TMG Hold & Check Points 16.11.17

Index - E&I Checklists
Sl no Description Doc No
1 Erection of cable trays TSL-E-HCP-001-R0

2 Erection of cables (lt power control signal) TSL-E-HCP-002-R0
3 Erection of dry type transformer TSL-E-HCP-004-R0
4 Erection of oil cooled transformer TSL-E-HCP-005-R0
5 Erection of busduct TSL-E-HCP-003-R0
6 Erection of earthing and lightning system TSL-E-HCP-008-R0
7 Erection of lighting system TSL-E-HCP-009-R0
8 Erection of lt mcc-pmcc-ltss-pdb TSL-E-HCP-010-R0
9 Erection of lt/ht ac motor TSL-E-HCP-006-R0
10 Erection of battery charger & dcdb TSL-E-HCP-014-R0
11 Erection of battery bank TSL-E-HCP-015-R0
12 Ehecklis for plc rio TSL-E-HCP-016-R0
13 Erection of conveyor safety switches TSL-E-HCP-011-R0
14 Eheck list for vacuum contactor panel TSL-E-HCP-032-R0
15 Erection of control relay panel TSL-E-HCP-013-R0
16 Erection of generator (electrical part) TSL-E-HCP-017-R0
17 Erection of diesel generator set TSL-E-HCP-018-R0
18 Check list for hv cable TSL-E-HCP-030-R0
19 Erection of drives TSL-E-HCP-007-R0
20 Check list for “position/pr/flow/temp/level transmitters” TSL-E-HCP-012-R0
21 Check list for audio loud speaker communication system TSL-E-HCP-019-R0
22 Erection of “fda system” TSL-E-HCP-020-R0
23 Check list for “gas analyser” TSL-E-HCP-021-R0
24 Check list for “i-p converter control valve” TSL-E-HCP-022-R0
25 Check list for “motorised valve” TSL-E-HCP-023-R0
26 Check list for metal detectors/magnetic separator TSL-E-HCP-024-R0
27 Check list for “pr flow temp, gauges” TSL-E-HCP-025-R0
28 Check list for “on-off valves” TSL-E-HCP-026-R0
29 Check list for “thermo couple rtd” TSL-E-HCP-027-R0
30 Erection of belt scale TSL-E-HCP-028-R0
31 Check list for current transformers TSL-E-HCP-029-R0
32 Check list for sg eot crane TSL-E-HCP-031-R0
33 Erection of ups & acdb TSL-E-HCP-033-R0
34 Erection of weigh feeder TSL-E-HCP-034-R0
Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Erection of Cable Trays 001-R0
Project-
Job No-
Area-
Location-
Checked by Checked by
Remarks/
Contractor TSL
Observations
(Tick) (Tick)
Sr. No Item Description
1 Reference Drawings
1.1 Cable tray layout as per G.A/ composite layout drawing no.
2 Preparation for Erection
Availability of materials for cable tray supports, cable trays like

2.1
structural steel, Tees, Bends including all tray accessories.
Identification of shortages and damages and reporting for

2.2
insurance claim.
Clear access to location. Tray routing feasibility checked at site

2.3
as per above mentioned dwg No.
Clearance by civil agency as well as other concern agencies like

2.4 equipment erection, piping etc. for erection of cable tray / support
structure (To avoid future modifications).
Availability of necessary tools / tackles for fabrication of tray

2.5
supports
3 Erection
Fabrication, erection & painting of cable tray support structure as

3.1
per specifications & routing layout.
Painting of cable tray before erection as per voltage level &

3.2
guidelines.
3.3 Installation of cable trays by bolting/welding.
Installation of cable tray bends as per drawings & fixed by

3.4
bolting/welding.
Earthing of cable trays and its connection to main earthing grid.
3.5
Earth continuity connection between cable trays.
3.6 Identification markings of cable tray numbers on trays

Installation of cable tray covers after completing cable laying. ( As
3.7
per applicability)
Remarks/Any other Obervations
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
ERECTION OF CABLES (LT POWER/ CONTROL/ SIGNAL) 002-R0
Project
Job No.
Cable layout/ Cable
Schedule no.
Voltage level
Checked by Checked
Remarks/
Contractor by TSL
Observations
(Tick) (Tick)
1.1 Cable route layout as per G.A/ composite layout drawing No
Generally confirming to cabling notes and details as per specification

1.2
no.
1.3 Cable / Interconnection schedule no

Receipt of cables as per cable/interconnection schedules & unique
2.1
cable Id as per drawing.
Calculate the length of cable required & suitable cable drum is

assessed. For LT cables decide the length so that cable joints are
2.2
avoided in tunnels/pits & junction houses. Identify for any shortages
and damages and report for insurance claim.
2.3 Check the IR value & physical condition of cable planed for laying.
2.4 check clear access to location for cable laying along the cable route.
Clearance by civil agency for erection of cable in Cable pull pits/

2.5
Tunnels/trenches etc along the route..
Availability of necessary tools / tackles for lifting/rolling of cables.&

2.6
tag punching machine.
Clearance for route of installation of indoor/outdoor cables &

2.7
mechanical completion of equipment by concerned agency.
2.8 Check Suitability of bending radius of cables on tray
For signalling/special cables- Check the completeness of covered
2.9
tray / conduits & couplers as per drawing.
Check for overloading of cable tray & pull pits along the cable route
2.1
as per specification.
3 Erection
For cables on tray- Cable laid & dressed on trays, through pipes, in
3.1
ducts, as per specification and cable route.
No cable is criss crossed or bent more than the allowable bending
3.2
radius.
For Under ground cable laying- Measure the Depth & sand bed for
3.3
underground cabling as per guidelines before laying cable.
Laying, dressing of cables in outdoor excavated trenches as per

3.4
specification and cable route.
For Signaling cables- Lay the signalling cable inside the conduit.
3.5
Fix the coupler after cabling
Fixing of cable tags as per unique cable Identification no at both
3.6 ends and at intervals as per specification immediately after dressing
of cable.
Maintaining proper bending radius for LT power cables as per

3.3
specification.
Clamping of cables (with clamps, spacer-saddles, tre-foil clamps for

3.6
single core cables etc) done.
3.7 Sealing of pipe ends after completion of cabling work.
Protective covering/back-filling of outdoor, excavated cable trenches

3.8
as per specs.
Installation of cable route markers for out-door underground cables
3.9
as per specification.
4 Clearance for Post Erection Activities.
Preparation of marked up cable layout drawings/cable schedule /
4.1
ICS.
Mark the changes if any for As built drawings in the cable

4.2
schedule/ICS.
Checking IR / PI value of cables(Indicate values)

RE- YE- BE-
4.3 RY- YB- BR-
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Erection of Bus Duct 003-R0
Project
Job No.
Equipment/Designation no.
Location
Remarks/
Contractor TSL
Observations
(Tick) (Tick)
1.1 Location and orientation as per G.A Drawing no.
Name Plate details & Asswmbly as per approved Vendor Drawing

1.2
no.
2.1 Receipt of material as per approved vendor drawing / document.

