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LTC4020 - 55V Buck-Boost Multi-Chemistry Battery Charger
LTC4020 - 55V Buck-Boost Multi-Chemistry Battery Charger
55V Buck-Boost
Multi-Chemistry
Battery Charger
Features Description
nn Wide Voltage Range: 4.5V to 55V Input, Up to 55V The LTC®4020 is a high voltage power manager provid-
Output (60V Absolute Maximums) ing PowerPath™ instant-on operation and high efficiency
nn Synchronous Buck-Boost DC/DC Controller battery charging over a wide voltage range. An onboard
nn Li-Ion and Lead-Acid Charge Algorithms buck-boost DC/DC controller operates with battery and/or
nn ±0.5% Float Voltage Accuracy system voltages above, below, or equal to the input voltage.
nn ±5% Charge Current Accuracy
nn Instant-On for Heavily Discharged Batteries
The LTC4020 seamlessly manages power distribution
nn Ideal Diode Controller Provides Low Loss
between battery and converter outputs in response to load
variations, battery charge requirements and input power
PowerPath When Input Power is Limited
nn Input Voltage Regulation for High Impedance Input
supply limitations.
Supplies and Solar Panel Peak Power Operation The LTC4020 battery charger can provide a constant-current/
nn Onboard Timer for Protection and Termination constant-voltage charge algorithm (CC/CV), constant-
nn Bad Battery Detection with Auto-Reset current charging (CC), or charging with an optimized 4-step,
nn NTC Input for Temperature Qualified Charging 3-stage lead-acid battery charge profile. Maximum converter
nn Binary Coded Open-Collector Status Pins and battery charge currents are resistor programmable.
nn Low Profile (0.75mm) 38-Pin 5mm × 7mm QFN
The IC's instant-on operation ensures system load power
Package even with a fully discharged battery. Additional safety
features include preconditioning for heavily discharged
Applications batteries and an integrated timer for termination and
nn Portable Industrial and Medical Equipment protection.
nn Solar-Powered Systems L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and
nn Military Communications Equipment PowerPath is a trademark of Linear Technology Corporation. All other trademarks are the
property of their respective owners. Protected by U.S. Patents, including 7583113 and 8405362.
nn 12V to 24V Embedded Automotive Systems
Typical Application
5V to 30V 6-Cell Lead-Acid Supply/Charger
Buck-Boost DC/DC Converter Controller with PowerPath Battery Charger Accepts Maximum Power Efficiency vs VIN
Inputs from 4.5V to 55V and Produces Output Voltages Up to 55V (Application Circuit on Page 37)
BUCK-BOOST
RSENSEA DC/DC CONVERTER PowerPath BATTERY CHARGER 100 100
VIN VOUT VOUT = 14V
90
EFFICIENCY
TG2 CSP 95 80
LTC4020 RCS 70
EFFICIENCY (%)
CSN 90 60
POWER (W)
BG2
BGATE INPUT POWER
50
VFB 85 40
RSENSEB
30
SENSGND
80 20
SENSBOT
NTC P(LOSS) 10
BG1 75 0
RNTC 5 10 15 20 25 30
TG1
VIN (V)
SENSTOP 4020 TA01b
SENSVIN VFBMAX
4020 TA01a
4020fd
INTVCC
PGND
SW1
SW2
PVIN
BG1
BG2
SW1, SW2.........................................................–2 to 60V 38 37 36 35 34 33 32
SENSVIN – PVIN............................................ –0.3 to 60V TG1 1 31 TG2
BST1 – SW1, BST2 – SW2.............................. –0.3 to 6V BST1 2 30 BST2
VFBMAX, VINREG, VFB, VFBMIN, BAT, FBG........ –0.3 to 60V SHDN 9 23 CSP
STAT2
TIMER
RNG/SS
NTC
VFB
FBG
VFBMIN
Range (Note 2)........................................ –40°C to 125°C
Storage Temperature Range................... –65°C to 150°C UHF PACKAGE
38-LEAD PLASTIC QFN (5mm × 7mm)
TJMAX = 125°C, θJA = 34°C/W, θJC = 2°C/W
EXPOSED PAD (PIN 39) IS SGND, MUST BE SOLDERED TO PCB
Order Information
(http://www.linear.com/product/LTC4020#orderinfo)
LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC4020EUHF#PBF LTC4020EUHF#TRPBF 4020 38-Lead (5mm × 7mm) Plastic QFN –40°C to 125°C
LTC4020IUHF#PBF LTC4020IUHF#TRPBF 4020 38-Lead (5mm × 7mm) Plastic QFN –40°C to 125°C
Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/. Some packages are available in 500 unit reels through
designated sales channels with #TRMPBF suffix.
