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Journal of Materials Chemistry A
Journal of Materials Chemistry A
Journal of Materials Chemistry A
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11349
The development of potential anode catalysts and catalyst supporting matrices for application in direct
methanol fuel cells (DMFCs) has been an active area of research for the last couple of decades. The
conventionally used Pt catalyst suffers from (a) high cost, (b) limited abundance and (c) the catalyst
poisoning effect induced by the in situ generated carbon monoxide. In this work, a comparatively less
expensive and more abundant Ni metal catalyst [supported on Vulcan carbon, polyaniline (PAni) and
partially sulfonated PAni (SPAni)] has been utilized as a potential alternative to the Pt metal catalyst for
the oxidation of methanol. SPAni emerged as the best matrix for the deposited Ni catalyst nanoparticles.
This combination generated a peak current density of 306 mA cm2 at +0.57 V. In addition, the Ni/SPAni
catalyst produced a higher IF/IB ratio compared to the commercial Pt–Ru/C catalyst. Furthermore, a
Received 12th March 2015
Accepted 20th April 2015
current density of 135 mA cm2 (at +0.2 V potential) and a maximum power density of 27 mW cm2
were obtained at 60 C upon utilizing Ni/SPAni as the anode catalyst for DMFCs. The results, thus
DOI: 10.1039/c5ta01837d
obtained, were better than those obtained for the commercial Pt–Ru/C, as well as, the Ni/C and Ni/PAni
www.rsc.org/MaterialsA catalysts.
This journal is © The Royal Society of Chemistry 2015 J. Mater. Chem. A, 2015, 3, 11349–11357 | 11349
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Fig. 1 Schematic illustration of the SPAni matrix preparation and the carbon electrode as the working electrode, Pt wire as the
catalyst deposition process. counter electrode and saturated calomel electrode (SCE) as the
reference electrode. The catalyst powders were rst made wet
with DI water, followed by the addition of a small amount of
polyaniline (SPAni) was utilized as the ACP. Complete replace-
isopropanol and 5 wt% Naon solution. The resulting ink was
ment of expensive Pt by low-cost Ni shall result in effective
ultrasonicated for 30 min. The obtained ne slurry was loaded
reduction of the overall cost of the DMFC operation. In addi-
onto the surface of the glassy carbon electrode. All the three
tion, the chemical incorporation of –SO3H groups into the ACP
electrodes were dipped in a solution of 2 M CH3OH and 0.05 M
structure, in place of using –SO3H dopants, shall produce better
H2SO4 and purged with ultra-pure nitrogen gas to make the
interaction between the catalyst particles and the support
atmosphere of the cell inert. Electrochemical experiments, i.e.
matrix (Fig. 1); thereby providing stability to the overall system.
cyclic voltammetry (CV) and linear sweep voltammetry (LSV),
In this work, we demonstrate (a) preparation of the SPAni
were performed using a Gamry Potentiostat-600, within the
matrix by partial sulfonation of polyaniline (PAni) with chlor-
potential ranges of 0 V to +0.8 V and 0 V to +2.0 V, respectively.
osulfonic acid (CSA), (b) deposition of Ni catalyst nanoparticles
The scanning rate employed for this purpose was 100 mV s1.
on support matrices from their precursor salt, (c) determination
of the electrochemical properties of the synthesized catalyst
FT-IR and X-ray diffraction (XRD) analyses
systems and (d) analysis of the prospects of using Ni/PAni and
Ni/SPAni as anode catalyst systems for DMFCs. A Bruker Alpha FT-IR spectrophotometer (Model: Alpha E) was
used to record the FT-IR spectra of PAni and SPAni. The
Experimental wavenumber window employed was 500 cm1 to 4000 cm1.
The XRD patterns of the catalyst powders were obtained using
Materials a Goniometer by applying an angle of 2q, within the range
Nickel(II) chloride hexahydrate (NiCl2$6H2O), sodium borohy- of 10–100 , and a xed scan rate of 1 min1. The Pt (111) and
dride (NaBH4), aniline, ammonium peroxodisulfate (APS), CSA, Ni (111) peaks were used to calculate the particle size of Pt and
methanol, acetone, and sodium hydroxide (NaOH) were bought Ni according to the Scherrer equation:36
from Merck Millipore India. HCl (reagent grade) was obtained
from Loba Chemie. Naon-117 membrane, 5 wt% Naon d ¼ 0.9l/b1/2 cos q (1)
solution and the commercial Pt–Ru/C and Pt/C catalyst systems
were purchased from M/S Anabond Synergy Fuel Cell India Ltd. where d is the average particle size in nm, l is the wavelength of
All chemicals were used as received. De-ionized (DI) water was the X-ray used (1.54060 Å), b1/2 is the width of the diffraction
used for all the experiments. peak at half height in radians and q is the angle at the position
of the peak maximum.