2.2
insurance claim.
Identification of Busduct sections as per approved vendor
2.3
drawings.
2.4 Clear access to location.
Clearance by civil agency for erection of equipment and marking
2.5 of FGL & leveling at trafo & Panel end and marking of centre line /
reference line.
Clearance by equipment agency for erection of bus-duct to match

2.6
with the centre line of busduct w.r.t equipment centre line.
Availability of necessary tools / tackles for shifting and lifting of

2.7
equipment.
Provision of additional insert plates / structural members for
2.8
temporary and permanent supports.
Clearance for coupling the busduct to switchgear / generator /
2.9
transformer at the either ends.
3 Erection
Fabrication, erection & alignment of bus duct supports (Temporary
3.1
& permanent).
To check IR value of busbars for each section and each phase,

3.2
after cleaning the support insulators( Indicate values)
Clearance for grouting/ welding with insert plate for bus buct
3.3
supports
3.4 Placement & alignment of sections / enclosures on supports.
3.5 Alignment of busbars for the entire length.
3.6 Cleaning of all support insulators, busbars, flexible joints etc.
To check IR value of busbars for each section and each phase,

3.7
after cleaning the support insulators( Indicate values)
Bolting of busbar sections & tightening with torque wrench as per

3.8
specification.
3.9 Bolting of enclosure sections & sealing.
3.1 Installation of flexible / solid jumpers between busbar sections.

3.11 Check IR values of bus duct after connecting all sections
To check IR value of busbars and equipment at either ends of the

3.12
bus duct (Indicate values).
3.13 Installation of busduct CTs and their wiring upto JBs/ MBs.
Installation of flexible jumpers to equipments connected to bus

3.14
ducts
Installation of solid / flexible earth connections along the busduct
3.15
enclosure.
Space heater / thermostat connections for SPVT cubicle (HT)/
3.16
adopter boxes (LT) as per drawings.
Installation of NGT/ NGR for generator neutral and tap off
3.17
connections to bus ducts
Check clearance after installation of flexible jumpers between the
3.18
busbar sections and at either end.
Check correctness of busduct CTs erection w.r.t their polarity ratio
3.19
and class.
Earthing of equipment & connection to main grid. No open earth
3.20
flat on floor of ECR room.
3.21 External cabling for CT/ PT / space heaters.
3.22 Checking of IR value (Indicate value).
3.23 HV test as specified or as required.
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Erection of Dry Type Distribution Transformer 04-R0
Project
Job No.
Transformer no.
Location/Voltage level
Remarks/
Contractor TSL
Observations
(Tick) (Tick)
1 Verification wrt Drawings
1.2 Foundation / Civil work as per G.A Drawing no.
1.3 Name Plate details & assemby as per approved Vendor Drawing no.
2.1 Receipt of material as per approved vendor drawing /document.
Identification of shortages and damages and reporting for insurance

2.2
claim.
Clearance by civil agency for erection of equipment and marking of

2.4
level and centre line / reference line and rail dimensions.

2.5
equipment.
3 Erection
3.1 Phasing and orientation of transformer to be ensured as per drawing.
Assembly of accessories after placement of equipment on

3.2
foundation, leveling and alignment.
Connections of HV/LV /Neutral winding leads and erection of
3.3
bushings.
Assembly of drive mechanism for O.L.T.C(while erection of tap
3.4 changer, ensure that tap of tap changer & its driving mechanism is
same).
3.5 Erection of marshalling box
3.6 Erection of cable boxes / bus-duct adopter box with supports.
3.7 HV connection and tightness of bolts / clamps etc.
Installation and termination of cables for accessories mounted on

3.8
the transformer.
3.9 Installation/grouting of anti-earthquake plate as applicable.
3.10 Installation of foundation bolts / stoppers.
Space heater & thermostat connection in cooler control

3.11
cabinet/marshalling box.
3.12 Placement of gaskets and tightness of nut bolts in joints..
3.13 Tightness of winding lead connections to bushing terminals
3.14 Installation of flexible jumpers / busbars in cable boxes.
3.15 Clearance of jumper / busbar / busduct for HV / LV sides.
3.16 Water tightness of all covers.
3.17 Check conditions of silica gel & reactivate, if required.
3.18 Check cleanliness of breather of pipe.
3.19 Check installation of lightning arrestor & connection.
3.20 Check mechanical operation of tap changer including indicator.

3.21 Check insulation resistance/ PI (Indicate value).
3.22 Preparation of marked up drawings.
Erection of earth grid & neutral cable connection for transformer

3.23
neutral. Routing of neutral cable is done as per spec,
3.24 External cabling of HV/ LV power and control systems.

Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Erection of Oil Cooled Distribution Transformer 05-R0
Project
Job No.
Transformer no.
Checked
Checked
by Remarks/
by TSL
Contractor Observations
(Tick)
Sr. No Item Description (Tick)
1.2 Foundation / Civil work as per G.A Drawing no.
1.3 Assembly as per approved Vendor Drawing no.

2.2
claim.
2.3 Check N2 pressure or oil level, as applicable.

2.5
level and centre line / reference line and rail dimensions.

2.6
equipment.
Availability of transformer oil storage tanks, filtration / filling
2.7
equipment and vacuum pump if necessary.
3 Erection
Phasing and orientation of transformer to be ensured as per
3.1
drawing.
Erection of main tank after confirming rail measurements with
3.1A
respect to approved drawing
Assembly of headers and radiators after placement of equipment on
3.2
foundation, leveling and alignment.
3.3 Erection of conservator.
3.4 Erection of breather with silica gel.
3.5 Erection of buchholz relay. Ensure correct orientation.
3.6 Erection of turrets, bushings and C.Ts.
Connections of HV/LV /Neutral winding leads and erection of
3.7
bushings.
3.8 Erection of cooling fans and pumps.
3.9 Erection of cooling control cabinet.
3.1 Capillary tube connections for OTI / WTI.
Assembly of drive mechanism for O.L.T.C(while erection of tap
3.11 changer, ensure that tap of tap changer & its driving mechanism is
same).
3.12 Erection of marshalling box
3.13 Erection of cable boxes / bus-duct adopter box with supports.
3.14 HV connection and tightness of bolts / clamps etc.
Installation and termination of cables for accessories mounted on
3.15
the transformer.
3.16 Installation/grouting of anti-earthquake plate as applicable.
3.17 Installation of foundation bolts / stoppers.
3.18 Erection of P.R.V and explosion vent with diaphragm.
3.19 Oil filling and circulation as per manufacturer’s recommendations.
Space heater & thermostat connection in cooler control

3.20
cabinet/marshalling box.
3.21 Dry-out of transformer, wherever specified / required.
3.22 Placement of gaskets and tightness of nut bolts.
3.23 Open position of radiator isolating valves.
Tightness of winding lead connections to bushing terminals and
3.24
release of air from bushings.
3.25 Correct orientation of buchholz relay and release of air
3.26 Control cable termination as per drawings and their tightness.
3.27 Installation of flexible jumpers / busbars in cable boxes.
3.28 Clearance of jumper / busbar / busduct for HV / LV sides.
3.29 Clearance of bushing horn gap, if provided.
3.30 Water tightness of all covers.
3.31 Check conditions of silica gel & reactivate, if required.
3.32 Check cleanliness of breather of pipe.
3.33 Check dielectric strength of oil (Indicate value).
3.34 Check installation of lightning arrestor & connection.
3.35 Check mechanical operation of tap changer including indicator.

3.36 Check insulation resistance/ PI (Indicate value).
3.37 Construction of earth pits, earth grid, transformer neutral connection
Earthing of main tank, cooling pump motors, fans, marshalling box

3.38
and connection to main grid
Contractor TSL
Name
Designation
Signature & Date

Format No-
Hold & Check
TATA STEEL LIMITED
Points
TSL-E-HCP-
ERECTION OF LT/HT AC MOTOR 06-R0
Project
Job No.
Motor no.
Location / Voltage level
Checked by
Checked by Remarks/
TSL
Contractor (Tick) Observations
Sr. No Item Description (Tick)
Location and orientation/ Foundation/ Civil work as per G.A
1.1
Drawing no.
1.2 Name Plate details as per approved Vendor Drawing no.