Electrical Characteristics
The l denotes the specifications which apply over the specified operating
junction temperature range, otherwise specifications are at TA = 25°C (Note 2). PVIN = SENSVIN = CSP = CSN = BAT = 20V, SHDN = 2V,
C(TG1, BG1, TG2, BG2) = 1000pF, VRNG/SS = 2V.
4020fd
Note 1: Stresses beyond those listed under Absolute Maximum Ratings to the formula TJ = TA + (PD • θJA). Note that the maximum ambient
may cause permanent damage to the device. Exposure to any Absolute temperature consistent with these specifications is determined by specific
Maximum Rating condition for extended periods may affect device operating conditions in conjunction with board layout, the rated package
reliability and lifetime. thermal resistance and other environmental factors. This IC includes
Note 2: The LTC4020 is tested under pulsed load conditions such that overtemperature protection that is intended to protect the device during
TJ ≈ TA. The LTC4020E is guaranteed to meet specifications from momentary overload. Junction temperature will exceed 125°C when
0°C to 85°C junction temperature. Specifications over the –40°C to overtemperature protection is active. Continuous operation above the
125°C operating junction temperature range are assured by design, specified maximum operating junction temperature may impair device
characterization, and correlation with statistical process controls. The reliability.
LTC4020I is guaranteed over the full –40°C to 125°C operating junction Note 3: ICC does not include switching currents. VBST1 = VBST2 = VINTVCC
temperature range. The junction temperature (TJ) is calculated from and VSW1 = VSW2 = 0V for testing.
the ambient temperature (TA) and power dissipation (PD) according Note 4: See Typical Performance Characteristics
4020fd
VOLTAGE (V)
VOLTAGE (V)
VOLTAGE (V)
2.505 2.76
2.31
2.500 2.75
2.30
2.495 2.74
2.29
2.490 2.28 2.73
2.485 2.27 2.72
2.480 2.26 2.71
2.475 2.25 2.70
–40 –25 –10 5 20 35 50 65 80 95 110 125 –40 –25 –10 5 20 35 50 65 80 95 110 125 –40 –25 –10 5 20 35 50 65 80 95 110 125
TEMPERATURE (°C) TEMPERATURE (°C) TEMPERATURE (°C)
4020 G01 4020 G02 4020 G03
154 90
45
153
INTVCC CURRENT LIMIT (mA)
40 152 70
151 60
35
150 50
30 40
149
25 148 30
147 20
20
146 10
15 145 0
–40–30–20–10 0 10 20 30 40 50 60 70 80 90 –40 –25 –10 5 20 35 50 65 80 95 110 125 0 0.2 0.4 0.6 0.8 1.0 1.2
TEMPERATURE (°C) TEMPERATURE (°C) RNG/SS VOLTAGE (V)
4020 G04 4020 G05 4020 G06
10.5
80 10.0
70 9.5
10.0
60 9.0
IBATQ (µA)
IBATQ (µA)
50 8.5 9.5
40 8.0
9.0
30 7.5
20 7.0
8.5
10 6.5
0 6.0 8.0
0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 0 5 10 15 20 25 30 35 40 45 50 55 –40–30–20–10 0 10 20 30 40 50 60 70 80 90
VCSN–BAT (V) VBAT (V) TEMPERATURE (°C)
4020 G07 4020 G08 4020 G09
4020fd
25°C
14.5 4.3
VINTVCC (V)
18
14.0
16
13.5 4.2
14 125°C
13.0
4.1
12.5 12
12.0 10 4.0
0 5 10 15 20 25 30 35 40 45 50 55 –40 –25 –10 5 20 35 50 65 80 95 110 125 0 10 20 30 40 50
VBAT (V) TEMPERATURE (°C) IINTVCC (mA)
4020 G10 4020 G11 4020 G12
0.8 2.55
VFLOAT(CC/CV;ABSORB) 5.00
0.7 2.50
4.98
0.6 2.45
0.5 2.40 4.96
253
SWITCHING FREQUENCY (kHz)
4020fd
4020fd
NTC (Pin 16): Battery Temperature Monitor Pin. Connect RFB1/RFB2 = (VFLOAT/ABSORB)/2.5 – 1 (V)
a 10kΩ, β = 3380 NTC thermistor from this pin to ground. FBG (Pin 18): Voltage Feedback Divider Return. This pin
The NTC pin is the input to the negative temperature coef- contains a low impedance path to signal ground, used
