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Man B&W 6S60MC 701
Man B&W 6S60MC 701
Contents Page
Safety Precautions
General 701.01
Special Dangers: Warning 701.01
Cleanliness 701.01
Fire 701.01
Order/Tidiness 701.01
Spares 701.01
Lighting 701.02
Low Temperatures > Freezing 701.02
Check and Maintain 701.02
Entering the Crankcase or Cylinder 701.02
Turning Gear 701.02
Slow-turning 701.02
Feeling over 701.02
Sealing Materials 701.02
Safety Cap in Starting Air Line 701.02
Data
Guidance Alarm Limits and Measuring Values 701.03 >701.23
Testbed Adjustments `_ 701.24
To be filled in by the engine builder
Testbed Results a (blank page)
Appendix 1
IMO Emission Certification. Markings on Components 701.25>701.34
Plates
Instruments Symbols 70101
List of Instruments 70102, 70103, 70104
Instrumentation 70105, 70106, 70107
Pipes for Basic Pressure Gauges and Switches 70108
BLANK
701.01-40E
General
Correct operation and maintenance, which is the aim of this book, are
crucial points for obtaining optimum safety in the engine room. The
general measures mentioned here should therefore be routine practi-
ce for the entire engine room staff.
Spares Slow-turning
Large spare parts should, as far as possible, If the engine has been stopped for more
be placed near the area of application, well than 30 minutes, slow-turning should always
secured, and accessible by crane. be effected, just before starting in order to
safeguard free rotation of the engine, see
All spares should be protected against corro- Chapter 703.
sion and mechanical damage. The stock
should be checked at intervals and replenis- Feeling over
hed in good time.
Whenever repairs or alterations have been
made to moving parts, bearings, etc., apply
Lighting
the ``Feel-over sequence'' (see Chapter 703,
Ample working light should be permanently Item 3.2, `Check 9') until satisfied that there
installed at appropriate places in the engine is no undue heating (friction, oil-mist forma-
room, and portable working light should be tion, blow-by, failure of cooling water or lubri-
obtainable everywhere. cating oil systems, etc.).
Special lamps should be available for inser-
tion through the scavenge ports. Feel over after 10-15 minutes' running, again
after 1 hour's running, and finally shortly af-
Low Temperatures > freezing ter the engine has reached full load. See
Chapter 703, Item 3.2, `Check 9'.
If there is a risk of freezing, then all engines,
pumps, coolers, and pipe systems should be
Sealing Materials
emptied of cooling water.
Use gloves when removing O-rings and ot-
Check and Maintain her rubber/plastic-based sealing materials,
which have been subjected to abnormally
Measuring equipment, filter elements, and
high temperatures.
lubricating oil condition.
These materials may have a caustic effect
Entering the Crankcase or Cylinder
when being touched directly.
Always ensure that the turning gear is enga-
ged; even at the quay, the wake from other The gloves should be made of neoprene or
ships may turn the propeller and thus the PVC.
engine. Used gloves must be discarded.
Check beforehand that the starting air sup- Safety Cap in Starting Air Line
ply to the engine and the starting air distri-
If the bursting disc of the safety cap is dam-
butor, is shut off.
aged due to excessive pressure in the start-
ing air line, overhaul or replace the starting
In case of oil mist alarm, precautions must
valve which caused the burst, and mount a
be taken before opening to crankcase (see
new disc.
Chapter 704 `Ignition in Crankcase')
If a new disc is not available immediately,
Turning Gear
turn the cover in relation to the cylinder, in
Before engaging the turning gear, check that order to reduce the leakage of starting air.
the starting air supply is shut off, and that the
indicator cocks are open. Note: Mount a new bursting disc and return
the cover to the open position at the first
When the turning gear is engaged, check opportunity.
that the indicator lamp ``Turning gear in'' has
switched on.
Guidance Alarm Limits and Measuring Values 701.03-40F
Page 1 (21)
The values must only be used as a guidance in connection with the `List of Capa-
cities of Auxiliary Machinery' for dimensioning of auxiliary systems, and must not be
used for determining the extent of the alarms or actions.
The item numbers refer to the drawings showing the extent and placement of
sensors for standard alarms and indicators on the engine, if the signal equipment is
fitted. For sensors placed in the systems outside the engine, see the actual pipe
arrangements in the appropriate chapters.
