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Electrical Maintenance PDF
Electrical Maintenance PDF
BY
R. BHARGAVA / A. R. SHENDYE
CONTENTS
NKL NKL KMS ANTHRES PSC RVB SVK RKB PKS HVP SKH KKP PVP
AG ADS NBJ VGP SOGEMANE PMK NUD DHK SUJ R.MARNDI BBD
FOPE SAC PP S.ROY S.MANICKA BA AAK SM VBN
(2) FOPE( MAW SBD M RMG ARS SP
3) RMC FOPE(2 RVP DBP SPK ASP
FOPE(3 FOPE(4) SBK FOPE(1) NVB
) FOPE(3) SRK
MVV
FOPE (4)
TEC TECH. TECH. / TECH. / TECH. TECH. / TECH. TECH. / TECH. / TECH. / TECH. / TECH. TECH.
H./ 10 Khalasi Khalasi 1 Khalasi 2 Khalasi Khalasi Khalasi Khalasi 5 20
Khala 16 / 4 20 / 4 15 / 2 25 / 3 14 / 5 8/2 6/2
si
11 / 1
MANPOWER ELECTRICAL as on 01.02.2007
HOD : S D Hegde VP(E)
Motors more than 55 kW and up to 160 kW are fed from 415V PCC.
X X X X X
100KVA,415/
433V,Dyn1,Dr M>55
y type,X-mer KW MCC,415V M>
55KW
415V, 5 MVA
FOR 1 SEC LDB’S
M<
LIGHTING LOADS 55KW
MAJOR ELECTRICAL EQUIPMENTS
COMMUNICATION
TELEPHONIC EXCHANGES FOR PLANT/TOWNSHIP
MODIFICATION IN TELEPHONE NETWORK
WIRELESS AND WALKIE-TALKIE SETS
NEUMANN COMMUNICATION
FIRE ALARM SYSTEMS
PIPELINE COMMUNICATION
THE STATUTORY ACTS WHICH REGULATE
THE USAGE OF ELECTRICITY IN INDIA
1. THE INDIAN ELECTRICITY ACT 2003
2. THE FACTORIES ACT 1948
3. THE MINES ACT
4. THE LIFTS ACT
5. THE BOMBAY ELECTRICITY DUTY ACT 1958
6. THE INDIAN ELECTRICITY RULES 1956
Records to be maintained
7 L.A./Surge Counter readings register
8 Failure and interruption record
9 History sheet of equipments / maintenance
10 Register of Generating Set (Generation Figures) CPP / GC / LDPE
11 Battery maintenance
12 HT / LT load addition / alteration / removal
13 Details of Training (Fire / Safety / First Aid / Ambu bag etc)
SRA & JOB CONTRACTS
LT MOTOR REWINDING
STREET LIGHT MAINTENENCAE
SRA FOR MISC. ELECTRICAL JOBS
O&M OF CENTRAL A/C
HT/LT BREAKER MAINTENANCE
TELEPHONE NETWORK MAINTENANCE
AMC FOR TELEPHONE EXCHANGE
AMC FOR ENPL UPS SYSTEMS
AMC FOR OTIS/OLYMPUS ELEVATORS
SRA FOR HT CABLE TERMINATIONS/JOINTING
SRA OF CABLE TUNNEL MAINTENANCE
SRA FOR ELECTRONIC CARDS REPAIRS
CONDITIONING MONITORING
Contd…
CONDITIONING MONITORING
• CT/PT TESTING
FACILITIES AVAILABLE AT CES(E)
E. CABLING
1. POWER CABLES
2. CONTROL CABLES
3. END TERMINATIONS
4. STRAIGHT THROUGH JOINTS
MAINTENANCE-WHY?
• TO IMPROVE / ENHANCE
PERFORMANCE
LIFE OF EQUIPMENT
RELIABILITY
PROACTIVE MAINTENANCE
PREDICTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
BREAKDOWN MAINTENANCE
PREDICTIVE MAINTENANCE
CONSISTS OF APPLYING EARLY WARNING TECHNIQUES TO DETECT SMALL
AMOUNT OF DAMAGE BEFORE THEY LEAD TO CATASTROPHIC FAILURE.
