Professional Documents
Culture Documents
Inspection and Test Plan Overhead Crane
Inspection and Test Plan Overhead Crane
PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
1. Document Review :
- Owner QA/QC Procedure - Inspection Procedure - Design, Fabrication, Installation- Inspection Procedure
- Inspection Certificate & Operating Permit of - ANSI/ASME B30.2 & Inspection Prosedure & - ANSI/ASME B30.2
Facility of Crane Base Support - ANSI/ASME B30.17 Document - ANSI/ASME B30.17
- Crane Manufacturer's Data Report & - SK 84K / 38 / DJM / 1998 - NDT Procedure
Crane Manual - Crane Manufacturer Data
- Installation Document of Crane Support & Report & Crane Manual
- Crane Bearing - Inspection, Maintanance,
- Previous Inspection Report & Migas Operating Repair & History Record
Permit Certificate
- Crane Repair & History Report
2. Physical Crane Inspection (PCI) :
- Structural Component - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Hydraulic & Electrical Component - ANSI/ASME B30.2 - Inspection Report - ANSI/ASME B30.2
- Wire Rope Test - ANSI/ASME B30.17 - ANSI/ASME B30.17
- Hook Blocks & Sheaves - SK 84 K/38.DJM / 1998
- Welding & Bolting Connections
- Non Destructive Testing (NDT)
- Motor Listrik
- Crane Cabin
No. Activity / Description Reference Document Verifying Document Acceptance Criteria
- Safety Devices
- PCI Overall Comment
3. Certification Action :
- Repair Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Repair Activity - ANSI/ASME B30.2 - Recitification Prosedure - ANSI/ASME B30.2
- Inspection - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17
- Non Destructive Test (NDT) - SK 84K / 38 / DJM / 1998
- Resume of Recitification Action
4. Functional Testing :
- Functional Testing Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Functional Testing Execution - ANSI/ASME B30.2 - Recertification Procedure - ANSI/ASME B30.2
- Post Functional Testing Inspection - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17
- Functional Testing Release Note - SK 84K / 38 / DJM / 1998
6. Reporting :
- Final Inspection Report - Inspection Procedure - Inspection Report - Inspection Report
- Report Handling to MIGAS - ANSI/ASME B30.2 - Inspection Certificate - ANSI/ASME B30.2
- MIGAS Operating Permit - ANSI/ASME B30.17 - New Load Chart & Table - ANSI/ASME B30.17
- SK 84K / 38 / DJM / 1998 - Any Recommendations
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S R1
S R1
S R1
S R1
S R1
S R1
S V
S V
S V
S V
S V
S V
S V
S V
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S V
S/AR V
S/AR R1
S V
S V
S V
S V
S/AR R1
S H
S V
S V
S V
S H H
S H
S/AR AR
S S
- S
S S
S -
- -
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :
PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
1. Review Document :
- Owner QA/QC Procedure - Insp Procedure of Mobile Crane - Design, Fabrication, Installation- Insp Procedure of Mobile
- Crane specification, load & diagram table and Inspection Crane
- Manufacture Report - NDT Procedure - Applicable code; std.
- Construction Drawing & Calculation - ASME/ANSI B30.5 - Crane Manufacture and specification
- Manual Operation & Owner Specification - SK 84K / 38 / DJM / 1998 Data Report & Manual - SK 84K / 38 / DJM / 1998
- Previous Inspection Report & Operating (Govt. Regulation) - Inspection, Maintanance, (Govt. Regulation)
- Permit Certificate Repair & History Record
- Crane Repair & History Record
PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
- Driven power PCI overall comment - Applicable code, standard & spec. - API SPEC 9A
5. Functional Test :
- All brakes & clutch - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Cran
- Lift & go down boom mechanism - ASME/ANSI B30.5 - ASME/ANSI B30.5
- Lift & go down main hoist & auxilary hoist - SK 84K / 38 / DJM / 1998 - Maint & Inspect record - SK 84K / 38 / DJM / 1998
- Swing mechanism - API spec 2D
INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :
PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
- Winch, drum, pulley - Manufacture of crane data report- Inspection requirements for
- All safety devices : alarm, signal lamp etc. safety & lifting equipments
- All Wire ropes
- Control gauge : speedmeter, oil pressure stopper,
boom hoist limit.
Gauge, hydrolic pressure gauge, water engine
temperature, oil levelling, engine water levelling.
6. Load Test :
- Load Testing procedure - Insp Procedure of load testing - Inspection procedure - Insp Procedure of load testing
- Load Testing execution - ASME/ANSI B30.5 - Maint & Inspect record - ASME/ANSI B30.5
- Post Inspection of Load Testing - SK 84K / 38 / DJM / 1998 - Manufacture record - SK 84K / 38 / DJM / 1998
- Load Testing release note
PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide
New load chart & table - SK 84K / 38 / DJM / 1998 - New load chart & table - ASME/ANSI B30.5
- Report handling to Migas for operating permit - Maint & Inspect record - SK 84K / 38 / DJM / 1998
- Any recommendations
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S R1
S R1
S R1
S R1
S R1
S R1
S R1
S A1
S A1
S A1
S A1
S A1
S A1
S A1
of Document 1 = 100%
tification Required 2 = 10%
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S A1
S R1/W1
S R1
S R1/W1
S A1
- R1/W1
S W1
S W1
S W1
S W1
of Document 1 = 100%
tification Required 2 = 10%
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S W1
S W1
S W1
S W1
S R1
S R1/W1 H
S R1
S R1/W1
S S
- S
of Document 1 = 100%
tification Required 2 = 10%
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S S
S S/AR