If the engine is provided with special equipment, some values may differ from this
list. The correct values shall in such a case be obtained from the engine Instruction
Book.
Engines specified and optimised at derated power may have other normal service
values depending on layout power/revolutions and application.
NB: Attention must be paid to the temperature levels stated under Nos. 340 to
348 (incl.), as two different values have been indicated, one value for metal
temperature and another for oil outlet temperature.
When setting the limits, maximum limits must be set at rising parameter and mini-
mum limits at falling parameter.
Guidance Alarm Limits and Measuring Values 701.04-40F
(at max. continuous rating with engine running steadily) Page 2 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.05-40F
(at max. continuous rating with engine running steadily) Page 3 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.06-40F
(at max. continuous rating with engine running steadily) Page 4 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.07-40F
(at max. continuous rating with engine running steadily) Page 5 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.08-40F
(at max. continuous rating with engine running steadily) Page 6 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.09-40F
(at max. continuous rating with engine running steadily) Page 7 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.10-40F
(at max. continuous rating with engine running steadily) Page 8 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.11-40F
(at max. continuous rating with engine running steadily) Page 9 (21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.12-40F
(at max. continuous rating with engine running steadily) Page 10(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.13-40F
(at max. continuous rating with engine running steadily) Page 11(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.14-40F
(at max. continuous rating with engine running steadily) Page 12(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.15-40F
(at max. continuous rating with engine running steadily) Page 13(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.16-40F
(at max. continuous rating with engine running steadily) Page 14(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.17-40F
(at max. continuous rating with engine running steadily) Page 15(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.18-40F
(at max. continuous rating with engine running steadily) Page 16(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.19-40F
(at max. continuous rating with engine running steadily) Page 17(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.20-40F
(at max. continuous rating with engine running steadily) Page 18(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.21-40F
(at max. continuous rating with engine running steadily) Page 19(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.22-40F
(at max. continuous rating with engine running steadily) Page 20(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Guidance Alarm Limits and Measuring Values 701.23-40F
(at max. continuous rating with engine running steadily) Page 21(21)
The list applies to all MC/MC-C Engines
For items marked with an ` ', further details are given in a footnote.
Testbed Adjustments 701.24-40F
APPENDIX 1 701.25-40F
See also Drawing No. 0741260-8 regarding marks and stamps on components for
MAN B&W two-stroke diesel engines.
To be marked with
302 Licensee’s name/
trademark or abbreviation Certified markings:
1. Remove the fuel valve, see instruction manual VOL II, Procedure 901-2.
2. Disassemble the fuel valve, see instruction manual VOL II, Procedure 909-6.
Certified markings:
Marking instruction:
No. 0742845-1
1. Remove the fuel pump top cover, see VOL II, Procedure 909-3.
2. Remove the plunger/barrel assembly, see VOL II, Procedure 909-3.
Certified markings:
Part No.
XXXXXXXXXXX
SXXMC/MC-C
111111-1
Marking instruction:
1. Remove the fuel pump top cover, see VOL II, Procedure 909-3.
2. Remove the plunger/barrel assembly, see VOL II, Procedure 909-3.
4. Cylinder Liner
Certified markings:
Part No.
5. Cylinder Cover
Certified markings:
No. 0742634-2
6. Piston Crown
Certified markings:
No. 0742392-0
A
B
7. Exhaust Cam
25 20
15 10 5
0 0 5 10
15 2025
Part No.
302
To be marked with Part No.
1. Remove the cover for the exhaust roller guide, see VOL II, Procedure 908-4.
2. Locate the middle of the cam, see VOL II, Procedure 908-7.
3. Check the distance ’L’ according to the table below.
155 205
150 180 210
140 220
AHEAD
130 230
120 240
110 250
100 260
90 270
0 Middle of cam
8. Fuel Cam
side
Marking instruction:
307 Marking scratch
5
No. 0742636-6
300 60
290 70
AHEAD
280 80
270 90
100
260
110
250
120
240
130
230
140
220
150
210
200 160
190 180 170
Fig. 9.1
Read the actual VIT-index on the scale of the fuel pump timing racks, see Fig. 9.2.
