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Produktkatalog DEABB 1660 11 en
Produktkatalog DEABB 1660 11 en
Produktkatalog DEABB 1660 11 en
1 Introduction
13 Range of services
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Maintenance measures aim to ensure Service and spare part packages for
that equipment is able to operate through- maintenance on high- and medium-volt-
out its service life. The priorities are age products and installations are tai-
optimizing the plants, increasing avail- lored to the lifecycle of the product.
ability and maintaining functional and They include technical improvements as
personal safety. well as retrofit solutions to extend the
service life of equipment.
The Scope and type of the measures
depend on various factors: All the procedures of our maintenance
– The number of short-circuit switch offs measures are individually coordinated with
– The number of switching operations the customer for the particular switching
– Environment conditions system and associated products.
– Operating period
“Active” “Legacy”
Responsibility “Restricted” Limited “Obsolete”
taken by Full responsibility service No more service
manufacturer for service support support
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Upgrade kit for CK2 / CR2 GCE9270319R0180 Contains all plastic parts,
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switch disconnectors All years of manufacture that are exposed to dielectric
and pole parts from manufacturers and mechanical stress and are
Rated ABB, BBC, Calor Emag subject to component aging.
voltage: 24 kV 8
Spare parts package for CK3 / CR3 / CS3 GCEH363491R0130 Required measures for all process
pole parts and contact All years of manufacture equipment manufactured before 1993
fastening on the switch from manufacturers which has not yet been upgraded
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disconnetors – 630 A. ABB, BBC, Calor Emag as well as for switches used
Rated voltage: to prevent fatigue, which have
10 and 20 kV already been updated.
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Upgrade kit for CK3 / CR3 / CS3 GCEH260471R0120 Required measures for all process
switch disconnectors All years of manufacture equipment manufactured before 1993
and pole parts. from manufacturers which has not yet been upgraded
Rated current: 630 A
At the current status
ABB, BBC, Calor Emag as well as for switches used to
prevent fatigue, which have already
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of production. been upgraded.
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Service packages for small-oil-volume circuit breakers prevent This safeguards the reliability and availability of the circuit breaker
component aging. They always include all labor and the and reduces down-time.
necessary original spare parts according to the manufacturer’s The measures carried out on site include all higher-level
specifications. All maintenance measures are carried out tasks, such as a visual inspection, dismantling and assembly
and performed by our certified personnel. of components, cleaning and lubricating, as well a functional
check and a maintenance report.
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Name Type Article number Description
Service directory
Service package
– Standard maintenance OD3 high current 1HDS733101R1003 – Inspection of the switching pins,
for circuit breaker D35 >1250 quenching heads, tulip contacts
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operating mechanism Ratings: and rockers
including pole parts 12 kV, from 1250 A – Gasket replacement,
up to 600 MVA filling with new insulating
Spare parts packages 24 kV, 2500 – 3000 A and quenching oil 6
included: Year of manufacture: all – Checks of the switch
GCE8495070R0102 settings, contact points and
GCEH179522R0112 all screw connections
1HDS739201R0101
Service package
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– Standard maintenance OD4 / OK4 1HDS734101R1001 – Inspection of the switching pins,
for circuit breaker Ratings: quenching heads, tulip contacts
operating mechanism 12 kV, 24 kV and rockers
including pole parts Year of manufacture: all – Gasket replacement, 8
filling with new insulating
Spare parts packages and quenching oil
included: – Checks of the switch
GCE8495070R0102 settings, contact points and
GCEH179541R0110 all screw connections
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1HDS739201R0101
Service package
– Upgrade kit I OD3 / OD4 / OD5 1HDS739203R1001 – Replacement of the components
Circuit breaker from manufacturers ABB, contained in the spare parts 10
operating mechanism BBC and Calor Emag package
Year of manufacture: all – Adjustments
Spare parts package
included:
GCEH179485R0128
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Service package
– Upgrade kit II OD3 / OD4 / OD5 1HDS739203R1010 – Replacement of the
Circuit breaker from manufacturers ABB, components contained
operating mechanism BBC and Calor Emag in the spare parts package 12
Year of manufacture: all – Adjustments
Spare parts package
included:
GCEH179485R0196 13
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Service packages for medium-voltage vacuum circuit breakers This safeguards the reliability and availability of the circuit breaker
prevent component aging. They always include all labor and and reduces down-time. The measures carried out on site
the necessary original spare parts according to the manufac- include all higher-level tasks, such as a visual inspection, dis-
turer’s specifications. All maintenance measures to be mantling and assembly of components, cleaning and lubricat-
carried out are performed by our certified personnel. ing, as well as functional check and a maintenance report.
Service package
– Inspection of circuit VM1 1HDS741102R1001 – Voltage drop measurement
breaker unit Year of manufacture: all and vacuum test
– Provision of special measuring
“Service only”
devices, such as voltage
drop measuring device
and vacuum tester
No spare parts!! Inspection only!
Service package
– Replacement of highly VD4 / VBC / VD5 1HDS744204R1001 – Installing the mechanical parts
stressed components with mech. operating of the tripping unit
mechanism
Year of manufacture: all
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Service packages for medium-voltage gas-insulated switching The measures carried out on site include all higher-level tasks,
systems prevent component aging. They always include labor such as a visual inspection, dismantling and assembly of
and the necessary original spare parts according to the components, cleaning and lubricating, as well as function
manufacturer’s specifications. All maintenance measures are inspections and a maintenance report.
carried out and performed by our certified personnel.