2.2
insurance claims.
Clearance by civil/Mech agency for erection of equipment and
2.4
marking of level and centerline / reference line.
2.5
equipment.
2.6 Clearance by mechanical agency for erection of motor.
3 Erection
3.1 Placement of base plate / frame, leveling, alignment and grouting.
3.2 Placement of motor, leveling and alignment with driven equipment.
3.3 Fixing of foundation bolts and tightening.

3.4 Lubrication of bearings.
Inspection of power cable box to confirm its suitability for cable

3.5
termination w.r.t cable tray / trench / pipe sleeve and cable size.
3.6 Inspection of space heater JB and connections

3.7 Inspection of RTD JB.
3.8 Slip-ring/ commutator brush connections, wherever applicable.
3.9 Tightness of foundation bolts.

3.10 Check condition of lubrication of bearings.
3.11 Check condition of Cable box and JB covers.
3.12 Check Clearances at motor terminal box after cable termination.
3.13 Tightness of cable connections.

3.14 Continuity of motor winding.
Check on cooling system, if provided as per manufacturer’s
3.15
recommendations.
3.16 Alignment with driven equipment.
3.17 Earthing of equipment and connections to main grid.
3.19 IR/ PI value of motor (Indicate value).
3.20 HV test of motor, if specified or required (Indicate value).
Contractor TSL
Name
Designation
Signature & Date
Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Installation of Drives 07-R0
Project
Job No.
Drive no.
Remarks/
Sr. No Item Description Contractor TSL
Observations
(Tick) (Tick)

1.2 Name Plate details & assembly as per approved Vendor Drawing no.

Identification of shortages and damages & reporting for insurance
2.2
claim.
2.4
level and centre line / reference line.
Foundation pockets / bolts and floor openings for cables as per
2.5
drawings.(If Any)
2.6
equipment.
3 Erection
Fabrication, Erection and Painting of supporting structure as per
3.1
Vendor drgs.
Placement on floor / support structure, leveling & alignment/ grouting if
3.2
necessary.
3.3 Assembly of sections / panels. Check verticality and leveling.
Installation & alignment of busbars, Power electronics devices/
3.4
Modules & control cards as per Vendor drawings.
Coupling of sections / panels and busbars. Busbars coupling bolts and
3.5 nuts to tighten with torque wrench with recommended torque after
alignment.
3.6 Foundation bolts fixing with base frame to support structure by bolting.
Connections of internal wire to devices and terminal blocks and their
3.7
dressing.
Intersection/ interpanel wiring as per vendor drawing & tightness of
3.8 connections.and earth connections ( both body earthing & electronic
earthing).
3.9 Cleaning of internal parts of the panel.
3.10 Rack in / Rack out operation of the switchgear truck / module.
3.11 Fixing of Bus-bar shrouds / Insulating barriers.
3.12 Space heater / thermostat connection.
3.13 Check clearance of busbars (i.e from Ph to Ph & Ph to E) at terminals.
3.14 Smooth operation of truck / module including shutters.
Closing of all doors / covers to ensure dust / vermin proof condition
3.15
including provision of proper gaskets.
3.16 Door interlock checks (Mechanical).
3.17 Measurement of IR value ( Indicate value )
Contractor TSL
Name
Designation
Signature & Date

TATA STEEL LIMITED Format No-
Hold & Check
Points
ERECTION OF EARTHING AND LIGHTNING
PROTECTION SYSTEM TSL-E-HCP-08-R0
Project
Job No.
Location -
Checked by Checked by TSL Remarks/

Contractor (Tick) (Tick) Observations
1.1 Earthing / Lightning Protection layout as per drawing no.
Generally conforming to the notes and details for lightning and

1.2 earthing protection system installation work as per drawing /
specification no.

Clearance by civil agency for erection of earthpit and marking of
2.3
level and centerline / reference line.
2.4
equipment.
3 Erection
To mark the location of earthing pits on ground, to check interference
3.1
with other equipment / system.
Excavation of ground for installation of main grid or for earthing pits
3.2
as per specs.
Installation of pipes / plate electrodes and mix of Charcoal/salt or
3.3
chemical as per specificatiton
3.4 construction of Pit chambers as per specs.
Laying of earth rod / flat conductor with provision of risers / down
3.5
comers for connection of equipment as per specs.
3.6 Overlap joints as per specification for earth conductor.
Painting of all welded joints of earthing conductors with anticorrosive
3.7
/ bituminous paint as per specs.
Back-filling of soil after installation of earthing grids / conductor and

3.8
compaction (wherever applicable) as per specs.
Clamping of exposed earthing conductors along structure / wall /

3.9
floor / foundation.
Termination of earth flat / GI wire from riser to equipment end with
3.10
proper hardware.
Installation of vertical air termination rod / lightning spikes as per
3.11
specs.
Provision of test link with box for the down conductor of lightning
3.12
protection system. Connecting to grid.
Identification of earth pits / test pits for transformer body / neutral /
3.13
LA and DG neutral earthing.
Nomenclature of earthing pits as per guideline (Colour coding,
3.14
Description, Font size etc.).
Sealing of openings made to equipment / wall / floor / trench for
3.15
earthing connections.
Welded joints & equipment connections with proper size & type of
3.16
nut-bolt & washers.
3.17 Check tightness of bolted connections.
3.18 Preparation of marked up drawings.
Measurement of earthing resistance of each earth pit as well as of
3.19
grid. Note down the results & Paint on the display.
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
ERECTION OF LIGHTING SYSTEM TSL-E-HCP-09-R0
Project
Job No.
Location -

1.1 Lighting layout as per drawing no.
Generally confirming to notes and details for lighting installation works as

1.2
per drawing / specification no.
2.1 Receipt of material as per approved drawing / document / catalogues.
Report on identification of shortages / damages , if any (Lighting fixtures

2.2
to be tested at site) & reporting for insurance claim.
Clearance by civil / mechanical agency for the commencement of work

2.3
including painting.
Availability of conduit / hume pipes for road crossings and access to

2.4
security / gate control room for street lighting.
2.5 Availability of necessary tools and tackles for the erection work.
3 Erection
Marking the locations on floor / roof / wall / structure/ conduits with other
3.1
equipment / systems.
Fabrication, painting, installation and alignment of support structure /

3.2
brackets for lighting fixtures as per drawings.
Installation and alignment of conduits / cable supporting accessories

3.3
(spacer / saddles, clamps) as per specs.
Installation of junction boxes / inspection bends / ball & sockets /

3.4
downrods / hooks etc.
Fabrication, painting and installation of supporting structure for lighting

3.5
panels.
3.6 Excavation for cable trench for street light/ outdoor lighting cables.
3.7 Installation of lighting panels.
3.8 Installation of cables / conduits.(Indoor / Outdoor)
3.9 Use of separate conduits for lighting & power circuits.
Clamping of cables / conduits and back-filling of cable trenches with

3.1
sand / bricks for protection, as per specs.
3.11 Pulling of wires through conduits as per specs.
3.12 Use of separate wires for different phases / circuits.
Pulling of earthing wires along cable / conduits and its termination as per
3.13
specs.
3.14 Use of different color wire (code) for phase, neutral and earth wire.
3.15 Use of separate neutral for individual circuits.
3.16 Use of no of wires / runs in a conduit as per specs.
3.17 Installation of lighting fixtures, switches, plug sockets.
3.18 Erection of lighting poles including its excavation, grouting and concreting.
Termination of cables / wires in LPs, switches, JBs / plug sockets and

3.19
lighting fixtures.
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Erection of LT MCC/PMCC/LTSS/PDB/MLDB 10-R0
Project
Client / Job No.
Equipment no.
Remarks/
Observations
(Tick) (Tick)

1.2 Foundation/Civil work as per G.A Drawing no.
1.3 Name Plate details & assembly as per approved Vendor Drawing no.


2.2
claim.
2.4
level and centre line / reference line.
Foundation pockets / bolts and floor openings for cables as per
2.5
drawings.
2.6
equipment.
3 Erection
3.1
Vendor drgs.
Placement on floor / support structure, leveling & alignment/ grouting
3.2
if necessary.
3.3 Assembly of sections / panels. Check verticality and leveling.
3.4 Installation & alignment of busbar supports and busbars.
Coupling of sections / panels and busbars. Busbars coupling bolts

3.5
and nuts to tighten with torque wrench with recommended torque.
Foundation bolts grouting/bolting / tack welding of base frame to

3.6
support structure.
3.7 Mounting of loose items such as meters, relays switches etc.
Connections of internal wire to devices and terminal blocks as per

3.8
vendor drawing & tightness of connections.and their dressing.
3.9 Intersection/ interpanel wiring and earth connections.

