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Stress, Temperature and Electric Field Effects in The Lead-Free (Ba, Ca) (Ti, ZR) O Piezoelectric System
Stress, Temperature and Electric Field Effects in The Lead-Free (Ba, Ca) (Ti, ZR) O Piezoelectric System
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ScienceDirect
Acta Materialia 78 (2014) 37–45
www.elsevier.com/locate/actamat
Received 19 March 2014; received in revised form 27 May 2014; accepted 2 June 2014
Available online 16 July 2014
Abstract
The large signal strain response as a function of uniaxial compressive stress, electric field and temperature is investigated for compo-
sitions across the morphotropic phase boundary in the (Ba,Ca)(Ti,Zr)O3 ferroelectric system. The largest piezoelectric coefficient in terms
of unipolar strain divided by the maximum applied field, S u =Emax , is 1540 pm V1, which clearly exceeds the piezoelectric response of
most lead zirconate titanate materials. The extraordinarily large piezoelectric properties occur in the vicinity of the morphotropic phase
boundary region on the rhombohedral side of the phase diagram. In this material, an electric threshold field is observed that is required
to overcome the stress-induced domain clamping and obtain a measurable strain response. Moreover, the study reveals that careful selec-
tion of composition, stress and field amplitude allow for large signal piezoelectric coefficients of over 740 pm V1 in the temperature
range of 25–75 °C. The extraordinarily large unipolar strain response can be assigned to an electric field-controlled regime, in which
the unipolar compressive stress induces non-180° domain switching perpendicular to the applied electric field. During electrical loading,
the electric field can realign these domains back into the parallel direction, maximizing non-180° domain switching and enhancing
unipolar strain.
Ó 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.actamat.2014.06.005
1359-6454/Ó 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
38 M.C. Ehmke et al. / Acta Materialia 78 (2014) 37–45
The search for lead-free alternatives, triggered by the TiO2 (99.8%, Sigma–Aldrich). The starting powders were
report by Saito et al. in 2004 [11], has led to the development ball-milled for 24 h in ethanol, dried, calcined for 2 h at
of two major classes of materials that have been heavily 1350 °C, ball-milled for another 24 h in ethanol, dried
investigated and are based on (K,Na)NbO3 and (Bi0.5Na0.5)- and the resulting agglomerates broken up with a ceramic
TiO3 (BNT) [12–14]. More recently, the report by Liu and mortar and pestle. The ceramic powders were passed
Ren [15] on the Ca2+- and Zr4+-substituted barium titanate through a 70-mesh (0.212 mm) sieve, before they were com-
((Ba,Ca)(Ti,Zr)O3; BCTZ) system with piezoelectric coeffi- pacted using a double-acting uniaxial pressing die. Sinter-
cients of more than 600 pm V1 has increased research inter- ing was carried out for 5 h in air at 1450 °C. The phases
est. The large signal piezoelectric response, expressed as the present were confirmed by X-ray diffraction (XRD) using
unipolar strain divided by the maximum field, S u =Emax , was a Bruker D8 Focus diffractometer with Cu Ka radiation.
reported to exceed 1200 pm V1 at 0.5 MV m1 in the stress- The compositions at room temperature span from single-
free state [16]. This exceptional piezoelectric performance phase rhombohedral (40BCT) through one variant of
under comparatively small electric fields is ascribed to the phase mixtures of rhombohedral, tetragonal and
presence of the strongly temperature-dependent morpho- orthorhombic (50BCT) to single-phase tetragonal
tropic phase boundary (MPB). At the MPB, evidence of (60BCT). The sintered ceramics were machined to cylinders
the coexistence of rhombohedral R3m and tetragonal with a height of 6 ± 0.02 mm and a diameter of
P4mm phases [15,17] and an additional intermediate ortho- 5.8 ± 0.02 mm. Prior to testing, the samples were annealed
rhombic Amm2 phase [18,19] has been reported. This can at 400 °C to depolarize the materials. Silver electrodes were
enable a large piezoelectric response through the polariza- applied using sputter coating.