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In many cases, from economical point of and of course using of the latest
view, it makes more sense to upgrade protection and control technology on
the secondary side.
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existing switchgear than to carry out
the necessary regular maintenance or
replace old switching gear with new This ensures the maximum availability
equipment. This is why our retrofit solu- and optimum performance of the 4
tions enable you to upgrade your system switchgear and also extends its life
retrospectively by integrating customized, time.
new, modern components, such as 5
maintenance-free vacuum circuit break-
ers VD4 and VM1 on the primary side
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Technical specification for the VD4 / VM1 in retrofit solutions
Standards VDE 0670, Section 10 IEC 60694 and VDE 0671, Section 100 / IEC 62271-100 10
and IEC 60068-2-30, 0721-2-1
Rated
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lightning Rated
Rated Rated impulse Rated short-circuit Rated short-circuit short-time withstand
current voltage voltage breaking current making current current
Type I r (A) U r (kV) U p (kV) I sc (kA) i p (kV) i p (kV) 3 sec 12
VD4 630... 12 75 16...40 40...100 16...40
4000
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VD4 630... 17.5 95 16...40 40...100 16...40
4000
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW 1HDS8001731G0200 Rated voltage: 17.5 kV
OD, SJ Rated current: 1250 A
Rated short-circuit current: 25 kA
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW 1HDSCE800715G0300 Rated voltage: 12 kV
OD, SJ, GK1 Rated current: 1250 A
Rated short-circuit current: 31.5 kA
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW, ZP 1HDS8001897G0400 Rated voltage: 17.5 kV
OD3, OD4, GD, HB Rated current: 1600 A
Rated short-circuit current: 40 kA
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Retrofitsolution
– Circuit breaker HKK GCER007560R0101 Rated voltage:: 12 kV / 75 kV
ASEA VHE / VHD Rated current: 630 - 1250 A
with PTI-Polteil Rated short-circuit current:: 31,5 kA 8
Retrofit solution
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– Circuit breaker OD1 M GCER007560R0101 Rated voltage: 17.5 kV
ZK4 Rated current: 1600 A
Rated short-circuit current: 40 kA
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Type Rated voltage Rated Switching panel width
short-circuit current (3s)
31.5 kA –
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40 kA –
50 kA – 8
< 17.5 kV 25 kA –
31.5 kA –
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40 kA –
50 kA –
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< 24 kV 25 kA –
31.5 kA 650 mm
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50 kA 800 mm
50 kA 800 mm 13
< 24 kV 25 kA 800 mm
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Retrofit solution
– TVOC-2 1HDS710099R1001 Package for three additional fields
Installation 1HDS710099R0101 (material)
1HDS710099R1002 Package for six additional fields
No images are available
1HDS710099R1003 (material)
at present.
Package for ten additional fields
(material)
Installation per additional field
(service)
Installation Including Installation and
– UFES service box commissioning plus the relevant
Installation 1HDS710699R1001 primary and secondary engineering “Service only”
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In 1993, ABB introduced the combined bay control and The extended requirements concerning connections to the
protection unit SCU (later REF 542), which combines the station level resulted in a re-worked and improved version
functions of a protective relay and a bay control unit. Since of the previous SCU / REF 542. With significantly increased
the device was introduced, it has been implemented in functionality and modern design, the multifunctional bay
numerous power distribution systems worldwide. control and protection unit REF 542 plus is fully compatible
with the previous SCU / REF 542 in terms of functionality.
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In order to properly carry out maintenance measures, additional Our spare parts packages contain the original spare parts
consumables are also required for the scope of the mainte- required to fully carry out the maintenance measures.
nance. These include lubricants and cleaning agents as well On-site work should be carried out by certified experts. 3
as work safety materials.
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With a three-phase bus bar and single-phase circuit breaker The EBK-020 was installed between 1972 and 1977 and
and bay outlet, the switchgear of the EBK-020 series was the was the last series to have dual-pressure circuit breakers.
same bay section as the system in the EBK-010 series. 3
However, the isolators, make-proof grounding switches and
circuit breakers in this series have been developed and
improved. 4
The EBK-030 switchgear differs from EBK-020 basically only As well as having the same compartment module layout,
from its circuit breaker. In contrast to the EBK-020, this circuit EBK-020 and EBK-030 also have identical isolators and fast
breaker is a Single-pressure breaker and it operates according acting grounding switches. This means that the isolators and fast
to the blast piston principle. acting grounding switches of both series can be maintained in
the same manner.
Furthermore, these assets, compared to the switchgears of the
first generation of the EBK-010 series, have an unchanged bay
section. The switchgears were produced from 1977 to 1981.
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In contrary to the EBK-0 series, EBK-01 gas-insulated switchgear One bay of an asset with a double bus bar weighs up to 3.500
has a three-phase system module. In order to encapsulate the kg. The switchgear was produced from 1987 to the mid
asset, aluminum casting was used. Due to a significantly reduced 1980s. 3
weight compared to a steel capsule no complex/ extensive
grounding/base is needed.
