TEREX RT 160 SERIES 60 Ton (54 tonne) capacity rough terrain cranes specifications STANDARD BOOM EQUIPMENT BOOM 84-415 ft. (10.4-35 m), four section full power, synchronized boom. High-strength four plate construction welded inside & out. Anti-riction slide pads. Two double acting boom hoist cylinders. Maximum tip height is 122 ft. BOOM HEAD ‘Welded to fourth section of boom. Five non metallic main sheaves and two non metalic idler sheaves mounted on heavy duty antisriction bearings. Quick reeving boom head. OPTIONAL BOOM EQUIPMENT JIBS 38 ft (11.6 m) self storing swing-on one-piece lattice type jib. Single sheave mounted on antiriction bearing. Jib is, offsettable at 0, 17’, or 30°. Maximum tip height is 153 ft (46.6 m) with 115 ft. (5 m) boom. 38-60 ft. (11,6 ~18.3 m) self storing swing-on lattice type jib. Single sheave mounted on ant-friction bearing. Jib is, extendible to 60 ft. (18.3 m) by means of a 22 ft. (6.70 m) ‘manual pull-out tip section, Jib is offsetable at 0°, 17° or 30", ‘Maximum tip height is 186 ft. (56.7 m) with 15 ft. (35 m) boom. AUXILIARY BOOM HEAD Removable auniliary boom head has single sheave mounted on ant-frition bearing. Removable pin-type rope guard for quick reeving. Installs on main boom Peak only. Removal is not required for fb use. HOOK BLOCK 60 Ton Five steel sheaves on anti-friction bearings with hook and heavy duty latch. Quick reeving design. HOOK & BALL 9.2 ton (8.3mt) top swivel ball with hook and hook latch.STANDARD UPPERSTRUCTURE EQUIPMENT UPPERSTRUCTURE FRAME. ‘All welded one-piece structure fabricated with high tensile strength alloy steel. 15,200 LB. (6,895kg) bolt on type ‘counterweigit is removable. ‘TURNTABLE CONNECTION ‘Swing bearing is a single row, ball type, with external {eath. The swing bearing is welded to the cartier. ‘SWING A tydraulic motor drives a double planetary reduction (gear for precise and smooth 360 degree swing function. ‘Swing speed is 2 rpm, ‘SWING BRAKE Heavy duty multiple disc swing brake is actuated from operator's ‘cab by foot pedal. Brake may be locked on or used as a momentary brake. RATED CAPACITY INDICATOR Rated Capacity Indicator with visual and audible warning system and automatic function disconnects. Pictagraphic display includes: bor radius, boom angle, boom length, allowabie load, acival load, and percentage of allowable load registered by bar graph. Operator settable alarms provided for swing angie, boom length, boom angle, tip height, and work area exclusion zone, Anti-two block system includes audio/visual warning and automatic function disconnects. OPERATOR'S CAB Environmental cab with all steel construction, optimized visi bility, tinted safety glass throughout, and rubber floor matting. ‘The cab has a sliding door on the let side, framed sliding window on the right side, hinged tinted all glass skylight. ‘Acoustical foam padding insulates against sound and weather, Cloth covered adjustable operators seat is equipped shook absorbing suspension and includes arm rests and seat belts. CONTROLS. ‘Al joystick contro! levers and pedals are positioned for efficient operation. Hand operated controls include swing, foot pedal, boom hoist, winch(s), shift, 360 degree house lock. Switches include ignition, engine stop, steering mode, parking brake, two speed winch, and outrigger controls, Foot Control pedals include swing brake, boom telescope, service brakes and