Owner’s Manual CRAFTSMAN = Floor Model 1 HP (Maximum Developed) 12 Speeds (250 - 3100 R.P.M.) 5/8 Inch Chuck 34-INCH RADIAL DRILL PRESS Model No. 137.229340 CAUTION: ¢ Safety Instructions Before using this Drill Press, e Installation read this manual and follow i all its Safety Rules and ° Operation Operating Instructions. © Maintenance Parts List Customer Help Line 1-800-843-1682 Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Part No.137229340001TABLE OF CONTENTS SECTION Warranty eee Product Specifications . Safety Instructions ...... Accessories and Attachments Carton Contents ...-. Know Your Drill Press Glossary of Terms . Assembly and Agjusiments Operation ...... Maintenance Troubleshooting guide Part eswsasienchsias WARRANTY FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears will replace it free of charge. For replacement, retum product to place of purchase. If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase. “This warranty gives you specifc legal rights, and you may also have other rights which very ftom state to state. Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179 PRODUCT SPECIFICATIONS CHUCK SIZE veeee StBt DEN ‘SPEEDS 12 (250-3,100 RPM) To avoid electrical hazards, fire hazards, or damage to wera 420 V, 60Hz: 8A the tool, use proper circuit protection Your drill press is wired at the factory for 120V operation. HORSEPOWER 1 (Max. Developed) Connect to a 120V, 15 amp branch circuit and use a 15 amp time delay fuse or circuit breaker. To avoid shock TABLE SIZE ..... 19-1/4" x 19-4/4" or fire, replace power cord immediately if it is worn, cut TABLE TILT .. 010 45° RIGHT OR LEFT or damaged in any way. SPINDLE TRAVEL ....... 3-5/16 THROAT ee 412 x 17-8" BASE SIZE 11° x 20 HEIGHT. et"Pyle GENERAL SAFETY INSTRUCTIONS ALWAYS WEAR EYE PROTECTION. Any drill press BEFORE USING THE DRILL PRESS Hy] can throw foreign objects ito the eyes which could cause permanent eye damage Berita ALWAYS wear Safety Goggles eben (not Glasses) that comply with resi WARNING ANSI safety standard 287.1 Safety is a combination of common sense, staying alert and knowing how to use your drill press. Tp avoid mistakes that could cause serious injury, do not. ©—_—Everyday eyeglasses have only impact-esistant lenses. plug the drill press in until you have read and understood ‘They ARE NOT safely glasses. Safety Goggles are the following: available at Sears, NOTE: Glesses or goggles not in 1, READ and become familiar with this entire instruction Sona eee manual, LEARN the tool's applicators, limitations, and possible hazards, 13. WEAR A FACE MASK OR DUST MASK. Drilling operation produces dust. KEEP GUARDS IN PLACE and in working order. 14. SECURE WORK. Use clamps or a vise to hold work REMOVE ADJUSTING KEYS AND WRENCHES. whan’ fe Forme habl of enacting to soe that Keys and when practi safe an uieg your har arc adjusting wrenches are removed from the tool before turning “ON". 15. DISCONNECT TOOLS before servicing, and when changing accessories, such as blades, bits, cutters, 4, KEEP WORK AREA CLEAN. Cluttered areas and and the like. ee 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. 5. DON'T USE IN A DANGEROUS ENVIRONMENT. Make sure the switch is in “OFF” position before Don't use power tools in damp or wet locations, or plugging in. ‘expose thom to rain. Keep work area wall lighted. 47, USE RECOMMENDED ACCESSORIES. Consult the 6. KEEP CHILDREN AWAY. All visitors should be kept at owner's manual for the recommended accessories. asafe distance from the work area. The use of improper accessories may cause risk of injury to person: 7. MAKE WORKSHOP KID PROOF with padlocks, master a switches, or by removing starter keys. 18. NEVER STAND ON TOOL. Serious injury could occur if | is tig 1) tic 8 DON'T FORCE THE TOOL. It will do the job better W the too fs thei oF fhe outing tol fs uniwerdonely and safer at the rate for which it was designed. 19. CHECK FOR DAMAGED PARTS. Before further use of 9. USE THE RIGHT TOOL. Don't force tool or the the tool, a qhisit or clfier part that is di i attachment to do a job for which it was not designed. be carelully checked to ae 10. USE PROPER EXTENSION CORD. Make sure your properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of paris, mounting, and any other conditions carry the current your product will draw. An undersized that may affect its operation. A quard or other part that Cord will cause a drop inline voltage resulting in loss _ damaged should be properly repaired or replaced. 1 power and overheating. The table on page 5 shows 29. NEVER LEAVE TOOL RUNNING UNATTENDED. extension cord is in good condition. When using an ‘extension cord, be sure to use one heavy enough to the correct size to use depending on cord length and TURN THE POWER “OFF”. Don't leave the tool until nameplate ampere rating, If in doubt, use the next it comes to a complete stop. heavier gauge. Tho smaller the gauge number, tho heavier the cord. 21. DON'T OVERREACH. Keep proper footing and balance at all limes. 11. WEAR PROPER APPAREL. DO NOT wear loose Pre Clothing, gloves, necktes, rings, bracelets, or oter 22. MAINTAIN TOOLS WITH GARE. Keep tools sharp jewelry which may get caught in moving parts. and clean for best and safest performance. Follow Nonsiip footwear is recommended. Wear protective instructions for lubricating and changing accessories. hair covering to contain long hair. 23. DO NOT use power tools in the presence of flammable liquids or gases. SAVE THESE INSTRUCTIONS 324. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly 25. Dust generated from certain materials can be hazardous to your health. Always operate the drill press in a well-ventilated area and provide for proper dust removal. Use dust collection systems whenever possible. SPECIFIC SAFETY INSTRUCTIONS FOR THE DRILL PRESS a WARNING For your own safety, do not try to use your dill press ‘or plug itn untl itis completely assembled and installed according to the instructions, and until you have read and Understood this instruction manual: 1. YOUR DRILL PRESS MUST BE BOLTED securely toa workbench. In addition, if there is any tendency ‘or your drill press to move during certain operations, bolt the workbench to the floor. THIS DRILL PRESS is intended for use in dry conkitions, indoor use only. 3. WEAR EYE PROTECTION. USE face or dust mask along with safety goggles if diling operation is dusty. USE ear protectors, especially during extended periods of operations. DO NOT wear gloves, neckties, or loose clothing. 