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ELK-02 switchgears were produced between 1981 and 1986. Until 1985, the switchgears were driven by a hydraulic
In contrary to the EBK series, the ELK series has a complete operating mechanism. From 1985 onwards, the circuit
three-phase encapsulated bay section. breakers were equipped with compact hydraulic operating
mechanisms.
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The switchgear of the ELK-03 series has a bay section which The motor drive energy savings of more than 80% enables
was changed compared to that of their direct predecessors the the usage of the smaller AHMA1 motor drive.
ELK-02 in such a way that the separate isolators and ground-
ing switches were integrated into the bus bar by a combined From 1991 onwards, the first generation of auto-puffer
isolator and grounding switch unit. chambers for circuit breakers was integrated into the asset
series and were admitted for a rated voltage up to 170 kV.
These series were produced between 1987 and 1993 and were
the first series of switchgear having a hydro-mechanic operat-
ing mechanism.
2
The switchgear of the ELK-04 series have been in production The great success of this series resulted in several updates
since 1992. They have a significantly more compact three- so that, upon request, it can deal with and manage faults of
phase bay section and use HMB1 second-generation spring up to 63,000 A and rated currents of up to 4,000 A. 3
operating mechanisms.
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Spare parts package
– Make-proof ELK-04 1HDS606260R0110
high-speed grounding Control voltage: No images are available
switch, replacing, 110 V - 125 V at present. 12
with pinion
Service packages for gas-insulated switchgear prevent The measures carried out on site include all higher-level work,
component aging. The spare parts contained in the packages such as construction site setup, general functional checks
are original spare parts by our certified ABB employees and visual inspection of equipment. Once the maintenance
according to the manufacturers instructions and will replace measures have been carried out, the switchgear is started
the existing parts in the switchgear. up again and a corresponding maintenance report is issued.
Service package
– Standard maintenance EBK-010 1HDS601260R1000 – Replacement of the components
of make-proof from manufacturers contained in the spare parts
grounding switch BBC, ABB package, visual inspection
– Measurement of motor current
Spare parts package – Inspection of the auxiliary switch
included: and end position switch
1HDS601260R0500 – Functional check of the
condensation-water
heating (if installed)
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Service packages for gas-insulated switchgear prevent The measures carried out on site include all higher-level
component aging. The spare parts contained in the packages work, such as construction site setup, general functional
are original spare parts by our certified ABB employees checks and visual inspection of equipment. Once the
according to the manufacturers instructions and will replace maintenance measures have been carried out, the switch-
the existing parts in the switchgear. gear is started up again and a corresponding maintenance
report is issued.
This safeguards the maximum availability of the gas-insulated
switchgear and increases supply reliability.
Service package
– Standard maintenance EBK-020 1HDS602960R1000 – Replacement of the components
of the circuit breaker contained in the spare parts
operating mechanism from manufacturers package.
BBC, ABB – Inspection of the auxiliary switch
Spare parts package – Functional check of the spring
included: deflection switch
1HDS602960R0100 – Measurement of charging time
for the hydraulic pump from
atmospheric pressure to the end
of pumping
– Reading of pump-start counter
– Check of the stored
switching sequence
– Functional check of the
condensation-water
heating (if installed)
Service package
– Standard maintenance EBK-020 1HDS602260R1000 – Replacement of the components
of make-proof from manufacturers contained in the spare parts
grounding switch package
BBC, ABB – Measurement of motor current
– Inspection of the auxiliary switch
Spare parts packages and the end position switches
included: – Functional check of the
1HDS602290R0110 110 V / 125 V water-condensation
1HDS603290R0220 110 V / 250 V heating (if installed)
Service package
alarm pressures
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– Standard maintenance EBK-020 1HDS602860R1000 – Visual inspection package
of the control cabinet from manufacturers – Check status signals / alarms
BBC, ABB – Inspection of switch setting
indicators 12
– Check of the bay locking
– Inspection of the blocking for the
circuit breaker operating mechanism No images are available
– Inspection of the protection release at present. 13
on the relay or terminal strip
– Functional check of the condensa-
tion-water heating (if installed)
– Inspection of the controls
according to the circuit diagram
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Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level
nent aging. The spare parts contained in the packages are work, such as construction site setup, general functional
original spare parts by our certified ABB employees according checks and visual inspection of equipment. Once the
to the manufacturers instructions and will replace the existing maintenance measures have been carried out, the switch-
parts in the switchgear. gear is started up again and a corresponding maintenance
report is issued.
This safeguards the maximum availability of the gas-insulated
switchgear and increases supply reliability.
Service package
– Standard maintenance EBK-030 1HDS603960R1000 – Replacement of the components
of the circuit breaker from manufacturers contained in the spare parts
operating mechanism BBC, ABB package
– Inspection of the auxiliary switch
Spare parts package – Functional check of the spring
included: deflection switch
1HDS603960R0100 – Measurement of charging time
for the hydraulic pump from
atmospheric pressure to the end
of pumping
– Reading of the pump-start counter
– Check of the stored
switching sequence
– Functional check of the conden-
sation-water heating ( if installed )
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Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level work,
nent aging. The spare parts contained in the packages will be such as construction site setup, general functional checks and
replaced by new original spare party, according to the manufac- visual inspection of the equipment. Once the maintenance
turer’s instructions, by our certified ABB employees. measures have been carried out, the switchgear is started up
again and a corresponding maintenance report is issued.