accelerator. INSTRUMENTATION AND ACCESSORIES: tn-cab gauges include air pressure, bubbie level, engine oil pressure, fuel, engine coolant temperature, voltmeter, transmission temperature, transmission charge pump Dressure. Indicators include low air, high coolant temperature/ low engine oil pressure/high transmission temperature audio! Visual warning tachometer, low coolant warning, hoist drum rotation indicator, and rated capacity indicator. ‘Accessories include tre extinguisher; light package including hheadiights, tallight, brake lights, directional signals, four-way ‘hazard tlashers, dome & dash lights, and back-up lights with audible back-up alarm; windshield washer/wiper; roof wiper; rear view mirrors, rear steer centering light, and defroster fan. HYDRAULIC CONTROL VALVES Valves are mounted on the side of the upperstructure and are Easily accessible. Valves are hydraulically operated, OPTIONAL EQUIPMENT Auxiliary winch-Air Conditioner-Work Lights-Revolving ‘Amber Light-Diesel or Propane Heater STANDARD CARRIER EQUIPMENT CARRIER CHASSIS. High strength chassis with four-wheel drive and four-wheel steer (4x4x4). Has box beam type construction with reinforcing cross members, a precision machined turn table mounting plate and integrally welded outrigger boxes. Decking has ant-skid surfaces, including tool storage compart ment, and access steps and handles. AXLES AND SUSPENSION Rear axle is a planetary drive/steer type with hydraulic lockout, Osilation is +/- 5.2 in. (182mm). Osllation tock out override control. Front axle is a planetary driversteer type. STEERING Hydrostatic power steering, front and rear axles. Control ‘modes for front only, four whee! cramp and crab steering all ‘ontraied by steering wheel “Tuming radius to center of outside tr. 20.5X25-26PR 498. Sin. (6.2m) TRANSMISSION Fully sequential powershitt with torque convertor. Six speeds Forward and three reverse.STANDARD CARRIER EQUIPMENT (continued) MULTI-POSITION OUT & DOWN OUTRIGGERS Fuly independent hydraulic outriggers may be extended t0 28.7 in. (7.2 m}, 16 ft. 4 in, (4,98m), and 9 f. 7 in,(2.9m) Front to rear spread is 23 f. 8 in.(7.2m)Easily removable Floats 24in, (610mm) square stow on the cartier frame, ‘Complete controls and sight leveling bubble are located in the operator's cab. WHEELS & TIRES Disc type wheels tubeless with rock tread. TIRES 29.8X25-28PR ‘SERVICE BRAKES Dual cireuit, ai over hydraulic drum brakes at each wheel. PARKING BRAKE Disc brake on the transmission output shatt OPTIONAL EQUIPMENT Cold Weather Starting Aid - Immersion Heater. Spare tire ePintle Hook « Tire inflation Kit e Front Mounted Winch ~ 15,000Ibs, 6.75mt line pull, HYDRAULIC SYSTEM HYDRAULIC PUMPS: ‘System uses two tandem gear-type pumps with a “Total flow of 139 gom (525 Ipm). Manual Disconnect is standard. ‘Main and Auxiliary Winch Pump 78 gom (296 tom) @ 2,000 psi (138 kgioM2) Boom Holst, Telescope Pump ‘54 gpm (205 om) @ 2,000 psi (138 kolcM2) Power Steering, and Swing Pump 25 gpm (95 lpm) @ 2,000 psi (138 ko/e M2) FILTRATION Full flow oil fitration system is by two 10-micron return line fiters externally mounted to the reservoir and one 20 -mircron pressure line fite. HYDRAULIC RESERVOIR Al steel, welded construction with diffuser. Easy access to fiters and is equipped with an air breather and dip stick. Capaciy is 162 galions (616 Iters). Oil cooler is standard, MAIN WINCH SPECIFICATION