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  • Shot Area: Must Be 50% From Injection Pressure

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    Ari Wibowo Nugroho
    92 views7 pages
    This document provides parameters and calculations for a termos lid product made of ABS plastic. It includes: 1) Product and material parameters like draft angle, thickness, area, and volume. 2) Calculation of shot area and injection pressure based on cavity number, projected area, and interpolation from tables. 3) Estimation of maximum force needed and suitable machine size based on shot and machine sizes from a table. 4) Calculation of molding cycle times including filling time based on flow rate and volume, cooling time based on temperatures, and resetting time based on clamping force and stroke. 5) Estimation of mold costs including base, cavity/core, ejector pins

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    Molding

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    This document provides parameters and calculations for a termos lid product made of ABS plastic. It includes: 1) Product and material parameters like draft angle, thickness, area, and volume. 2) Calculation of shot area and injection pressure based on cavity number, projected area, and interpolation from tables. 3) Estimation of maximum force needed and suitable machine size based on shot and machine sizes from a table. 4) Calculation of molding cycle times including filling time based on flow rate and volume, cooling time based on temperatures, and resetting time based on clamping force and stroke. 5) Estimation of mold costs including base, cavity/core, ejector pins

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    92 views7 pages

    Shot Area: Must Be 50% From Injection Pressure

    Uploaded by

    Ari Wibowo Nugroho
    This document provides parameters and calculations for a termos lid product made of ABS plastic. It includes: 1) Product and material parameters like draft angle, thickness, area, and volume. 2) Calculation of shot area and injection pressure based on cavity number, projected area, and interpolation from tables. 3) Estimation of maximum force needed and suitable machine size based on shot and machine sizes from a table. 4) Calculation of molding cycle times including filling time based on flow rate and volume, cooling time based on temperatures, and resetting time based on clamping force and stroke. 5) Estimation of mold costs including base, cavity/core, ejector pins

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 7

    Parameter Produk

    Produk : Tutup Termos


    Bahan : ABS
    Penyusatan : 0.60%
    Draft Angle : 2
    tebal : 0.05 cm
    Projected Area : 22023.57 mm2
    220.24 cm2
    Volume : 10656.22 mm3
    10.66 cm3
    Massa : 10.66 gr

    1. Shot area
    Cavity : 8
    projected area : 22023.57 mm2
    220.24 cm2
    runner : 40.01%
    : 46.00%
    interpolasi (tabel 8.2) -->
    Shot Area : 2572.35 cm2
    Injection pressure : 1000 Bar
    for ABS (tabel 8.3)
    500 Bar
    Must be 50% from Injection Pressure

    1.1 Interpolation of % Runner


    part volume (cm3) runner %

    16 37
    32 28

    10.65622 40.00587625

    2. Machine
    Max Force : 12861764.88 kN
    Shot size product dan runne: 128.62 cm3
    machine shot size : 800 cm3
    (tabel 8.4)

    3. Molding Cycle Time


    Pj : 18500
    Flow rate (Q) : 0.5 m3/s
    time filling (tf) : 1.39 s

    4. Injection Time

    Power at injection unit of : 18.5 kW


    the 800 kN
    18500 W

    tf =(2 𝑥 (4.72𝑥
    〖 10 〗 ^(−6) )
    𝑥(100𝑥 〖 10 〗 ^6 ))/
    tf((18.5𝑥 〖 10 〗 ^3))
    : 1.3904610681 s

    5. Cooling Time

    From table 8.3


    Ti : 260 oC
    Tm : 54 oC
    α : 0.13 mm2/s
    Tx : 82 oC

    6. Mold Resetting
    Clamping Force at 800 kN
    td : 3.3 s Dry Cycle Times
    Ls : 32 cm Maximum Clamp Stroke
    Thickness : 0.5 mm
    D : 4.4 mm
    0.44 cm

    t reset : 3.4755155713

    7. Mold Cost Estimation


    7.1 Mold Base Cost

    hp : D + 15
    : 15.44 cm

    Ac : 220.24 cm2

    Cb : $ 1,296.18 USD

    7.2 Cavity and Core Manufacturing Costs

    Mb : 65.1382081851 hours

    7.3 Ejector Pins


    Ne : 14.84034029259440 hours

    7.4 Ejection system

    Me : 37.1008507315 hours

    7.5 Mold Manufacturing Hours

    Xi : 0.2
    Xo : 0.4
    Mx : 3.0473381083 hours

    7.6 Additional mold manufacturing hours for nonflat parting surface.

    Fp : 2
    Ms : 29.6806805852 hours
    7.7 Percentage Increases for Tolerance 0.25

    MS : 74.201701463 Hours

    7.8 TOTAL PRICE


    Dewhurst & Kuppurajan study average $40/h
    $ 1,296.18

    $1010.19 + ((50.5+2.75+6.88+3.04+5.5+13.76)x40)

    Then
    $ 1,296.18
    224.00911936562600 hours x 40 $ $ 8,960.36

    TOTAL : $ 10,256.55
    m Clamp Stroke

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