This safeguards the maximum availability of the gas-insulated
switchgear and increases supply reliability.
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Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level
nent aging. The spare parts contained in the packages are work, such as construction site setup, general functional
original spare parts by our certified ABB employees according checks and visual inspection of the equipment. Once the
to the manufacturers instructions and will replace the existing maintenance measures have been carried out, the switch-
parts in the switchgear. gear is started up again and a corresponding maintenance
report is issued.
This safeguards the maximum availability of the gas-insulated
switchgear and increases supply reliability.
Service packages for gas-insulated switchgear prevent The measures carried out on site include all higher-level work,
component aging. The spare parts contained in the packages such as construction site setup, general functional checks
are original spare parts by our certified ABB employees and visual inspection of the equipment. Once the maintenance
according to the manufacturers instructions and will replace measures have been carried out, the switchgear is started
the existing parts in the switchgear. up again and a corresponding maintenance report is is-
sued.
This safeguards the maximum availability of the gas-insulated
switchgear and increases supply reliability.
Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level work,
nent aging.The spare parts contained in the packages are such as construction site setup, general functional checks
original spare parts by our certified ABB employees according and visual inspection of the equipment. Once the maintenance
to the manufacturers instructions and will replace the existing measures have been carried out, the switchgear is started
parts in the switchgear. up again and a corresponding maintenance report is is-
sued.
This safeguards the maximum availability of the gas-insulated
switchgear and increases supply reliability.
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EBK-010 switchgear were produced between 1972 and 1974. The new EBK-SW21 retrofit circuit breaker is operated by a
The dual-pressure circuit breakers are first generation and can latest-generation hydro-mechanical HMB operating mechanism.
be exchanged without any problems through an adaptive
retrofit solution, requiring no major modifications.
2
EBK-020 switchgear were produced between 1972 and 1977. The new EBK-SW21 retrofit circuit breaker is operated by
The dual-pressure circuit breakers were essentially a further a latest-generation hydro-mechanical HMB operating
development of the first-generation circuit breakers. They can mechanism. 3
be exchanged without any problems through an adaptive
retrofit solution, requiring no major modifications.
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EBK-030 switchgear were produced between 1972 and 1977. The new EBK-SW21 retrofit circuit breaker is operated
The dual-pressure circuit breakers were essentially a further by a latest-generation hydro-mechanical HMB operating
development of the first-generation circuit breakers. They can mechanism.
be exchanged without any problems through an adaptive
retrofit solution, requiring no major modifications.
2
Using the ELK-0 retrofit solutions, ex- The components being replaced can
isting ELK-0 switchgear are modernized be overhauled by the ABB Service
Power Technologies and saved as
3
and components are upgraded to state-
of-the-art during operation. spare parts on a long-term basis.
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In the early 1980s, ELK-01 switchgear were among the first Special modifications make it possible to replace the operat-
three-phase encapsulated switchgear. The switchgear were ing mechanism on existing circuit breakers with a latest-
operated using a hydraulic operating mechanism (ELKX). generation HMB hydro-mechanical operating mechanism.
2
ELK-02 switchgear were produced between 1981 and 1986. Special modifications give you the option of adapting the
The switchgear were operated using hydraulic operating older hydraulic operating mechanisms smoothly with a
mechanisms until 1985. From 1985 onwards, the switches latest-generation HMB hydro-mechanical operating 3
were fitted with compact hydraulic operating mechanisms. mechanism.
The ELK-SW02 retrofit circuit breaker allows you to exchange
the existing circuit breaker without any problems and with no
major modifications required. 4
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2
ELK-03 switchgear were produced between 1987 and 1993 The ELK-SW03 retrofit solution now gives you the option of
and were the first series of switchgear to feature a hydraulic upgrading the existing circuit breaker from 31.5 to 40 kA.
spring operating mechanism of the AHMA series. From 1991 3
onwards, the auto-puffer chambers were installed, and these Special modifications enable you to use a latest-generation
are still used today. The associated savings in operating HMB hydro-mechanical operating mechanism.
power of over 8 % make it possible to use the smaller
AHMA1 operating mechanism. 4
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Through our service for switchgear solutions for the operating mechanisms
components, we safeguard their opera- supplied by us on outdoor circuit- 3
tional reliability as well as the availability breakers, gas-insulated switchgear
of installation equipment in electrical and generator circuit breakers.
power distribution. Our services cover
all maintenance measures, including
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provision of comprehensive retrofit
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The hydraulic spring operating mechanism AHMA has been Depending on the operating period (10 years when set up in
designed in such a way that all of the operating mechanism open air or extreme indoor conditions, 20 years when set up
components are able to meet the requirements of its entire indoors) and years of production, parts are installed that
lifespan. Experience with the product has shown that there contain technical improvements to components.
are individual modules and components that are replaced or
serviced as part of preventive or future-oriented maintenance
measures.
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Spare parts package
– Accumulator piston AHMA-1 1HDS670960R0119 Replacement only in the case of
defective parts.