3.11 Lubrication of moving parts after cleaning with CTC.
3.12 Rack in / Rack out operation of the switchgear truck / module.
Checking of SF6 gas pressure / oil level / air pressure / vacuum, as
3.13
applicable.
3.14 Fixing of Bus-bar shrouds / Insulating barriers.
3.15 Fixing of arc-chutes for LT Circuit brakers.
3.16 Space heater / thermostat connection.
3.17 Clearance of busbars (i.e from Ph to Ph & Ph to E) at terminals.
3.18 Door interlock checks (Mechanical).
3.19 Measurement of IR value ( Indicate value )
3.20 Connection to earthing grid.
Sealing of extra cable entries in gland plates of each equipment after

3.21
completion of cabling work.
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
ERECTION OF CONVEYOR SAFETY SWITCHES 11-R0
Project
Job No.
Conveyor no.
Area-
Remarks/
Observations
(Tick) (Tick)

1.1 Safety switches list as per Conveyor G.A Drawing no.


2.2
claim.
Clearance by Mechanical agency for erection of safety switches and
2.4
marking of location/level and reference line.
2.5
equipment.
3 Erection
Measure & mark the location of safety switches from drive end of the
conveyor as per the drawings & specification. Verify fouling of any
3.1 switch/support frame with conveyor accessories like guards, utility
pipelines, cross over bridges, other movable objects if any &
consider Maintenance prospects also.

3.2
Approved drgs.
Install the Pull cord & Belt sway switches on the frame & bolt them.
3.2 Orientation of the devices to be cheked during installation for
operability..
Weld the hooks on the stringer post to match the pull cord hinges for
3.3
laying pull cord rope.
Lay Pull cord ropes & tighten them at PCS lever. Fix the rope to
3.4
fixed posts at both extreme ends of conveyor.
Weld pipe on belt guard structure & below return conveyor belt for
3.5
crossing cable for PCS & BSS.
Mark & Nomenclature the switches in ascending order in zig zag
3.6
way from drive end side starting from left side.
3.7 Connect the register/ terminal module inside the switches.
3.8 Lay the cable & complete the wiring.and earth connections.
Install the Belt watch controller panel as per drawing & complete the
3.9
fixing of internal components & provide earthing.
3.10 Complete the interconneting cabling & terminaltion.
Mark & install the Belt rupture switch as per drawing on the frame &
3.11 bolt it. Connect the rope between the switch & support installed at
opposite end.
Check the operability of the switch & complete the cable laying &
3.12
termination.
Weld the frame on stinger post & striker plates on pulley (if not
3.13
available) at tail end of the conveyor for installation of ZSS.
Fix the ZSS controller with bolt & Place the proximity switch on the
3.14
frame near to the striker of tail pulley or other pulley as per drawing
Complete the cabling & termination & adjust the proximity switch
3.15 position for sensing the strikers. Adjust the NTD/ITD during
commissioning of the switch.
For Chute block switch install the sensor on the discharge chute.
3.16
( Marking & cutting to be done by mechanical) as per drawing.
Fix the contoller near to the discharge chute & complete the cable
3.17
termination between controller & sensor.
For Under belt switch installation weld the frame below the belt so
3.18
that the roller of the UBS will touch the belt only in loaded condition.
Fix the switch & controller as per drawing & complete the internal
3.19
wiring.
For shuttle conveyors fix the NTLS & OTLS switches at the travel
ends & fix the striker on the moving structure. The position of the
3.20
switches to be marked by moving the shuttle within extreme travel
positions.
Operability of the levers & self reseting of the OTLS to be verified

3.21
during installation & necessary adjustments to be made.
Lay cable from switches to the panel as per the schedule &
3.22
complete the terminations.
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
CHECK LIST FOR “POSITION/PR/FLOW/TEMP/
TSL-E-HCP-12-
LEVEL TRANSMITTERS” R0
Project
Job No.
Instrument / P&ID No-
Location / Service line-
Remarks/
Contractor TSL
Observations
Sr. No Item Description (Tick) (Tick)
The transmitter has been provided at the Location as per the

1
drawing
2 Fixing arrangement is sturdy and properly protected
3 Cable connection is proper with support and glanding.

The Transmitter has been calibrated and the calibration certificate is
available
4
Range of the Transmitter has been correctly selected and set points
5
have been provided as per drawing.
Outputs from the Transmitter and Input to Controller/PLC checked

6
for correctness (4 to 20 MA).
Tag No has been provided on the Transmitter and the connecting

7
Cable as per drawing.
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
ERECTION OF CONTROL RELAY PANEL 013-R0
Project
Job No.
Equipment Designation-
Loation.
Remarks/
Contractor TSL
Observations
(Tick) (Tick)

2.2
claim.

2.4
level and center line/reference line.
Foundation pockets/ bolts and floor opening for cables as per

2.5
drawing.

2.6
equipment.
3 Erection
Fabrication, erection and painting of support structure as per
3.1
approved Vendor/TCE drawing no.
3.2 Placement on floor / support structure, leveling and alignment.
3.3 Assembly of sections/panels. Check alignment, level and verticality.
Foundation bolts grouting or fixing/tack welding of base frame to

3.4
support structure.
Mounting of loose items such as meters, relays, switches, panel

3.5
lighting & space heater etc.
Connection of internal wires to devices and terminal blocks and their
3.6
dressings.
3.8 Cleaning of internal part of the panel.
3.9 Draw-out operation of relays.
3.1 Drilling of holes for glands and fixing of gland plate.
3.11 External cable connections.
3.12 Earthing of panels.
3.13 Door flexible earth connection.
3.14 Space heater/ thermostat connection.