5. DONOT try to diill material too small to be securely held. ALWAYS keep hands out of the path of a drill bit. ‘Avoid awkward hand positions where a sudden sl could cause your hand to move into the dill bit. DO NOT install or use any drill bit that exceeds 175 mm (7°) in length or extends 150 mm (6") below the chuck jaws. They can suddenly bend outward or break. DO NOT USE wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press. WHEN cutting a large piece of material make sure it is fully supported at the table height. 10. DO NOT perform any operation freehand, ALWAYS hold the workpiece firmly against the table so it will not rock or twist. Use clamps or a vise for unstable workpieces. 11. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be diilled. 12, 18. 14, 15. 16. W7. 18. 19, 20. 24 22. 23, 24. 25, 26. 27. (CLAMP WORKPIECE OR BRACE against the left side of the column to prevent rotation. If itis too short or the table is tilted, clamp solidly to the table and use the fence provided. IF THE WORKPIECE overhangs the table such that it will fll or tip ifnot held, clamp it to the table or provide auxiliary support. ‘SECURE WORK. Use clamps or a vise to hold the work when practical. It's safer than using your hand and it frees both hands to operate tool. WHEN using a dill press vise, always fasten to the table. MAKE SURE all clamps and locks are firmly tightened before drilling. SECURELY LOCK THE HEAD end table support to the column, and the table to the table suppor! before operating the drill press. NEVER turn your diil press on before clearing the table of all objects (iools, scraps of wood, etc.) BEFORE STARTING the operation, jog tie motor switch to make sure the drill bit does not wobble or vibrate, LET THE SPINDLE REACH FULL SPEED before starting to cil. your dril press makes an un‘amiliar noise or if it vibrates excessively, stop immediately, tum the drill press off and unplug. Do not restart until the problem is corrected. DO NOT perform layout assemby or set up work on the table while the drill press is in operation. USE RECOMMENDED SPEED for dril accessory and workpiece material. SEE INSTRUCTIONS that come with the accessory. WHEN DRILLING large diameter holes, clamp the ‘workpiece firmly to the table. OTHERWISE, the bit may grab and spin the workpiece at high speed. DO NOT USE fly cutters or multiple-part hole cutters, as they can come apart or become unbalanced in use. MAKE SURE the spindie has come to a complete stop before touching the workpiece. TO AVOID INJURY from accidental starting, always ‘tum the switch "OFF" and unplug the drill press betore installing or removing any accessory or attachment or making any adjustment. KEEP GUARDS IN PLACE and in working order. USE ONLY SELF-EJECTING TYPE CHUCK KEY as provided with the drill press. SAVE THESE INSTRUCTIONS 4GROUNDING INSTRUCTIONS INTHE EVENT OF A MALFUNCTION OR BREAKDOWN, (grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug, The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will nt ft the receptacle, have the proper receptacle installed by a qualified electrician. IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. if repair replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to alive terminal. CHECK with 2 qualified electrician or service personnel it you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded. USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE RECEPTACLES THAT ACCEPT THE TOOL'S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY. GUIDELINES FOR EXTENSION CORDS USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will ‘cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Be sure your extension cord is properly wired and in {good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, ‘excessive heat and damp or wet areas. Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and should be protected with a 15 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. This tool is intended for use on a circuit that has @ receptacle lice the one illustrated in FIGURE A. FIGURE A shows a S-prong electrical plug and receptacle that has a grounding conductor. f a properly grounded receptacle is not available, an adapter (FIGURE B) can be used to temporarily connect this plug to a 2-contact, ungrounded receptacle. The temporary adapter should be used only until a properly grounded receptacle can be installed by a qualified technician. The adapter (FIGURE B) has a rigid lug extending from it that MUST bbe connected toa pormanent earth ground, such as 2 properly grounded receptacle box. The Canadian Electrical Code prohibits the use of adapters. CAUTION: In all cases, make certain the receptacle in ‘question is properly grounded. If you are not sure have a certified electrician check the receptacle. This dril press is for indoor use only. Do not expose to rain or use in damp locations. Fig. A 3-Prong Plug Grounding Prong Properly Grounded 3-Prong Receptacle Fig. B Make Sure This is Connected to a Known Ground 2-Prong Receptacle A WARNING This tool must be grounded wh operator from electrical shock. (ovhan using 120 vats only) ‘Ampere Rating Total length of cord in fest mowethan nt mor as 2550100 —«T50 o 6 a 42 412 Not recommended a 10 72 10 12. 16 18 16 14 16 16 2 SAVE THESE INSTRUCTIONS 5ACCESSORIES AND ATTACHMENTS AVAILABLE ACCESSORIES Use only accessories recommended for this dril press. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog for the following accessories: Drill bits Hold-Down and Guide Drill Press Vises Drill Press Mortising Kit ‘Clamping Kit Mortising Chisel and Bits Sanding Drums Buffing Wheels up to 4” Maximum Diameter Hole Saw up to 2-1/2" Maximum Diameter [A WARNING] Use only accessories designed for this drill press to avoid injury from thrown broken parts or workpieces. Do not use any accessory unless you have completely read the instruction or owner's manual for that accessory. CARTON CONTENTS UNPACKING AND CHECKING CONTENTS If any part is missing or damaged, do not plug the drill press in until the missing or damaged par is replaced, and assembly is complete. Carefully unpack the drill press and all its parts, and compare against the illustration below. To protect the drill press from moisture, a prote coating has been applied to the machined surfaces. Remove this coating with a soft cloth and WD-40. To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the drill press. ITEM DESCRIPTION QUANTITY. Head assombly Table support bracket assembly Table arm Column support assembly Table Base mmoom> Loose parts: Feed handles Worm gear Crank handle assembly Hex head bolts, Lock handles Column lock handle Carriage bolts Washors Wing nuts T-blocks, Triangle knobs Fence assembly Hex keys Chuck key Chuck SHoDOnOZErAL-IO aapannnansaaiceUNPACKING YOUR DRILL PRI ESS O oe 000 a Re te 8KNOW YOUR DRILL PRESS Belt guard cover Angle gauge Depth seale lock knob V-groove Belt pulleys Depth scale pointer: Miled slot eae Feedhandies feed knob Bolttension. Colar- a fock knob ot ON/OFF Switch 4 Food spring tt ® Motor Vertical lock fob ==) Rotation lock Horizontal rack Randle" Table Table lock hand Aiculating arm ‘Arm lock handle Table support lock. a 2 Column support SM Table Bevel Lock ‘0° Locking set screwGLOSSARY OF TERMS ANGLE GAUGE - Indicates the angle of tt of the drill press head. ARM LOCK HANDLE ~ Locks the articulating arm after it has been rotated to the desired position. ARTICULATING ARM — Supports the table and rotates, ‘round the tablo bracket. BACKUP MATERIAL — A piece of scrap wood placed, between the workpiece and table. The backup board prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece. It also prevents driling into the table top. BASE ~ Supports drill press. For additional stability, holes are provided in the base to bolt the drill press to a workbench. (See specific safety instructions for dril presses), BELT GUARD ASSEMBLY — Covers pulleys and belts during the operation of the drill press. BELT TENSION ~ Re'er to the ASSEMBLY section elt tension adjustment). BELT TENSION KNOB ~ Turn to apply, adjust, or release tonsion to the bel. BEVEL SCALE - Shows the degree of table tit for bevel ‘operations. The scale is mounted on the side of the arm. CHUCK - Holds the drill bit or other recommended accessory to perform desired operations. CHUCK KEY ~ A selt-ejecting chuck key which will pop ‘ut of the chuck when you lot go of it. This action is designed to help prevent throwing of the chuck key from the chuck when the power is turned on. Do not use any other key as a substitute; order a new one if damaged or lost. COLUMN ~ Connects the head, table, and base on a ‘one-piece tube for easy alignment and movement. COLUMN-HEAD BRACKET ~Cornec's and supports the horizontal tube of the drill press head assembly to the vertical column. COLUMN SUPPORT ~ Supports the column, guides the rack, and provides mounting holes to attach the column to the base. DEPTH SCALE - Indicates the depth of the hole being riled. DEPTH SCALE POINTER — Indicates the drilling depth by pointing to the depth scale. DEPTH SCALE LOCK — Locks the depth scale to the selected depth. DRILL BIT ~The cutting too! used in the drill press to make holes in a workpiece. DRILL ON/OFF SWITCH - Has a locking feature intended to help prevent unauthorized and possible hazardous use by children and others. Insert key into ‘switch to turn the drill press on. DRILLING SPEED ~ Changed by placing the bett in any of the steps (grooves) in the pllleys. See the spindle speed chart inside the belt guard. FEED HANDLE ~ Moves the chuck up and down. If necessary one or two of the handes may be removed when the workpiece is of such unusual shape that it interferes with the handles. FENCE ~ Attaches to the table to align the workpiece or for fast repetitive driling. Removable. Remove fence when it interferes with other dril press accessories. HORIZONTAL FEED KNOB ~ Moves the radial dril press. on the horizontal tube to drill larger workpieces or move the drill between holes without unclamping workpiece, HORIZONTAL RACK -- Combines with the gear mechanism to provide easy forward and backward movement of the drill press head, MILLED SLOT ~ Groove on the horizontal tube for the vertical lock knob. Maintains the drill press head in the vertical position. RACK ~ Combines with the gear mechanism to provide easy elevation of the table by the hand operated table rank. REVOLUTION PER MINUTE (R.P.M.) ~The number of, turns completed by a spinning object in one minute. ROTATION LOCK HANDLE ~ Locks the drill head at the desired tit angle on the horizontal tube, SPINDLE LOCKS ~ Locks the spindle to the horizontal tube column. ALINAYS lock the housing in place while operating the drill press. SPINDLE SPEED ~The R.PM. of the spindle. SPRING CAP — Adjusts the quill spring tension. SWITCH KEY — Removing the key from the “ON/OFF” switch makes the drill press child-safe. TABLE — Provides @ working surface to support the workpiece TABLE BEVEL LOCK - Used for locking the table into any angle. TABLE CRANK ~ Elevates and lowers the table. Turn clockwise to elevate the table. The support lock must be released before operating the orank TABLE LOCK HANDLE — Locks the table position, TABLE SUPPORT - Rides on the column to support the table, TABLE SUPPORT LOCK — Locks the table after tis, raised, lowered or rotated on the rack and column, TILT LOCK HANDLE — Locks the drill press head at the desired angle of tilt. VERTICAL LOCK — locks the drill head into a vertical Postion by snapping into a miled slot cn the