ficient temperature monitoring circuit. This pin sources as the ground reference for voltage monitoring feedback
50µA, and monitors the voltage created across the 10kΩ resistor dividers. When VIN is not present or the LTC4020
thermistor. When the voltage on this pin is above 1.35V is in shutdown, this pin becomes high impedance, elimi-
(0°C) or below 0.3V (40°C), charging is disabled and an nating current drain from the battery associated with the
NTC fault is signaled at the STAT1 and STAT2 status pins. feedback resistor dividers.
If the internal timer is being used, the timer is paused, VFBMIN (Pin 19): Minimum voltage feedback pin for instant-
suspending the charging cycle until the NTC fault condi- on operation. Minimum DC/DC converter output voltage
tion is relieved. There is approximately 5°C of temperature (VOUTMIN) is programmed using this pin for instant-on
hysteresis associated with each of the temperature thresh- functionality. VOUTMIN is programmed through a feedback
olds. The NTC function remains enabled while thermistor resistor divider placed from the CSP pin to FBG.
resistance to ground is less than 250kΩ. If this function
If the battery voltage is below the voltage level programmed
is not desired, leave the NTC pin unconnected or connect
using this pin, the LTC4020 controls the external Pow-
a 10k resistor from the NTC pin to ground. The NTC pin
erPath FET as a linear pass element, allowing the DC/DC
contains an internal clamp that prevents excursions above
converter output to achieve the minimum programmed
2V, so the pin must not be pulled high with a low imped-
ance source. A low impedance element can be used to voltage. Maximum battery charge current is reduced as
pull the pin to ground. the voltage across the PowerPath FET increases to control
power dissipation.
VFB (Pin 17): Battery Voltage Feedback Pin. Battery volt-
ages are programmed through a feedback resistor divider The internal VFBMIN voltage reference is 2.125V. With a
resistor (RMIN1) connected from CSP to VFBMIN, and a
placed from the BAT pin to FBG.
resistor (RMIN2) connected from VFBMIN to FBG, the ratio
During CC/CV charging, the battery voltage references are: of these resistors for the desired minimum converter
Float Voltage (VFLOAT) = 2.5V output voltage follows the relation:
RMIN1/RMIN2 = (VOUT(MIN)/2.125) – 1
4020fd
4020fd
4020fd
4020fd
FEEDBACK
14
REFERENCE
(2.5V)
INTVCC
×2.04 ×2
LTC4020
1.225V
+
INTERNAL SWITCH BST1
ENABLE DRIVERS
SHDN
– SHUTDOWN/REFERENCES
TG1
Block Diagram
OSCILLATOR SW1
A
RT FREQUENCY NOL
SET S INTVCC
B
+ Q
R
BG1
VOLTAGE/CURRENT SENSE –
SENSVIN 5k
– PGND
200µ
Ω
SENSTOP EA-CA
+ VCBUCK
INTVCC
VFBMAX
–
95µ
Ω
gm = 10µ S BG2
EA-V
2.75V + + Q
R
ILIMIT VCBOOST PGND
+ – C
1V + NOL
BST2
TG2
SENSBOT 5k
–
200µ 1V CLAMP/
Ω
4020 BDa
–
ITH VC
4020fd
LTC4020
Block Diagram
+ CSP
A(V) = 20
CSOUT
50µA – +
DISABLE
RNG/SS – CHARGER
+ – 1.75V
240µ
Ω
100k 0.7µA 9.3µA INSTANT-ON
0.45V 14mV
+ FOLDBACK
+
CSN
–
IDEAL BGATE
TRICKLE + –DIODE
–
1.75V +
C/10
CHARGER
+ ENABLED
0.1V
–
– +
2.125V
VFB INSTANT
– BULK
ON
+ –
2.075V
270µ
Ω
VFBMIN
VFLOAT +
– BAT
RESTART
+
2.4375V
2.5V –
ITH
270µ
Ω
VIN_REG
+
50µA C/10
CC/CV
NTC
+ VREF TRICKLE
BULK
RESTART
2V V_40C –
STAT1
TERMINATION
– AND CONTROL
STAT2
LOGIC MODE
+
+
V_0C
FBG
TIMER TIMER/
IC
OSCILLATOR
ACTIVE
4020 BDb
4020fd
4020fd
4020fd
If the voltage on the VFB pin is below 1.75V, the LTC4020 en- After termination, if the battery discharges such that