Contractor TSL
Name
Designation
Signature & Date

Format No-
Hold &
TATA STEEL LIMITED
Check
Points
TSL-E-HCP-
ERECTION OF BATTERY CHARGER & DCDB 14-R0
Project
Job No.
Battery Charger/DCDB no.
Location
Remarks/
Contractor TSL
Observations
(Tick) (Tick)

2.2
claim.
2.4
level and center line / reference line/painting of room
2.5
equipment.
3 Erection
3.1 Fabrication, erection and painting of support structure.
Placement on floor / support structure, leveling, and alignment for
3.2
battery charger and DCDB.
Foundation bolt grouting/fixing or tack welding of base frame of battery
3.3
charger & DCDB to support structure.
Mounting of loose items such as meters, relays, switches etc for
3.4
battery charger and DCDB.
Connections of internal wires to devices & terminal blocks as per
3.5
vendor/ drawingsand their dressing.
3.6 Space heater / thermostat connections for battery charger and DCDB.
Smooth operation of I/C and O/G feeders of battery charger / DCDB

3.7
with MCCB/ SFU etc.
Contractor TSL
Name
Designation
Signature & Date

Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-15-
ERECTION OF BATTERY BANK R0
Project
Job No.
Battery Charger/DCDB no.
Location
Remarks/
Contractor TSL
Observations

2.2
claim.
Clearance from Civil agency for readiness of battery room with acid
2.4 proof tiling/painting, providing washbasin/shower with draining
arrangement
Readiness – Installation of flame proof/acid resistant lights/ wiring
2.5 with FRLS cables, erection of cable tray with acid resistant paint ( if
required), installation of exhaust fans.
2.6 equipment. Availability of all safety PPEs like Goggles, Rubber Hand
Gloves, Rubber Apron etc.
2.7 Availability of PPEs like rubber gloves/ full body apron etc.
3 Erection
3.1 Assembly of battery support, erection and alignment
Assembly of battery cells & installation of inter cell connectors for
3.2
battery
3.3 Assembly and tightness of inter cell connections.
Electrolytic preparation and filling of battery set in coordination with

3.4
commissioning group.
3.5 Completion of power cable connections in battery
Contractor TSL
Name
Designation
Signature & Date

Hold &
TATA STEEL LIMITED
Check
Points
CHECK LIST FOR PLC/ RIO
Project
Job No.
PLC Panel No-
Location-
Checked by
Contractor
(Tick)
The location of the PLC panel/Controller has been

1
installed as per the drawing
2 Fixing arrangement of the above panel is sturdy and as per

drawings
3
Cable routings and connections are properly clamped, dressed &
tagged
4
Tag No has been provided on the Panel / controller and the devices
Are as per drawing
5 Panel frame grounding/screen Grounding has been done as per

Manufacturer’s recommendation
6 Loop checking has been done for each and every digital input from
the field as well as electrical room
7 Loop checking done for each & every Analog input from field
Loop checking done for each & every digital & analog Output
8 from PLC to field and the same has been correctly wired and
function of field device is ok
Contractor
Name
Designation
Signature & Date

Format No-
TSL-E-HCP-16-
R0
Checked by
Remarks/
TSL
Observations
(Tick)
TSL
Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
ERECTION OF GENERATOR (ELECTRICAL PART) 17-R0
Project
Job No.
Equipment no.
Rating/ Location -
Checked by Checked
Remarks/
Contractor by TSL
Observations
(Tick) (Tick)

2.2
claim.
2.4
2.5
equipment.
3 Erection
Clearance by mechanical agency on completion of erection &
3.1
alignment of generator to commence electrical works.
Erection of loose items such as CTs, support insulators, busbars,
3.2
LAs.
Insulation / connection of leads/wires at line side / neutral side
3.3
cubicles / JBs.
Installation / wiring of RTDs , space heaters, lighting points, plug
3.4
sockets, switches.
Erection of slip rings and brushes. Laying and termination of
3.5
excitation cables.
3.6 Insulation of cable/ adopter box at line side.
Connections of earth continuity conductors / flexible jumpers
3.7
connections.
3.8 Cleaning of all accessible parts including bushing insulators.
3.9 Erection of busduct, if provided.
3.10 Laying and termination of cables, if provided.
Internal wiring as per approved vendor drawings and tightness of
3.11
connections.
3.12 Erection of neutral grounding system.
3.13 Earthing of generator.
3.14 Dust and vermin proofing of all JBs and cable/ adopter boxes.
3.15 Check pressure of brushes
3.16 IR / PI value measurement (Indicate value).
Contractor TSL
Name
Designation
Signature & Date
Format No-
TATA STEEL LIMITED
Hold & Check
Points
ERECTION OF DIESEL GENERATOR SET
TSL-E-HCP-
18-R0
Project
Job No.
Equipment no.
Rating/ Location -
Remarks/
Contractor TSL
Observations

2.1 Receipt of material as per approved vendor drawing / document
2.2 Identification of shortages and damages & reporting for insurance claim.
Clearance by civil agency for erection of equipment and marking of level

2.4
and centre line / reference line.
2.5
equipment.
Readiness of DG house with drainage (outlet), exhausts openings for

2.6
silencer / radiators and ventilation system.
3 Erection
Clearance by mechanical agency on completion of erection and
3.1
alignment of D.G to commence electrical work.
Erection of loose items such as CTs, support insulators bus-bars etc at

3.2
DG cable box .,
3.3 Installation of cable box.
Connections of earth continuity conductors / flexible connections, neutral

3.4
earthing with NGR.
Erection of DG control panel and it’s connections / wirings with relays,

3.5
meters.
3.6 Erection of DG neutral earthing resistor & it’s earthing.
3.7 Laying and termination of cables between generator and LT panel.
3.8 Laying and termination of cables for DG panels.
Internal wiring as per approved vendor drawings and tightness of

3.9
connections.
3.10 Erection of DG batteries with stand and acid filling, if provided.
3.11 Cable connections between batteries to cranking motor, if provided.
3.12 Space heater / thermostat connection for generator and DG control panel
3.13 Cleaning of all accessible parts.
3.14 IR / PI value of generator (Indicate value).
Contractor TSL
Name
Designation
Signature & Date
Format No-
TATA STEEL LIMITED
Hold & Check
Points
CHECK LIST FOR “AUDIO/LOUD SPEAKER
TSL-E-HCP-
COMMUNICATION SYSTEM” 19-R0
Project
Job No.
Device No-
Location-
Remarks/
Contractor TSL
Observations
The main unit and the sub units have been provided at the
1
locations as per the drawing
2
Fixing arrangement of base unit (amplifier) with mic, loud
speaker, JB, etc is sturdy and properly protected
3 Cable connections (both power & communication) are properly

clamped, dressed & tagged
4
Tag No has been provided on the device as per drawing
Communication has been established with other systems and

5
voice is audible as required
Contractor TSL
Name
Designation
Signature & Date
Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-020-
ERECTION OF FDA System R0
Project
Job No.
Location
Remarks/
Contractor TSL
Observations
1.1 Location and schematic drawing as per Drawing no.
Name Plate details of detectors as per approved Vendor Drawing

1.2
no.

2.2
claim.
Clearance by civil.Mechanical agency for erection of detectors and
2.4
marking on equipment ( False ceiling cuttings) if any.
2.5
equipment/Detectors.
3 Erection in Civil buildings/Tunnels
3.1 Marking of Detector mounting location as per drawing.
3.2 Check the cutouts on false ceiling boards matching to requiremetns.
3.3 Fix the detector base as per approved OEM guidelines.

