DODSAL ENGINEERING & CONSTRUCTION PTE LTD

TASK RISK ASSESSMENT Attached to Doc.No: TRA-90

TASK DESCRIPTION Hoist operational SUBCONTRACTOR Dodsal Engg. & Const. Pte Ltd.

TRA TEAM MEMBERS Mr.Suresh Simham(Sr.Engr-Struct.),Mr. Bassem kini (Opration Manager-NFT),Mr. Rajesh (Sr.HSE Officer) Page 1 of 5 DATE: 04.08.2012

STE DESCRIPTION OF HAZARD CONSEQUEN CONTROLS BASELIN ADDITIONAL RESP. RESIDUAL

P TASK STEP CES PREVENT, DETECT, CONTROL, MITIGATE E RISK CONTROL PARTY RISK
NO. PEOPLE, MEASURES /
ENVIRONMEN S P R ACTIONS S P R
T, ASSETS,
REPUTATION

01 Ground  Entry of  Consist of a base to support the  Close supervision

enclosure unauthorised  Pers mast and railing. A single cage 3 2 6 1 1 1
personnel onnel & enclosure can transformed into a
 Engulfment of asset twin cage enclosure by adding
material just a few parts. The gate is
interlocked mechanically and
electrically. It can not be opened
unless the cage is at the landing.
The cage will not start unless the
gate is closed. Select power
structure or check door according
to need.
02 Cage  Accidental door  Pers  Cage must be steel structure  Close supervision
opening onnel & enclosure .Keep the cage clean. 2 2 4 1 1 1
 Loose material asset  The stuffs must be placed steadily
falling or coming out in the cage for the sake of
from the cage guarantee all the things not
 Hand, Head or other incline and overturn.
body part coming  Not open door and let hand or
out of the cage something out of cage
 Ceilings / roof  The passenger and stuffs can not
 Improper access lean close to the any doors.
 Watch Your Step Entering &
Exiting – Look Down
 Elevator May Not Be Level to the
Floor
 Watch the Gap
03  clean and undamaged  Close supervision
Vishual Checks  label legible - SWL clearly

Site SAMSUNG
 Damage of sign 3 2 6 1 1 1

Supervisor
 Personnel displayed
 SWL not mentioned
& Assets  Unique identifier
 Third party  Drop test must be carried out
inspection(Drop after new installation & every six
Test) not carried out month hoist must be undergone
drop test.
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 DODSAL ENGINEERING & CONSTRUCTION PTE LTD

Daily Inspection  Close supervision

Hoist Inspection  Interim breakdown  Personnel  Check the outer power switch the 3 3 9 1 1 1
04
& maintenance & Assets total contractor and the safety
 Fire hazard due to
switch on enclosure gate: the
faulty electrical &
hoist can not start when the gate
metallic friction
is opened.
 Abnormal sound  Check and make sure that the 3 –
phase switch limit switch and
delay switch cam are in order.
 Check the safety switches as
follows. The hoist can not start
every time.
 Open the Entrance Door of the
cage.
 Open the Exit Door of the cage.
 Press the slack rope switch .
 Press the emergency stop button.
 No obstacle in the counterweight
and cage way.
 Check counter roller whether be
divorce from counterweight rail.
 Check the cable whether be
divorce from cable Guide.

 Check the interval of engagement

between pinion and rack. Mack
sure that the interval is 0.2mm-
0.5mm.
 The frequency conversion should
check fan and varistor.
 Check the frequency’s
temperature.
 Check the output current of
frequency converter.
Weekly Inspection:
 Ensure that all screw joint of the
machinery plate are tightened.
 Make sure that all lubricating
parts are lubricated.

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 DODSAL ENGINEERING & CONSTRUCTION PTE LTD

 Make sure that all Screw joints in

racks guide rollers and roller
assemblies mast tie-in and mast
sections are tightened Make sure
that all screw joints in cable
support and cable guiding section
are tightened.
 Make sure that screw joints on
the top wheel are tightened. The
top wheel rotates easily and has
no abnormal noise. Make sure
that the guide rollers of
counterweight rotate easily.
Inspect the steel rope.
 Make sure that the electric motor
have no noise and it dose not
generate heat.
05 Safety control  Overreaching of   When a hoist travels abnormally,  Close
system of Hoist hoist the system will cut the power 3 3 9 supervision 1 1 1
automatically and the cage will
 Overloading of the
stop. Safety switches are installed
hoist
on cage.
 Abnormal travel  The cage will not start unless all
 Abnormal sound gates of cage are closed.
 Opening of landing  A slack rope switch is installed on
door before landing the cage top. There are top and
of the cage bottom limit cams delay switch
cams, and 3-phase cams on a
cage. When the cage travels to
the top or bottom landings, it cam
be stopped automatically. if the
cage is not stopped within the
safety range, the 3-phase
switches will cut the power to
stop, the cage will be braced.
There is a micro switch in the
safety device.
 Select overload alarm equipment
in cage according to need, the
alarm rings and cage can’t start
while overload.
 Landing door can open only while
the cage stop at landing door,
cage cant start when landing door
is opened.
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 DODSAL ENGINEERING & CONSTRUCTION PTE LTD

