LL Mabe SN Msdnhl UMisTaR’ MEDIUM VOLTAGE CABLES FOR SYSTEM VOLTAGES UPTO 4"UNISTAR'XLPE CABLES Crossinked Polyethylene Cable abbreviated as XLPE Cable was ceveloped to overcome the susceptiblity of PIL Cables to ingress of Talsture, Polyethylene which nas the best ‘lectrial properties, aut poor thermal properties fon account of RS. thermoplastic ature in Comparison ta impregnated paper, is crosslinked by dry Nitrogen curing arecess to improve fs thermomechanical properties without loss of electrical properties. Untstar’ XLPE Cables are manufactured and tested as per national / International standards end also as per spacfc Fequirement of customers. Dimension of cables ‘nnforming to 1S-7098 Part (LI) are given in table 1012 "Unita XLFE Cable has the folowing advantages i= + Higher power rating + Higher emergency overload rating 4 Higher short eet ring + Higher resistance to moisture + Higher insulation resistance ‘Simpler Jointing & termination compared taPILC & PUC Fables. ‘These cables may also be supplied with improved fire performance characteristics. The sheath of ‘hesecabies shal be specially formulated to meet the requirement of Flama Retardence (FR) or Flame Retardance with reduced halogen evelution ‘and Low Smoke (FRLS) LUNISTAR! XLPE Cable finds its applications in ower transmission & distribution, rallways fertiizer, and petrochemical plants, ‘submarine and under water power transmission, lnstrumentationand control, et: {cross-sectional view of 3 core XPLE cable to 15.7088 pare-it MANUFACTURING Manufacture of XLPE cables requires ereat skill at fall stages of processing. Extrusion snould be smooth, homogeneous and free from objectionable voids and contaminations. Materia handling system must be designed to ensure minimum contamination. For high veltage cable, conductor and insulation shields should be uniform and smocth and must adhere to Insulation without any void, imperfection and Contamination. To ensure the above, "UNISTAR’ LPE Cables are manufactured by tiple extrusion technique in a most sophisticated carensry continuous vulcanizing extrusion line, employing ‘most advanced technology, imported from ABB. (Cables Sweeden with dry curing. TEST AND QUALITY CONTROL LUNISTAR XLPE cables are subjected to all routine ‘and type tests as per relevant manufacturing ‘specications which include high voltage test, pertal discharge test, dielectric power Tactortest, heating cycles test, impulse withstand test etc Beside ths, UNISTAR’ XLPE cable are subjected to special long term development test brogrammes to ensure that cables marutactured are true to design life of 50 years. The Qualty Control Department which iS independent of production, maintains strict contral on row ‘Material, manufacturing process and final testing ‘8 per quaity assurance scheme reeammensied by bur eollaporators ABB Cables, Sweden INSTALLATION & ACCESSORIES UNISTAR’ XLPE Cables are smaller and on an average 30% lighter than paper on 10% lighter than PVC insulates cables. Techniques empioyed in the installation of low vattage XLPE cables ore similar to that employed for standard PVC Insulated power cables. Some accssessories such as compression lugs na ferrulss, glans, splicing‘and termination Sts as used for PVC cables may be used for XLPE cates, Adslitional advantage for XLPE cabies is that Ik can withstand nigher Soldering temperature and hot pouring compound. far hgh voltage cable, sifferent ‘methods may be employed for spicing and termination, these are ae under += (a) Taped termination and splicing : This isthe moat popular method, Ie does N0t require ‘ana. spacial sill or equipment exceot Erimping tool or welding equipment for conductor jinting, ‘oped splice: Inthe taped splice, insulation 1s built-up by wrapping 2 special electric ‘grade self bonaing EF rubber tape around the jonted conductor. Core screening hd conductor sereering re perormed by Using semi-condueting set-banaing tape Taped termination: terminations bullt up fon the site tothe dimensions given inthe instalation Instruction, The electric fel grading Is performed ty & semiconductor Tayer with nonliner resistivicy/sress characteristes. This type of fee gracing is | patented process of ABB Cable and nas proved to be highly fehable, Termination tekes very litle space and Is recommended Far installations where many parallel cables are to Be connected ta one