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Spare parts package
– Pump module AHMA-1 1HDS670900R0114 Spare parts required according to
manufacturer specifications for the 10
operating period or 10,000 switching
operations ( CO ). Applies to operating
mechanisms produced before 1990.
Spare parts package
– Spring package AHMA-1 1HDS670960R0123 Replacement only in the case of
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defective parts.
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Spare parts package
– Lubricants AHMA-4 1HDS670900R0124 Separately manageable consumables.
Always used during maintenance
work.
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Spare parts package
– Coupling AHMA-4 1HDS670900R0103 Spare parts required according to
manufacturer specifications after 10
10,000 switching operations ( CO ).
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Spare parts package
– Spring stroke switch AHMA-8 1HDS670930R0107 Replacement in the case of
USA defective micro switches. 10
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The hydraulic spring operating mechanism HMB is a second serviced as part of preventive or future-oriented mainte-
generation operating mechanism that has been on the nance measures. Depending on the operating period (10
market since the beginning of the 1990s. years when set up in open air or extreme indoor conditions, 3
20 years when set up indoors) and years of production,
It has a more compact design than the AHMA in order to parts are installed that contain technical improvements to
cover an even greater range of applications. components.
4
Experience with the product has shown that there are
individual modules and components that are replaced or
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Spare parts package
– Working module HMB1 1HDS699900R0103 Replacement of gaskets in the
event of maintenance measures
and internal leakages.
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Spare parts package
– Changeover HMB1 1HDS699900R0104 Replacement of gaskets in the
poppet valve event of maintenance measures 10
and internal leakages.
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Spare parts package
– Working module HMB2 1HDS699910R0103 Replacement of gaskets in the
event of maintenance measures
and internal leakages.
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Spare parts package
– Control block HMB2 1HDS699910R0104 Replacement of gaskets in the
event of maintenance measures 10
and internal leakages.
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Spare parts package
– Clamping piece, HMB4 1HDH111088R0001 Spare parts required according to
complete manufacturer specifications after 10
10,000 switching operations (CO).
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Since 1987, filters have been attached to the high voltage
outdoor circuit breaker ELF series.
3
Circuit breakers delivered before that time have to be
retrofitted immediately.
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Spare parts package
– Seals ELF SF 2-1 1HDS631502R0103 Separate package for seal replace-
for pole columns ELF SL 2-1 ment at the circuit-breaker`s pole
columns
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Modules for air-insulated circuit breakers were gradually The existing modules are usually integrated into standar-
optimized during the last years and they contain, beside dized service packages and offered as a service.
original spare parts, auxiliaries and lubricants in accordance 3
with manufacturer specifications which are necessary for
inspections and maintenance measures for all the different
switchgear types.
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High-current systems are one of the key maintenance on bus-ducts to the latest
technologies in power plants. applications of monitoring and diagnos- 3
tics.
Since the mid-1960’s, ABB has equipped This is done through continuous tem-
and converted more than 700 power perature fluctuations scanning by 4
plant units worldwide with isolated phase multiple arranged pyrometers. Our
bus-ducts. innovation and quality are key features
for our product and service offerings in 5
All ABB bus-ducts are installed and the high-current technology.
commissioned by certified specialist,
thus a maximum of safe and high quality All of ABB isolated phase bus-ducts
power plant operation is guaranteed. transfer current rates up to 50 kA and 6
cover the voltage levels up to 40 kV,
Our comprehensive service portfolio in with peak short-circuit currents from
the range of enclosed and open high- > 1000 kA. 7
current systems ranges from regular
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Service Power Technologies | Product catalog - Service for high-current systems and installations 6-1
Service for high-current systems and installations
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6-2 Product catalog – Service for high-current systems and installations | Service Power Technologies
Service for high-current systems and installations
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Service Power Technologies | Product catalog - Service for high-current systems and installations 6-3
6-4 Product catalog – Service for high-current systems and installations | Service Power Technologies
Chapter 7
Service for medium-voltage and high-voltage products 1
and installations rated between 6 and 420 kV
Diagnosis service
2
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Gas-in-oil analysis
and conduits
Early recognition of electrical
7
Oil-insulated high- errors in the interior of the No images are available
voltage devices equipment investigated at present.
by determining the cracked
gas dissolved in oil 8
Physical / chemical Investigation of oil samples with
insulating Oil-insulated high- regard to color, purity, odor, water
oil investigations voltage devices content, neutralization value,
saponification number, breakdown
voltage, dielectric loss factor
9
or refractive index as per DIN 57370
Furfurol analysis Determining the degree of
Oil-insulated high- depolimerization of cellulose in oil /
voltage devices paper insulation and making it No images are available 10
possible to obtain direct indications at present.
of the mechanical strength of
paper insulation and timber joints
C / Tand measurement
in transformers
Measuring the capacity and
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hight voltage loss factor in the dielectric medium
transformers, of the insulation, for instance. No images are available
Power transformers Analyzing and assessing the at present.
Voltage transformers quality or trend of insulation 12
Conduits by comparing measurement data
taken at an early stage
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As part of our service support capabilities, we also offer an The engineering, plus modification/installation of system
option for system-integration of individual measuring and integration into the existing configuration will usually be carried
testing instruments into existing substations or for upgrading out during the regular standstill times and will thus not cause
also equipment. any additional downtime.
