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2VAA001669 en S Control NTAI05 Analog Input Termination Unit
2VAA001669 en S Control NTAI05 Analog Input Termination Unit
S+ Control: NTAI05
Analog Input Termination Unit
User Manual
Symphony Plus
NOTICE
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reference to one or more standards that may be generally relevant to the ABB products. The presence of any
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referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
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ABB products described in this document.
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commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
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arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product has been designed to meet the
requirements specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC. See the Spec-
ifications section in this manual for status of agency certifications
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2011-2012 ABB.
All rights reserved.
The NTAI05 Analog Input Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise
Management and Control System. It provides a signal path between 15 input signals and FEC12 Analog Input module.
This user manual explains the NTAI05 termination unit specifications and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replacement of the termination unit.
NOTE: The NTAI05 termination unit is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management
Systems, as well as Symphony Plus Rack-based systems.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Description...........................................................................................................1-1
1.3 Mounting Hardware.............................................................................................1-1
1.4 Intended User ......................................................................................................1-2
1.5 User Manual Content ..........................................................................................1-2
1.6 How to Use this Manual ......................................................................................1-2
1.7 Document Conventions ......................................................................................1-2
1.8 Reference Documents.........................................................................................1-3
1.9 Related Nomenclature ........................................................................................1-3
1.10 Specifications ......................................................................................................1-3
2VAA001669 i
TABLE OF CONTENTS
ii 2VAA001669
LIST OF TABLES
LIST OF TABLES
2VAA001669 iii
LIST OF TABLES
iv 2VAA001669
LIST OF FIGURES
LIST OF FIGURES
2VAA001669 v
LIST OF FIGURES
vi 2VAA001669
Safety Summary
The following table categorizes the various safety precautions to be followed when using the NTAI05 termination unit:
2VAA001669 1
Safety Precaution Description
SPECIFIC CAUTIONS Remove a module from its assigned slot before installing
or removing a cable assigned to that slot. Failure to do so
could result in damage to the module. Refer to sub-
sections 2.5.2- Cable Connection and 4.2- Termination
Unit Replacement of this user manual, where this specific
caution statement is applicable).
2 2VAA001669
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA001669 3
About This Book
4 2VAA001669
1. Introduction Overview
1. Introduction
1.1 Overview
The NTAI05 Analog Input Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise
Management and Control System. It provides a signal path for 15 input signals to the FEC11 or FEC12 Analog Input
Module. The inputs are used by the controller to monitor and control a process.
The following figure (Figure 1-1) shows the Harmony rack I/O architecture. A Harmony area controller and the Harmony
rack controllers can use the rack I/O module and termination units for I/O interface.
1.2 Description
The NTAI05 termination unit is a seven-by-seven inch square printed circuit board. The board contains:
• 17 dipshunt sockets.
• Four terminal strips.
• One cable socket.
• 24 VDC Faston connector.
• DC common Faston connector.
Harmony termination units mount in standard ABB Automation enclosures (CAB-01, CAB-04, CAB-12). An NFTP01 Field
Termination Panel is used for termination unit mounting (Figure 1-2). The panel attaches to the side rails in standard 438-
millimeter (19-inch) enclosures.
2VAA001669 1-1
Intended User 1. Introduction
• Introduction:
This section provides an overview of the NTAI05 termination unit.
• Installation:
This section explains the physical installation, wiring and cable requirements, dipshunt settings and handling of
the termination unit.
• Maintenance:
This section explains how to maintain the termination unit.
1-2 2VAA001669
1. Introduction Document Conventions
Number Document
Nomenclature Description
1.10 Specifications
The following table (Table 1-3) lists the NTAI05 termination unit specifications.
Property Characteristic/Value
Cable insulation
PVC (UL rating PLTC) 80°C (176°F) at 300 V
Non-PVC (UL rating PLTC) 90°C (194°F) at 300 V
Environmental
Ambient temperature 0° to 70°C (32° to 158°F)
Relative humidity 5% to 95% up to 55°C (131°F) (noncondensing)
5% to 45% at 70°C (158°F) (noncondensing)
Pollution degree: I
Altitude Sea level to 3 km (1.86 mi)
Air quality Noncorrosive
Cooling requirements No cooling is required when used in ABB Automation cabinets and
operated within environmental limits.
2VAA001669 1-3
Specifications 1. Introduction
Property Characteristic/Value
Certifications
Canadian Standards Certified for use as process control equipment in an ordinary
Association (CSA) (nonhazardous) location.
Factory Mutual (FM) Approved as nonincendive equipment for use in Class I; Division 2;
Groups A,B,C,D; hazardous locations.
1-4 2VAA001669
2. Installation Introduction
2. Installation
2.1 Introduction
This section explains NTAI05 termination unit installation. Do not proceed with operation until the steps are read,
understood, and performed in the order in which they appear.
2VAA001669 2-1
Setup/Physical Installation 2. Installation
silver dot to the end of the socket having an identification mark and push the dipshunt into the socket. Be careful not to bend
any pins during insertion.