lnk ! (b) Sip ip moulded €> rubber termination ant splicing : Tis type of termination consists of = premouldes slress conte and sklts ‘ace of Very restient weather ~ oraof EP Runber These are suitable for. ll Appleton with rung conductor cable and tise in polluted area, Compared to teped termination this Is somewhet quicker ang faster toinstal. On the ater hand matere cst Is highes and a large stock Is required, Since one se of meterial covers only smal Fange of cable sizes. (c)"THERMOFIT’ termination and. slicing These are made ofheatshriniablaradition \wleanized cross inked polyethylene tubing (Gemi-condueting and insulation grace} and Shure. These are fited to the cable end of ioints and satin pastion by shrinkhtting My application of Neat, This iz 3 patented Drocess af Ray Chem Cerparavin, Sa ane tne of the easiest and relable methods of termination and splicing. Standard ats are avalablefrom the menulacturer. (4) Epoxy Cast Termination & Spicing : These are available for cables upto and isluding TLV grade rom standare manufacturer it fu country, Standard kits are marketes Unser various trade names. TECHNICAL SERVICES (ur technical service department is spacialy arganised to assist our valued customers in finasing the section, design, instalation, jointing and termination of xLPE Cables. This department falso organises “demonstration of jointing & Temination techniques of XLPe Cables. SUSTAINED CURRENT RATINGS OF HY XLPE CABLES ‘The current ratings of HY XLPECablas given in he diferent tables ore based on the follwing assumptions (1). Maximum conductor temperature forcontiuousoperation —: 90'S (i) Ambencaietemperature > 401 (0) Graunatemerature aoe (ie) Thermal resistivity of so (9) Depen otiaving ‘Ao the highest pont ofthe ‘abies ina direct in the ground) 2)23,65811KVeablet 90cm Skew b)22ana 33K 105em () Ma, conductortempersture attheend ofashortcirait + 250°C METHOD OF INSTALLATION 2. Mutleorecabies installed singly 2. Single core cabies ind in trefoil Yxmation ‘nth screen /armour bonded at both ends,CONSTRUCTION ~ ARMOURED CABLE TABLE - 1 SINGLE CORE 3.3 kV (E) & (UE) XLPE INSULATED CABLES © Compacted Circular, Aluminiury/Annealed Plain Copper Conductor @ XLPEinsulation ©. Hard Drawn Aluminium Raund Wire Armour 0 Extruded PVC Outer Sheath UNARMOURED CABLE (© Compactad Circular, AluminjumyAnneated Plain Copper Conductor XLBE insulation Coppertape Screen Extruded PVC Outer Sheath DIMENSIONS Ae eT m= ere et) ear ie eee | ee eae eee eee ica | tee 0 eee Se et ee eel eS eee eo 630 3.0 2.0 72 44.0 3.05 7.08 2.6 27 40.0 251[ 6.54 S00 | 1000 35 25: 2.04 55.0 476 11.20 30 2.6 50.0 3.91 | 10.35 500 |TABLE - 2 SINGLE CORE 6.6 kV (E) XLPE INSULATED CABLES CONSTRUCTION - aus aa i iL Aluminium Round wire Armoured cable ‘Unarmoured cable : i Hi Hb hall ail fe Talli! Hela I Ee |i) 4 [its] fal] ad|ided fad | Hl nd [ial [te] [fel] 21 (Sqmm) (ra) (mm) fmm) (rom) {enm) (gir) gm) {mm) ‘() fem) (kgimm) tgtmn) {m)_CONSTRUCTION - ARMOURED CABLE Compactad Circulay, AluminisnyAnnealed Plain Copper Conductor TABLE - 3 SINGLE CORE 11 kV (E) XLPE INSULATED CABLES UNARMOURED CABLE ‘© Compacted Circular, Aluminium/Annealed Plain Copper Conductor @ Gonder econ (butaed Som Cancer fitter eeanaden lonaain ies 2 fausiodce(auddiolmdichyneiinencnoerms) 0 avon Sen (ervey arn Caer teeinwerthene la oreretnenenaensuhe keant & uace pvc Ouersheatn Barua WC Outersheth DIMENSIONS - rr Fay [_ Stim Rot wre Armed ee ae rae Hb/bulmieal hilp Hi : 2 Hi Hillel lie Hf i a it i 2 EES] EEL) Gn) (Bed | Hy (|B Se 7 oe es ees en oer ae ae nee] er aa bse fos pista aes [ore] 00 sep 20] ae] os] 07s | S00 sot se os tar aa | aes | one | ais 3e 20} 220-087 | a7 {500 Foss [os pies tay aro] 088 | ia} se | 20 | ass | oe | 10 | 500 36 03 | ter piad | 20 tas | ars se} 20 960 oa] a0 [Son iae{-36 | 03 [teo tse [ans [127 | 20s 36-20} arf as} tes [300 ig0[ 36-03 paeo pase [320 | aao | 25s | ae | 20] ss | tot | ter] 300 iss [-36 [oa 200-Pise[ 350 tes | sae] 36 [22 | ans pts | 235 | S00 e036] ot | 200 P4568] a0 ae | 347] 36 [a2 | as | iar [295 | 300 Soocae [oa | a0] ise} 350 221 | ais | set a2} ses Paes [37 [300 ao0_[ 36] 04 | 200] 172] as | ae | sor 36 [29 | ars | ier [ans 300 so0| as [os | 200 188 | 460 310 [ois] 36 [oat ato | ase [eae [a0 [exo-| se] os} 200 | aus [ass | aes pes] se [3a aas Psa tear} 300 s00 | se} os aso oor] seo aer [ore ae] 8 soa see [625 S00 Toor [se] oe | 250] 0] eos | Sst | ites] se] ep ses | ase | vo.er [300CONSTRUCTION - ARMOURED CABLE > Compacted Circula,Aluminiuim/Aanesied Plain Copper Conductor Conductor Sereen (Extruded Seri Conducting layer) XLPE Insulation Insulation Screen (estruced Semi Conducting layer ellowesbyCoppertape) TABLE - 4 SINGLE CORE 11 kV (UE) XLPE INSULATED CABLES UNARMOURED CABLE (© Compacted Circular urinium/Annealed Plain Copper Concuctor (© Conductor Screen (Extruded Semi Conducting layer) © XLPE insulation Hard Drawn Aluminiure Round Wire Armour 9 PNCInner Sheath © Insulation Screen (Extruded Semi Conducting layer flowed by Copper tape) Extradeg PVC Outer Sheath «Extruded PVC Outer Sheath DIMENSIONS - Wiles iii iaminiam Round wie Arnone cable ‘Unarmoured cable z HA) Bs peal] aall Bali ai |Fd pel lit 4 2) a2 |Gfes|2 3g Ta lhe a3| 2: gs Bilis Hi)Hi # fe i Bue ap 2 a (Sqmen) | (even) (rnen) tree) men) fenem) tein) | (egitim) fovea) em) (on) Agim) | (ghey {my 7] 55 [03 | 160 | a90-|-270-] 092] 10s] 55 | 20 | 240 | 0.6 | 0.761 S00 35.[ 55 | 03 | 160 -| 140] 260 | 1.00] 122] 55 120 | 25.0 | 0.67 | 0.89 [500 50-[ 85] 03 [160] ase [a5 | an] ai [ss | 20 | 260 [074 | 104 | sag] 70] 55 | 03 | 1.60 | 156 | “35 | 124 | 167] ss | 20] 275 | 085 | 1.28 | 500 9555 [03 | 2.00 | 156 | 240 | 448 | 208] 55 | 20 | 300} 099 | 1.39 | 500 io] 55 [oa | 200] 186] 368 [ 163 [238 | 55] 22] 310 | aa3 | 188 | s00, 350-[ 55 [04 [2.00] 156 | a0 | 177 | 2.70] 55 | 22 | 325 | 125 | 218 | 500 7s] 35 200156 | 385 [i965 | 313 | ss [22 | 340 | 4a | 257 | 500 240] 55 Z00[172|-ai.0-| 227 [380] 53 | 22 | 365 | 165 | 318 | 500 300_[_ 55 2.00-| 1.72 | a3.0-|256-[ 4s [55 [22 | 36.5 | 190 | 3.02 | 500 400 | 55 Z.00-| 1.08 | 468 [302 [Say [55] 24 | azo | 2.28 | 474 | 00 500] 55 250_| 2.08 |si.0|3.66| 676] 55 [24] 450] 2.67 | 5.76 | 500 630, 5.5 2.50 2.04 54.5 4.27 8.29 SS: 26 49.0 3.25 7.28 ‘500 a0] 35 3:50_| 2.20-| 60.0 [s.r [10.29 ~ss|28 | 540 | 402 | 9.14 500 Tooo [55 250 [236 | 645 | 601 [1245 | 55 | 28 | 580 | 473 [tia7 | 500io NSTRUCTION- ARMOURED CABLE © Compacted Circular, Aluminiuny/Annealed Plain Copper Conductor DIMENSIONS - Conducter Sereen (Extruded Semi Conducting layer) XLPE insulation Insulation Screen (Extruded Seri Corductinglayerfolowed by Coppertape) © PVC Inner sheath Hard Drawn Aluminium Round Wire Armour Extruded PVC Outer Sneath TABLE - 5 SINGLE CORE 22 kV (E) XLPE INSULATED CABLES UNARMOURED CABLE CCompacted Circular, Aluminium/Anneaied Pain Copper Conductor Conductor Screen (Betruces Semi Condueting layer) XLPE insulation Insulation Screen (Extruded Semi Conducting layer allowed by Copper‘pe) Extruded PYC Outer Sheath i ‘Aluminiurn Round wire Armoured cable Ha z # = Iu Hib feo), {i = HN Penal [eet (om en i 35 | 60 | 03 | 160 | 156 | 295 | 108 | 130] 60 | 20 | 260 | O71 | 0.93 | 500 so} 60 | 03 | 160 | 156 | 305 | 117 | 147] 60 | 20 | 270 | 078 | 1.08 | $00 7 | 60 | 03 | 160 | 156 | 325 | 1.30| 174] 60 | 20 | 285 | 0.90 | 133 | 500 os | 60 | 04 | 200 | 156 | 355 | 187 | 247] 60 | 22 | 31,0 | 107 | 167 | soo iz0 | 60 | 04 | 200 | 156 | 365 | 1.70] 246] 60 | 22 | 320 | 118 | 194 | 500 150 | 60 | 04 | 200 | 156 | 380 | 185 | 278] 60 | 22 | 335 | 131 | 223 | S00 185 | 60 | 04 | 200 | 172) 400 | 207] 323 | 60 | 22 | 35.0 | 1.47 | 263 | 500 740 | 60 | 04 | 200 | 472 | 420 | 235] 368 | 60 | 22 | 375 | 171 | 324 | 500 300 | 6.0 | 04 | 2.00 | 172 | 440 | 264 | 4561 60 | 22 | 395 | 196 | 3.88 | 500 400 | 6.0 | 05 | 2.00 | 1e8 | 475 | 310 | 555 [| 60 | 24 | 43.0 | 2.35 | 4.81 | 500 soo | 6.0 | 05 | 2.90 | 204 | 520 | 375 | 685 | 60 | 26 1 465 | 2.79 | 5.89 | 500 630 | 60 | 05 | 2.50 | 204 | 555 | 435 | e41 | 60 | 26 | 50.0 | 3.35 | 7.38 | $00 soo | 6.0 | 06 | 250 | 220 | 61.0 | 533 | 1045 | 60 | 28 | 55.0 | 416 | 9.28 | 500 iooo | 60 | o6 | 250 | 236 | 655 | 619 | 1263] 60 | 30 | 595 | 494 | 11.38] 500TABLE - 6 SINGLE CORE 33 kV (E) XLPE INSULATED CABLES CONSTRUCTIO! ARMOURED CABLE UNARMOURED CABLE © Compacted Circular, Aluminium/Annealed Plain Copper Conductor 9. Campacted Circular, Aluminium/Annealed Plain Copper Conductor ‘© Conductor Screen (Extruded Semi Conducting layer} © Conductor Screen (Extruded Semi Conducting layer) XLPE insulation © XLPE insulation Insulation Screen (Extruded Ser Conducting averfllowed byCoppertape) 0 ‘Insulation Screcn (Extruded Ser Conducting ayer felowed by Coppertape) PyCInner Sheath ae Fara aa qilah i Viale H Ela} a Jad] ii iil tied : a a 70. BB 0.4 22 34.5 1.23 1.66 500 _| 120 Ba 0.4 #2. 