Hydraulic winch with bent axis piston motor and planetary reductiongearing provides 2-speed operation with equal speeds for power up and down and infinitely variable speed Cconirol. Winch is equipped with an muli-disc brake, grooved drum, tapered flanges, standard cable roller on drum, and drum tum indicator. PERFORMANCE Bradon PD17 Max. line speed Fifth layer ‘Max. line pull First layer Permissible line pull ‘Strenath mit 504 fom (154 mpm) 17,400 tbs. {7892kg) low speed 41,000 tbs. (4990k9) per part of tine 16,800 tbs. {7620ka) with 3.5:1 safety factor DRUM CAPACITY Max, Storage: 554 ft (168 m) % in. wire rope ‘CABLE £550 ft. (167m) of % in. (19mm) diameter, 6x97 EIPS with 7x7 IWRC. OPTIONAL CABLE Rotation resistant wite rope 3/4x460' 8x19 EIPS with 7x7 IWRC. OPTIONAL AUX. WINCH SAME AS MAIN WINCH CABLE 460 f. (140m) of % in, (19m) cFameter, 6x37 IPS with 737 IRWC, ENGINE SPECIFICATIONS Make and Model ‘Cummins 6¢T8.3L Type Sevinder ore and Soke 249. (114mm) » 83210 (195m) Dielecerene 5045 in3 (827 Hes) (Gross Horsepower 218 2500 pn (Groos Tove 550% be (756 Nm) ‘ciation Turbo cherone ‘seFier ay ype tei! Sytam 2a vot ‘erator Temp Beery zed batons Feel Gapacty 20 gaen (03 tenGENERAL DIMENSIONS (etonrsin (om GROSS [UPPER FACING | GROSS [UPPER FACING FRONT FRONT /EIGHTS & AXLE LOADS WEIGHT WEIGHT TBS. | FRONT | REAR | KG. FRONT | REAR jasic Machine RT160 90,468 | 43,912 | 46,551 | 41,034 79,918 | 21,116 |Add Options: 38(11.6 m) Swing-on fib (Stowed) +1735 [42,204 | 59 | +787 +i0at | “aba 18-60(11.6-18.3 m) Swing-on Jib +2eer | 43,795 [- 1184 | +4207 [ +i7er | -5i4 |Stowed) |Auxitiary Boom Head +154 | +460 | -306 +70 +208 “139 wxilary Winch Controls and Plumbing 775 +O | +78 +34 +0 +94 ty wxilary Winch Wire Roope. +467 -240 [3736 [+ 2t ~ 113 “384 [b0T 5-Sheave Hook Block (travel) +122 [42,323 | 7207 | +509 +1054 | B45 121 Hook and Ball (boom) +467 | 4 764 | -B96 [BID +346 “134 Pintle Hook: Front +5 +64 | 19 +20 +28 a NOTE: Weights are for factory supplied equipment and are subject to 2% variation due to manufacturing tolerances. WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE, THE ONLY WARRANTY APPLICABLE IS OUR STANDARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR. PRODUCT AND SALE. WE MAKE NO OTHER WARRANTY, EXPRESSED OR IMPLIED. Terex Cranes, Inc. PO Box 260002, Conway, SC Phone: (843)349-6900 Fax: (843)349-7090 ‘TX160-Revoo E-mail inquire@terexilifting.com - ywww.terexiit,comTEREX RT160 ROUGH TERRAIN CRANE 60 TON CAPACITY range diagram & lifting capacities RANGE DIAGRAM RT160 115’ FULL POWER BOOM © 1 20 30 40 so 60 70 80 90 100 Ho 120 190 140 200 190 FT. 180 = 160 f. 1s0 10 OFT 130 3 1e0 nog ear. 8 2 » 8 & 70, FT. ee n # oo § ort. a GROUND LeveL ° 10 20 90 40 So Go 70 G0 "90 100 11 120 190 140 at Me CENTER STATION Roration HOOK DISTANCE FROM CENTERLINC OF ROTATION 3232u2335_peen tg age gh at eK ETO TW RODE SIEDIO TUS IAT NODS Ti] TaYOON Huh 00H GLO wos 950) SSA HOCH HM Te Toe le toe TT eet. Peel. T o Tom T « nave) /(@°) Sa¥01 a TONY MOOS F3UO30 OUR {10# 2000 (NT)SOIN30 INSWAROHAYOT___ LHOFANBERINNOO TWLOL ANNO OOesE SGa001ULNO G3GNELKe ATINd NO WOO L4 Sit -S9e SGNNOd NI SALLIOVdVS ONLLATT CLLRATED LIFTING CAPACITIES IN POUNDS 38.5-115 FT BOOM ON TIRES + STATIC- OVER FRONT: +/.6 DEGREE 16200 POUND TOTAL COUNTERWEIGHT + LOAD MOVEMENT DEVICE (LM) CODE 4 02 29.5 X 25 TIRES Sire oom enemy etrecr fas ree on [ole ao] gn a = a fee =e eee ENO