gages precondition mode, which provides low level charge the voltage on the VFB pin drops to 2.4375V, or 97.5%
currents to gently increase voltage on heavily discharged of the programmed float voltage, a new charge cycle is
batteries. During preconditioning, the maximum charge automatically initiated.
current is reduced to one-fifteenth of the programmed TYPICAL CC/CV CHARGE CYCLE VOLTAGES
value as set by RCS, the battery charge current program- (PER CELL)
ming resistor. Full charge current capability is restored Li-Ion LiFePO4
once the voltage on VFB rises above 1.75V. Full charge Precondition 2.94V 2.52V
current capability remains until the VFB pin approaches Float 4.2V 3.6V
the 2.5V float voltage. This is the constant-current (CC) Recharge 4.095V 3.51V
portion of the charge cycle.
Lead-Acid Charging Overview (MODE = INT_VCC)
When the voltage on the VFB pin approaches the 2.5V
float voltage, the charger transitions into constant-voltage To program the LTC4020 for lead-acid charging, connect
(CV) mode, and charge current is reduced from the maxi- the MODE pin to the INTVCC pin. The LTC4020 supports
mum programmed value. If timer termination is used, the a 4-step, 3-stage lead-acid charging profile.
safety timer period starts when CV mode is initiated, and The first step of the charging profile provides low level
the charge cycle will terminate when the timer achieves charge current to gently increase voltage on heavily dis-
end-of-cycle (TEOC). This timer is typically programmed charged batteries. If the voltage on VFB is below 1.75V,
to achieve TEOC in three hours, but can be configured which corresponds to just over 10V for a 6-cell (12V)
for any amount of time by setting an appropriate timing battery, the maximum charge current is reduced to one-
capacitor value (CTIMER). fifteenth of the programmed value as set by RCS. Once
During CV mode, the required charge current is steadily the VFB voltage rises above 1.75V, full charge current
reduced as the battery voltage is maintained such that the capability is restored, and the bulk charging stage begins.
voltage on the VFB pin remains close to 2.5V. If the char- The bulk charging stage of the charge profile, which is
ger is configured for C/10 termination, when the battery the first stage of 3-stage battery charging, is a constant-
charge current falls below one-tenth of the programmed current charging stage, with the maximum programmed
maximum current (<C/10), the charge cycle will terminate charge current forced into the battery. This continues until
and the charger indicates not charging on the status pins. the battery voltage rises such that the VFB pin approaches
When timer termination is used, the charger continues to the 2.5V absorption reference voltage.
operate with charging current less than one-tenth of the
4020fd
4020fd
LTC4020
LMIN =
(
VIN • 1– VIN / VOUT(MAX) )
ILIMIT
fO • ∆IMAX •IMAX
10k
For step-down conversion, use the maximum expected
LOGIC HIGH = HALF CURRENT
operating voltage for VIN(MAX). If the expected VOUT
4020 F06
operating range (typically from VFBMIN = 2.125V to VFBMAX
Figure 6. Using the ILIMIT Pin for Digital Control = 2.75V) includes VIN(MAX)/2, use that value for VOUT. If the
of Maximum Average Inductor Current entire operating range is below VIN(MAX)/2, use the value
corresponding to VFBMAX = 2.75V. If the entire operating
LTC4020 range is above VIN(MAX)/2, use the value corresponding
ILIMIT
to VFBMIN = 2.125V.
