF Permeate Recycle
Process Tank
12,000 gal
KMS K336
Equalization/
Sumps UF Feed UF Perm
48,000 gpd 45,600 gpd
UF Permeate Recycle
Process Tank
17,000 gal
KMS K336
pH 1.8-10.5
UF Permeate
Suspended Solids ND
Power $17,006
Labor $16,640
Product Benefits
• KMS has a fleet of pilots ready to deploy anywhere in the world
• Many are Fully Automated with Real Time Data Acquisition
& SCADA Capabilities
• Used to prove New Applications or Designs for New Systems
© 2011, Koch Membrane Systems, Inc. All rights reserved. Private & Confidential 98
Metalworking Wastewater UF and RO Pilots