Synthesis of support matrix (PAni and SPAni) and deposition
of Ni nanoparticles Scanning electron microscopic (SEM) and energy-dispersive X-
ray (EDX) spectroscopic analyses
The approach utilized for synthesizing PAni has been adopted
from a previously reported method.32 Similarly, sulfonation of The morphology of the synthesized catalyst–support matrices
PAni was carried out following the procedure detailed in was investigated by FE-SEM (Jeol 7600F) and their chemical
previously reported studies.33,34 compositions were analyzed using an EDX analyzer (Oxford
Deposition of Ni nanoparticles on different supporting Instruments, INCA PentaFET-x3) attached to the scanning
matrices was performed by chemically reducing the precursor electron microscope. All the micrographs were recorded at a
NiCl2$6H2O with NaBH4 at 80 C.35 At rst, the different sup- magnication of 50 000.
porting matrices, i.e. Vulcan carbon, PAni and SPAni, were
ultrasonically dispersed in a mixture of DI water and isopropyl Fabrication of membrane electrode assemblies (MEAs) and
alcohol (1 : 1) for 10 min. The catalyst precursor salt (NiCl2$6H2O) DMFC performance test
was then added to the formed ink under continuous stirring Pt–Ru/C (80 : 20) and Ni/SPAni were used as anode catalysts,
conditions. The pH of the solution was raised to 8 by the addition while Pt/C was used as the cathode catalyst. A metal loading of
11350 | J. Mater. Chem. A, 2015, 3, 11349–11357 This journal is © The Royal Society of Chemistry 2015
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Table 1 Lattice parameter, crystallite size, full width at half maximum (FWHM) and d-spacing values of the different catalyst–support
combinations
This journal is © The Royal Society of Chemistry 2015 J. Mater. Chem. A, 2015, 3, 11349–11357 | 11351
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observed that the deposited catalyst particle size decreases from (Fig. 7b). Lower deposition of Ni on carbon and its higher
Ni/C to Ni/PAni (Fig. 5a and b). Nevertheless, the overall particle size compared to Pt–Ru may be the possible reasons
distribution of the catalyst particles on the PAni matrix was behind this observation.
found to be non-uniform. Upon employing SPAni as the matrix
material, the catalyst particle size got further reduced, with
better dispersion and distribution, compared to that obtained
for Ni/PAni (Fig. 5c). In effect, the reduction of catalyst particle
size, coupled with the enhancement of catalyst particle disper-
sion and distribution, on the sulfonated ACP matrices shall
increase the effective surface area of the catalyst, and thus, shall
lead to better utilization of the catalyst towards the MOR.
Published on 20 April 2015. Downloaded by Calcutta University on 20/05/2015 06:57:38.
Fig. 4 UV-vis absorption spectra obtained before and after the Fig. 5 Scanning electron microscopic images of (a) Ni/C, (b) Ni/PAni
reduction of NiCl2 to Ni nanoparticles. and (c) Ni/SPAni.
11352 | J. Mater. Chem. A, 2015, 3, 11349–11357 This journal is © The Royal Society of Chemistry 2015
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Table 2 Elemental composition of the different catalyst–support combinations as obtained from EDX analysis
Fig. 6 Cyclic voltammograms representing the forward and reverse area specific peak current densities and peak potentials of the different
catalyst–support combinations.
Next, we analyzed the catalytic efficiency of Ni deposited on and 7). From the LSV plots in Fig. 8, it can be observed that the
ACP PAni. PAni, as a support matrix, produced decreased maximum current density obtained for Ni/SPAni was higher
forward peak area and mass specic current densities by than the value obtained for Ni/PAni by 0.65 mA cm2 and that
magnitudes of 58.2 mA cm2 and 1.05 mA g1, respectively, obtained for Pt–Ru/C by 0.37 mA cm2 at +0.2 V. Higher depo-
compared to Pt–Ru/C (Fig. 6a and 7a). Relatively high deposi- sition, better dispersion and distribution, smaller particle size
tion and uniform distribution of Ni particles on the PAni matrix and higher utilization of Ni nanoparticles on the SPAni matrix,
are probable reasons behind this observation (Table 2). As a compared to that on the other studied matrix materials (PAni
result, in LSV analysis, the maximum current density obtained and C), resulted in the best catalytic activity of the Ni catalyst on
for Ni/PAni was 2.15 mA cm2 at +0.2 V, which was lower than the SPAni matrix.