+ For step-up conversion, use the maximum output volt-
– SERVO
REFERENCE
age (typically corresponding to pin VFBMAX = 2.75V) for
4020 F06
VOUT(MAX). If the expected VIN operating range includes
Figure 7. Driving the ILIMIT Pin with a Current Sink VOUT(MAX)/2, use that value for VIN. If the entire input
Active Servo Amplifier operating range is below VOUT(MAX)/2, use the maximum
operating voltage for VIN. If the entire input operating range
Inductor Selection is above VOUT(MAX)/2, use the minimum input operating
The primary criterion for inductor value selection in an voltage for VIN.
LTC4020 charger is the ripple current created in that induc- Magnetics vendors typically specify inductors with
tor. Once the inductance value is determined, an inductor maximum RMS and saturation current ratings. Select an
must also have a saturation current equal to or exceeding inductor that has a saturation current rating at or above
the maximum peak current in the inductor. 1.25 • IMAX, and an RMS rating above IMAX.
An inductor value (L) is calculated given the maximum
desired amount of ripple current (ΔIMAX). Maximum Output Decoupling
inductor ripple current should generally be in the range During periods when the LTC4020 DC/DC converter output
of 0.2 to 0.5 (as a fraction of maximum average inductor is not connected to the battery through the PowerPath
current, IMAX). When stepping down, ripple current gets FET, the system load is driven directly by the converter.
larger with increased VIN, and is maximized when VOUT = The converter creates large switched currents, so a high
VIN/2. When stepping up, ripple current gets larger with quality, low ESR decoupling capacitor is recommended
increased VOUT, and is maximized when VIN = VOUT/2. The to minimize voltage glitches on the VOUT supply. Placing
inductor value must be chosen using the greatest expected a smaller ceramic decoupling capacitor (0.1µF to 10µF)
operational difference between these values. in parallel with the output decoupling capacitor is also
A minimum inductor value for a given maximum ripple recommended for high frequency noise reduction. The
current and operating frequency (fO) can be determined VOUT decoupling capacitor (CVOUT) absorbs the majority of
4020fd
30
total shutdown current flowing into the INTVCC pin in this
20 configuration is approximately 150µA.
10 SOA
BATTERY CHARGER SECTION
0
0 10 20 30 40 50 60 70 80 90
QG(TOT)ABCD • fO (mA)
Battery Charge Voltage Programming
4020 F08
LTC4020 RFB1
VIN
VFB
VIN RFB2
4020 F11
0.05V VBAT
R CS =
ICSMAX
For example, for a maximum average charge current of
5A, use a 0.01Ω sense resistor.
VBAT (V)
4020 F12
80
70 LTC4020
60
RNG/SS
50
10k
40
30 LOGIC HIGH = HALF CURRENT
20 4020 F15
10
Figure 15. Using the RNG/SS Pin for Digital Control of
0
0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 Maximum Charge Current
VCSN–BAT (V)
4020 F14
Figure 16. Driving the RNG/SS Pin with a Current Sink Active
If the LTC4020 is configured for a CC/CV charging algo-
Servo Amplifier rithm, the STAT1 pin is pulled low while battery charge
currents exceed 10% of the programmed maximum (C/10).