DEGREE HOGH GLE LOADS WB)/MABNFD) Sse |! ss] | ae | os eeaion ee at sisters pn ucoonnmny ge 1. Srumlpptyaniconeene Sate rw 96.5- 116 FT BOOM ON TIRES + CREEP - OVER FRONT catia nies LOAD MOVEMENT DEVICE (Lui) CODE # 01 POWERED BOOM LENGTH IN FEET [arr EL ier er ae RE OEY for Se Soe ae ee Se oak ao Sica |e} ent te cc : tat = ae} Ses eae ee fame f eT et aot tse ‘ZERO DEGREE BOOM ANGLE LOADS (LB)/(RADM (FT)) nett on, [TRE ERE [ROARS iN BOOM ANGLE GEG] FOR NOVGATED BOON LENGTH NO LOAD) TF SENATOR foxzs corel oe Wax. SOON LENGTH (FEET) AT -2 DEGREE SOOMANGLE WO LOAD) —[ &P ‘ir De tr ematana pame ae Bo sete epee tee Opal Man aCe in retin upd wt on reRATED LIFTING CAPACITIES IN POUNDS 416 FT BOOM + 98 FT. EXTENSION = 183 FT, TOTAL, FULLY EXTENDED OUTRIGGERS - 380 DEG + 15200 POUND TOTAL COUNTERWEIGHT LOAD MOMENT DEVICE (LM) CODES # 11, 12, 18, wo ORE =p [GN BOON ANGLE DED] FOR NOICATED BGM LENSTH WO TOND]_T @ 2 [linc poow cenar FEET AT 2 DEGREE BOOH ANGLE (woLoaD) ~L55 Peet CODE #11 CODE #12 ‘CODE #13 ses a eee eT 17 OFFSET Torecomens | Men |Tronpcomsone |] Sen |Trorsoarimare | one a =< 74561-1531 fe 705 FY 153 FT Lig 34561-15367 ig — bore] Ser AE Re A : oe a : ¢ [= o_o tt : abies ereneyce or mapusis ron fst—1—ste ose t-8 ts SSE Bool our oe oo ronsoouenaris.ese naan [is ate iBMCeveoowancce our CE x LFTmG cAPACTES [ SEX Se TT] Toe arapeS: (open | ee gee toon ance” Csbee Tabane Tages Tae Ta 4115 FT BOOM + 60 FT, EXTEN! ISION = 175 FT. TOTAL FULLY EXTENDED OUTRIGGERS - 369 DEG + 15200 POUND TOTAL COUNTERWEIGHT LOAD MOMENT DEVICE (LM) CODES # 14, 18, 16 sees aN, BOOM ANGLE (GES) FOR INDICATED BOOMLENGTH (NOLOAB) [= os ae Beeson, CODE #14 CODE #15. CODE #1¢ Rit = berets eee be vorser (EERE SG TRG] = RET = sagt [Or° |Paseaeer | OM [eraeaee | = FRR kono | BE [FRR] coms | BEE BRE owe | BE sor orrser BE ome Same] ar LP oe ae fz 0. 2 = ai = te siete 8 a {— —— REFERENCE LORD RAEI FOR : eee eee : inser Boetrot ee : 7 —_— : Fon soot evemnsese rian ae Rraresrassst Gots Ure oaraomnes | aS oe ST TASCA | cea. | See Page a soonanete” Cnosech nba atin OPERATION ON OUTRIGGERS ee eee eee $e ehemn onerrsotes airnetencvareeame ‘sting tater ttmeatonal pases ony Bo ewe opera fe tae eer © Ghana eghemasonuunu nomen tare msoiirpearasy ona erty Mani and Cran at tector saps wi ach raneDEDUCTIONS TO BE MADE FROM LOAD RATINGS HOOK BLOCK WEIGHTS 9.2 Ton Ball Hook 476 Pounds 8.3 M Ton Ball Hook 213 Kg, 20Ton 1 Sheave Hook Block 420 Pounds 18.1M Ton 1 Sheave Hook Block 190 Kg. 60 Ton 5 Sheave Hook Block 977 Pounds 54.4M Ton 5 Sheave Hook Block 443 Kg. ‘Note: These weights apply only to TEREX, INC supplied equipment. The load charts for the RT160 are net load charts. The deductions to these charts are: 1. The weight of hook block, slings and auxiliary lifting devices. Their weight must be subtracted from the listed rated lifting capacity to obtain the net load to be lifted. 2. When lifting over the lattice extension of the weight of any hook block, slings, and auxiliary lifting devices at the main boom head must be added to the load. 3, When the lattice extension is erected but unused, add three (3) times the weight of any hook block, slings, and auxiliary lifting devices at the extension head to the load. Outriggers must be in the fully extended position when lifting at the main boom head with the lattice extension erected, 4. Add 150 pounds to the chart values if the auxiliary boom head sheave is not erected. 