Professional Documents
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STM Power Hydro en New2
STM Power Hydro en New2
AND
REPAIRS OF
TECHNOLOGICAL
DEVICES FOR
HYDRO
ENERGY
• 1950 - 1990: 26 hydro
power plants built in Hydro Power In
Slovakia
Slovakia
• Current total installed
capacity: 2,500 MW
• Hydro power:
approximately 16% of
the total consumption
of Slovakia
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Founded 2001
Head office
Production
Trnava
Dubnica n/Váhom
About the
Personnel: 170+ employees
Company
Services
Manufacture, sale and service of
components, assemblies and systems
in hydro, nuclear and thermal power
generation
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Equipment For Small
Hydro Power Plants
Turbines applicability
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Small Hydro Program
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Small Hydro Program
Construction arrangement of direct flow axial kaplan turbine
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STM POWER provides overhauls,
refurbishments and general
Overhauls And Maintenance
maintenance services for hydro
turbines up to 90 MW
Services For Hydro Power
We offer: Plants
Unit supply
Control mechanisms
Turbine operation
Bearings
Gears and gearboxes
Sealings
Auxiliaries:
• cooling and lubrication systems
• leakage control
• oil capture systems
• submersible gates, intake and
outflow stoplogs
Oil separation
Spare parts
Removal, assembly and installation
Technical inspection and testing
Turn-key delivery Runner handling, P=12.8 MW, HPP Lipovec, Slovak Republic
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OVERHAULS AND MAINTENANCE When carrying out a
SERVICES FOR HYDRO POWER project, we always apply
PLANTS
the following:
Design and production • Quality management system according
capabilities for various types of to STN EN ISO 9001:2009, Environmental
turbines: management system according to ISO
14001:2004 and Safety management
system according to OHSAS 18001:2009
Turbine H (m) P (MW) D (m) • Up-to-date systems for renovation of
Type damaged parts
• Use of modern materials and original
Kaplan 2 – 20 0.5 - 6 1-4
design solutions for their use
Francis 2 – 120 0.5 - 8 0.5 - 2 • Installation of new elements for safe and
fully automatic operation,
• Diagnostics and monitoring
• Minimization or full replacement of
hazardous materials
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Key Projects (continued)
HPP Madunice HPP Ladce HPP Nové Mesto
2000 – 2003 2001 2002
Overhauls of 3 Kaplan Cooperation with General overhaul of
ALSTOM POWER
4K turbines, Ø 3.800 mm, machinery parts,
Modernization of 2 Kaplan 4K
vertical; P = 15.1 MW Kaplan 4K; Ø 3,750 mm,
turbines, Ø 3,450 mm,
vertical; P = 9.5 MW vertical; P = 13.5 MW
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Key Projects (continued)
PSHPP Čierny Váh SHPP Nováky SHPP Preseľany
2003 – 2004 2003 2003
Guide vane refurbishment Comprehensive overhaul Manufacturing 2 pcs of
Francis F; Ø 2,600 mm, Kaplan 4K; Ø 3,750 mm, turbines according to
design documentation of
vertical; P = 124.4 MW P = 13.6 MW
the customer, Ø 1,250
mm, P = 0.4 MW
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Key Projects (continued)
HPP Liptovská Mara HPP Kostolná SHPP Borislav
2004 2005 2004
Comprehensive overhaul Comprehensive overhaul Manufacturing 2 pcs of
Kaplan 6K; Ø 4,590 mm, Kaplan 4K; Ø 3,750 mm, vertical; turbines according to design
P = 13.6 MW documentation of the customer, Ø
vertical; P = 50.3 MW
350/400 mm; P = 0.11/.25 MW
Weight of the runner = 80 t
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Key Projects (continued)
HPP Kostolná SHPP Trenčianske Biskupice HPP Žilina
2006 2006 2007
Governor refurbishment Turn key project of SHPP Runner overhaul
Kaplan 4K; Ø 3,750 mm, vertical; according to design Cooperation with VA-TECH Linz
P = 13.6 MW documentation of the customer, 2 Ø 4,800 mm,
turbines and SHPP construction,
Kaplan, Ø 1,250 mm, P = 0,4 MW, P = 38.1 MW, Weight of the
runner = 40 t
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Key Projects (continued)
PSHPP Dobšiná SHPP Vír 2, Czech Republic HPP Krpeľany
2008 2009 2009 – 2011
Needle valve refurbishment Turbine manufacturing according to Overhaul of 3 Kaplan 4K turbines
Francis F; Ø 985 mm, horizontal; design documentation of the Ø 3,800 mm, vertical; P = 9 MW
P = 12 MW customer and modernization,
Ø 1,180 mm; P = 0,89 MW
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Key Projects (continued)
HPP Nosice TG3 HPP Lipovec TG3 SHPP Znojmo
2012 2013 2013
Turbine overhaul incl. application Turbine overhaul Turn key project of SHPP
of stainless weld to increase Kaplan 4K; Ø 3,620 mm, vertical; according to design
cavitation resistance, Kaplan 5K; P = 12.8 MW documentation of the
Ø 4,800 mm, vertical; P = 23.5 customer and
MW, Weight of the runner: 64 t modernization
Ø 1,100 mm,
P = 0,75 MW
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Key Projects (continued)
SHPP Šalková SHPP Dobšiná III
2013 2013
Turn key project of SHPP Turn key project of SHPP according
according to design to design documentation of the
documentation of the customer customer
Ø 2,000 mm, vertical; P = 0,8 MW Ø 750 mm, vertical; P = 0,255 MW
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Key Projects (continued)
San Gabán, Peru:
Production of nozzle for Pelton turbine