tion rotation and extension mechanisms originating from a The electromechanical experiments were carried out
flattening of the energy landscape [12,15,20]. One major lim- using a screw-type load frame (Zwick Roell Z010) with a
itation of this system is the comparatively low Curie point, customized sample environment that allows the simulta-
T c , of approximately 100 °C, at which the ferroelectric to neous application of compressive mechanical stresses and
paraelectric phase transition occurs. electric fields at elevated temperature up to 800 °C. A ther-
Electromechanical applications, such as stack actuators, mocouple is positioned in the base of the sample holder
require large field-induced displacements as well as the approximately 6 mm from the sample that was used to reg-
development of a large force during actuation that can ulate the temperature. The experimental setup and the
act against external elements [1,21,22]. In order to evaluate reproducibility of the measurements are presented in detail
how the material performs against external mechanical elsewhere [25,29]. Electric fields were applied using an arbi-
constraints, the blocking force can be determined. By trary waveform generator (Agilent 33220) connected to a
definition, it is the maximum force at a given electric field high-voltage power supply (TREK 20/20C). The strain
acting against an infinitely stiff external clamping and is was measured using a linear variable differential trans-
used by actuator manufactureres as a figure of merit [23– former located outside of the heating chamber. Various
27]. Experiments conducted on soft PZT- and BNT-based other experimental arrangements have previously been
materials demonstrate the corresponding blocking forces used to investigate the electric-field-dependent ferroelastic-
[24,25]. It must be noted, however, that these experiments ity of PZT [30–34], although these setups have typically
represent quasi-static behavior. A real-world scenario relied on the use of strain gages, which has limited the
constitutes the dynamic interplay between mechanical application of temperature [35].
stress and electric field application acting on the obtainable A virgin sample was used for measurements at 25 °C.
strain response. Here, unipolar electric field measurements The contact stress, i.e. the smallest stress applied without
under constant stress for compositions across the MPB in losing contact to the sample, was r0 ¼ 3 MPa using a force
the BCTZ system are reported. The stress- and electric- control mode. Note that the minus sign is omitted as only
field-dependent properties at different temperatures are compressive stresses are considered during the following
analyzed and contrasted to previous experiments on soft discussion. Nine consecutive triangular unipolar electric
PZT- and BNT-based materials to give insight into the via- field cycles were applied at a frequency of 50 mHz, where
bility of this material system for actuator applications the first three cycles had a field amplitude of 2 MV m1,
[26,27]. the next three cycles had a field amplitude of 1 MV m1
and the last three cycles had a field amplitude of
2. Experimental 0.5 MV m1. In that way, the cycling at 2 MV m1 deter-
mines the amount of poling and the consecutive cycles at
BCTZ materials with the chemical formula lower fields probe the response under the same poling con-
(1 x)Ba(Zr0.2Ti0.8)O3 x(Ba0.7Ca0.3)TiO3 were pro- ditions at smaller electric fields. For each field amplitude,
duced using a solid oxide and carbonate processing route. the third cycle was used for data analysis. The mechanical
The compositions are x = 0.4 (40BCT), x = 0.5 (50BCT) load was subsequently increased stepwise to 250 MPa. At
and x = 0.6 (60BCT) [15–19,28]. The starting materials each stress level the same nine consecutive electric field
were high-purity BaZrO3 (99.5%, Sigma Aldrich), CaCO3 cycles were applied and the strain was measured. The
(99.0%, Sigma–Aldrich), BaCO3 (99.8%, Alfa Aesar) and displacement sensor zero point was referenced to the
M.C. Ehmke et al. / Acta Materialia 78 (2014) 37–45 39
electrically unloaded state at the contact stress, which 25°C 50°C 75°C 100°C
allowed for determination of the stress induced displace- (a) Load (MPa) 3
0.10 4
ment. No significant strain drift was observed during 8
6
10
testing; small changes originating from time-dependent 0.05
15
20
domain processes were found to be negligible. Following 25
Strain (%)
40BCT
No difference can be observed between the first measure- -0.05
50
ment and the one after the complete testing cycle. After