the value obtained for Pt–Ru/C (i.e. 2.38 mA cm2 at +0.2 V) but The most probable reasons behind the obtained higher
higher than the value obtained for Ni/C (i.e. 2.04 mA cm2 at electro-catalytic activity of Ni/SPAni towards the MOR compared
+0.2 V) (Fig. 8). Apart from the synergistic effect of Ni with PAni; to that produced by Pt–Ru/C are: (a) the presence of the SPAni
smaller size and higher deposition of Ni nanoparticles on the support resulted in easy adsorption of water on the surface of
PAni matrix compared to that on the C matrix were the main the metal catalyst, and the resulting formation of Ni–(OH)ads
reasons behind the observed enhancements in the area and promoted the oxidation of the in situ formed carbonaceous
mass specic current densities. species to CO2;52,53 and (b) the presence of –SO3H groups within
In the case of the SPAni matrix, Ni deposited on it exhibited the SPAni support enhanced the amount and reduced the size of
forward peak area and mass specic current densities of 306 mA the deposited catalyst nanoparticles, and ensured their uniform
cm2 and 6.1 mA g1, respectively, which were higher than the dispersion, thus resulting in an effective enhancement of the
corresponding values obtained for Pt–Ru/C by 25.6 mA cm2 and electro-catalytically active surface area of the catalyst system.54,55
0.6 mA g1, respectively; along with an observed lowering in the As a result of the abovementioned two reasons the accessibility
peak potential (Fig. 6b and 7b). Therefore, the presence of of the active Ni metal catalyst sites towards the reactant
–SO3H groups on the PAni matrix clearly increased the effi- increases signicantly, compared to the Pt–Ru metal catalyst.
ciency of the Ni catalyst and also reduced the reverse peak
current density compared to that obtained for the commercial Chronoamperometry
Pt–Ru/C. Ni/SPAni also exhibited increased forward peak area
The performance of the electro-catalysts towards methanol
and mass specic current densities by magnitudes of 85.2 mA
oxidation was evaluated by chronoamperometric analysis in 2 M
cm2 and 1.61 mA g1, respectively, compared to Ni/PAni (Fig. 6
methanol and 0.05 M H2SO4 at a given anodic potential of +0.4 V
This journal is © The Royal Society of Chemistry 2015 J. Mater. Chem. A, 2015, 3, 11349–11357 | 11353
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IF/IB ratio
The ratio of the forward anodic peak current density (IF) to the
reverse anodic peak current density (IB) obtained for the electro-
catalysts is presented in Fig. 10a. It can be observed from the
gure that the IF/IB ratio increases from Ni/C to Ni/PAni, which
got further enhanced to the maximum value for Ni/SPAni (i.e.
1.44). It should be noted that the commercial Pt–Ru/C exhibited
an IF/IB ratio of 1.27, which was 11.8% lower than that obtained
for Ni/SPAni. For the electro-catalysts studied in this work, the
forward peak current (IF) was found to increase linearly with an
increase in the backward peak current (IB) (Fig. 10b), indicating
that the greater the dehydrogenation effect produced in the
forward scan, the greater is the obtained oxidation of the
carbonaceous poisonous species.
Fig. 7 Cyclic voltammograms representing the forward and reverse
mass specific peak current densities and peak potentials of the DMFC test and cycle stability
different catalyst–support combinations.
DMFC performances obtained in single cell stacks, for the
commercial Pt–Ru/C and the reported Ni/SPAni, were recorded
vs. SCE; and the obtained results are presented in Fig. 9. In all of and are presented in Fig. 11. Ni/SPAni produced a current
the obtained current vs. time curves, there was an initial current density value of 135 mA cm2 (at a potential of +0.2 V), along
drop in the rst 100 s (possibly due to the charging current), with a maximum power density value of 27 mW cm2. These
followed by a slower decay. It was observed that Pt–Ru/C values were slightly higher than that obtained for Pt–Ru/C (i.e. a
exhibited an initial current density of 280 mA cm2, which
decreased to 62 mA cm2 aer 700 s. Ni/C exhibited a lower
Fig. 8 Linear sweep voltammetric plots of the different catalyst– Fig. 9Chronoamperometric curves of the different catalyst–support
support combinations. combinations.
11354 | J. Mater. Chem. A, 2015, 3, 11349–11357 This journal is © The Royal Society of Chemistry 2015
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Fig. 10 (a) Variation of the forward and backward peak current ratio (IF/IB) and (b) forward peak current (IF) vs. backward peak current (IB) plots for
electro-oxidation of 2 M CH3OH + 0.05 M H2SO4 of the different catalyst–support combinations.
Conclusions
The novel catalyst–support combinations utilized in this work
have shown promising results for further exploitation towards
the MOR. SPAni emerged as the best support matrix for Ni
catalyst deposition, dispersion, distribution and utilization,
Fig. 12Cycle stability of the Ni/SPAni catalyst system in comparison to resulting in the highest output area and mass specic current
the commercial Pt–Ru/C catalyst system. densities. The obtained forward peak current densities were
higher than those of the commercial Pt–Ru/C catalyst system,
while the reverse peak current densities were found to be lower
current density of 119.7 mA cm2 and a maximum power
than those of the commercial catalyst. Moreover, both the
density of 23.94 mW cm2). It should be noted that since the IF/
forward and reverse peak potentials obtained for the Ni/SPAni
IB value produced by Ni/SPAni is marginally higher than that
catalyst system were lower compared to Pt–Ru/C. Furthermore,
This journal is © The Royal Society of Chemistry 2015 J. Mater. Chem. A, 2015, 3, 11349–11357 | 11355
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