55 MW / 5 nozzles
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Key Projects (continued)
SHPP Zvolen - Union SHPP Prievidza
2014 2014
Delivery of turbine according to Manufacturing of
customer's design documentation, technological devices for
Kaplan horizontal, Ø 1,400 mm, new SHPP,
P=0,5 MW Ø 750 mm, P=0,11 MW
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Key Projects (continued)
SHPP Plav TG2 SHPP Terlicko TG2
2015 2015
Manufacturing of new Francis Manufacturing of new Francis
turbine turbine runner
Ø 300 mm, P=0,28 MW Ø 300 mm, P=0,235 MW
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Key Projects (continued)
HPP Lipovec TG2 Kostolná closures 4pc
2015 2015
Turbine overhaul Manufacturing of
Kaplan 4K; Ø 3,620 mm, vertical; P technological devices for
= 12.8 MW new SHPP,
Ø 750 mm, P=0,11 MW
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Key Projects (upcomming)
HPP Nosice TG2
2016 SHPP Trenčianske Biskupice II
Turbine overhaul incl. application 2016
of stainless weld to increase Manufacturing of technological
cavitation resistance, Kaplan 5K; devices for new SHPP,
Ø 4,800 mm, vertical; P = 23.5 Kaplan PIT turbine
MW, Weight of the runner: 64 t Ø 1750 mm, P=0,975 MW
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Project references - gallery
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Project references - gallery
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Repairs of Wicket Gates
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Repairs of Wicket Gates
HPP Nosice:
Kaplan turbine,
D= 3.8 m, 12,5 MW
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Repairs of Wicket Gates
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Repairs of Other Guide Vane Components
Guide vane
levers:
before
the repair ...
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Guide Vane Test Set-Up
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Repairs of Hydraulic Servomotors
Guide vane
servomotors
Stoplogs
servomotors
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Inspection Measurements
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Manufacture and Repairs of Hydraulic Regulators
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Hydraulic Power Unit – Oil Supply
High-pressure pump with oil supply distribution pipelines
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Lubrication, Cooling and Water Pressure
Regulation
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Turbine Runner Assembly
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Failure Detection of Turbine Runner Particular
Parts
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Runner Static Balancing
HPP Liptovská
Mara,
weight of the
Runner – 80 ton
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Runner Blades Machining
HPP Žilina:
Kaplan turbine,
D=4.8 m, 36 MW
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Runner Manipulation – in Power Plant
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Runner Assembly – in Power Plant
Kaplan turbine, 36 MW, HPP Žilina
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Turbine Shaft Machining
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Manufacture of Radial and Axial Bearings
Radial guide bearing
Components
of radial bearing
Axial bearing
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Manufacture of Sealings and Bearings
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Manufacture Of Supporting And Auxiliary Parts
Runner cone
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Transport
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Manufacture and Repairs of Stoplogs
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Manufacture and Assembly of Turbines
Turbine stator Runner blade machining Completed turbine stator and rotor
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Entire process including:
Construction Of Small
• Site selection Hydro Power Plants
• Initial analysis
• Documentation for supervisory
authorities and project
ddocumentation
• Manufacture of technological
devices
• Construction works
• Installation and assembly of
technological devices
• Connection to the electric
distribution network and
commissioning
• Operation of SHPP and its
complete life-cycle maintenance SHPP Trenčianske Biskupice
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Construction of Small Hydro Power Plants
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Digitization Of Technical Documentation
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We provide other
Design and Manufacture of necessary HPP
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Manufacturing and Assembly
from manufacture to installation
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Manufacturing and Assembly
from manufacture to installation
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Contacts
STM POWER a.s. STM POWER Trading s.r.o. STM POWER a.s.
Ul. Lieskovec 598/75 Miletičova 23 Ul. Lieskovec 598/75
018 41 Dubnica nad Váhom 821 09 Bratislava 018 41 Dubnica nad Váhom
Slovak Republic Slovak Republic Slovak Republic
tel.: +421 42 448 52 01 tel.: +421 2 402 013 28 tel.: +421 42 448 52 01
fax: +421 42 448 52 03 email: trading@stmpower.eu fax: +421 42 448 52 03
www.stmpower.eu GPS: 48.971217, 18.191857
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