-0.10 60
completing the measurements at 25 °C, the temperature
was sequentially increased to 50, 75 and 100 °C. At each -0.15
70
50BCT
-0.05
3.1. Stress-dependent strain measurements
-0.10
60BCT
-0.05
with increasing electric fields, it is almost field-independent
in 60BCT. At large stresses, the strain is zero under small -0.10
15
20
0.0
25
30 1.5 and 50 °C and in 50BCT at 25 °C, with values between
40 1420 and 1540 pm V1 for stresses between 8 and
50
10 MPa. To the best of our knowledge, these are the largest
-0.1 60
Strain (%)
1MV/m
1000
40BCT
0.5MV/m
500
(b)
1500
Su/Emax (pm/V)
1000
50BCT
500
(c)
1500
Su/Emax (pm/V)
1000
60BCT
500
0
0 100 200 0 100 200 0 100 200 0 100 200
Fig. 4. Large signal piezoelectric response, S u =Emax , as a function of the compressive load at temperatures 25, 50, 75 and 100 °C (from left to right) for
compositions (a) 40BCT, (b) 50BCT and (c) 60BCT (from top to bottom). The electric field amplitudes are 2 MV m1 (black), 1 MV m1 (red) and
0.5 MV m1 (blue). (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)
accuracy of ±10 pm V1. The initial increase in S u =Emax with 3.3. Field-free elastic and ferroelastic properties
increasing stress suggests that domains are aligned perpen-
dicular to the electric field by the stress, which then allows As described above, the increasing compressive stress
for an increased non-180° domain alignment under field causes non-180° domains to switch from the axial to the
application. At larger stresses it becomes subsequently perpendicular direction, resulting in a ferroelastic strain,
harder for the electric field to align the domains as they S ferroelastic . In Fig. 1, this is reflected in subsequently smaller
become more and more clamped in the direction perpendic- remnant strains S r with increasing load. In addition to
ular to the field. The observation of an enhanced unipolar strain originating from ferroelasticity, there is also an elas-
strain with compressive stress, followed by a subsequent tic response, S elastic , that has to be considered as well. For
decrease, has been previously shown in bulk PZT [33,36] an elastic material, the mechanical constitutive equation
and multilayer PZT [37,38], as well as for BNT-BT bulk in tensorial notation is given as [39]
materials [27]. As previously noted, the S u =Emax 0 pm V1 S ij ¼ sijkl rkl ð2Þ
for stresses above approximately 150 MPa in 40BCT, as
massive domain clamping occurs. where S ij and rkl are the strain and stress tensors, respec-
Overall, the electromechanical performance in the tively, and sijkl are the elastic compliances. In this study,
40BCT and 50BCT compositions is significantly superior only the deformation along the uniaxial load is considered,
between 25 and 75 °C than in other lead-free ferroelectrics, allowing the relationship to be simplified to
such as BNT-BT [27]. Based on the presented data, the S 33 ¼ s3333 r33 ¼ ð1=EÞr33 ð3Þ
careful selection of composition and the adjustment of
the stress and electric field profile allows for a large signal where E is the Young’s modulus parallel to the load. This
piezoelectric coefficient between 740 and 1540 pm V1 for analysis relies on the assumption that the Young’s modulus
temperatures ranging from 25 to 75 °C. is not a function of stress and thus ferroelastic domain
42 M.C. Ehmke et al. / Acta Materialia 78 (2014) 37–45
texture. However, it has been previously shown for PZT of the current compositions (10–25 MPa) compared to the
using partial unloading experiments that the macroscopic maximum applied stress (250 MPa), the error should be
Young’s modulus of the ceramic evolves during mechanical minimal and will not affect the conclusions. Deviations
loading due to the anisotropy of the single crystal elastic are only expected at small stresses, below 10–25 MPa, for
properties [29,40,41]. Here, since high-quality elastic data which an inflection point in the strain–stress data is
for BCTZ is not available and all investigated compositions observed. Previous experimental measurements of soft
appear to be ultrasoft compared to soft PZT (Fig. 5), the PZT showed an increase in Young’s modulus by a factor
Young’s modulus E is determined by a linear regression of 3 [29], which would lead to an error of
of the strain data under high stress. It is understood that DS elastic < 0:05% in the current study, where the Young’s
this assumption will lead to error, as the Young’s modulus modulus increases linearly from 40 to 120 GPa for stresses
changes with stress; however, due to the low coercive stress up to 100 MPa.