37.5 1.51 2.26 =| 24 | 410 | 136 | 3.02 | 500 24 | 435 | 212 | 265 | soo 26 | 46.0 | 245 | 437 | soo 15 | 88 | 05 240 | 88 | 05 300 | 88 | 05 400 [ 3s | 05 2.6 | 49.0 | 204 | 5.29 | 500 S00 [38 | 06 2.8 | 525 | 3.32 | 641 | 500 630 | 88 | 06 2.8 | 560 | 369 | 7.91 | 500 800 | 88 | 0.6 3.0 | 61.0 | 475 | 9.87 | 500 iooo | aa | 07 32 | 655 | 557 | 12.01] 500TABLE - 7 THREE CORE 3.3 kV (E) & (UE) XLPE INSULATED ARMOURED CABLES CONSTRUCTION - (9 Aluminium, annealed Plain Copper Conductor ‘Compacted Circular for Sizes<35 Samm & Strandeu Shaped for Sizes> 35 Sqmm) XLPE insulation ‘Cores lid up together suitably PVC Inner Sheath Gelvanizes Fiat Stee) Strip / Round Wire Armour Extruded PVC Outer Sneath Galvanized Flat Steel Strip Armoured cable helm: eid HH [ulna [sie] ‘om [om CC AC 140 | 300 f 180] 229[ 16 | 156 | 320 | 241 | 290 | 500 256 | 325 | 203| 270] 16 | 156 | 330 | 273 | 340 | 500 ass | 315 | 235 | 326] 20 | ise | 340 | 306 | 3.98 | 500 1sé | 365 | 200| 4a2| 20 | 156 | 385 | 301 | 493 | 500 172 | 385 | 340] 523| 20 | 172 | 405 | 474 | 657 | S00 10 | 22 [| 05 172 [| aio | 387| 618 | 20 | 188 | 435 | 523 | 754 | 500 iso [| 22 | 05 aes | 435 | 428| 7a2| 25 | 208 | a0 | sai | 846 | 500 ies | 22 | 05 20a | 470 | 498[ asa| 25 | 204 | soa | 658 | 1014] 500 20 | 22 | 06 220 | sis | 590] toss] 25 | 220 | 545 | 759 | 1227| 500 300 | 22 | 06 220 | 550 | 7.00 | i2aa| 25 | 236 | 590 | 969 | 1557] 500 400 | 22 | o7 252 | 615 | 835 | 15.87 | 315| 268 | 665 | tua | 1885] 500TABLE - 8 THREE CORE 6.6 kV (E) XLPE INSULATED ARMOURED CABLES CONSTRUCTION - ‘© Compacted Circular, Aluminiurt/Annealed Plain Copper Conductor ee ij 7 7 ae Galvanized Round Stel Wire Armoured cable Hl; ait : ; Hille lll] hilli] : He BE u is ia i {Sqmm) (men) (mm) (om) a ant mm &)TABLE -9 THREE CORE 11 kV (E) XLPE INSULATED ARMOURED CABLES CONSTRUCTION - 2 Severn 2 meet @ Seva el Sp/ Rand redo 2 Selinconc sae oxmensions 5 2 Galvanized Fiat Steel Strip Armoured cable | Galvanized Round Steel Wire Armoured cable = ; i: i323] e2 : E(H) HE [bead] ia] [eel] Heel] TH [ed ee [= é He | BYE) | Hea|ieea| HE i {Sqmen) | (nm) men) (men) (mn) am) gt) | Capt) | (remy enemy Co) (eat) 3] 36 | 0s [axos] a7 [30 | 265 aa [200] 108 | 460 | 309 | axe [200 so] 36 [os [axos| aee [aso | aor | ase [250] 200 | 9s | ass | 520 [ 500 70 | 36 [05 [axoa] aan | 95 [age] ass | 250 200] 30 | eos | ex | s00 so 36] 96 [axoe| 220 | eos | sie] eao [250] 236 | cao | eas | 9.40] 500 zo [36 [07 [axoe| 252 | 09s | 693 | mer] sas] 268 | ves [972 [1400 | 300 300 | 36 [07 [axoe| 266 | vas | 754 | izer | sas | 2et | 7s [Tosa [1600 | 500CONSTRUCTION - CCompacted Circular, Aluminiumy/Anneated Piain Copper Conductor TABLE - 10 THREE CORE 11 kV (UE) XLPE INSULATED ARMOURED CABLES © candyctor Seren CEntruded Semi Conducting lay) ° Supeinultian 0. Inslaten Screen (Eruded Semi Conducting layer allowed by Coppertap) © Coreclaid uptogethersutetay wn rs > Pxc Inner sheath 2 Cabarsad rot Ska! pound Wire Amour @. Exrudee PVCOster sheath prmenstons - Tf las Galvanized Fiat Steal Sip Armoured cable [Galvanized Round Stel Wire Arnoured Ea u Wl i Hoa !,0| i: hy i i z,4/ Hit as | AE eT? bts |g ay ul 53] 88Eg) 321/24 | 72° Geom [ee | |e] Ti See som 2 [55 | 05 [axe] 188 32] 250] 204 | aso] 475 | 5.23 | 500 35 [55 [05 [4xoe| 208 03 | 431] 250 | 220 | 56.00 | 512 5.79 | 500 | so | 55 | 06 [axos| 220 | s50 | 403| 495] 250| 220 | saso|ss6| eas | 00 7 | 55 | 06 |4xoa| 220] 585 | ssa | sae [250] 236 | e250 | 632 | 7.68 | s00 5 [ss | 06 |4x08| 236 | 635 | 50] 713 | 3.15 | 252 | 6x50 | 787 | 9.70 | 500 wo | 55 | 07 [axos| 236 | 660 | saz] 213] 345 [252 | 7.00] 99 | 10.88] 500 150 | 5.5 | 07 [sxos| 252 | 695 | 642] 926| 345 | 2.65 | 7450 | 922 | 12.06 | 500 v5 | 55 | 07 [axos| 268 | 735 | 746 | 1072 | 345 | 204 | 7@50 | 10.20 | 13.0 | 500 20 [| 56 | 07 [axa] 201] 785 | e32 | 13.00] 348] 300 | 6350 | 1149 | 16.17] 250 300 [557] 07 [40a] 2.00] 830] 9.03} 1530 | 00 | 2.00 | 03.50 | 1409 | 19.96 | 250 400 55 07 |4x08] 3.00 39.5 | 10.87 | 18.38 4.00 3.00 | 96.00 | 15.84 | 23.35 | 250TABLE = 11 THREE CORE 22 kV (E) XLPE INSULATED ARMOURED CABLES CONSTRUCTION - ‘Compacted Circular, Aluminium Annealed Plain Copper Conductor Conductor Screen (Extruded Semi Conducting layer) XLPEInsulation Insulation Screen (Extruded Sem Conducting layer followed by Copper