horizontal tube. \V-GROOVE — A scored groove on the horizontal tube used with the angle gauge to determine the degree of tit. WORKPIECE — material being drilledFNS] Ra PN euU LE ASSEMBLY INSTRUCTIONS Fig.B For your own safety, never connect plug to power source 2 outlet until all assembly and adjustment steps are completed, and you have read and understood the safety 4 3 and operating instructions. aS A ae | 8° & 10" Adjustable wrenches 3, Insert the worm gear (4) into the table crank handle ) hole (6) from inside the table support (6). Make sure the worm gear (4) meshes with the inside gear (Fa. C). Insert the table support lock handle (7) into the hole at the rear of the table support. Tighten. Slotted screwdriver, Combination wrench set NOTE: Table removed from support in illustration for E ati Q__—, Metric socket and wrench set Beco oar Combination square Framing square 4 WARNING | The Dill Press is very heavy and MUST be lifted with the help of 2 PEOPLE OR MORE, to safely assemble it. COLUMN SUPPORT TO BASE (FIG. A) 1. Position base (1) on floor. 2. Place column (2) on base, aligning holes in column support with holes in base. 3. Locate four long hex bolts (3) from loose parts bag. 4. Place a bolt in each hole through the column support and the base. Tighten with an adjustable wrench. Fig. A 5. Place the rack (3) in position inside the table support (6), © 2 making sure the worm gear (4) on the inside of the table support is engaged with the teeth of the rack (Fig. D), 3 3 6. Slide the table support assembly with the rack (3,4,6) together onto the column. ‘SUPPORT BRACKET TO COLUMN ASSEMBLY (FIG. B THROUGH G) 1. Locate the worm gear, table crank, and table support lock handle from loose paris. 2. Loosen the set screw (1) in the column collar (2) Remove the collar and the rack (3) from the column 1010. Engage the bottom of the rack (3) with the lip of the column support (8). Tighten the support lock handle (7) to lock the table support assembly to the column (Fig. E). Install the collar (1) to the top end of the rack (3) on the column (Fig. F). IMPORTANT: The bottom of the collar MUST NOT be pushed all the way down onto the top of the rack. MAKE SURE the top of the rack is under the bottom of the collar and that there is clearance to allow the rack to freely rotate around the column. Tighten the set screw (1). CAUTION: To avoid column or collar damage, DO NOT OVERTIGHTEN the set screw. Fig. F Install the table crank handle (9) to the worm gear shaft (4) on the side of the table support, as shown (Fig. 6). Line up the flat side of the shatt with the set screw (10) In the crank handle and tighten the screw with a hex " 4 WARNING For your own safety, never connect the plug to the power source receptacle until all assembly and adjustment steps are completed, and you have read and understood the safety and operating instructions. INSTALLING THE HEAD (FIG. H) 1. Slide the column -head assembly and drill press head ‘onto the column (1). NOTE: The drill head should rotate treely around the column,INSTALLING LOCK HANDLES (FIG. J) 1. Attach the large lock handle (1) to the back of the ‘support bracket (2) on the column. Tighten to lock the table support. 2. Attach two lock handles to the table support arms. ‘Thread and tighten one handle into the bracket holding the articulating arm (3). ‘Thread and tighten the second handle into the bracket holding the table (4). 3. Attach two lock handles to the column-head bracket (5). Thread and tighten one handle into the rotation lock position (6). Thread and tighten the ‘second handle into the tit lock position (7). Fig. J ® fo 5 jg Co nF . 3 2 INSTALLING FEED HANDLES (FIG. K) 1. Thread the three feed handles (1) into the three, holes (2) in the feed shaft hub. 2. Hand tighten. Fig. K 12 INSTALLING THE CHUCK (FIG. L) 1. Make sure the bottom of the spindle shaft (1) and the bore of the chuck (2) are clean and tree of grease. Clean them carefully with a clean cloth. CAUTION: The slightest piece of dirt on any of these surfaces will prevent the chuck from seating properiy. This will cause the chuck and bit to wobble. if the hole of the chuck is extremely dirty, use a cleaning solvent. 2. Rotate the chuck barrel to open the jaws (3) until fully recessed, 3. Press the chuck up onto the spindle shaft (1). 4. Using a rubber mallet, plastic-iipped hammer, or a block of wood and a hammer, firmly tap the chuck upward into position on the spindle shaft. Fig.LFENCE ASSEMBLY (FIG. M) This drill press has a channeled table top. 1. Determine the desired location for the fence (1). Side the Tblocks (2) into the appropriate channels as shown. 2. Align the mounting holes of the fence over the T-block’s threaded holes. 3, Place a washer (3) on the threaded end of the knob (4).. Insert the knob through the mounting hole of the fence into the Tblock, and tighten. 4, Repeat for the other knob and T-block Fig.M 4 MOUNTING THE RADIAL DRILL PRESS (FIG. N) i. WARNING Your dril press must be securely fastened by the four base holes to the floor. This will prevent the dri press from tipping over, sliding, or walking during operation. 4. Choose an area that allows sufficient clearance to take full advantage of all radial drill press motions: lateral (minimum 12-1/4” travel), rotational (360°), and tilt (90° counterclockwise, 45° clockwise). Also allow sufficient clearance for the rotation of the articulating arm 2. Maik the location and center positions of the base mounting holes on the. floor. Concrete floors: 4. Using a masonry dil bit, drill 5/8" diameter x 1-112" deep holes at the marked hole locations. 2. Insert 5/16" - #18 double-wedged anchors (1) (minimum size) into the drilled concrete holes. “Set” the anchors with a hammer. 3. Align the drill press base holes over the anchors. Place washers (3) on carriage bolts (2). Insert bolts through the base holes and tighten with a wrench Wood floors: 1. Drill 15/64" diameter x 1-1/2" deep holes at the marked holes locations. 