RNG/SS: Soft-Start The STAT1 pin is also pulled low during NTC faults. The
STAT2 pin is pulled low during NTC faults or after a bad
Soft-start functionality is also supported by the RNG/SS battery fault occurs. The STAT1 pin becomes high imped-
pin. 50µA is sourced from the RNG/SS pin, so connect- ance when a charge cycle is terminated or when charge
ing a capacitor from the RNG/SS pin to ground (CRNG/SS) current is below the C/10 threshold, and the STAT2 pin
creates a linear voltage ramp. The maximum charge current remains high impedance if no fault conditions are present.
follows this voltage, thus increasing the charge current
capability from zero to the full programmed value as the If the LTC4020 is configured for a CC charging algorithm,
capacitor gets charged from 0 to 1V. The value of CRNG/SS the STAT1 pin is pulled low during the entire charging
is calculated based on the desired time to full current (TSS) cycle, and the STAT2 pin is pulled low during NTC faults.
following the relation: The STAT1 pin becomes high impedance when the charge
cycle is terminated.
CRNG/SS = 50µA • TSS
If the LTC4020 is configured for a lead-acid charging
The RNG/SS pin is pulled to ground internally when charg-
algorithm, the STAT1 and STAT2 pins are used as charge
ing is terminated so each new charging cycle begins with
cycle stage indicator pins. The STAT1 pin is pulled low
a soft-start cycle. RNG/SS is also pulled to ground during
during the bulk and absorption charging stages and is high
bad battery and NTC fault conditions.
impedance during the float charging period and during NTC
or bad battery faults. The STAT2 pin is pulled low during
LTC4020
bulk and float charging stages, and is high impedance
RNG/SS
during the absorption charging stage and during NTC or
bad battery faults.
CRNG/SS
4020 F17 The STAT1 and STAT2 status pins are binary coded, and
signal following the table below, where ON indicates pin
Figure 17. Using the RNG/SS Pin for Soft-Start pulled low, and OFF indicates pin high impedance:
4020fd
that stable operation during all switching modes (buck, LTC4020 RFB1
boost, buck-boost) is verified. VFB
required for those pins. The filter frequency is typically set CSN
LTC4020
to reduce voltage ripple across the current sense inputs CBGATE
BGATE
at the CSP and CSN pins to less than 1mVPP.
BAT
The ripple-reduction filter on the current sense inputs cre-
VBAT
ates a phase shift in the charger current loop response,
4020 F20
which can result in instability. A resistor (RCSZ) in series Figure 20. Instant-On/Ideal Diode Compensation
with CCS creates a zero that can be employed to recover
phase margin. This zero setting resistor will reintroduce Layout Considerations
ripple error, so RCS should be minimized. CSOUT can be The LTC4020 is typically used in designs that involve
coupled into ITH for a similar feedforward zero with RCS = 0. substantial switching transients. The switch drivers on the
Current sense information, or differential voltage at the CSN IC are designed to drive large capacitances and, as such,
to CSP pins, is amplified by a factor of 20 then output on generate significant transient currents themselves. Supply
pin CSOUT. This signal is compared to a reference voltage bypass capacitor locations must be carefully considered
that is proportional to the maximum charge current at the to avoid corrupting the signal ground reference (SGND)
input of a transconductance amplifier, which creates an used by the IC. Typically, high current paths and transients
error current that modulates the ITH compensation pin. from the input supply and any local drive supplies must
A feedforward zero can be employed to recover phase be kept isolated from SGND, to which sensitive circuits
margin by putting a capacitor from the CSOUT pin to the such as the error amp reference and the current sense
ITH pin (CCSOUT). The output impedance of the CSOUT circuits are referred.
pin is ~100kΩ, so if compensation requirements are ap- Effective grounding can be achieved by considering switch
propriate, the CCSOUT capacitor can perform double-duty current in the ground plane, and the return current paths of
as both the primary pole ITH capacitor along with a 100kΩ each respective bypass capacitor. The VIN bypass return,
zero-setting resistance, and as feed forward coupling from INTVCC bypass return, and the sources of the ground-
CSOUT to ITH. referred switch FETs carry PGND currents. SGND originates
at the negative terminal of the VOUT bypass capacitor, and
is the small signal reference for the LTC4020.
100Ω
CSP Do not be tempted to run small traces to separate ground
LTC4020
CCS
RCS
paths. A good ground plane is important as always, but
RCSZ
100Ω
PGND referred bypass elements must be oriented such
CSN that transient currents in these return paths do not corrupt
VBAT 4020 F19 the SGND reference.