tape? CCores aid up together sutably with flrs Pvc innerSheath Galvanized Fiat Stee Str / Round Wire Armour Extruded PVC Outer Sheath Noma Ae ‘Conde 35 50 70 35 120 150 185 240) 300 400)TABLE - 12 THREE CORE 33 kV (E) XLPE INSULATED ARMOURED CABLES CONSTRUCTION - ‘© Compacted Circular, Aluminium Annealed Piain Copper Conductor © Conductor Screen (Extruded Semi Conducting layer) © XLPEinsulation © Insulation Screen (Extruded Semi Conducting layer followed by Copper tape) © Cores laid up together suitably with fllers © PVCInnerSheath (© Galvanized Fiat Steel Strip / Round Wire Armour ©. Extruded PVC Outer Sneath DIMENSIONS = Galvanized Flat Steel Strip Armoured cable | Galvanized Round Steel Wire Armoured cabla| iwi}: = 4 = ; SET = : iF Lae a H i lad A i ii/iet/iel| Be AY | 082 [aE | fas] pead [idd] tied | ENy [dtd] iti] [ifej] (Samm) omen) rom) ‘(eom) (mm) Armen) kgm | thot), Armen) {een {emmy tegim) (egien)_ mn) 50 | 88 | 07 | os] 252] 705] sos] 690] 315 | 266] 7550] 03] 9.73] soo 7 | 8a | 07 | aoa] 268 | 740] se] 706] 315 | 200 | 7000] 942] 1098] soo 95 | 68 | 07 | axo8| 204 | 790] 751| 934] 315 | 300 | 6400| 1068] i251] 250 10 | as | 07 | aoe] 284 | a5 | 795| 10.27 | 4.00 | 300 | #soo| 1254 1485| 250 aso | sa | 07 | 40.8| 300] 050 | sea| i148 | 400 | 3.00 | 9150| 1330] 1614] 250 15 | sa | o7 | 4x0.8| 200] 085 | 953| 1310] 400 | 3.00 | 95.00| 1443 | 1749| 250 240 | 8a | 07 | 4x0.8| 3.00] 930 | i059| 15.27 | 4.00 | 300 | 9950| 15.71 | 20.30| 250 300 | sa | o7 | 4x0.8| 300] 975 | 1184 17.71 | 400 | 3.00 | 104.00| 17.27 | 2315] 250 400 | ae | o7 | 408] 3.00 | 1080 | 138i | 21.02 | 400 | 3.00 |iioso| i933] 26.04] 250 "Noto Nona dslvry length specie in he various ales are for general guidance en, bls canbe haweve supplied in ge lengths os pa pei reqironent ofthe customer.TABLE - 13 CURRENT RATING ‘Single core XLPE Insulated Unarmoured cables laid in trefoil formation (Solid Bonded) = ‘Aluminium (Amp) ‘Copper (Amp) si saveqeuy fovea nw Ue awe A RW aw [esevie,. ave) a riav oe] zane) Base) ‘round [ buet [air | Ground | Duct | Air | Ground | Dust | Air [Grund] Ouet | Ar | Grouné | Doct | Al air z | 96[ 86] 105) 97] 86] 110 =| +] 128] 110 | 130] 125] 110] sao] - | - : 35 | 115| 100] 125] 115] 100] 135] 115| 100] 140] 150] 130] 160| 150 | 130] 175] 150 | 130] 180 50 | 135 | 120 / 150] 135] 120 160] 135 | 120[ 170/175] 155 | 195] 175 | ass | 205] 175 | 150] 21s 70 | 165] 145 | 190| 165] 145] 200] 165 | 145] 210| 215] 190| 2a5| 215 | 190 | 260] 210 | 185 | 270 95 | 195 | 175 | 235] 200| 175 | 245] 195 | 170[ 255] 255| 225 | 300] 255 | 225 | 315] 255 | 220] 330 120 | 225| 200 | 275| 225| 195] 285] 225] 195] 295] 290] 255] 350] 290 | 255 | 365] 290 | 250 | 380 150 | 250[ 220 | 310) 250] 220| 3z0| 250 | 215| 330| 3z0| zes | 400] 325 | 285 | 415| 320 | 280 | 430 15 | 285 | 250 | 360] 265| 250] 370] 280] 245] 380/365] 320] 460] 365 | 320 | 480] 360 | 315 | 490 240 | 330 | 285 | 425] 330| 285 | 455| 325 | 280] 450] 420] 370 | 550| 420| 370 s60/ 420 | 365 | sao 300 | 370] 325 | 495] 370| 325| sio| 370] 320] 520/470] 410] 630] 475 | 415 | 650| 470 | 410 | 660 400 | 420 | 370 | s80| 425] 375| s00| 420] 360] 610/530] 465 | 740] 540 | 465 | 760| 530 | 60 | 770 500 | 480 | 420 | 690) 485| 420] 700] a80| 410] 710| 600| 520] seo] 610 | s20| sao] 600 | 520] 890 630 | s4o| 470 | s00| 550] 475| 810] 550| 470] 820/670] 580 | 980] 680 | 590 | 1010] «80 | seo | 1020 goo | 610] 530 | 930] 620] 530] 940] 610] 520] 950/740] 640 | 1120] 750 | 640 | 1140] 750 | 640 | 1160 1000 | 680 | 580 | 1060| 690] 590 |1070| 680) 580 | 1080 | 800] 690 | 1250] 820 | 700 | 1270| 820 | 700 | 1290TABLE - 14 CURRENT RATING Single core XLPE Insulated Armoured cables laid in trefoil formation (Solid Bonded) Pa Aluminium (Amp) Copper (Amp) i [aren w) fave reemnae] mama aay aa monn] aero te on [wi a com oll waren | 35 [aus] aos [13s] 105 [aos | veo aus] woo | vas] sso] 55] a70[ a50 [x35 | a0] 150 | 30 | as 70 | a70 | 250 | 200] 170) 305] 210] 365] sas] 205 |215] a0 | 260] 23s [a50 | 270] as | ves | 278 os | 200 a75 | 205] 200] a75| 255] 205 | a70] 260] 255] 225 | aus] 255] 22s | 32s] 250 [ 200 | 355 i20 | 225] 200 | 205] 225| 195] 295] 225] 195] s00|200] 255] 3e5| 290 | 250 | 375] 205 | 245 | 385 ses | 205] 250 | 37s] 265] 245] 300] 260] 200] 05 [360] sas] a75| 360 | 515 | aes] ass | 30s | 290, zea | 325 | 205 | s00] 325] 200] «50 320] 275] 450] ais] 300] 