3.4 Install the panel as per layout drawings.
3.5 Ensure Panel / Devices Located away from RF/EMI Sources
3.6 Lay cable with proper dressing & terminate at detector base.
3.7 Cables Identifed with Tags/ ferruling ( Inside Panel )
3.8 Panel Internal Wiring and termination done with lugs
3.9 Electrical Termination for Panels/ Power supplies with gland, lugs &
proper tightness.
3.10 UPS Power Provided near Panel / Power Supply. i.e as per
approved scheme.
3.11 Fix the detectors on the base as per drawings.
3,12 Install the Repeater panels & hooter as per the drawings
Install the Manual call point as per the drawings & at accessible
3.13 locations
3.14 Nomenclature of the devices/ Panels
4 Erection in Conveyors.
Weld the LHS cable supports on the stringer posts of conveyor
4.1 preferably before laying of the belts.
4.2 Fix the Panels at designated locations.
4.3 Lay the LHS cable after belting & clearance from Mechanical,
4.4 Cable should be at proper distcance from the running belts & should
not rub with the belts & overhang.
Lay the cables to the panels & interfacing systems like Deluge /
4.5 ventillation systems etc.
4.6 Nomenclature of the devices/ Panels
4.7 Earthing of panel and connections to main grid .
4.8 External cabling for auxiliary power and control supplies
Sealing of extra cable entries in gland plates of each equipment after
4.9 completion of cabling work.
Contractor TSL
Name
Designation
Signature & Date
Format No-
TATA STEEL LIMITED
Hold & Check
Points
CHECK LIST FOR GAS ANALYSER TSL-E-HCP-
21-R0
Project
Job No.
Device No-
Location/ Service-
Remarks/
Contractor TSL
Observations
(Tick) (Tick)
The locations of the tapping/sampling point and the

1
analyzer have been installed as per the drawing
Fixing arrangement of sampling pipes, Analyser unit, JB,

2
etc is sturdy and properly protected
Cable connections (both power & communication) are

3
properly clamped, dressed & tagged
4 Tag No has been provided on the system as per drawing
Calibration cylinder has been Provided and the function

5
has been checked and is ok
6 The display unit, if provided is indicating the correct value
The analog output signal and or the communication to the

7
PLC is correct and as per requirement.
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
CHECK LIST FOR I-P CONVERTER/CONTROL VALVE
TSL-E-HCP-22-R0
Project
Job No.
Device No-
Location/ Service-

Control valve has been provided at the location as per the
1
drawing
Cable connection is proper with support and glanding
3
support and glanding
Pneumatic connection has been done Properly and the pr
4
gauges are Functional
Feedback end limit switches are functional and the

5
contacts are connected correctly as per drawing
6 Mechanical & Electrical operation of the Valves are ok
Operation of the valve is proportional to the analog (4 to 20

7
mA) input given to it
Analog Output feedback is also proportional to the

8
operation of the valve (analog input of 4 to 20 mA fed to it)
Tag No has been provided on the valve and the connecting

9
cables as per drawing
10 Power fail to open or close is correct as per the scheme
Contractor TSL
Name
Designation
Signature & Date

TATA STEEL LIMITED
Hold & Check
Points
CHECK LIST FOR MOTORISED VALVE
Project
Job No.
Device No-
Location/ Service-
Checked by
Contractor (Tick)
1 The valve has been provided at the location as per the drawing
3 Cable connection is proper with support and glanding
Feedback end limit switches are functional and the

4
contacts are connected correctly as per drawing
Operation of the valve is proportional to the analog (4 to 20

6
mA) input given to it in case of analog input provision
Analog Output (position) feedback is proportional to the

7
operation of the valve.
8
Power fail to open or close is correct as per the scheme

9
Contractor
Name
Designation
Signature & Date

Format No-
TSL-E-HCP-23-R0
Checked by TSL Remarks/

(Tick) Observations
TSL
Format No-
TATA STEEL LIMITED
Hold & Check
Points
TSL-E-HCP-
Erection of Metal Detectors & Magnetic Separators 24-R0
Project
Job No.
Equipment no.
Location/Conveyor No-
Remarks/
Observations
(Tick) (Tick)



2.2
claim.
Clearance by Mechanical agency for erection of equipment and
2.4
marking of level and centre line / reference line.
2.5
equipment.
3 Erection- Metal Detector
3.1
Vendor drgs for erection of panel.& detector frame.
Placement on support structure, leveling & alignment of panel &
3.2
detector..
3.3 Checking of clearance between belt & panels as per drawing.
4 Erection- Magnetic separator
4.1
Vendor drgs for erection of panel.& detector frame.
Placement on support structure, leveling & alignment of panel &
4.2
detector..
4.3 Checking of clearance between belt & panels as per drawing.
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
CHECK LIST FOR PRESSURE/FLOW/TEMP GAUGES
TSL-E-HCP-25-R0
Project
Job No.
Device No-
Location/ Service-

1 The gauge has been provided at the Location as per the drawing
2
Fixing arrangement is sturdy and properly protected
In case of usage of any Limit switch contacts, the function

3
of the same is checked
Range of the gauge has been correctly selected and set

4
points if any have been provided as per drawing
Tag No has been provided on the field device as per

5
drawing
Contractor TSL
Name
Designation
Signature & Date

TATA STEEL LIMITED
Hold & Check
Points
CHECK LIST FOR “ON-OFF VALVES”
Project
Job No.
Device No-
Location/ Service-
Checked by
Contractor (Tick)
Shut off/On-off valve has been provided at the location as per

1
the drawing
3
Cable connection is proper with support and glanding
Pneumatic connection has been done Properly and the pr gauges

4
are Functional
Feedback limit switches are functional and the contacts are

5
connected correctly as per drawing
7
8 Power fail to open or close is correct as per the scheme
Contractor
Name
Designation
Signature & Date
Format No-
TSL-E-HCP-26-R0
Checked by TSL Remarks/

(Tick) Observations
TSL
Hold & Check
Points
CHECK LIST FOR THERMO COUPLE / RTD
TSL-E-HCP-27-R0
Project
Job No.
Device No-
Location/ Service-

The location of the thermo couple/RTD has been installed at the

1
locations as per the drawing
Fixing arrangement of main control unit, JB, etc is sturdy and

2
properly protected
3
Cable connections (both power & communication) are properly
clamped, dressed & tagged
4 Tag No has been provided on the system as per drawing
Calibration certificate of the thermocouple/RTD has been

5
checked and is ok
6 The display unit, if provided is indicating the correct value
7 The analog output signal and or the communication to the PLC

is correct and as per requirement.
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
ERECTION OF BELT SCALE TSL-E-HCP-28-R0
Project
Job No.
Make/ Belt Scale no.
Location / Conveyor No-

1.1 Location and orientation/ Conveyor details as per G.A Drawing no.

2.2
claims.
Clearance by Mech agency for erection of equipment and marking of
2.4
2.5
equipment.
3 Erection
3.1 Locate the suitable place to install weigh frame as per dwg.
3.2 Remove the existing idler with frame from the located place
3.3 Weld the load cell fixing frame to stringer as per GA.
3.4 Fix the load cells in correct orientation.
3.5 Fix the weighing frame above the load cell.
3.6 Fix the weighing idlers on weighing frame.
All the idlers should be in the same level, if the weighing idler is
3.7 lower give padding plates where the weighing idler is fixed to the
weighing frame.
3.8 Adjust the load cell button height suitably.
3.9 Align at least two pre and post carrying idlers with weighing idlers.
Care should be taken to ensure that the load pin touches only the
3.10
sensing stud of the loadcell and not the loadcell casing.
Tacho fixing frame should be near to weighing frame.Weld the
3.11 supplied channel to the conveyor stringers. (Make sure that load
cells removed from structure before any kind of welding).
3.12 Fix the speed sensor assembly onto the pivot arm on the welded
channel
3.13 Mount the panel in a reasonably clean area away from severe heat and
isolated from vibration.
There should be an instrumentation earth available and that is to be
3.14
connected to the panel.
Run the signal cables through metallic conduits. The distance of the
3.15
signal cable from a power line should be at least one meter.
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
CHECK LIST FOR CURRENT TRANSFORMERS
TSL-E-HCP-29-R0
Project
Job No.
Location/ Service-

1 Name Plate Details are as per the drawings/specificatino
CT installed as per protection/Metering/PS class & in the
2
protection zone as per scheme drawing.
3 IR Value is recorded for (Pri-Sec & Sec-Earth).
4 Polarity Test Conducted, CT star point checked and

VI characteristics are tested for each core
Secondary injection is done for each core and the operation of