06 Hoist operation  Unauthorized/Untrai  Personnel  The operator must be trained so  Close supervision
ned personnel & Assets that he is familiar with the 3 3 9  The stuffs must 1 1 1
operate the hoist operation of the hoist and be placed steadily
function of all parts. in the cage for
 Wind speed
 Never operate the hoist the sake of
 Person with vertigo when wind speed at the top of the guarantee all the
 Electrocution hoist exceeding 20m/s and the things not incline
 Abnormal sound foul weather condition. and overturn.
 No obstacles in the hoist or  Proper "PPE"
 Over speed counterweight way. (Double lanyard
 Overload  No accumulated water in the full body
 Horse playing foundation. harness).
 Make sure that the load is less 
 Smoking inside the
than payload. Don’t allow travel
cage
 Not open door and let hand or person with
 Non adhering to PPE something out of cage vertigo.
 Non adhering to  The passenger and stuffs can not
100% tie-off lean close to the any doors.
 Close the doors.(incl. The cage
gates, the enclosure gate, the
trap door). Make sure the door

Site Engineer
can locked reliably.
 Be away to everyone while start.
 With counterweight hoist must be
observed frequently to see the
counter roller whether out off the
counterweight rail.
 Must check the cable whether be
divorced from cable guide in
every working day.
 Stop the cage at the ground
landing, lock the 3-phese switch
and cut of the power when work
is finished for the day.
 Make sure that the inspection,
maintenance and drop test must
be done periodically.
 Turn the switch to “ON” and lock
it. No one can cut off easily when
it turn on. You can turn the switch
to “OFF” exertly in the urgency,
but you must replace the switch
after it. When you turn the witch
to “OFF” and lock it , no one can
turn on easily.

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 DODSAL ENGINEERING & CONSTRUCTION PTE LTD

07 Emergency  Untrained personnel  Working  Adequate training shall be given  Close supervision
situation personnel to the working personnel to tackle 3 2 6 1 1 1
 Panic
emergency situation while riding
 Functioning of trap on elevated hoist.
door  Emergency contact number shall
 Emergency number be displayed inside the cage.
not displayed  If abnormal phenomena take
 Poor communication place, press the emergency stop
button and depress it until the
tubules are solved.
 Pull the control box through the
trap door when working at the
roof of the cage.
 If the hoist stops abnormally,
drive it down to the ground
landing by hand. Lift the brake
lifter on the motor to allow the
cage to slide down slowly.

Remarks:
Prepared By : Name: Mr. Rajesh Somappa, Reviewed by: Name: Arup Roy Chowdhury Approved By; Name:
Designation: HSE Officer Designation: HSE Manager ,Dodsal Designation: HSE Manager,SECL
Sign: Sign: Sign:
Date: 04.08.2012 Date: Date:
S: Severity, P: Probability, R: Risk

Risk Factor Matrix

Probability Methodology
Probability Risk Priority
4 – Probable / Likely to occur immediately or shortly 1. Identify Hazards
3 – Reasonably probable – Probably will occur in time 4 3 2 1 8-16 High Risk 2. List Hazard Events
S
2 – Remote – May occur in time 3. Calculate risk factor with initial risk rating
e 4 16 12 8 4 5-7 Medium Risk
1 – Extremely remote – Unlikely to occur 4. Detail controls and mitigation plan
v
5. Calculate residual risk factor with final risk rating
e 3 12 9 6 3 1-4 Low Risk 6. Enter risk priority
r
7. Evaluate acceptability of risk
I 2 8 6 4 2
t
y 1 4 3 2 1

Severity
4 – Catastrophic – Imminent danger exists, hazard capable of causing death or illness at wide scale
3 – Critical – Hazard can result in serious illness, severe injury, property and equipment damage
2 – Marginal – Hazard can cause illness, injury or equipment damage but the damage is not expected to be serious
1 – Negligible – Hazard will not result in serious injury or illness, remote possibility of damage beyond minor first-aid case.

5578-E3-REP-HSE-020 Page 5 of 5