2. Align the dril press base over the holes. Place washers (3) on carriage bolts (2). Insert through the holes in the base and floor and tighten with wrench. Fig. N 13ADJUSTMENT INSTRUCTIONS “To prevent personal injury, aways disconnect the plug from the power source when making any adjustments. TABLE ADJUSTMENT (FIG. 0) on the back of the table support bracket (3). ‘Turn the crank handle (4) to raise or lower the table on the column. Lock the desired position with the lock handle. To rotate the entire table assembly, loosen the lock handle (2). Manually rotate the table assembly and support bracket (3) around the column to the desired position and tighten the lock handle (2). To rotate only the table (1) and articulating arm (5), oosen the lock handle (6). Manually rotate the table and arm (5) to the desired position and tighten lock handle (6). ‘To rotate the table only, loosen the lock handle (7). Manually rotate the table (1), and tighten lock handle (7) Be sure all lock handles are tightened before any driling operation. 10. DEPTH STOP ADJUSTMENT (FIG. P) To drill holes to an exact depth, set the built-in depth stop. 1. With the radial drill press tured “OFF”, adjust the table height until the drill bit (1) barely touches the workpiece at the spot to be dried, Lock the table into postion. Loosen the depth scale lock knob (2). Rotate the depth scale (3) until he desired cll depth on the scale aligns with the depth scale pointer (4). Tighten the depth soale lock knob. The dill bit and spindle will now travel downward only the distance selected. sep To raise or lower the table (1), loosen the lock handle (2) Fig. P SPINDLE/QUILL (FIG. Q) Rotate the feed handles to lower spindle to its lowest position. Grasp the spindle and move it back and forth around its axis. if there is too much play, do the following: 1. Loosen lock nut (1). 2. Turn the screw (2) clockwise to. inate the play, but without obstructing the upward movement of the spindle. (A litte play in the spindle is normal.) 3. Tighten the lock nut (1). Fig. @ NOTE: All necessary adjustments for the proper functioning ot your dill press have been made at the factory. Please do not modify them. However, because of normal wear and teat, some readjustments may be necessary. 4QUILL RETURN SPRING (FIG. R) Fig. S The quill return spring may need adjustment ifthe tension causes the quil to return too rapidly or too slowly. 1. Lower the table for additional clearance. 2. Place a screwdriver in the lower front notch (1) of the spring cap (2). Hold it in place while loosening and removing only the outer jam nut (3) 3. With the screwdriver sill engaged in the notch, loosen the inner nut (4) just until the notch (6) disengages from the boss (6) on the dril press head. CAUTION: DO NOT REMOVE THIS INNER NUT, because the spring will forcibly unwind, 4. Carefully turn tne spring cap (2) counterclockwise with the screwdriver, engaging the next notch, 5. Lower the quill to the lowest position by rotating the feed handle in a counterclockwise direction while holding the spring cap (2) in position. 6. Ifthe quill moves up and down as easily as you desire, tighten the’ standard nut (4) with the adjustable EAWZGGININe} wrench. If too loose, repeat steps 2 through 5 to To avoid injury from an accidental start, ALWAYS make tighten. If 100 tight, perform step 5, then 4. sure the switch is in the “OFF” position, the switch key is, removed, and the plug is not connected to the power source: DO NOT OVERTIGHTEN and restrict quil movement. Site before making belt adjustments. 7. Replace the jam nut (8) and tighten against the BELT TENSION (FIG. standard nut (4) to prevent the standard nut from ska sure ae ae ae fod prepare shawn A reversing. Figure & Fig. R To unlock the belt tension, loosen the belt tension 6 lock knobs (1) on both sides of the dril press head. 2. Move the motor (2) toward the front of the drill press to loosen the belis. 3. Position the belts on the correct pulley steps for the desired speed. 4, Pull the motor away from the drill press head until the belts are properly tensioned. NOTE: Belt tension is correct if the belts push in approximately 1/2 inch when pressed at the center. 5. Tighten the belt tension lock knobs (1) on both sides of the dil press head. Fig.T ALIGNMENT OF THE MOTOR PULLEY TO THE @ SPINDLE PULLEY (FIG. S) Check the pulley alignment by sighting between the tops of the spindle pulley (1) and the motor pulley (2), or by Placing a strelght edge aorass both pulys. If they need adjustment, loosen the nuts (3) on the motor mount (4) and raise or lower the motor assembly until the pulleys align. 2. Tighten the nuts and adjust the belt tension if needed. 15TILTING THE DRILL HEAD (FIG. U) The drill head can be tilted to drill up to 45 degrees clockwise and 90 degrees counterclockwise from vertical. 1. Loosen the tit lock handle (1) on the right side of the column-head bracket. 2. Pull out and turn the plunger of the vertical lock (2) ‘on the lett side of the column-head bracket. 3. Use the angle gauge (3) on the column-head bracket and the scored V-groove (4) on the horizontal tube to set the desired angle. 4. Lock in position with the tilt lock handle (1). 5. When returning to the vertical position, loosen the tilt Jock handle, turn the plunger allowing it to snap down onto the horizontal tube. 6. When the vertical position is reached, the plunger will pop into the milled slot (5) on the horizontal tube. 7. Tighten the tit lock handle to lock the poston. Fig. U MOVING THE DRILL HEAD IN OR OUT (FIG.V ) The drill press head can move in or out a maximum of 42-1/4" along the horizontal tube. This allows driling the center of workpieces up to 34" wide, or moving between drill holes without unclamping and moving the workpiece. 1. Loosen the tit lock handle (1). 2. Tum the horizontal feed knob (2) to move the drill press head in or out to the desired position. 3, Lock in piace with the tilt lock handle (1) before driling, to prevent the drill bit from “walking” along the workpiece surface. 