EXPENSIVE REPAIRS REMAIN IMMINENT.
PROACTIVE MAINTENANCE
FOCUSES ON IDENTIFYING THE ROOT CAUSE OF FAILURE AFFECTING THE
SYSTEM. PROPERLY APPLIED, IT COMMISSIONS CORRECTIVE ACTION TO
ELIMINATE THEIRS BEFORE DAMAGE HAS OCCURRED.
WHILE PREDICTIVE AND PREVENTIVE MAINTENANCE ARE EFFECTIVE TO
A DEGREE,NEITHER FOCUS ON DETECTING THE ROOT CAUSE OF
FAILURE. FOR TRUE EXPENDITURE CONTROL, A PROACTIVE APPROACH IS
REQUIRED.
TYPES OF MAINTENANCE
BREAKDOWN MAINTENANCE
BASED ON A “RUN TO FAILURE” PHILOSOPHY. OFTEN RESULTS IN
MAINTENANCE EXPENDITURES EXCEEDING ANNUAL PROFIT.
SCHEDULED/PLANNED
RELAY TESTING
EARTHING BONDING TESTING
MOTOR PREVENTIVE MAINTENANCE
UPS / BATTERY CHARGER MAINTENANCE ETC.
CONDITION MONITORING
THE CONTINUOUS OR PERIODIC MEASUREMENT AND
INTERPRETATION OF DATA TO INDICATE THE
CONDITION OF AN ITEM TO DETERMINE THE NEED
FOR MAINTENANCE.
(BS 3811 : 1984)
THE PREVENTIVE MAINTENANCE INITIATED AS A
RESULT OF KNOWLEDGE OF THE CONDITION OF AN
ITEM FROM ROUTINE OR CONTINUOUS MONITORING.
(BS 3811 : 1984)
PREDICTIVE MAINTENANCE
VIBRATION PRESSURE
HEAT/TEMPERATURE LOADING TREND
ALIGNMENT LUBRICATING
GREASE/OIL
WEAR AND TEAR
POWER QUALITY
NOISE
MONITORING
BEARING CONDITION
PREDICTIVE MAINTENANCE
DIAGNOSTIC TESTING
BDV, DGA/ CHEMICAL TESTS ON TRANSFORMER OIL
MILLIVOLT DROP TESTS ON BREAKERS/ CONTACTORS CONTACT
VACUUM TEST ON VACUUM BOTTLE OF VCB
TAN-DELTA & CAPACITANCE TEST FOR MOTORS, TRANSFORMERS,
CABLES.
MCSA TEST ON RUNNING MOTORS
PARTIAL DISCHARGE TEST, RATIO, POLARITY AND KNEE POINT
VOLTAGE TESTS ON CT& PT .
CONTACT RESISTANCE TESTS FOR THE JOINTS/TERMINATIONS.
THERMOGRAPHIC SURVEY FOR HT/LT PANELS
PREDICTIVE MAINTENANCE
HISTORY/TREND MONITORING
BASED ON THE HISTORY AND TREND DECISION IS
TAKEN TO CARRY OUT MAINTENANCE ACTIVITY
MTBF- MEAN TIME BETWEEN FAILURE IS ONE OF
THE CRITERIA TO DECIDE MAINTENANCE
ACTIVITY.
PROACTIVE MAINTENANCE
CURRENT EFFECT
UPTO 1 MA NO SENSATION
8 MA TO 15 MA PAINFUL SHOCK
VENTRICULAR FIBRILLATION
50 MA TO 200 MA
POSSIBLE DEATH
SEVERE BURNS
ABOVE 200 MA SEVERE VENTRICULAR FIBRILLATION
HEART ARREST
PREVENTING ELECTRICAL HAZARD
• INSULATION
• GROUNDING / EARTHING
• CIRCUIT PROTECTION DEVICES
• USE OF STANDARD ELECTRICAL APPLIANCES.
• PROPER AND REGULAR MAINTENANCE.
• USE OF ELECTRICAL EQUIPMENT WITH
ADEQUATE RATING AND AREA CLASSIFIED.
• GUARDING
• SAFE WORK PRACTICES
• TRAINING