5. All other deductions have been taken in the charts, ‘TEREX CRANES, INC. P.O, Box 280002 Hay. 601 Fastin Cener Conway, SC 20526-2600 U.S.A 1803) 340-6000" FAK (208) 340-7000 RT60-RevO0-E- mail: jnguire@tesexifting.com * www Jerexifing.comGENERAL NOTES ‘GENERAL. 1 Rated loads as shown on IIR charts pertain to this machine as orig- nally manufactured and equipped. Modifications to the machine or use of optional equipment other than that specified ean result in 8 ‘Reduction of capacity. ‘Construction eguipnient can be hazardous if improperly operated or maintained, Operation and maintentnee of this machine shall be in ‘compliance withthe information inthe Operators, Parts and Safety Manuals supplied with this machine. If these manuals ate missing, ‘Order replacoments from the manufacturer theu your distributor. These warnings clo not constitute all ofthe operating conditions for the crane, The operator snd jobsite supervision must read the ‘OPERATORS MANUAL, CIMA SAFETY MANUAL. APPLICABLE, OSHA REGULATIONS, AND SOCIETY OF MECHANICAL ENGINFERS (ASME) SAFETY STANDARDS FOR CRANES. ‘This crane and its load ratings are in accordance with POWER CRANE & SHOVEL ASSOCIATION, STANDARD NO. 4 SAE CRANE LOAD STABILITY TEST CODE 1765A, SAE METHOD OP TEST FOR CRANE STRUCTURE 11063 AND APPLICABLE SAFETY CODE FOR CRANE, DERRICKS AND HOISTS, ‘ASME/ANSI B30. DEFINITIONS 1 2 LOAD RADIUS. The horizontal distance stom the axis of rotation ‘Before loading to the center ofthe vertical hoist ine or tackle with a Load applied. LOADED BOOM ANGLE: I isthe angle between the boom base Section and the horizontal, after lifting the rated 1oad tthe rated Radi. The boom angle before loading should be greater to account {or deflections. The loaded boom angle combined with boom length sive only an approximation ofthe operating radi. WORKING AREA- Areas measured in a cicular ate about the cen= {erline of rotation as shown in the diagram, FREELY SUSPENDED LOAD- Load hanging free with no direct External force applied except by the hoist one. SIDE LOAD- Horizontal fore applied to the lifted load either on the ground or inthe ar. NOLOAD STABILITY LIMIT- The stability Limit radius shown on the diagrams i the radius beyond wich its not permed to posi- tion the boom, when the koom angle is less than the minimum shown ‘nthe eppicable fond chart, becanse the machine can overturn with- coat any load, SET-UP L 2 ‘Crane load ratings ae bused on the crane being leveled and standing ‘8 ficm, uniform supporting srface. (Crane load ratings on outriggers are based on all outrigger beans Deing fully extended or inthe case of patil extension ratings ‘mechanically pinned inthe appropiate postion, and the tres free of the supporting surface. Crane load ratings on tires depend on appropriate inflation pressure and the tre coalitions. Caution must be exercised when increasing alt pressure in tres. Consult operator's manval for precautions. Use of its, latice-type boom extensions, our fourth section pullouts extended is not permitted for pick and cary operations. ‘Consult appropriate section of the Operator's and Service manual for more exact descriptions of hoist line reeving. ‘The wse of more parts of line than required by the load may result in having insufficient ope t alow the hook block to reach the ground Properly mainisined wire rope is essential for safe crane operation, Consult