Figure 19. CSN/CSP Ripple Suppression
4020fd
4020fd
YES
BGATE PULLED
LOW CLEAR LOW BATTERY
AND SAFETY TIMERS
NO
VFB < 2.5 – ε? INDICATE CHARGING
TERMINATED
YES
NTC YES
STOP CHARGING INDICATE NTC
OUT-OF-RANGE?
FAULT
NO
ENABLE IDEAL
INDICATE CHARGING
DIODE FUNCTION
YES
NO
NO YES
TIMER ACTIVE? VFB > 2.5 – ε? CHARGE TO FIXED
VOLTAGE
YES NO
YES YES
NO YES
TIMER AT 1/8 INDICATE NOT
VFB = 2.4375V RUN SAFETY TIMER
EOC? CHARGING
YES NO
NO
STOP CHARGING IBAT < C/10?
YES
NO
VFB > 1.75? INDICATE NOT ENABLE IDEAL DIODE
STOP CHARGING FUNCTION
CHARGING
YES
NO
VFB = 2.4375?
YES
4020 CD01
4020fd
YES
NTC YES
STOP CHARGING INDICATE NOT
OUT-OF-RANGE?
CHARGING
NO
ENABLE IDEAL
BGATE PULLED LOW
DIODE FUNCTION
NO YES
NO FLOAT YES
VFB < 1.75? REFERENCE SET PAUSE TIMERS
(2.3125)?
YES NO
YES INDICATE
TRICKLE VFB < 2.5 – ε? ABSORPTION CHARGE TO FIXED
CHARGE (7%) CHARGING VOLTAGE
NO
NO INDICATE BULK NO NO
TIMER ACTIVE? IBAT < C/10? TIMER ACTIVE?
CHARGING
NO NO YES
TIMER AT 1/8 VFB = 2.4375V IBAT < C/10?
EOC?
YES NO
YES
INDICATE NOT
CHARGING
INDICATE FLOAT
CHARGING
NO
VFB > 1.75?
YES
4020 CD02
4020fd
START
YES
NTC YES
OUT-OF-RANGE? STOP CHARGING
NO
NO
INDICATE CHARGING TIMERS ACTIVE?
YES
NO
TIMER ACTIVE? PAUSE TIMER
YES
RUN TIMER
INDICATE NOT
CHARGING
ENABLE IDEAL
DIODE FUNCTION
4020 CD02
4020fd
VIN
5V TO 30V
RSENSEA
1µF
0.008
CMSH3-40MA
VOUT
Si7272DP
+ 56µF Si7272DP 0.1µF
15µH
×2
XAL1010-153MEB
4.7µF
Si7272DP Si7272DP
+ 56µF
×3
RSENSEB
0.008
4.7µF
SBR0560S1
PGND INTVCC
SBR0560S1
PVIN BG2
BG1 SW2
SW1 TG2
TG1 BZX84C6V2L 1µF
1µF BST2
LTC4020
BST1 SGND
SGND 33k 680pF
VC
SENSGND
0.033µF
SENSBOT ITH
95.3k
SENSTOP VFBMAX
2nF
SENSVIN ILIMIT 2nF
RT, 130k 20k
284k RT CSOUT
100Ω
CSP
SHDN RCS
0.33µF
100Ω 0.02Ω
VIN_REG CSN
100k
MODE
2.7k BGATE Si7135DP
STAT1
BAT
2.7k
VFBMIN 95.3k
STAT2 20k
FBG
TIMER
RNG_SS VFB
SGNDBACK NTC
RNTC
10k
4020fd
V IN
15V TO 55V
RSENSEA
0.1µF
0.008
VOUT
MBRS360 24V AT
3.5A MAX
Si7960DP Si7960DP
4.7µF
×2 XAL1010-153MEB 4.7µF
×4
+ 15µH Si7960DP
56µF
Si7960DP +
×2 56µF
×2
RSENSEB
0.008
10µF
SBR0560S1
BG2
PVIN SW2
BG1 1µF
BZX84C6V2L
SW1 TG2
1µF
TG1 BST2
SGND 68pF
LTC4020
BST1 47k 680pF
SGND VC