6ADJUSTING THE SPINDLE PERPENDICULAR TOTHE Fig. W TABLE (FIG. W) WARNING To prevent personal injury, always disconnect the plug from the power source when making any adustments. The radial drill press was factory adjusted and set with the spindle housing perpendicular to table. No further adjustment should be necessary. However, normal shipping and handling may have changed the setting. Check and adjust as follows: 1. Make sure your combination square is “true”. See illustration below. 2. Be sure the vertical lock plunger (1) is engaged in the horizontal tube slot (2). 3, Mount a 3" long precision round steel rod or a large straight drill bt into the chuck and place a combination square (3) on the table. Check the alignment between the rod and table. 4, If out of square, loosen the two set screws (4), one on each side of the spindle housing (6), that attach the spindle housing to the horizontal tube. Tilt the spindle housing until the bit (6) is exactly 90° perpendiculer to the table. Tighten both set screws. 5. Check the belt tension afer this adjustment, and readjust if required. CHECKING COMBINATION SQUARE Draw light Straight edge of line on board board 3/4* thick. along this edge. This edge must be perfectly straight, Should be no gap or overlap when square is flipped over in dotted positon. Flip the square over to the dotted position ~ the edge of the scale should align perfectly with the drawn line. 7OPERATION BASIC DRILL PRESS OPERATIONS YOUR PROTECTION A WARNING! For your own safety, always observe the safety INSTRUCTIONS listed here and on pages 3, 4, and 5 of the instruction manual. A WARNING To avoid being pulled into the power tool, do not wear loose clothing, gloves, neckties, or jewelry. Always tie back tong hair. If any part of your drill press is missing, malfunctioning, damaged or broken, stop operation immediately unti that partis property repaired o replaced. Never place your fingers in a position where they ‘could contact the drill bit or other cutting tool. The workpiece may unexpectedly shift, or your hand could slip. To avoid injury from parts thrown by the spring, follow instructions exactly when adjusting the spring tension of the quill. To prevent the workpiece from being torn from your hands, thrown, spun by the tool, or shattered, always properly support your workpiece as follows: a. Always position BACKUP MATERIAL (used beneath workpiece) so that it contacts the left side of the column, or use the fence provided and clamp to brace a smaller workpiece. b. Whenever possible, position the WORKPIECE to contact the left side of the column. If is too short or the table is tilted, use the fence provided or clamp solidly to the table, using the table slots. cc. When using a dril press vise, always fasten it to the table. d._ Never do any work freehand (hand-holding the workpiece rather than supporting it on the table), ‘except when polishing ‘8. Securely lock the head and table support to the column, and the table to the table support, before operating the drill press. f. Never move the head, the table, or the articulating arm while the tool is running. 9. Before starting an operation, jog tho motor switch to make sure the dill or other cutting tool does not wobble or cause vibration. fh. Ifa workpiece overhangs the table so it wil fall or tip if not held, clamp it to the table or provide auxiliary support. i. Use the fence provided or other fixtures for unusual operations to adequately hold, guide, ‘and position workpiece. j. Use the SPINDLE SPEED recommended for the specific operation and workpiece material. Check the panel on the inside pulley cover or the diilling speed table (Fig. Y) for driling speed information. For accessories, refer to the instructions provided with each accessory. 5. Never climb on the drill press table, it could break or pull the entire drill press down on you. 6. Turn the motor switch ‘OFF’, and put away the switch key when leaving the drill press. 7. To avoid injury from thrown work or tool contact, do not perform layout, assembly, or set up work on the table while the cutting tool is rotating. 18SPEEDS AND BELT PLACEMENT (FIG. X) Spindle speeds Your radial dril press has twelve spindle speeds available through a pulley/belt drive. The various spinde speeds are required for different materials, different types and sizes of drills, and different cutting tools. Refer to the belt placement illustration on this page and ‘on the belt guard, for the twelve available spindle speeds. Maximum speed is obtained when the bett is on the largest step of the pulley at the motor end, and the smallest step of the pulley at the spindle end, 250 RPM 340 RPM 390 RPM 510 RPM 600 RPM 650 RPM 990 RPM 1550 RPM 1620 RPM 1900 RPM 2820RPM 3100 RPM. A WARNING ‘To avoid possible injury, keep guard closed, in placo, and in proper working order while tool is in operation. Fig. X Bet / Pulley Position-RPM Chart 2eORP a RP we0reM ol SS ol ° ORF sro RPM woe 0. - o +! 0 1 sonra sonra Twa0 nan 0 f a - 0 a exon aan roo ew lol ol ol ; DRILL SPEED RPM (FIG.Y) Fig.¥ DRILLING SPEED TABLE (rpm) ue Material Ass] am. | Fate | soe | visoa_| aston ia sua ne | 300 [109 [s100 | s100 | sie0 | ato> 778 720 | B80 | B60 | BED a 250 “620 | 1630 Te 1ea0 36 3 | 80 a | 2am0 | 16 | 1620 7A. wo 5 12 300 | 990 650 aie | 1900 3 we CHANGING SPEEDS (FIG. Z) A WARNING Disconnect the radial drill press from the power source before changing speeds. 1. Open the pulley cover (1). 2. Position the belt (2) on the desired steps of the spindie pulley (3) and the center pulley (4). Postion belt (5) on the desired steps of the center pulley (4) and the motor pulley (6). NOTE: When positioning the belt, always start by moving the end of the belt that will go from a larger step to a smaller step first. 19ON / OFF SWITCH (FIG. AA) ‘The “ON / OFF” switch has a removable, yellow plastic key. With the key removed from the switch, unauthorized and hazardous use by children and others is minimized. 