5
relays/display of meters are correct.
Primary injection done and secondaryl currents are recorded for

6
each core
7 High voltage test of the CT’s done
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
CHECK LIST FOR HV CABLE
TSL-E-HCP-30-R0
Project
Job No.
Cable Tag/ Schedule No-
Location-

1 Size of the Cable and Voltage Grade and Insulation (XLPE)
2 Suppliers’ name & the Drum No of the Cable recorded for future reference
No physical damage occurred along the length of cable during laying-
3 Ensure that rollers are put at every 15 metres while pulling
Cable is properly Laid, clamped, dressed and tagged at regular
4 intervals
For cables buried underground, check that proper route markers, sand
cushion, brick separators, slab protection covers are provided along the
5 length.
For cables crossing roads/tracks, proper sized Hume/GI pipes are
6 provided for mechanical protection
7 IR Value of the Cable recorded before laying
HT DC Test Voltage applied and leakage current for the cable checked during
8 HIPOT Test
9 IR Value of the cable recorded Before and after HIPOT Test
Before final tightness of the cable Continuity to be checked for phase
10 And orientation of runs
11 Check provision of conduit pipes At the entry of buildings, tunnels, etc
Check if all the cable entry pipes into the substation building have been sealed
12 properly at both ends
Check if the cable entry point/gland plate inside the panel has been sealed
13
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
Erection & Trial of EOT crane TSL-E-HCP-31-R0
Project
Job No.
EOT no./Capacity-
Location -

Details of the crane recorded along with the Crane Survey Report
(Span/Diagonal/Girder bottom Flange level for EOT Crane) and
1
(Span/diagonals/rail level for Gantry rail)
Deflection Test carried out with 100% Load and compared with the
2 Permitted value.
Values of current & voltage at all speeds For all motors/motions noted
3
Overload Test with 125% load carried out and Performance of

4 Hoisting/Lowering on 1st notch And Last Notch are recorded
Total Height of the Lift above and below floor are recorded.
5
Main hook approach is recorded on both DSL and Non DSL Side
6 and is complying to drawing
Details of the crane equipments (Motors/Brakes/Limit switches/

7 Gear Boxes are checked and found As per the contract document)
No leakage of oil is observed, vibration, noise and temperature

8 rise are within the permitted values.
The IR Values of incoming power cable to isolator, lighting

transformer, and starting resistance of each motor for LT/CT and
9
Hoist, drive panel are found satisfactory
Tests conducted for checking the functions of safety switches, rotary

limit switch, gravity limit switch, LT limit switch, Emergency
10 switches, controller zero-position interlock, electric protective
devices, sequence trial
11 Crane Load Test report is enclosed

Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
CHECK LIST FOR VACUUM CONTACTOR PANEL
TSL-E-HCP-32-R0
Project
Job No.
Panel No-
Location-

Busbar Alignment and Connection tightness is proper

1
2 IR Value taken for Ph-Ph and Ph-Earth and recorded.
3 Ratio Test of Control Transformer conducted and the values are noted
4 Functionality checked & Testing of Ammeter, voltmeter is conducted
HV Test Carried out and Voltage applied and withstanding time

5 is noted
Proper ON/OFF/TRIP operation of VC Checked from Local/Remote

6 and from Protection relay
Contractor TSL
Name
Designation
Signature & Date

Format No-
Hold &
TATA STEEL LIMITED
Check
Points
TSL-E-HCP-
ERECTION OF UPS & ACDB 33-R0
Project
Job No.
UPS / ACDB no.
Location
Remarks/
Contractor TSL
Observations
(Tick) (Tick)


2.2
claim.
2.4
level and center line / reference line/painting of room
2.5
equipment.
3 Erection
3.1 Fabrication, erection and painting of support structure.
Placement on floor / support structure, leveling, and alignment for UPS
3.2
and ACDB.
3.3 Bolting of base frame of UPS to support structure.
Mounting of loose items such as Power Modules, meters, relays,
3.4
switches etc for UPS
Connections of internal wires to devices & terminal blocks and their
3.5
dressing / bunching / grouping.
3.6 Space heater / thermostat connections for UPS
Check smooth opeation of I/C and O/G feeders of UPS with MCCB/
3.7
SFU etc.
3.8 Earthing of UPS and connection to main grid (Electronic).
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
ERECTION OF WEIGH FEEDER TSL-E-HCP-34-R0
Project
Job No.
Make/ WF no.
Location-

1.1 Location and orientation details as per G.A Drawing no.


2.2
claims.
2.4
equipment.
2.5
3 Erection
3.1
Position the WF frame on the Civil foundations as per GA drawings
3.2 Alignment of WF frame & water level checking & Bolting with support
foundation. Mention the alignment readings.
Remove all the transit locks from WF mechanics.
3.3 Installation of WF conveyor motor on the foundation
3.4 Alignment of motor with gearbox. Mention the alignment readings
Installation of CJBs, LCS & safety switches like Belt drift switch,
3.5 ZSS, Tachometer, chute vibration motor & limit switches as per
drawings.
3.6 Connection of electronic earthing for the panels & load cells.
3.7 Check the condtion & internal wiring of load cell to CJB.
No welding to be done on the frame if the load cell are fixed on the
3.8
structure.
Laying of interconnecting cables as per schedule & complete the
3.9
terminations
Install WF panel as per layout drawing & fix the controller &
3.10
accessories.
Provide electronic earth, UPS power supply & terminate the cables
3.11
as per schedule.
Routing of signal cables from load cells at field upto the panel is as
3.12
per OEM guidelines.
laying of cables between WF panel & PLC panels as per schedule &
3.13
complete termination.
3.14 Check the belt tightening, gap between feed chute bottom & belt,
installation of vibration pad as per OEM instructions
3.15 Adjust tail pulley scraper-cum-plough-scraper as per OEM
guidelines.
3.16 Shifting & placement of calibrated load at defined location.
3.17 Adjustment of the load cell button height as per guidelines.
Contractor TSL
Name
Designation
Signature & Date

Hold & Check
Points
Charging of LT MCC/PMCC/LTSS/PDB/MLDB TSL-E-HCP-012-R0
Project
Client / Job No.
MCC/PMCC/PDB/MLDB no.
Voltage level

Ensure that the panel is de-energized & corresponding outgoing feeders of the
1 bus sections to be maintained are off - loaded.
2 Switch off & lock off the incoming feeder supply.
3 Ensure that the bus is de-energized & no back charging exists.
4 Ensure that the auxiliary supplies are switched off.
Measure & Record the IR value of the bus sections before startingthe job.
5 Ensure that all control circuit are kept off circuit.
Phase-Earth Phase-Phase
R-E : R-Y:
Y-E : Y-B:
B-E : B-R:
6
Provide external earthing to the section which is to be maintained by shorting all
7 three phases together to earth.
8 Open the bus covers & use vacuum cleaner to remove loose dirt / dust.
9 Clean all the bus-bar supporting insulators with fine single cloth.
10 Check the insulators for any cracks / tracking / burns or any damages.
Check for mechanical damage, distortion of structure & mechanism in general.