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ABB has more than 100 years of experi- This includes extension and modernizing
ence worldwide in the construction of primary technology systems, including
gas-insulated and air-insulated switch- project management, engineering, as-
gear ranging from very high voltages to sembly and commissioning.
low voltages.
In addition, we offer comprehensive
With regards to provide an end-to-end preventive and corrective maintenance
service required by our customers, we as a system service in conjunction
offer extensive solutions for the systems with service agreements.
and components used in power trans-
mission and distribution.
Customer benefits: Once the assembly work has been completed, experienced ABB service specialists carry out all 6
required acceptance tests for the systems and components installed and release the systems for
operation.
The Service Power Technologies staff take care of commissioning for complete systems, including
any third-party products used.
7
Content of the service: – Specialist project management for protection and control technology
– Planning and coordinating commissioning
– Commissioning primary technology switching systems 8
– Performing high-voltage tests in accordance with legal regulations and guidelines
– Commissioning all substation control systems,
including connecting them to existing remote control stations
– Commissioning protection equipment and complex protection systems in low-voltage, medium- 9
voltage and high-voltage networks from various manufacturers
– Commissioning data transmission systems
– Commissioning generator protection equipment,
excitation systems and fast-switching devices
– Carrying out all common current and voltage transformer tests 10
– Transformer commissioning including function inspections
for fan control and tap changer operating mechanisms
– Works approval and factory acceptance tests in ABB’s own test environment
and / or on supplier premises 11
– Quality inspections
– Commissioning for devices from various manufacturers, including:
ABB: Relion® (IED670) / REx316 *4 / REx5xx / REB500 / Spacom
Siemens: Siprotec4 / Siprotec3
Areva: MICOM 12
Expense: In line with requirements specification
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Customer benefits: Overall or partial management of construction sites as well as monitoring and implementation
of assembly work by experienced and certified ABB construction managers.
Content of the service: – Hotline and on-site service with guaranteed response time for fault rectification 8
– Damage analysis and corrective maintenance
(i.e., all measures to restore the target status)
– Plannable maintenance measures (i. e., inspections and maintenance measures
that are necessary to obtain the target status as well as to determine and assess 9
the actual status)
– Non-plannable maintenance, i. e. trouble-shooting and repairs to restore availability
– Spare parts management in the form of requirements determination, spare parts
packages and processing
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Expense: In line with requirements specification
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Customer benefits: Modernizing systems and subsystems in line with system condition, lifecycle and the availability
of spare parts through targeted interventions and modifications in the existing system.
The aim is to avoid making changes to the existing infrastructure; for instance, the distribution
station and power cables. The aim of the project is to ensure that the system is ready for operation,
has a reliable power supply and is highly available while also improving user friendliness by
incorporating modern functionality.
Progressive modernization within the maintenance budget and minimum interruption to system
operation.
Cost reduction thanks to a modern power supply: improved energy efficiency, reduction in down-
time and lower maintenance costs.
Content of the service: The projects include the provision of all products and services
beginning with design and planning right through to the entire project processing.
The measures cover not only the primary and secondary technology,
but also auxiliary systems and additional systems:
– Transformers, high-voltage systems, medium-voltage systems,
low-voltage sub-distribution boards, compensation and filter systems
– Protective devices, automation and control devices, substation control technology
– Communications systems
– Self-sufficiency, uninterruptible power supply, emergency power systems
Customer benefits: Expanding substations in the transmission and distribution network through changed network 6
utilization and network concepts as well as increasing demands on supply reliability.
Not only primary and secondary technology, but also auxiliary systems and additional systems 8
may be included in the project scope. Expansions are adapted to the existing system and
incorporated into the protection and control system.
Defining the expansion planning and system expansions, taking account of:
– System status
9
– Network utilization
– Security of supply
– Reduction of downtime
– Budget planning 10
– Environmental aspects
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Customer benefits: Customers obtain an in-depth assessment of the status of their system. This provides
recommended actions based on results from system inspections and checks, including:
– Statements regarding reliable further operation
– Estimates regarding the remaining service life
– Advice regarding the switching system design
– Recommendation for strengthening measures
Content of the service: Visual inspection of the entire system, system inspection and thermography as per system checklist.
Customer benefits: Maintenance projects comprise all inspections, maintenance work and repairs that are carried out 6
tailored to system operation, activation options and the system status.
The customer’s contact person is a service specialist who plans and processes
not only internal ABB services, but also services by third-party companies.
7
The aim is to increase system availability and the service life of the existing system. In conjunction
with maintenance projects, necessary maintenance measures on the various components and
system parts for power distribution are planned and carried out.
8
Content of the service: Maintenance projects are planned and processed in close collaboration with the customer and
can be offered for the entire power transmission and distribution network:
– Maintenance measures are tailored to production processes and switch-off planning
– Maintenance for ABB and third-party products
– Planning of measures based on the system documentation or a picture of the system
9
– Consideration of the product lifecycles of individual system parts
– Deployment planning for service specialists
– Management of subcontractors
– Construction site management and logistics including all material and spare parts planning 10
– Documentation of the maintenance measures carried out and recomendations for further
measures
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Customer benefits: Top-speed fault rectification, repairs and spare parts delivery in the event of a disaster.