1. To turn the drill press “ON’, insert key (1) into the slot of the switch (2), and move the switch upward to the “ON” position. 2. To turn the drill press "OFF", move the switch downward 3. To lock the switch in the “OFF” position, grasp the end, or yellow part, of the switch toggle, and pull it out. 4. With the switch key removed, the switch will not operate. 5. If the switch key is removed while the drill press is running, it can be tuned “OFF” but cannot be restarted without inserting the switch key. A WARNING Always lock the switch “OFF” when the dill press is not in use. Remove the key and keep it in a safe place. In the event of a power failure, biown fuse, or tripped circuit breaker, tun the switch “OFF” and remove the key to prevent an accidental startup when the power comes on. INSTALLING DRILL BIT IN CHUCK (FIG. BB) 1. With the switch “OFF” and the yellow switch key removed, open the chuck jaws (1) using the chuck key (2). Turn the chuck key counterclockwise to open the chuck jaws. 2. Insert the drill bit (8) into the chuck far enough to ‘obtain maximum gripping by the jaws, but not far ‘enough to touch the spiral grooves (flutes) of the drill bit when the jaws are tightened. 3. Make sure that the drills centered in the chuck. 4. Turn the chuck key clockwise to tighten the jaws. CSO To jury or accident by the chuck key ejecting forcibly from the chuck when the power is turned “ON”, use only the self-ejecting chuck key supplied with this drill press. Always recheck and remove the chuck key before turing the power "ON". Fig. BB 4a WARNING To prevent the workpiece or backup material from being torn from your hands while driling, you MUST position the workpiece against the LEFT side of the column. I the workpiece or the backup material is not long enough to reach the column, clamp it to the table, or use the fence provided with the drill press to brace the workpiece. Failure to secure the workpiece could result in personal injury. USING THE FENCE (FIG. CC) The fence provides a way of accurately and quickly setting up the workpiece for more precision or repetitive driling operations. 1. Using the centerpunch or sharp nail, make an indentation in the workpiece where you want to drill. 2. Lower the drill bit to align with the indentation on the workpiece. See “HOLDING A DRILLING LOCATION’ page 21 3. Loosen the knobs (1) and slide the fence back stop (2) firmly against the long side of the workpiece. Tighten the knobs when in position. 4. Loosen the wing nut (3) and slide the end stop (4) along the fence unti itis firmly against the left side of the workpiece. Tighten the wing nut. 5. Check the accuracy by drilling a sorap workpiece. Adjust if needed. Hold with your hand or clamp the top surface of the ‘workpiece firmly to prevent it from lifting off the table when the bit is raised Fig. CCDRILLING A HOLE Using a center punch or a sharp nail, dent the workpiece ‘where you want the hole. Before turning the witch on, bring the drill bit down to the workpiece, lining it up with the hole location. Tur the switch on and pull down on the feed handles with only enough effort to allow the drill cut. FEEDING TOO SLOWLY might cause the dril bit to turn. FEEDING TOO RAPIDLY might stop the motor, cause the belt or dill to slip, tear the workpiece loose, or break the drill bit. When driling metal, it will be necessary to lubricate the tip of the dril bit with oil to provert it from overheating. Depth scale method (FIG. DD) 4. With the switch “OFF’, loosen the depth scale lock (1) by turning it counterclockwise. 2. Turnthe depth scale (2) until the indicator (3) points to the desired driling depth on the scale. 3. Tighten the depth scale lock (1) by turning it clockwise. 4, The chuck and drill bit will now be stopped after traveling downward the distance you selected Fig. DD Drilling a blind hole (FIG. EE) A blind hole is a hole drilled to a specific depth, stopping short of going all the way through the workpiece. 1. Mark the depth of tho hole on the side of the ‘workpiece (1). 2. Loosen the depth scale lock (2). ‘3. With the switch “OFF”, turn the feed handles to bring the drill down until the tip (or beginning flutes) (3) of the drill bit is even with the mark (1). 4, Tum the depth scale (4) counterclockwise until it stops moving. 5. Tighten the depth scale lock (2). 6. The dril bit will now be stopped at this depth until the depth scale is readjusted. Fig. EE LOCKING THE CHUCK ATTHE DESIRED DEPTH (FIG. FF) 1. Wrth the switch “OFF”, loosen the depth scale lock (1). 2. Turn the feed handles until the chuck (2) is at the desired depth. Hold feed handles at this position, 3. Turn the depth scale (3) clockwise until it stops. 4, Tighten the depth scale lock (1). 5. The chuck will now be held at this position when the feed handles are released, Fig. FF 21MOVING CHUCK AND ARBOR (FIG. GG) With the switch “OFF”, adjust the depth scale (1) to hold the drill at a depth of three inches. (See instructions ‘or “LOCKING CHUCK AT DESIRED DEPTH’). Align the key holes (2) in the spindle and quill (3) by rotating the chuck by hand. Insert the key wedge (4) into the key holes (2 & 3). Tap the key wedge (4) lightly with a plastic tipped hammer, unti the chuck and arbor (5) fall out of the spindle. (3). RE 1. NOTE: Place one hand below the chuck to catch it when it falls out. CGI To avoid injury from an accidental start, ALWAYS make sure the switch is in the “OFF” position, the switch key is, removed, and the plug is not connected to the power source outlet before removing or installing the chuck. POSITIONING THE TABLE AND WORKPIECE (FIG. HH and I) 1. Lock the table (1) to the column (2) at a position so the tip of the drill bit (3) is just above the top of the workpiece (4), ALWAYS place a BACK-UP MATERIAL (5) (scrap wood) on the table beneath the workpiece (Fig. HH). This will prevent splintering or heavy burring on the underside of the workpiece. To keep the back-up material from spinning out of control, it MUST be braced against the LEFT side of the column, 22 ESUZGINING To prevent the workpiece or backup material from being tom from your hands while drilling, you MUST position it against the left side of the column. Ifthe workpiece or the backup material is not long enough to reach the column use the fence provided with the dril press to brace the workpiece, or clamp it to the table. Failure to do this could result in personal injury. 