56k 10nF
ITH
SENSGND 215k
0.033µF VFBMAX
SENSBOT 100Ω
SENSTOP ILIMIT
100pF 24.9k
SENSVIN CSOUT 4.7Ω RCS
RT, 100k CSP 0.02Ω
105k RT 2.2µF
100Ω
CSN
SHDN SHDN
VIN_REG 1nF
10k
BGATE Si7461DP
MODE
2.7k BAT
STAT1 VFBMIN 215k
24.9k
2.7k FBG
STAT2 VFB
0.2µF NTC
TIMER RNTC
10k
RNG_SS
SGNDBACK
4020 TA03
6-CELL Li-ION (24V)
4020fd
VIN
9V TO 55V
RSENSEA
1µF 0.01
VOUT
+ Si7960DP CMSH3-40MA Si7272DP
56µF XAL1010-153MEB 0.1µF
×2
15µH Si7272DP
Si7850DP 4.7µF
RSENSEB
+ 56µF
0.01 ×3
VIN OUT
LT3010-5 4.7µF
SBR0560S1
SHDN SENSE
PGND INTVCC
GND SBR0560S1
PVIN BG2
BG1 SW2
SW1 TG2
TG1 BZX84C6V2L 1µF
1µF BST2
LTC4020
BST1 SGND
SGND 43k 680pF
VC
SENSGND 43k
0.033µF ITH
SENSBOT
SENSTOP VFBMAX
1.5nF
SENSVIN ILIMIT
RT, 100k CSOUT 100Ω
RT
CSP
249k RCS
SHDN 0.33µF
100Ω 0.03Ω
CSN
VIN_REG
MODE 100pF
100k
BGATE
BAT
STAT1
VFBMIN
STAT2 FBG
75.9k
TIMER VFB
RNG_SS
NTC 10k
SGNDBACK
4020 TA04
9-CELL LEAD-ACID (18V)
4020fd
UHF Package
38-Lead Plastic QFN (5mm × 7mm)
(Reference LTC DWG # 05-08-1701 Rev C)
0.70 ±0.05
5.50 ±0.05
5.15 ±0.05
4.10 ±0.05
PACKAGE
OUTLINE
0.25 ±0.05
0.50 BSC
5.5 REF
6.10 ±0.05
7.50 ±0.05
PIN 1 NOTCH
R = 0.30 TYP OR
0.75 ±0.05 3.00 REF 0.35 × 45° CHAMFER
5.00 ±0.10
0.00 – 0.05 37 38
0.40 ±0.10
PIN 1
TOP MARK 1
(SEE NOTE 6)
2
5.15 ±0.10
7.00 ±0.10 5.50 REF
3.15 ±0.10
NOTE:
1. DRAWING CONFORMS TO JEDEC PACKAGE 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
OUTLINE M0-220 VARIATION WHKD MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE
2. DRAWING NOT TO SCALE 5. EXPOSED PAD SHALL BE SOLDER PLATED
3. ALL DIMENSIONS ARE IN MILLIMETERS 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION
ON THE TOP AND BOTTOM OF PACKAGE
4020fd
4020fd
22µH Si7850DP
Si7850DP 4.7µF
+ 56µF
RSENSEB ×2
0.01
4.7µF
SBR0560S1
PGND INTVCC
SBR0560S1
PVIN BG2
BG1 SW2
SW1 TG2
TG1 BZX84C6V2L 1µF
1µF
LTC4020
BST1 BST2
SGND SGND
33k 680pF
SENSGND VC
0.033µF
SENSBOT ITH
365k
SENSTOP VFBMAX
SENSVIN 1.5nF
ILIMIT 2nF
RT, 100k
191k RT CSOUT 20k
100Ω
SHDN CSP
RCS
10k 0.33µF 0.02Ω
100Ω
CSN
VIN_REG
STAT1 BAT
STAT2 VFBMIN 356k
TIMER 20k
FBG RNTC
RNG_SS 10k
VFB
NTC
SGNDBACK
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