500] «10 | 35s | 70] <00 | 550 | 570 300 | 385 320] 00] 365] ais] si0] 355] aos] S10] 260) «00 | 40] 455 305 | cao] aas | oa | oso 00 | #10 | 360 | 560] #10] 355] 550] a00] 305] soo] io] aes] 720] 510 | «3s | 730] «35 | a8 | 740 300 | 485 | 400 | 680] 455] 308| e80| a5 | 380] a0 [sea] 4as| sao] ss0| 475 | 930| s40 | a60 | 930 630 | 520] 445 | 7a0| 5i0| 435| 780| 495] 420] 770] 610] 530] 940] 600 | 520] 930| 580 | soo | 920 soo | 560 | 485 | 880| 550) 470| 870| s40| 460] 870] 660] 570 | 1040/ 640 | 540 | 1010| 630 | 530 | 1020 1000 | 600 | s10 | 970 590] s00 | 960] 570] 490] 950 | 680] sao | 1100 670 | 570 1090| 650 | 550 | 1080TABLE - 15 CURRENT RATING Three core XLPE Insulated Armoured cables a ‘Aluminium (Amp) ‘Copper (Amp) | Soe | aarmenH ave. neoenw] awe | IAN OeU RevO.earHeMNWe] mae ARINE ‘woina] toc | Ar | Gin | om [ar _| Gra | Oust [Ar [Grove] onet | a | Goma] Duet | Ar | ound] Oeet | A 25 | s4] eo} 99) 95| e2| t0s| -| -| -|120| 100] a25| 170| to5| 135] -| -| - 35 | 115 94] 120] 115] 97] 125| 110/ 98 130] 145] 120| i55| 345 | 125 | 165| 245 | a25 | 105 so | i35| a10| 145] 130| 125] 150] 130) 125] 155] 170] 145| 190] 170| 150 | 195] 170 | 150 | 200 70 | 165] 140 | 195) 160| 240] 190] 160] 340] 190| 210] 175| 235] 210| 160 | 240] 205 | 160 | 245 95 | 195| 165 | 225| 190| 165 | 230| 190| 170| 230|250| 210 | 290| 250| zis| 295] 205 | 21s | 300 120 | 220 | 185 | 255] 220/ 190] 260| 215| 190| a65|28s| 20 | 330| 280 | 240 | 335| 275 | 245 | 340| 150 | 245 | 210 | 295] 245) 210| 295| 240| 215| 300] 3i5| 270 | 375| a10 | 270 | 380| 30s | 275 | 385 185 | 260] 235 | 340| 275| 240| 335| 270] 240 340|355| 300 | 435| 350 | 305 | a30| 345 | 305 | 435 2a0 | 320] 270 | 400/ 315] 275| 395] 310| 275] 400] 410) 350| si0| 400 | 350 | so0| 395 | 350 | 510 300 | 360] 205 | 460/ 355] 310| 450| 350] 310| 455| 460] 300| s90| 445 | 390 | 570| 440 | 390 | sao ‘ao0 | 10 | 350 | sas] ao0| 350 | s20| 395 | 355] 530|520| 440 | 670| soo | 440 | os0| 495 | 440 | 660TABLE - 16 Recommended Short Circuit Rating of Nominal Area of | conductor for a duration of one Second ‘Conductor ‘Amiaiu Conductor ‘Copper Conductor (Samm) cc) (ea) 25 24 3.6 35 33 50 50 a7 7a 70 66 10.0 95 9.0 6 120 13 aa 150) 14.2. 2a 185, 175 26.4 240 226 34.3 300, 25.3 429 400 327 S74 500) 47.2 7d 630 59.4 90 ‘800 755 14 2000 94.3 143TABLE - 17 jingle Core Unarmoured XLPE insulated cables EL ‘Approx Reactance (Ohm Km) ‘Approx. Capacitance (F/Km) (“wn [saweewe] eave | iwe | naw] | awe | sy [sawmawH] come | ive | tive | We) | sme) 25| 0.116 | 0.129 | 0.135 | 0.146 : ~[ 024 | 022 | o18 | a.t4 - z 35| o.110 | 0.123 | 0.129 | 0.139 | 0.242 -| 027 | 024 | 020 | 015 | oa s0| 0.106 | 0.118 | 0.123 | 0.133 | 0136 | o1ae | 030 | 027 | 022 | 016 | o15 | oz 70| 0.098 | 0.109 | 0.114 | 0.123 | 0125 | 0137] 038 | 031 | 025 | o18 | 017 | 0.13 a5| o.o9s | o104 | cio | ous | oso | oi30] om | o35 | o29 | on | o19 | 015 120] 0.091 | 0.100 | 0.104 | 0.113 | o1ts | o12s| 04a | 058 | os: | oz | oat | 016 150] 0.089 | 0097 | o.101 | o.109 | oat1 | o1as| 048 | 041 | 033 | 028 | 022 | oa7 195] 0.086 | 0.094 | 0.098 | o.105 | 0.108 | oss] 053 | o45 | 0.36 | 0.26 | 0.24 | 0.18 240] 0.084 | 0.091 | 0.095 | 0.102 | 0.103 | 0113 | 0.60 | 050 | o40 | 0.28 | 026 | 0.20 300 0.082 | v.00 | 0.092 | 0.098 | 0100 | o110] o66 | os: | oss | os: | 029 | 028 400| 0.080 | ose | 0.08 | 0.095 | 0.097 | 0.105] 0.75 | 053 | o49 | 034 | 032 | 0.23 soo] 0.079 | o.036 | 0.087 | 0.092 | 0.094 | o102] 077 | o56 | o54 | oss | 035 | 0.26 630| 0.077 | 0.084 | o.oe4 | 0.090 | 0.09: | voce] oo | o62 | os: | o42 | 039 | 0.28 800] 0.076 | 0.082 | 0.082 | 0.087 | 0.088 | 0.095 | 086 | 071 | 070 | 048 | 04a | 0.32 11000] 0.076 | 0.081 | 0.08: | 0.085 | 0.087 | 0093] 08 | 077 | 077 | 052 | 048 | 0.35TABLE - 18 fae Single Core Round Wire Armoured XLPE insulated cables ve “Approx Reactance (ORnV Kin) “Approx. Capacitance (uF) [em lsavewe] come | mmo | vwmus | ave | awe | sav | eave | twe | me | awe | some) | 2s] 0.125 | 0.139 | o.t44 | 0.154 - oat | 0.22 | 018 | 0.14 - 3s| os | 0.133 | 0137 [ 147 | ons -[ 026 | 024 [ 020 | 015 | oa - so] 0.115 | 127 | 0131 | oar | 014s | ose | 027 | 027 | 022 | o16 | os | o42 7o| 0.107 | 0.117 | o1ar | oss: | 0133 | ors] 031 | os: | 025 | 028 | 017 | 0.13 95] 0102 | o1t0 | o11a | o.t24 | o1z7 | 0.137 | 036 | 035 | 029 | 021 | o19 | ors 120| 0.098 | 0.107 | 0112 | oazt | 0.123 | 0.133] 039 | 038 | os: | 022 | oz | ors 150] 0.095 | 0.104 | 0107 | 0116 | otis | 0.127] 043 | 041 | 0.33 | 0.24 | 0.22 | 017 15] 0.093 | o101 | 0.106 | o.112 | 0115 | o.124] 047 | 04s | 036 | 0.26 | 0.24 | 018 240| 0.09 | 0,099 | 0.101 | o.108 | 0.110 | o.119 | o53 | 050 | 040 | 0.28 | 0.26 | 02 300] 0.087 | 0.098 | 0.098 | 0.105 | 0106 | oas7| ose | os: | 044 | 031 | 029 | ot 400| 0.086 | 0.098 | 0.095 | 0.101 | 0.103 | 0112] 063 | 053 | 049 | 0.34 | v.32 | 0.23 soo] 0.084 | 0.082 | 0.093 | v100 | 0101 | o1os | os | ose | 054 | 038 | 035 | 0.26 630| 0.083 | 0.089 | 0.030 | 0.095 | 0.097 | 0.103] 0.70 | 062 | 0.61 | 042 | 039 | 0.28 800] 0.081 | 0,088 | 0.089 | 0.093 | 0.0% | 0.100] o72 | 0.71 | 070 | 048 | os | 0.32 1000] 0.082 | 0.087 | 0087 | 0.00 | 0.092 | oso] o76 | 0.77 | 0.77 | 052 | 048 | 0.35TABLE - 19 ‘Three core XLPE insulated Armoured cables = ‘Approx, Reaclance (Ohm Ki) ‘Approx. Capacitance (iFMkm) [""sareaue] eave | te | rime | awe | swe [saneawe] cowe | mie | nMwe | awe | ane) 25] 0.098 | 0.117 | 0.124 | 0.138 - o2t | 022 | o19 | oe - 35] o.09¢ | 0.112 | o.1i8 | 0.132 | o.135 -| 024 | 0.25 | 0.20 a | ona - so} 0.088 | 0.107 | 0.113 | 0.126 | o129 | 0143] 0.27 | 0.27 | 0.23 | o17 | o16 | oz 70} 0.084 | 0.099 | 0.105 | 0.116 | onto | 0.133] os: | 031 | 025 | o19 | o17 | 943 95) 0.081 | 0.094 | 0.099 | 0.110 | 0.112 | 0.125] 095 | 936 | 029 | a21 | 020 | o.15 120] 0.079 | 0.092 | 0.097 | 0.107 | 0.109 | 0122 | 0.39 | 039 | o3, | o22 | o21 | 9.16 1so| 0.077 | 0.088 | 0.093 | 0.102 | 0.105 | o116} 042 | o42 | 034 | 024 | 0.23 | 07 1s5| 0.076 | 0.086 | 0.090 | o.000 | o101 | 0.112] 046 | 046 | 0.37 | 0.26 | 0.24 | vas 240} 0.074 | 0.084 | 0.087 | 0.095 | 0.098 | 0.108 | os: | os1 | 04: | 0.29 | 0.27 | 0.20 300| 0.073 | 0.083 | 0.085 | 0.093 | 0.095 | 0.104] 057 | os2 | o45 | 031 | 0.29 | v.22 400| 0.071 | 0.081 | 0.083 } 0.090 | 0.091 | 0.100 | 063 | os4 | 050 | 035 | 032 | 028Tabi 20 Rating factors for variation in ambient air temperature Airtemperature,° | 25 | 30 | 35 | 40 | 45 | 50] 55] 60 Rating factor (maximum conductor | 1.16 | 1.11| 1.06) 1.00 | 0.94] 0.88 | 0.81| 0.74 temperature 90°C) Table - 21 Rating factors for variation in ground temperature for cables laid direct in the ground Ground temperature, °¢ | 15 | 20 | 25 | 30 | 35 | 40 | 45 | 50 Rating factor (maximum conductor | 1,12 | 1.08| 1.04| 1.00| 0.96) 0.91 | 0.87] 0.82 ‘temperature 90°C) Table - 22 Rating factors for variation in ground temperature for cables in ducts Ground temperature, °C | 15 | 20 | 25 | 30 | 35] 40 | a5 | 50 (maximum conductor | 1,12 | 1.08| 1.04 1.00| 0.96 | 0.91 | 0.87| 0.82Rating factors for depth of laying Single or Three Core Cables laid direct in the ground Depth of Laying 3.3, 6.6and 11 kV, 2Band 33 kV mm) Cables Cables 900 1.00 - 1050 0.99 1.00 1200 0.97 0.99 1500 0.95 0.97 1800 0.94 0.95 2000 0.93 0.94 2500 0.94 0.92 3000 or more 0.90 91 Table - 24 Rating factors for depth of laying Single or Three Core Cables in single-way ducts Depth of Laying 3:3, 6.6 and 21 kv 22 and 33 KV mm Cables Cables 800 1.00 1050 0.99 1.09 2200 0.98 0.99 1500 0.96 0.98 1800 0.95 0.96 2000 0.94 0.95 2500 0.93 0.94 3000 or more 0.92 0.93Rating factors for variation in thermal resistivity of soil Three-core cables laid direct in the ground Nominal Value of Therma Resistivity of Soll Kim 0 = =ay 1.0. 12 15 2.0 25 3.0 25 ard 08 saz ena | ee | az 5 vis | 108 | 100 | 050 | oat | o7s 4 fis | ise | iso | ge | cet | ans 70 vie | now | io | wax | ax | ove $5 za || 209] oo | ams | nas | o7s wo | tie | 109 | 100 | 089 | om | ors wo | wae | too | coo | ax | came | as iss | dis | ice | won | can | oss | ors a0 fair | 102) 100 | 099 | oa: | o7s ee eo se ao | 217 | 109 | 100) o80 | ost | os so | 117 | 109 | 100) aos | om | orsTable - 26 Rating factors for variation in thermal re: Three-core cables in single-way ducts ivity of soil bec Value of Thermal Resistivity of Soll K.m./W_ coe ‘ae 1.0 12 [15 [20 | 25 [| 30 25 107 | 1.04 | 1.00 | 093 | 089 | 0.84 35 107 | 104 | 1.00 | 093 | o#8 | o83 50 1.07 | 104 | 1.00 | 093 | 088 | 083 70 108 | 1.04 | 1.00 | 093 | oes | 083 os 108 | 108 | 100 | 093 | 087 | 083 120 109 | 105 | 1.00 | 093 | 027 | 083 150 1.09 | 105 | 1.00 | 093 | 087 | o83 185 109 | 105 | 1.00 | 093 | 087 | 0.82 240 1.09 | 105 | 1.00 | 0.93 | 087 | os2 300 109 | 105 | 1.00 | 092 | 087 ) o82 400 110 | 106 | 1.00 | 092 | 087 | o82 500 110 | 106 | 