With this assumption, the total strain under the com-
pressive load can then be written as
(a) 40BCT S r ¼ S elastic þ S ferroelastic ¼ ð1=EÞr þ S ferroelastic ð4Þ
0.0 25°C
50°C where the stress-dependent Young’s modulus can be deter-
75°C mined from the evolution of the remnant strain with stress.
-0.1 100°C This allows for the stress-induced ferroelastic strain
S ferroelastic contribution to be directly determined and com-
Strain (%)
-0.2
T↑ pared to the electric field-induced strain.
The remnant strains S r for (a) 40BCT, (b) 50BCT and
-0.3 (c) 60BCT are provided in Fig. 5 as a function of the stress
r at 25, 50, 75 and 100 °C. The non-linear strain at low r
-0.4
represents the stress-induced ferroelastic strain S ferroelastic ,
Sr
which is most prominent at 25 °C and decreases at higher
temperatures as the structural distortions become smaller
-0.5
(b) 50BCT when approaching T c . The slope at higher r is composed
0.0 exclusively of the elastic component, as it is expected that
most non-180° domains will have already switched. By fit-
-0.1 ting the curves between 100 and 250 MPa in 40BCT and
50BCT, and between 150 and 250 MPa in 60BCT, the elas-
tic moduli can be extracted from the slope and the maxi-
Strain (%)
-0.2
mum ferroelastic strain from the intercept. All fits have
an adjusted R2 > 0:999, which translates to a fit with
-0.3
DE < 0:01 and DS ferroelastic < 0:004%. The range of the
determined moduli originates from the measurements at
-0.4 the different temperatures, for which the materials soften
elastically near the phase transition temperatures [19].
-0.5 Table 1 lists the relevant fitting parameters S ferroelastic and
(c) 60BCT
0.0 E for all compositions and temperatures. At 25 °C, the E
values were found to be 76, 126 and 135 GPa for 40BCT,
50BCT and 60BCT, respectively. The achievable ferroelas-
-0.1
tic strains S ferroelastic are 0.12%, 0.15% and 0.16%,
respectively.
Strain (%)
-0.2
In order to determine what volume fraction of non-180°
domains switch under the compressive stress, the ferroelas-
-0.3 tic domain texture f002 , expressed in multiples of random
distribution, is calculated for the tetragonal 60BCT mate-
-0.4 rial. In tetragonal materials f002 varies between 0 and 3,
where 0 means that none of the domains are aligned in
the direction of interest, 1 corresponds to a random orien-
-0.5
50 100 150 200 250 tation and 3 signifies that all of the domains are aligned in
Stress (MPa) that direction [42]. The f002 is calculated from S ferroelastic
using the relationship [43]
Fig. 5. The values for the remnant strain, S r , at 25, 50, 75 and 100 °C for Z p=2
(a) 40BCT, (b) 50BCT and (c) 60BCT (top to bottom). The linear fits at
high compressive stresses allow quantification of the elastic component of S ferroelastic ¼ ðc=a 1Þðf002 ðaÞ 1Þ cos2 a sin ada ð5Þ
0
the strain.
M.C. Ehmke et al. / Acta Materialia 78 (2014) 37–45 43
Table 1
Elastic moduli E and maximum ferroelastic strains S ferroelastic parallel to the load as determined from linear regression in Fig. 5.