2-2 2VAA001669
2. Installation Termination Unit Installation
2.5.1 Mounting
Follow the given steps to mount the NTAI05 termination unit to the field termination panel:
1. Remove the safety shield.
2. Insert the tabs of the circuit board into the proper slots of the termination panel standoff as shown in Figure 2-2
3. Slide the circuit board into position.
4. Secure the termination unit circuit board to the field termination panel with two No. 10 thread-forming screws.
5. Install a No. 10 thread-forming screw and lockwasher for the chassis common connection (Figure 2-3).
2VAA001669 2-3
Cable Connection 2. Installation
1. Install the J1 connector of the NKTU01 or NKTU11 termination unit cable in the module mounting unit backplane
slot assigned to the SPFEC12 module.
2. Insert the J2 connector of the cable into P1 of the termination unit.
2-4 2VAA001669
2. Installation Terminal Block Wiring
2VAA001669 2-5
Installation Complete 2. Installation
2-6 2VAA001669
3. Maintenance Introduction
3. Maintenance
3.1 Introduction
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB
Automation recommends that all equipment receive preventive maintenance to keep the equipment operating at an
optimum level.
This section presents procedures that the customer should be able to perform on site. These preventive maintenance
procedures should be used as a guideline to assist in establishing good preventive maintenance practices.
Personnel performing preventive maintenance should meet the following qualifications.
• Should be qualified electrical technicians or engineers that know the proper use of test equipment.
• Should be familiar with the module mounting unit and field termination panel.
• Should have experience working with process control systems, and know what precautions to take when working
on live AC and/or DC systems.
NOTE: The preventive maintenance schedule is for general purposes only. Your application may require special
attention.
Task Frequency
Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.
Check cabinet and termination unit for dust. Clean as necessary using an antistatic
vacuum.
Check all termination unit signal, power and ground connections within the cabinet.
Verify that they are secure. Refer to procedure.
Check termination unit circuit board, giving special attention to power contacts and 12 months
edge connectors. Clean as necessary. Refer to procedure.
2VAA001669 3-1
Printed Circuit Board Cleaning 3. Maintenance
Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is removed from the printed circuit board.
There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and
washing, cleaning edge connectors and circuit board laminate between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corrosion or any other contaminant from the circuit board.
Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps
under sub-section 2.2- Special Handling of this user manual when handling printed circuit boards.
2. Remove excess solvent by using compressed air to blow it free of the circuit board.
Follow the given steps to clean tarnished or deeply stained edge connector contacts:
1. Use a nonabrasive eraser to remove tarnish or stains.
NOTE: Do not use excessive force while burnishing. Use only enough force to shine the contact surface.
3. Inspect the edge connector after cleaning to assure no loss of contact surface.
4. Wipe clean with a lint-free cloth.
If input or output circuits are a shock hazard after disconnecting system power at the
power entry panel, then the door of the cabinet containing these externally powered
circuits must be marked with a warning stating that multiple power sources exist.
Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it
will be tightened. If the connection is tight, the tightening action will verify that it is secure. There must not be any motion
done to loosen the connection.
NOTES:
1.Verify that all power connections within the cabinet are secure.
2.Verify that all wiring connections to the termination unit are secure.
3-2 2VAA001669
4. Repair and Replacement Introduction
The following table (Table 4-1) details the replacement and spare parts list.
1946715?8 Dipshunt
NOTE: Turn off power to the field devices before removing the cables from the termination unit.
Remove a module from its assigned slot before installing or removing a cable assigned to
that slot. Failure to do so could result in damage to the module.
3. Mark the wires according to their terminal assignment as they are removed.
4. If the termination unit is connected to an I/O module, Pull the I/O module out of its cable connection on the
module mounting unit backplane, if .
5. If there is a termination cable connected, disconnect it from the P1 connector on the termination unit.
6. Turn off power to the field devices. Disconnect I/O wiring from the terminal blocks. Mark the wires according to
their terminal assignment.
7. When all cables and wires are removed from the termination unit, remove the two mounting screws and one
chassis common screw and remove the termination unit from the field termination panel.
8. Verify that the dipshunts on the replacement termination unit are the same as the dipshunt settings on the faulty
termination unit.
9. Secure the replacement termination unit circuit board to the field termination panel with the two mounting screws
and one chassis common screw.
10. Connect the termination unit cables to their assigned connector on the termination unit.
11. Connect the I/O wiring to the terminal strips.
12. Connect the 24 VDC and common wiring to the E1 and E2 Faston connectors of the termination unit.
13. Push on the faceplate of the I/O module to fully insert it into its module mounting unit slot. The I/O modules
should be seated in the termination unit cable at the rear of the module mounting unit when fully inserted.
14. After all cables and wiring have been replaced, install the safety shield and return power to the field devices.
15. Return power to the cabinet.
2VAA001669 4-1
Termination Unit Replacement 4. Repair and Replacement
4-2 2VAA001669
INDEX
2VAA001669 1
INDEX
2 2VAA001669
ABB Ltd. Notice