1.00 | 092 | 026 | oerTable - 27 Rating factors for variation in thermal resistivity of soil for Three single-core cables laid direct in the ground Nominal Value of thermal Resistivity of Sol Kim. emtuger on" 1.0 1.2 £5: 2.0 2.5 3.0 25 147 | 102 | 100 | 088 | 060 | ors 35 1s | 110] 1.00 | 088 | 080 | 0.74 50 ro | 110 | 100} oss | oso | 07 70 tas | 140 | 100} 088 | oso | 073 95 nas | 110 | 100} oss | ore | 07s 120 ras | ao | 100 | 088 | 079 | 073 150 tas | 140 | 100} oss | 079 | 073 185 tis | 110 | 100} oss | 079 | ov 240 120 | 1a | 100} oss | 079 | oz 300 120 | 1a | 100} 087 | 079 | ov 400 120 | ait | 00 | oer | 079 | o72 500 120 | iat | 100} 087 | 079 | ov 630 xa | an} 100} oer | ors | ove 200 rat | iat | 100} 087 | 07s | ov 1000 tai | iat | 100} o87 | ore | oveTable - 28 Rating factors for variation in thermal resistivity of soil for Three single-core cables in ducts ach ay aeTable - 29 Group rating factors for three-core cables in horizontal formation laid direct in the ground eal ‘Spacing between ‘in \ cables, centres, mm ‘group | Touching | 200 00 | 600 | 800, 2 | 079 | 086 | os | osz | 094 3 | o | o7 | os | oe | o8s a | o8 | ov | o7 | 083 | os7 s | oss | o6 | ov | os: | oss 6 | oss | o«s | 07 | oc | ove 7 | 050 | os | o72 | ove | oss s | oa | os | on | ov | - s | oa | os | o” | ov | - 10 | 04 | 059 | o69 | - - u | o43 | oss | oss | - wz | oa | ov | o | - : Table - 30 Group rating factors for three-core cables in single-way ducts in horizontal formation ‘Nominal cables in group [Touching | 200 400, 600 800 a 0.85 0.89 0.92 0.94 0.95 3 0.75 81 0.86 0.89 074 4 0.70 0.76 0.83 0.87 0.89 5 0.65 0.73 0.80 0.85 0.88 6 0.62 0.70 0.78 0.84 0.87 7 0.59 0.68 0.77 0.82 0.86 8 0.57 0.67 0.76 0.82 _ 9 0.55 0.65 0.75 ost . 10 0.54 0.64 0.74 = - a 0.52 0.63 0.74 - - 12 0.51 0.62 0.73 -Table - 31 Group rating factors for circuits of three single-core cables, in trefoil laid direct in the ground Number of 7 at ‘Spacing between trefoll group centres, mm_ group [Touching | 200 400, 600 800) 2 0.76 0.83 0.87 0.90 0.92 3 0.64 0.72 0.79 0.83 0.86 4 0.58 0.67 0.75 0.80 0.84 5 0.53 0.63 om 0.77 0.81 0.50 0.60 0.69 0.76 0.80 ? 0.47 0.58 0.67 0.74 0.79 8 0.45 0.56 0.66 0.73 : 8 0.43 0.55 0.65 0.73 : 40 0.42 0.54 0.64 - : n oat 0.53 0.64 + 5 2 0.40 0.52 0.63 : : Table - 32 Group rating factors for circuits of single-core cables in single-way ducts in trefoil pe | ‘Spacing between duct group centres, mm group [Touching | 200 400 600 00 2 0.81 0.85 as [891 0.93 3 oso | 075 ost | 08s 087 4 0.64 0.59 077 | 082 08s 5 0.59 0.65 o7 | 079 083 6 0.56 0.63 072 | 0.78 0.82 7 0.53 0.60 07 | a7 oat 8 ost 0.59 069 | 0.76 - 9 0.49 057 os | 075 : 10 0.48 0.56 0.87 : : u 047 0.5 0.66 : : 2 0.46 0.52 0.66 : :iis 8 Table - 33 /A~ Group rating factors for thee core Cables ai inside concrete trench with removable covers, on cable rays where al crculation ls restricted. ‘The eables spaced by one cable diometer ang {raysin Gers by 300 mn. The clearance the cable rom-he walls 23 i, en ‘No. of cables traysintier| 1 2 3 6 9 1 0.95 0.90 0.88 0.85 | 2 0.90 08s 0.83 ost 0.80 3 0.88 0.83 ost 0.79 078 6 0.86 oat 0.79 0.77 0.76 18 Group rating factors for tives core Cables aid on cable rays exposed to al the cables spaced by one cable ameter and traysin ues by 400 mm. The clearance between the wall and the Siieteasmm |No. of cables| avotcsbiee trays inter) i 2 3 é 3 T r 738} a9] 083 | 092 2 : oss | os: | 090 | os 3 1 oss | om oss | 0.88 6s | 3 033 | o90 o.e7 | 0.96 C= Graup rating factors or three core Cables lad n eae trays exposed to air te cables touching Shaitraysin ter by 300 mm. The clearance between the wall ond he cable 25 mim, an No. of cables per tray trays: 1 2 3 6 9 1 10 0.84 0.80 075 a73 2 1.0 0.80 0.76 om 0.69 3 1.0 0.78 0.7% 0.76 0.68 6 1.9 0.76 0.72 0.68 0.66 Table - 34 1A -Group rating factors for single core Cables lid on Racks/Trays In covered trench with Femovable covers where ar circulation Is estcted, Tefal gre seperated by two cable da horzantally and the trays ae ners with 30cm. gapbetween tem. No, of trefoils in Horizontal formation No. of racks/ trays in tiers: 2 2 3 1 0.95 90 0.88 2 0.90 0.85 0.83 3 0.88 0.83 oat 6 0.86 0.81 0.79 B+ Group rating factors for single core Cables aid as in A but in open at 7 3.0 0.98 0.96 2 1.0 0.95 0.93 3 1.0 0.94 0.92 6 4.0 0.93 9.80 ‘ole =A Mgures glen i various fables are non-binding and inaative on