40BCT 50BCT 60BCT
E (GPa) S ferroelastic (%) E (GPa) S ferroelastic (%) E (GPa) S ferroelastic (%)
25 °C 76 0.12 126 0.15 135 0.16
50 °C 77 0.09 122 0.09 122 0.12
75 °C 75 0.05 149 0.04 119 0.07
100 °C 75 0.01 149 0.01 112 0.02
where r is the orientation angle and the c=a ratio describes maximum strain S max . The absolute stress-induced
the lattice distortion of the tetragonal unit cell, reported to ferroelastic strain is then given by
be 1.006 at room temperature for 60BCT [44]. The S ferroelastic S rferroelastic ðrÞ ¼ S r ðrÞ ð1=EÞr ð7Þ
under the mechanical stress is 0.16%. The ferroelastic
domain texture f002 is a function of the orientation r to The S rferroelastic
represents the cumulative strain at stress r
the applied stimulus and can be described by the March– and zero field without the elastic contribution. S rferroelastic
Dollase orientation probability distribution function [45], approximately corresponds to the purely stress-induced
3=2 non-180° domain switching strain. In the limit of large
2 2 1 2 stresses, it is equal to the intercept of the linear regression
P ðr; aÞ ¼ r cos a þ sin a ð6Þ
r of the elastic strain (Fig. 5) and is expected to saturate once
The parameter r for a material with a fibrous texture is all the non-180° domains have switched perpendicular to
1=3
given by r ¼ f002 [46]. Here, f002 is the ferroelastic domain the stress direction. The absolute field-induced strain is
texture parallel to the stimulus, i.e. the applied mechanical given by
stress. Solving the integral numerically, with the parame- S E ðrÞ ¼ S max ðrÞ ð1=EÞr ð8Þ
ters S ferroelastic ¼ 0:16% and c=a ¼ 1:006 and the March–
Dollase function, yields f002 < 0:1 parallel to the applied Note that S E consists of intrinsic piezoelectric, extrinsic
stress. This means that less than 3% of the non-180° domain switching and electrostrictive components. Simi-
domains are aligned with their c-axis in the direction of larly to S rferroelastic , S E represents the cumulative strain at
the mechanical load at the maximum applied stress. Note stress r and under a maximum field without including the
that, for this approximate calculation, it was assumed that elastic contribution. Eqs. (7) and (8) can now be combined
the March–Dollase function accurately describes the orien- to compute S u , where S u ¼ S max S r . The two curves,
tation distribution of the non-180° domains and that the S rferroelastic and S E , are shown in Fig. 6 for (a) 40BCT, (b)
lattice distortion c=a is independent of the orientation r 50BCT and (c) 60BCT at 25, 50, 75 and 100 °C for the field
and applied mechanical stresses and electric fields. Varia- amplitude of 2 MV m1. The full symbols represent
tions in c=a have been found to depend on the orientation S rferroelastic and the open symbols represent S E . S rferroelastic rep-
as well as the applied electric field [44,47,48] and stress [49]. resents the absolute strain due to stress-induced non-180°
The current results, however, indicate that nearly all of the domain switching, while S E represents the absolute strain
domains have been switched into a direction perpendicular under 2 MV m1. The difference between the curves then
to the stress axis at stresses r > 150 MPa. This is supported corresponds to the achievable unipolar strain S u that is
by the observed linear strain response at stresses larger maximized for optimum performance, as S E S rferroelastic ¼
than 150 MPa, which suggests a saturated ferroelastic con- S max S r ¼ S u .
tribution. This agrees well with results from in situ XRD Large values of S u =Emax with pronounced maxima at
data showing the strong susceptibility of non-180° domain stresses between 8 and 30 MPa (Fig. 4) are observed in
wall motion under an applied electric field [44]. A similar 40BCT at 25 and 50 °C and in 50BCT between 25 and
sensitivity is expected under stress. Because the tetragonal 75 °C. This implies that the stress-induced domain switch-
60BCT has the largest coercive stress of the investigated ing is reflected more strongly in S rferroelastic compared to S E ,
compositions, it can be assumed that the nearly complete which is indicated
r by steeper
S rferroelastic curves compared
alignment of non-180° domains perpendicular to the stress E E
to S , i.e. dS ferroelastic =dr > jdS =drj in Fig. 6. As a result,
and electric field directions also occurs for 40BCT and the distance between both curves increases and thus also
50BCT. S u . This occurs under small compressive stresses. In that
region the strain response is field controlled, because the
3.4. Mechanism electric field dominates the electromechanical performance
of the material. The limit of this regime is indicated by a
In order to illustrate the competition between stress- change in slope of S rferroelastic occurring at the maximum of
induced ferroelastic switching and the field-induced S u =Emax and is highlighted here with arrows. At stresses
domain alignment, the elastic component determined above this limit and higher temperatures, the S rferroelastic is
above is subtracted from the remnant strain S r and the not steeper than S E and the two curves approach each other
44 M.C. Ehmke et al. / Acta Materialia 78 (2014) 37–45