11
Check for tightness of AC / DC control lines. Check all control cable
12 terminations at various points for proper termination & tightness.
13 Check all the joints for tightness.
14 Inspect all wires for wear & cuts. Replace if necessary.
Inspect all relays & operate the mechanism to ensure that they function
15 correctly.
Compare equipment nameplate data with drawings and specifications for all
16 starters and feeders.
17 Inspect physical and mechanical condition of the panel.
Compare overload element rating with motor full-load current rating to verify
18 correct sizing.
Inspect all bolted electrical connections for high resistance using low resistance
19 ohm meter.
Verify tightness of accessible bolted electrical connections by calibrated torque-
20 wrench method.
21 Measure insulation resistance of each control circuit-to-ground.
Perform an insulation resistance test at 1000 volts dc on all control wiring

22
23 Check phase synchronization for the incomer supplies.
24 Check the control circuit connections & tightness of each panel.
25 Check the tightness of cable terminations, CT & PT connections, if any.
26 Check the panel earthing.
27 Check for vermin proofing. Take corrective action if necessary.
28 Switch on all the auxiliary supplies (110 V DC, 230 V AC, etc. ). Provide
29 external supply for testing purpose.
Check the incomer / bus coupler tripping through protective relays. During
above testing, ensure proper annunciations are registered in sub-station /
30 control room.
Check overload relay elements by injecting primary current through the
31 overload circuit and monitoring trip time of the overload element
32 Check spring charging of motor.
Check & ensure all the indicating circuits are working properly. Replace fused
33 bulbs, if any.
Check & adjust the zero error of ammeters & volt meters of the switch board.
34
35 Check the room ventilation and ensure that there is no water ingress.
Measure the IR value of the bus section along with power circuit of all the motor
starters and outgoing feeders before boxing-up after removing earthing (Take corrective
36 actions, if IR value is low).
Remove the barriers provided and remove all the other shortings / earthings
37 made for carrying out the commissioning job.
Box-up the bus chamber and other compartments, etc. properly after ensuring
38 no tools / tackles / foreign materials are left inside.
39 Normalize other panels with proper co-ordination.
40 Motor Starter & Feeders
Test the motor overload relay elements by injecting primary current through the
overload circuit and monitoring trip time of the overload element.
41
42 Perform operational tests by initiating control devices.
43 Operate circuit breaker to ensure smooth operation.
44 Inspect case for cracks or other defects.
45 Perform a contact-resistance test.
Verify correct operation of any auxiliary features such as trip and pickup
indicators, zone interlocking, electrical close and trip operation, trip-free, and
46 antipump function.
Verify the calibration of all functions of the trip unit by means of secondary
47 injection
48 Check the operation of electrically-operated breakers in their cubicles.
Contractor TSL
Name
Designation
Signature & Date

Client:
Site address:
Operation or Stage of Work Requirement Stan-

Stage/ Frequency Records
dard/ specification
Ref Description Characteristics
Incoming materials Delivery

Conform to order Each delivery Orders as placed
inspection Dock- ets
1
Protected from
Storage and protection As specified Each week Visual
2 weather
Hazard
Assess- Specification, as
Preliminary activities Task completion Each work area
ment attached
3 procedure
Each work area Fencing / As per site specific

signage/ procedure
Protective
Pre-start Ready to start work clothing
To trade codes & authority Specification as per

Carry out work Each sequence Checklist
requirements SWMS attached
To trade codes & authority

Conduit installation Each sequence Checklist SWMS002
requirements
5a

Cable installation Each sequence Checklist SWMS012
requirements
5b

Cable connections Each Sequence Checklist SWMS013
requirements
5c
Wiring
All matters finalised, clean and Specification, as
Pre-handover activities Each work area diagrams/
tidy attached
checklist
6
A ‘witness point provides a party (such as the customer, service provider and regulatory authority) with the oppo
W = Witness Point
at their discretion.
A ‘hold’ point defines a point beyond which work may not proceed without the authorisation of a designated serv
authority’ might be an agency or other customer’s representative/ authorised person, or a regulatory authority (
H = Hold Point WorkCover etc.) representative, or it may be the service provider inspecting its service provider or worker.
H (A) = Inspection/test by authority S = Surveillance or monitoring by supervisor

Project:
Contact number:
Inspection/ Inspection: What/Who

Requirement Stan-
Acceptance Criteria test
dard/ specification
procedure
Service
Worker Customer
Provider
Check
Specification and
Orders as placed against H S
codes
orders
Protected from Safe, secure/adequate

Visual X S S
weather protection
Specification, as
All tasks completed Visual H W S
attached
As per site specific

procedure
To authority
Checked H W S
requirements
Specification as per Checklist and test

Checked H (A) W S
SWMS attached panel
SWMS002 Checklist Checked X W S
Checklist
SWMS012 Checked X W S
Earth test report
Checklist
SWMS013 Checked X W S
HV test report
Specification, as All items completed to Final

H H H
attached specification inspection
gulatory authority) with the opportunity to witness the inspection or test or aspect of the work,
uthorisation of a designated service provider or authority. This ‘designated service provider or

erson, or a regulatory authority (such as Integral Energy, Sydney Water, Council and/or
service provider or worker.
onitoring by supervisor X = Self inspection by worker performing the work

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Index - E&I Checklists

1 Erection of cable trays TSL-E-HCP-001-R0

2 Preparation for Erection

Availability of materials for cable tray supports, cable trays like

Identification of shortages and damages and reporting for

Clear access to location. Tray routing feasibility checked at site

Clearance by civil agency as well as other concern agencies like

Availability of necessary tools / tackles for fabrication of tray

Fabrication, erection & painting of cable tray support structure as

Painting of cable tray before erection as per voltage level &

3.3 Installation of cable trays by bolting/welding.

Installation of cable tray bends as per drawings & fixed by

3.6 Identification markings of cable tray numbers on trays

Signature & Date

Generally confirming to cabling notes and details as per specification

1.3 Cable / Interconnection schedule no

2 Preparation for Erection

Calculate the length of cable required & suitable cable drum is

Clearance by civil agency for erection of cable in Cable pull pits/

Availability of necessary tools / tackles for lifting/rolling of cables.&

Clearance for route of installation of indoor/outdoor cables &

Laying, dressing of cables in outdoor excavated trenches as per

Maintaining proper bending radius for LT power cables as per

Clamping of cables (with clamps, spacer-saddles, tre-foil clamps for

3.7 Sealing of pipe ends after completion of cabling work.

Protective covering/back-filling of outdoor, excavated cable trenches

Mark the changes if any for As built drawings in the cable

Checking IR / PI value of cables(Indicate values)

Remarks/Any other Obervations

Signature & Date

Name Plate details & Asswmbly as per approved Vendor Drawing

2 Preparation for Erection

2.1 Receipt of material as per approved vendor drawing / document.

Identification of shortages and damages and reporting for

Clearance by equipment agency for erection of bus-duct to match

Availability of necessary tools / tackles for shifting and lifting of

To check IR value of busbars for each section and each phase,

To check IR value of busbars for each section and each phase,

Bolting of busbar sections & tightening with torque wrench as per

3.9 Bolting of enclosure sections & sealing.

3.1 Installation of flexible / solid jumpers between busbar sections.

To check IR value of busbars and equipment at either ends of the

Installation of flexible jumpers to equipments connected to bus

3.21 External cabling for CT/ PT / space heaters.

3.22 Checking of IR value (Indicate value).

3.23 HV test as specified or as required.

Remarks/Any other Obervations

Signature & Date

1.2 Foundation / Civil work as per G.A Drawing no.

2 Preparation for Erection

2.1 Receipt of material as per approved vendor drawing /document.

Identification of shortages and damages and reporting for insurance

2.3 Clear access to location.

Clearance by civil agency for erection of equipment and marking of

Availability of necessary tools / tackles for shifting and lifting of

3.1 Phasing and orientation of transformer to be ensured as per drawing.

Assembly of accessories after placement of equipment on

3.5 Erection of marshalling box

TMG Hold & Check Points 16.11.17

TMG Hold & Check Points 16.11.17

TMG Hold & Check Points 16.11.17