3. For small pieces that cannot be clamped to the table, use a drill press vise (optional accessory). The dril press vise MUST be clamped or bolted to the table to avod injury trom a spinning workpiece, or damaged vise or bit parts. Remove the drill press fence when itinterferes with the vise or any other drill press accessory. Fig. ITILTING THE TABLE (FIG. JJ) NOTE: The table arm and support (1) has a predrilled hole with a locking set screw inserted for locking the table into @ predetermined 0° horizontal position. 1, To.use the table in a bevel (tilted) position, turn the locking set screw (2) with the hex key counterclockwise 10 release it from the table support. 2. Loosen the large hex head bevel locking bott (3). WGN) To prevent injury, be sure to hold the table & table arm assembly, so it will not swivel or tt 3. Tilt the table, aligning the desired angle measurement 1 the zero line opposite the scale (4). Tighten the bevel locking bot. 4. To return the table to its original position, loosen the bevel locking bolt (3). Realign the bevel scale (4) to the 0° position. 5. Using the hex key, turn the locking set screw (2) clockwise to seat into the hole. 6. Be sure that all lock handles are securely tightened before attempting to tit the table. To avoid injury from spinning work or tool breakage, always clamp workpiece and backup material securely to the table before operating the drill press with the table tilted. 23 Fig. JJ FEEDING 1. 2. Pull down the feed handles with only enough effort to allow the drill bt to cut. Foeding too slowly might cause the dril bit to burn Feeding too rapidly might stop the motor, cause the belt or drill 1o slip, or tear the workpiece loose and break the drill bit. When drilling metal, it may be necessary to lubricate the drillbit tp with motor oil, to prevent buming the tip.MAINTENANCE MAINTAINING YOUR DRILL PRESS To avoid shock or fire hazard, if the power cord is worn WARRING or cut in any way, have it replaced immediately, For your own safety, tum the switch OFF and remove the pplug from the power source outlet before maintaining or + LUBRICATION lubricating your drill press. Frequently blow or vacuum dust from all drill press parts, and motor housing, ‘A coat of automotive paste wax applied to the table and Periodically lubricate the gears and racks, table elevation columns, vertical and horizontal, will help to keep the mechanism, the spindle and the rack (teeth) of the quil, surfaces clean and working smoothly. Open the belt guard cover and spray a small amount of oil ‘on the spindle shatt, DO NOT get oil on the belt All of the drill press ball bearings are packed with grease at the factory. They require no further lubrication, 24TROUBLESHOOTING TROUBLESHOOTING GUIDE To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. * Consult your local Sears Service Genter if for any reason the motor will not run. PROBLEM PROBABLE CAUSE REMEDY Noisy operation. 1. Incorrect belt tension. 1. Adjust tension. See Section ‘ASSEMBLY - TENSIONING BELT" Lubricate spindle. See Section “LUBRICATION”. Check tightness of retaining nut on pulley, and tighten if necessary. 4, Loose motor pulley, 4. Tighten set screw in motor pulley. 2. Dry spindle, 2 3. Loose spindle pulley. 3. Drill bit burns. 1. Incorrect speed. 1. Change speed. See Section "BASIC DRILL PRESS OPERATION - SPINDLE SPEEDS” 2. Chips not coming out of hole. | 2. Retract drill frequently to clear chips. 3. Dull drill bit 3. Resharpen drill bi. 4, Feeding too slowly. 4, Feed fast enough - allow drill to cut. 5. Not lubricated, 5. Lubricate dril. Seo Section “BASIC DRILL PRESS OPERATION - FEEDING” Run out of dril bit point - | 1, Hard grain in wood or 1. Resharpen drill bit correctly drilled hole not round. lengths of cutting flutes and/or angles not equal. 2. Bent dril bit 2. Replace drill bit. Wood splinters on 1. No backup material 1. Use backup material. See Section underside. under workpiece. “BASIC DRILL PRESS OPERATION’. Workpiece torn 1. Not supported or 1. Support workpiece or clamp it. See Section loose from hand. ‘clamped properly. “BASIC DRILL PRESS OPERATION’. Drill bit binds in workpiece. | 1. Workpiece pinching drill bi, | 1. Support workpiece or clamp it. See Section or excessive feed pressure. “BASIC DRILL PRESS OPERATION’. 2. Improper belt tension. 2. Adjust tension, See Section “ASSEMBLY - TENSIONING BELT” Excessive dril bit 1. Bent dri bit 1. Use a straight drill bit runout or wobble, 2. Worn bearings. 2. Replace bearings. 3. Drill bit not property 3. Install dill properly. See Section “BASIC DRILL instaled in chuck PRESS OPERATION’ and “ASSEMBLY”. 4. Chuck not properly installed. | 4. Install chuck properly. See Section "ASSEMBLY -INSTALLING THE CHUCK’ Quill returns 1. Spring has improper tension. | 1. Adjust spring tension. See Section "ASSEMBLY- too slow or too fast. ADJUSTMENTS - QUILL RETURN SPRING’. Chuck will not stay 1. Dirt, grease, or oilon the | 1. Using a household detergent, clean the attached to spindle. tapered inside surface of tapered surface of the chuck and spindle to Ital off when chuck or on the spindle's remove all dirt, grease and ol. See Section trying to install tapered surface. “ASSEMBLY - INSTALLING THE CHUCK” 2534" DRILL PRESS PARTS LIST LST Ey MODEL NO. 137.229340 When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause product damage. A WARNING Any attempt to repair or replace electrical parts on this Drill Press may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. ‘Always order by PART NUMBER, not by key number ror2aune se 26 ay_ruvte,__ onan parce ermine aa a yh RRR, payee ; , RS Biter 1 2 Se. 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