Description
High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Salient Features
Suitable for the filling Volume of 2ml to 250ml
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of ±0.5-1%
No cross contamination
All Contact Parts Made from S.S 316L & framework by S.S. 304
ariable A.C. frequency drive for speed adjustment
Digital Vial Counter for counting production output
In-feed Turn Table/ Unscrambler for automatic feeding of objects
On-line Mechanism
“No Vial - No Filling” system.
“No Vial - Machine Stop” system.
IQ/OQ documentation can be provided
PLC with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.
Description
High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Salient Features
Suitable for the filling Volume of 2ml to 250ml
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of ±0.5-1%
No cross contamination
All Contact Parts Made from S.S 316L & framework by S.S. 304
ariable A.C. frequency drive for speed adjustment
Digital Vial Counter for counting production output
In-feed Turn Table/ Unscrambler for automatic feeding of objects
On-line Mechanism
“No Vial - No Filling” system.
“No Vial - Machine Stop” system.
IQ/OQ documentation can be provided
PLC with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.
Description
High Speed Automatic Vial Filling & Rubber Stoppering Machine suitable for the filling & rubber stoppering of glass vials. Our Automatic Eight Head Vial Filling & Rubber Stoppering Machine is widely uses in large volume injectable preparations. Machine consist automatic feeding, filling, bunging & ejection system all complies as per cGMP requirements. Automatic Vial Filling & Rubber Stoppering Machine can be attached to Vial Washing Machine and Vial Cap Sealing Machine in order to complete online Sterile Vial Filling Line. Machine complies as per GMP requirements. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Salient Features
Suitable for the filling Volume of 2ml to 250ml
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of ±0.5-1%
No cross contamination
All Contact Parts Made from S.S 316L & framework by S.S. 304
ariable A.C. frequency drive for speed adjustment
Digital Vial Counter for counting production output
In-feed Turn Table/ Unscrambler for automatic feeding of objects
On-line Mechanism
“No Vial - No Filling” system.
“No Vial - Machine Stop” system.
IQ/OQ documentation can be provided
PLC with Graphical User Interface. (Optional)
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for 'No Vial-No Filling' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.
Automatic Vial Filling &
Stoppering Machine
( g ALVE 60-120
Adinath International‘Automatic Vial Filling with Rubber Stoppering Machine is a compact model uses for filing and rubber stoppering of injectable
liquid into vials.
Compact cGMP model
Suitable for the filing range of 2mi-100n
‘All Contact Parts Made from S.S 316L & framework by S.S. 304,
Piston Pumnp/Peristaltic Pump filing with accuracy of +0.5 - 1%.
No cross contamination,
No Vial-No Filling” System.
Variable A.C. frequency drive for speed adjustment.
Digital Vial Counter for counting production output.
In-feed turn table attached with machine.
On-line Mechanism,
Easy to validate fling system for smali/large batch production.
Universal format parts for stoppers and crimp caps
Machine is equipped with PLC system & printing faciity with passwords. (Optional)
The incoming dry vial (sterilized and siliconised) are fed through the infeed turn table and suitably guided on the moving delrn siat
conveyor belt at the required speed of the correct placement below filing unit.
‘The filing unit consists of Fillng Head, Syringes & Nozzles which are uses for liquid filing. Liquid filing syringes & Needles are made
from Stainless Steel 316. Star Wheel is provided which holds the vial during filing operation. A sensor is provided for "No Vial-No Filing”
‘operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increased or decreased
by increasing & decreasing stroke length of piston. Syringes is having non return valve for sucking and delivering situation to avoid
volume variation. Liquid reaches to filing nozzles through slicon transparent pipe. Nozzles having up and down movement with help of
‘cam mechanism and it come down when vial hold by starwheel for filing operation and starts filing when it starts to move up and after
‘completion of filing operation, starwheel delivers four vials together on conveyor for rubber stoppering operation.
‘Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterlized and siliconised rubber stoppers stored in the vibrator bow!
moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which is in continuous rotary motion and vial which
is coming from filing unit get in to starwheel and move in rotary direction along with starwheel, during movement it picks up the
rubber stopper from the exit end of the chute and rubber stopper pressed by fix single pressing spring loaded roller.
Filled & Stoppered vials further move on conveyor and collected on out feed starwheel for next sealing operation.
No. of Filing Head Two Four
Production Rate 30 to 60 Vials/Minute 60 to 120 Vials/Minute
Filing Range 2ml to 250m 2m to 250ml
Vial Diameter 45mm to 70mm 15mm to 70mm
Vial Height 25mm to 140mm 25mm to 140mm
Rubber Stopper Size | 13mm, 20mm, 28mm butyl with the | 13mm, 20mm, 28mm butyl with the
help of change parts help of change parts
Filling Accuracy 40.5- £1% 20.5-£1%
Power Supply LS HP. LS HP.
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Overall Dimension 2100mm (L) x 800mm (W) x 1680mm (H) | 2250mm (L) x 850mm (W) x 1680mm (H)
Optional Accessories | PLC with HMI PLC with HMI
Safety cabinet covering full machine | Safety cabinet covering full machine
Note: Electrical characteristics can be adjusted as per customer's domestic power requirements.
* Rights of technical improvements & modification reserved.
» Illustration & dimensions are shown for information purpose only
7 vu 4, Sanskar Industrial Estate, Beside Kailash Estate,
Adinath Near S.P. Ring Road, Odhav, Ahmedabad, Gujarat, INDIA-382415.
Tel: + 91 79 6542 2528 Fax: +91 79 2277 3764
International emai: inic@adinathcoin Website: wuwadinath coin