Fig. 9.2
701.34-40F
For engines without VIT, visually check the number of shims between the fuel
pump top cover and the pump housing. See Fig. 10.1.
Fig. 10.1
Turn the crankthrow towards the exhaust side, to provide access for measuring
the thickness of the shim which is inserted between piston rod and crosshead
pin. See Fig. 10.2.
Fig. 10.2
Instrument Symbols Plate 70101-40D
DSA Density switch for alarm (oil mist) TEA Temperature sensor for alarm
(analogue)
DS-SLD Density switch for slow-down
TEI Temperature sensor for remote
E Electric devices
indication (analogue)
EV Solenoid valve
TE-SLD Temperature sensor for slow-down
ESA Electrical switch for alarm (analogue)
FSA Flow switch for alarm VE Viscosity sensor (analogue)
FS-SLD Flow switch for slow-down VI Viscosity indicator
LSA Level switch for alarm ZE Position sensor
PDI Pressure difference indicator ZS Position switch
PDSA Pressure difference switch for alarm WEA Vibration signal for alarm (analogue)
PDT Pressure difference transmitter WI Vibration indicator
PI Pressure indicator WS-SLD Vibration switch for slow down
PS Pressure switch
The symbols are shown in a circle indicating
PS-SHD Pressure switch for shut-down
PS-SLD Pressure switch for slow-down Instrument locally mounted
PSA Pressure switch for alarm
Instrument mounted in panel on engine
PSC Pressure switch for controlling
Control panel mounted instrument
PE Pressure sensor (analogue)
PEA Pressure sensor for alarm (analogue)
PEI Pressure sensor for remote indication
(analogue)
PE-SLD Pressure sensor for slow-down
(analogue)
SE Speed sensor (analogue)
SSA Speed switch for alarm
SS-SHD Speed switch for shut-down
TI Temperature indicator
TSA Temperature switch for alarm
TSC Temperature switch for control
TS-SHD Temperature switch for shut-down
TS-SLD Temperature switch for slow down
TE Temperature sensor (analogue)
List of Instruments Plate 70102-40D
Tacho System
E Engine, r/min 438
E Turbocharger, r/min 439
List of Instruments Plate 70104-40D
Manoeuvring System
ZS Reversing astern/cylinder 650
ZS Reversing ahead/cylinder 651
ZS Resets shut-down function during engine side control 652
ZS Gives signal when change-over mechanism is in remote control mode 653
PSC Gives signal to manoeuvring system when on engine side control 654
PSC Disconnect reset and cancel remote control system from safety system 655
during engine side control
EV Solenoid valve for cancel V.I.T. system in stop and astern 656
EV Solenoid for automatic shut-down ME 658
ZS Turning gear engaged indication 659
E Fuel rack transmitter (option) 660
ZS Main starting valve ! blocked 663
ZS Main starting valve ! in service 664
ZS Air inlet starting air distributor, open 666
ZS Air inlet starting air distributor, closed 667
PI Pilot pressure to actuator for V.I.T. system 668
E Electric motor, auxiliary blower 670
E Electric motor, turning gear 671
PSC Cancel of tacho alarm from safety system, when stop is ordered 675
PSC Gives signal when on bridge control (option) 680
EV Gives signal when stop is ordered from bridge control (option) 682
EV Gives signal when ahead is ordered from bridge control (option) 683
EV Gives signal when start is ordered from bridge control (option) 684
EV Gives signal when astern is ordered from bridge control (option) 685
EV Prevent opening of main starting valve during slow turning (option) 686
Instrumentation Plate 70105-40D
A
424
P SCAV. RECEI VER, OPEN VALVE I
417
P EXH. RECEI VER, OPEN VALVE i i
CLOSE THE VALVES AFTER USE
Instrumentation Plate 70106-40D
Instrumentation Plate 70107-40D
Pipes for Basic Pressure Gauges and Switches Plate 70108-40
At engine side
manoeuvring console
PI PI PI PI PI
Safety air inlet
401 330 386 403 405
SHD
PSA PSA PSA PSA PSA PSA PSA PS
404 409 406 410 408 327 331 335
Cooling
PI PI
oil inlet
326 330
Lubrication
oil inlet
PI
Air inlet for 417,424
exhaust valve EXHAUST RECEIVER