Restoration of system availability and reduction of downtime. Professional support
in the event of faults or damage by a team of qualified and experienced engineers.
Content of the service: – Recording damages to determine and assess the actual status
– Rectifying faults, dealing with damages and performing repair work (i.e., measures to restore
the target status)
– In the event of major damage or accidents also appraisal work placing an emphasis
on protection (protection philosophy, settings and functions).
– Spare parts delivery
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Customer benefits: The target group for this training seminar is operation and maintenance staff for installations. Staff
are familiar with the installations structure and know how it works. Reliable operation and visual
inspections ensure that the installation works just as it should, with maximum availability. In the
event of an error, the reduction of downtime / service time is supported by the qualified error
description or the implementation of minor error rectification work.
Content of the training: The introduction to switching system technology covers, amongst other things, the individual
modules and components. This makes the structure, function and special features of the various
components clear. Alongside work safety rules, the seminar looks at how to operate the system.
In performing minor error rectification work, staff are equipped for the tasks involved in operating
the system and ensuring system availability.
Service: Operation and maintenance training for circuit breaker operating mechanisms
5
Article number:
Customer benefits: Staff are familiar with the circuit breaker operating mechanism’s structure and know how it works. 6
Reliable operation and visual inspections of the operating mechanism ensure that the installation
works just as it should, with maximum availability. In the event of an error, the reduction of
downtime / service time is supported by the qualified error description or the implementation of
minor error rectification work.
7
Content of the training: The introduction to operating mechanism technology covers, amongst other things, the indi-
vidual modules and components. This makes the structure, function and special features of the
various components clear. Alongside work safety rules, the seminar looks at how to operate the
operating mechanism. In performing minor error rectification work, staff are equipped for the tasks 8
involved in operating the system and ensuring system availability.
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Customer benefits: Staff are familiar with the switching system’s structure and know how it works. By being familiar with
and implementing the technical requirements, occupational safety provisions and assembly steps,
staff can install the installations correctly in accordance with manufacturer specifications.
In the event of an error, the reduction of downtime / service time is supported by the qualified error
description or the implementation of minor error rectification work. This basic course in the
manufacturer’s plant provides an initial overview, allows participants to acquire knowledge and
practice skills many times over, and provides an opportunity for questions, explanations and
technical and organizational connections.
Content of the training: The introduction to switching system technology presents, amongst other things, the individual
modules and components. This makes the structure, function and special features of the various
components clear. This is followed by occupational safety rules, ambient conditions and environ-
mental conditions. The theoretical knowledge is put into practice by performing appropriate steps.
After a final performance of minor error rectification work, staff are ready for the advanced course
(construction site training), i. e., setting up a switching system on site.
Customer benefits: Staff build on the basic knowledge gained. In the specific project environment, the appropriate 6
knowledge is gained for the implementation of switching system facilities (practical experi-
ence). The ABB supervisor ensures that occupational safety rules and manufacturer specifica-
tions are determined and adhered to and that the project progresses as required. This construc-
tion site training enables staff to set up systems themselves.
7
Content of the training: The setup personnel are accompanied by the ABB supervisor in line with the “demonstration –
hand-in-hand – supervision” strategy. Staff are provided with the necessary organizational and
technical knowledge as well as suitable abilities from construction site preparation and system
setup through to completion of construction. 8
Expense: Price on request
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Customer benefits: Upon successfully passing the tests, participants receive a personal, unlimited certification
(certificate of expertise) that authorizes them to extract SF6 on high-voltage switching devices
as defined in the F-Gas Regulation. This ensures that staff work in compliance with the law when
extracting SF6 from switching systems. Personal fines up to EUR 50,000 are thus avoided.
Content of the training: Before attending the course, participants are given appropriate training documents for preparation.
In the theoretical part on the first day, participants are specifically prepared for the relevant topics
and the test in a small group. The second day comprises the theory test and practical training.
The course then ends with a practical examination of each participant.
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11-1 Product catalog – System service for offshore installation | Service Power Technologies
Our service specialists are provided 1
with a maximum level of training
in offshore safety standards. Quality, 2
occupational safety and health
protection are subject to constant 3
monitoring, as well as integrated
management processes. 4
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Service Power Technologies | Product catalog – System service for offshore installation 11-2
Chapter 11
System service for offshore installations
11-3 Product catalog – System service for offshore installation | Service Power Technologies
System service for offshore installations
On-site installaltion 1
Customer benefits: Installation services from a single source allow customers to enjoy top reliability and quality 6
thanks to ABB’s decades of experience in the delivery of turnkey systems.
The testing and commissioning of the HVDC systems may include the following:
– High-voltage installations 8
– Isolators, grounding switches and circuit breakers
– Current and voltage transformers
– Filtering systems
– Power transformers
– Auxiliary transformers
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– Control cabinets
– Control systems
– Safety cabinets
– Medium-voltage switching systems 10
– Emergency power generators
– Air conditioning
– Telephone and communication systems
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Testing devices required: Compiled individually depending on the service
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Service Power Technologies | Product catalog – System service for offshore installation 11-4
System service for offshore installations
Platform service
Customer benefits: Facility management at sea comprises all activities necessary to maintain
the operation, structure and safety of the offshore platforms.