Operator's Manuals for proper maintenance and inspection requirements ‘When spin resistant wire rope is used, the allowable rope loading shall be the breaking strength divided by 5, unless otherwise specified by the wire rope manufactarer. OPERATION 13, ‘CRANE LOAD RATINGS MUST NOT BE EXCEEDED. DO NOT ATTEMPT TO TIP THE CRANE TO DETERMINE ALLOWABLE. LOADS, ‘When ether radivs or boom length, or borh, are berween listed values, ‘The snaller of the two listed load ratings shall e used, Do not operate at longer radi than those listed on the applicable load rating chart (ross hatched areas shown on range diagrams) ‘The boom angles shown on the capecity chart give an approximation ofthe operating radius fora specitied boorn ength. The boom angle before loading , sould be greater to account for boom deflection, Tt ‘may be necessary to retract the boom if maximum boom angle is {nsoficlent io maintain rated radius, Power telescoping boom sections must bo extended equally. Rated loads include the weight of hook bloc, slings, and auxiliary i. ing devices. Their weights sll be subtracied from the sted rated load to obtain the net load that can be lifted, When lifting over the jb the weight of any hook block, sings, and auxiliary lifting devices atthe boom head must be aided to the loa, ‘When ibs are erected but unused add 2 times the weight of any Hook block, slings, and auxiliary lifting devices a the jib ead to the loads. Rated loads do not exceed 859% on outriggers or 25% on ties, ofthe tipping loads as determined by SAE Crane Stability Test Code 1765 * Rated loads for partially extended outrigger ae determined 20m ¢ Formula, Rated Load=(Tipping Load ~0.1 X Tip Resctiony/ 1.25. ‘Structural strength ratings in chact are indicated with an asterisk ® Rated loads are based on frely suspended loads. No attempy shall, bbe made to drag load horizontally onthe ground in any ditection ‘The user shall operate at reduced ratings to allow for adverse job conditions, such as soft or uneven ground, out of level conditions, Inj winds, sce loads, pendulum aetion, jerking or sodden stopping ‘of oad, hazardous conditions, experience of personnel, two mchine Tits, traveling with ioads, electie wires, ete, (ide pall on boom or id is hazardous) Derating ofthe cranes lifting eapacity is required when ‘wind speed exceeds 20-mph. The center of the lifted load mst never te allowed to move more than 3° f. off the center ine of the base ‘boom section due to effeis of wind, inertia, or bot. "Use 2 feet off the center line ofthe bese boom fora two section boom, 3 fet fora three section boom, or feet fora four section boom. ‘The maximum load that can be telescoped isnot definable, because of variations in loadings and erane maintenance, but itis Permissible to attempt retraction and extension if load ratings are not exceeded, Load ratings are dependent upon the crane being maintsined secord- ing to manofactarers specifications nis ecommended that load handling devices, including hooks, and hook blocks, be Kept eway from boom had at al times FOR TRUCK ONLY: 360 deg. capacities apply only to machines ‘equipped with front outrigger jack and all 5 outrigger jacks properly set. Ifthe font (5) outrigger jack is not propery st, the work arc is restricted tothe over side and over rear areas as shown on the crane ‘Working positions dinarem. Use the 360 deg. Load ratings inthe ‘overside work areas