Content of the service: – PS structure: Testing and preventive maintenance for the underwater structures
and the above-water section of the platform. Special features of these services include
protecting against or removing corrosion, removing vegetation and sealing doors.
– PS safety: Pays attention to all safety and life-saving facilities on the platform.
Tests and certifies active and passive fire protection systems as well as
rescue equipment from the oxygen mask to the escape route and lifeboat.
– PS living area: Ensures that all social facilities and the air conditioning are kept in working
order.
– PS operating infrastructure: Corrective maintenance for all operation-critical components
and systems in order to maintain functionality on the platform.
11-5 Product catalog – System service for offshore installation | Service Power Technologies
System service for offshore installations
System commissioning 1
Customer benefits: Commissioning services from a single source allow customers to enjoy top reliability and 6
quality thanks to ABB’s decades of experience in the delivery of turnkey systems.
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Service Power Technologies | Product catalog – System service for offshore installation 11-6
System service for offshore installations
System service
Customer benefits: Facility management at sea comprises all activities necessary to maintain
the operation, structure and safety of the offshore platforms.
Content of the service: The testing and commissioning of the HVDC systems may include the following:
– High-voltage switching systems
– Isolators, grounding switches and circuit breakers
– Current and voltage transformers
– Filtering systems
– Power transformers
– Auxiliary transformers
– Control cabinets
– Control systems
– Safety cabinets
– Medium-voltage switching systems
– Emergency power generators
– Air conditioning
– Telephone and communication systems
11-7 Product catalog – System service for offshore installation | Service Power Technologies
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Service Power Technologies | Product catalog – System service for offshore installation 11-8
11-9 Product catalog – System service for offshore installation | Service Power Technologies
Chapter 12
Power systems consulting 1
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Customer benefits: NEPLAN® is the leading calculation and documentation system for electricity, gas, water and
district heating networks. Experienced network planning engineers guarantee competent support.
Software packages:
– Industry
– Distribution networks
– Transmission networks
– Wind turbines
– Piping
Customer benefits: We plan the electrical networks of our customers in such a way that they can be operated and 6
maintained in a more economical and reliable way. More than 30 years of experience, a huge
number of reference projects and customers, and a unique knowledge of electrical energy
systems all over the globe guarantee the success of our customers.
7
Content of the service: – Analyses, planning and technical / economical optimization
for electrical transmission, distribution and industrial networks
– Reliability analyses and calculations
– Stability investigations for transmission networks and industrial networks
– Surveys of voltage quality 8
– Network protection concepts including the protection settings
– Incorporation of power stations, wind parks on land and at sea,
as well as photovoltaic systems and other decentralized power generators
– Feasibility studies for the integration of high-voltage direct current
transmission systems (HVDC) and FACTS (Flexible AC Transmission Systems)
9
– Overvoltage calculations and protection
– Grounding calculations
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Customer benefits: Asset management is increasingly experiencing a conflict between cost optimization
and the required network or system availability. With our tools and expertise,
we can support you in optimizing your investment and maintenance budget.
Customer benefits: NEPLAN consulting stands for partnership with maximum benefits. 6
In addition to the standard tasks that you regularly perform with the aid of NEPLAN, sporadically
occurring problems require additional processing capacity and special expertise. We provide you
with both of these things with NEPLAN consulting.
7
Content of the service: – Software deliveries and maintenance
– Interface modification and software integration
– Professional support during network data entry
– Training by experienced network planners
– Network calculation, analysis, optimization 8
– Consulting and knowledge transfer
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Customer benefits: Our extensive NEPLAN training program offers something for everyone – from beginners to experts.
Experienced network planning engineers not only teach participants to work professionally with
NEPLAN, but also incorporate their own practical experience into the training. Courses and work-
shops can also be designed individually in terms of scope and topics.
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Medium- High-
voltage voltage Diagnostic
service service service
Factory training x x x x
On-site training x x x x x x
Acoustic PD localization x
Gas-in-oil analysis x
Speed measurement x x x
High-voltage test x x x
Infrared thermography x x x x
Monitoring x
Product installation x x
Product retrofit x x
Installation
system
Electrical
system
System service
for offshore
3
Product service services consulting installations
Medium- High-
voltage voltage Diagnostic
service service service 4
Cable reverse voltage measurement x
FRA (transformer) x x x
Service agreements x x
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System retrofit x x
System expansion x x x 8
System assembly x x x
System commissioning x x x
9
Construction (site) management x x x
Project processing x
10
Project planning x
System studies x
11
NEPLAN consulting x
Platform service x 13
Generator busduct assembly x
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Service and diagnosis on products and installations Phone: +49 (0)2102 12-1684
for medium-voltage products Email: power.service-team@de.abb.com
Service and diagnosis on products and installations Phone: +49 (0)621 381-1881
for high-voltage prducts Email: power.service-team@de.abb.com
Service and diagnosis on products and installations Phone: +49 (0)621 381-1881
for high-current systems Email: power.service-team@de.abb.com
System service for installations rated up to 420 kV Phone: +49 (0)621 381-1881
Email: power.service-team@de.abb.com
Training seminars for medium-voltage and high-voltage Phone: +49 (0)621 381-1881
products and installations rated between 6 and 420 kV Email: power.service-team@de.abb.com
ABB AG Notes: