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Project Specification: Saudi Arabian Oil Company
Project Specification: Saudi Arabian Oil Company
Project Specification: Saudi Arabian Oil Company
JAZAN
SPECIFICATION
SPECIFICATIONS
SAUDI ARABIA
DWG. TYPE
WER 006
E04
JO / EWO:
PLANT NO.
STREET LIGHTING
A
INDEX
JEC LIGHTING DESIGN
PROJECT SPECIFICATION
25-00037-0005
SAUDI ARABIAN OIL COMPANY
DRAWING NO.
VE-073955
SOLAR STREET LIGHTING SYSTEM SPECIFICATION
13
OF
SHT NO.
JAZAN ECONOMIC CITY PORT AND INFRASTRUCTURE (JECPI)
00
REV. NO.
10/13/16
ANA
7 Acceptable Manufacturers:..................................................................................................................13
00
BY/DATE
10/13/16
ENGG. DATE
10/13/16
ANA
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
DRAWING COMPLETION CERTIFICATE NO:
REVISION VALIDATION
conditions experienced across a multiple of environments, including high average ambient temperatures,
dust/sand, wind loading, and corrosion degradation as described in the Tender Specifications. The
REVISION DESCRIPTION
specific features of the LED luminaires, solar panels, battery subsystems etc..are specified in individual
specifications. Certification or test reports mentioned in this report shall be issued by ISO/IEC 17025
25- 00037- 0005
2.1 Housing
DATE
The luminaire shall have a full die-cast housing to provide adequate rigidity and strength and also ensure
REV. NO.
proper heat dissipation. The luminaire housing shall have separate Driver and LED lamp cavities to
00
ensure cooler operation of LED lamps as well as good electrical separation. Luminaire brand should be
engraved on the housing and the luminaire shall be provided by top tier supplier.
OTHER
BY/DATE
The optical LED compartment shall have a thermally hardened glass cover and high quality silicon gasket
system. The glass cover shall be tightly secured with the housing. The complete luminaire shall be rated
REVIEW FOR KEY DRAWINGS
for IP66 (Ingress Protection), IP66 test report issued by ISO/IEC 17025 qualified test house shall be
provided.
2.2 Optics
The luminaire shall offer a composite system efficacy 120 Lumen/Watt. Luminaire photometric test report
issued by ISO/IEC 17025 qualified test house is required and the test method shall follow CEI 121-1996.
CERTIFIED/DATE
DESIGN CERTIFICATION
10/13/16
WB
(DESIGN AGENCY)
The luminaire shall use high efficiency LED and optics system to achieve max energy savings. Optics
system shall include lens on LEDs and higher transmittance glass in front of the LED module
ENGG. DATE
The luminaire shall be fully compatible with future LED and remote management upgrades when they
become available. It shall have a modular design to upgrade and replace with new LED modules or LED
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
drivers at site. All electronic components/drivers shall be mounted on a separate gear tray.
DRAWING COMPLETION CERTIFICATE NO:
The proposed luminaire shall have a built-in surge protection system to protect the electronic driver and
the LED module
THIS REVISION NO. 00
The luminaire shall have full IP66 protection to ensure long reliable performance and to minimize
ISSUED FOR CONSTRUCTION
maintenance requirement.
No chemical glue is to be used as that may cause breakdown of water-proof and dust-proof seal. For
REVISION DESCRIPTION
good protection of the optical system, a minimum impact resistance of IK 08 is required. Test reports
(IP66 and IK08) issued by ISO/IEC 17025 qualified test house are required to prove the compliance.
25- 00037- 0005
2.6 Mounting
JOB ORDER/EWO NO.
10/13/16
The mounting of the luminaire will be in axial orientation through Ø 48-60mm sidearm, which is on the
DATE
00
Managing thermal properties in LED luminaires are most critical to ensure optimum performance of LEDs
OTHER
BY/DATE
the board and the luminaire housing for efficient heat dissipation. The housing over the driver
compartment cavity shall have adequate surface area to ensure fast heat dissipation.
The luminaire should have a minimum color rendering index (CRI) of min 75 + 5 and a correlated color
temperature of 4000K for maximum efficiency. The LED shall have a color consistency within 5 SDCM
CERTIFIED/DATE
(standard deviation of color matching) as defined by McAdam. Photometric report issued by ISO/IEC
DESIGN CERTIFICATION
10/13/16
WB
17025 qualified test house for CRI and CCT shall be provided.
(DESIGN AGENCY)
10/13/16
ANA
The LED luminaire shall be designed for lumen maintenance of L70 or 70% at the end of useful life at
ambient temperature of 35°C. The complete luminaire shall have a useful life of 50,000 burning hours.
The luminaire including the driver will include a warranty of 3 years against manufacturing defects and
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
complete Solar Lighting System 2 years. LM-80 report issued by ISO/IEC 17025 qualified test house is
required to prove LED source L70 feature.
DRAWING COMPLETION CERTIFICATE NO:
To ensure the system performance and the reliability, the luminaire shall fully comply with following
rd
standards, and CE/CB certification issued by ISO/IEC 17025 qualified 3 party test house shall be
provided to prove the compliance.
THIS REVISION NO. 00
5) IEC/TR 62778:2012
6) EN 55015: 2013, Limits and methods of measurement of radio disturbance of electrical lighting
and similar equipment.
25- 00037- 0005
00
The solar LED luminaire's LED module and electrical components should be embedded in separated
chamber. The solar LED luminaire input voltage should be 12/24V, and output current shall be
OTHER
BY/DATE
530mA±2%, which can be programmed with available dimming 0-10V .Ambient temperature range is -
40℃~65℃, rated life time shall be 50,000 hours with no more than 10% failure rate.
To ensure the system performance and the reliability, the driver shall fully comply with following
standards, and CE/CB UL certification issued by ISO/IEC 17025 qualified 3rd-party test house shall be
provided to prove the compliance.
1) IEC 61347-1 & IEC 61347-2-13 for Low Voltage Directive (LVD)
2) CISPR 15/EN55015/IEC61547/EN61547/IEC61000-3-2/IEC61000-3-3 for Electromagnetic
CERTIFIED/DATE
DESIGN CERTIFICATION
10/13/16
Compatibility (EMC).
WB
(DESIGN AGENCY)
st
10/13/16
Solar LED luminaire should use 1 tier brand LED chips, the LED manufacturers should be Cree,
ANA
2.14 Controls
REVISION VALIDATION
Dimming function and customization should be available for example programmable 5-step dimming
profile and the driver output current change
THIS REVISION NO. 00
Light without blue and no photo biological risk; have been tested according to the EN 62471:2008 &
00
IEC/TR 62471-2:2009. Certification from ISO/IEC 17025 certified 3rd- party test house is required.
2.17 Wiring
OTHER
BY/DATE
The connector and input power cable should be attached with luminaire, ensuring IP67 protection,
REVIEW FOR KEY DRAWINGS
Connection shall be plug & play without wiring on site, connectors shall be fool–proof and UV protected.
REQUIRED (SAUDI ARAMCO)
10/13/16
CRI 75 ± 5
WB
(DESIGN AGENCY)
10/13/16
ANA
spray testing;
Materials and finishing Gasket: Heat resistant silicone rubber
Glass: Tempered Glass with higher transmittance;
LED lens: Polycarbonate, SABIC2180T
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
PV Panels sub-system should include panel and lead wire with IP67 connectors. Solar Panel utilizes
poly-crystalline solar cells that combine high Wp (Watts Peak) output. The PV panel shall be able to
REVISION DESCRIPTION
Encapsulation Material Ethylene Vinyl Acetate (EVA), panel weight shall not be heavier than 1kg, and the
JOB ORDER/EWO NO.
size shall be based on manufacturer lighting study. PV panel shall be made of 6”poly c-Si Cell.
10/13/16
DATE
3.3 Lamination
REV. NO.
00
PV panel shall be laminated with tempered safety glass which provides safety and best possible light
transmittance.
OTHER
BY/DATE
3.4 Wiring
REVIEW FOR KEY DRAWINGS
PV cable is for connecting PV panel and Charge controller. PV panel shall be equipped with plug-and-
play connector for easy connection and maintenance, IP67 protection is required for MC4 connectors and
for lead wire junction box. Test reports for junction box IP grade shall provide to prove the compliance.
3.5 Lifetime
The panel shall be with 25-year designed lifetime, with power decrease less than 20%.
CERTIFIED/DATE
DESIGN CERTIFICATION
10/13/16
WB
To ensure the system performance and the reliability, solar panels shall meet the following standards:
ENGG. DATE
10/13/16
rd
TUV certification issued by ISO/IEC 17025 qualified 3 -party test house shall be provided to prove the
ANA
compliance.
1) EN 61730-1:2007, Photovoltaic (PV) module safety qualification-Part 1 Requirements for
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
construction.
2) EN 61730-2:2007, Photovoltaic (PV) module safety qualification - Part 2 Requirements for
DRAWING COMPLETION CERTIFICATE NO:
testing.
3) EN 61215:2005, IEC 61215:2005, crystalline silicon terrestrial photovoltaic (PV) modules –
REVISION VALIDATION
290W 35V PV Panel 290 8.1 36.3 8.62 45.3 -40 to 85 5K 14.90%
subsystem
PV Panel Cable Data Summary / Data Sheet
25- 00037- 0005
(V) (A)
DATE
2 0
Cable (2Cx4mm ) DC1000 30 UL94-V0 IP67 -40 ~ +85 Class II
1001000V C 85
REV. NO.
00
BY/DATE
4.1 Electrical
REVIEW FOR KEY DRAWINGS
1) The solar lighting system charge controller shall be equipped with Maximum Power Point Tracking
REQUIRED (SAUDI ARAMCO)
(MPPT) function.
2) The MPPT power track efficiency shall be higher than 99%.
3) Charge controller hardware peak efficiency shall be higher than 95%.
4) The max battery current of charge controller shall be 20A;
5) The charge controller shall be operated at both 12V and 24V systems
6) Charge controller shall withstand maximal 55V from PV panel;
CERTIFIED/DATE
DESIGN CERTIFICATION
10/13/16
WB
7) The charge controller shall be equipped with surge protection in DM 2KV and CM 4KV;
(DESIGN AGENCY)
10/13/16
4.2 Mechanical
ANA
1) The charge controller shall be equipped with lead wires with proper connectors;
IS COVERED, FOR ALL APPROVAL
2) The charger controller shall be equipped with plug-and-play and fool-proof connectors;
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
3) The charge controller shall be protected with ingress protection of IP65 or higher rated enclosure
rd
and IP67 connectors, supported by a certification from a 3 party test house
DRAWING COMPLETION CERTIFICATE NO:
4) The charge controller size shall be compact; enough to be fit in the pole box.
REVISION VALIDATION
4.3 Environmental
1) The charge controller shall support flood, gel and AGM batteries.
JOB ORDER/EWO NO.
2) The charge controller shall support 4-stage charging lead acid battery (Main, Float, Boost,
10/13/16
DATE
Equalization)
3) The charge controller shall be equipped remote temperature sensor, shall give temperature;
REV. NO.
00
BY/DATE
1) The charge controller shall enable users to commission the system via RS485 port from a PC, in
order to upgrade program setting after installation;
2) The charge controller should be able to connect to a smart device (via cable or Bluetooth) to
monitor the system status such as PV panels VI (voltage and current), battery VIT (voltage, current
and temperature) and loads VI (voltage and current).
CERTIFIED/DATE
3) The charge controller shall be upgradable for future remote control and monitoring systems.
DESIGN CERTIFICATION
10/13/16
WB
(DESIGN AGENCY)
4) The charge controller shall be featured with multiple working mode as:
General purpose (all-time on)
Dusk to dawn (default)
ENGG. DATE
10/13/16
ANA
To ensure the system performance and the reliability, the charge controller shall fully comply with
rd
following specification, and CE/CB certification issued by ISO/IEC 17025 qualified 3 party test house
REVISION VALIDATION
7) EN61000-3-3:2013
REVISION DESCRIPTION
5 Battery subsystem
25- 00037- 0005
Battery sub-system shall include a Valve Regulated Lead Acid (VRLA) battery and an IP68 grade water
proof box.
JOB ORDER/EWO NO.
00
Battery box housing IP68, against from water and humidity underground.
Perform the suitable under water test; a test report from an IEC/ISO 17025 certified test house
OTHER
BY/DATE
shall be provided.
Conformity to requirements of lead-acid utilization — ventilation pipe should be equipped,
REVIEW FOR KEY DRAWINGS
All connectors that attached with cables on battery box shall be IP67 protected with a design of
plug & play and fool-proof.
5.2 Battery
Battery shall be Valve Regulated Lead Acid (VRLA) battery with gel electrolyte technology, which gives
long service lifetime and high performance.
CERTIFIED/DATE
DESIGN CERTIFICATION
10/13/16
10/13/16
ANA
To ensure the system performance and the reliability, the battery sub-system shall fully comply with
REVISION VALIDATION
rd
following standards, and certification issued by ISO/IEC 17025 qualified 3 -party test house shall be
provided to prove the compliance.
THIS REVISION NO. 00
EN 61427:2005, IEC 61427:2005, Secondary cells and batteries for renewable energy storage –
ISSUED FOR CONSTRUCTION
EN 60598-1:2008+A11:2009, IP68.
25- 00037- 0005
BT 24V BT 24V
JOB ORDER/EWO NO.
10/13/16
Cells 12 12
00
BY/DATE
month, 77°F(25°C)
Charge 20°C ~ 50°C
Working Temperature
Discharge -10°C ~ 50°C
Range
REVIEW FOR KEY DRAWINGS
10/13/16
WB
The fully charged battery should be able to support full lumen output for consecutive hours
(DESIGN AGENCY)
10/13/16
ANA
without any requirements of wiring on site. Connections include luminaire, battery, panel with
charge controller, and cable with luminaire, cable with PV panel.
IP67 and UV protection are required for all connections
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
To ensure system compatibility, luminaire, LED driver, charge controller, solar panel and battery
sub-systems shall come from the same brand and that brand should be the holder of all the test
DRAWING COMPLETION CERTIFICATE NO:
certificates.
System should be modular design for easy upgrading and components replacing, thus
REVISION VALIDATION
luminaire, battery, panel, and charge controller should have a discrete design instead of an
integrated one.
The whole system should be manufactured by an ISO9001, HSAS 18001 (by SGS) and ISO
THIS REVISION NO. 00
JAZAN
4.
3.
2.
1.
SPECIFICATION
SPECIFICATIONS
AL Babtain
Philips Lighting
General Electric
Acceptable Manufacturers:
SAUDI ARABIA
DWG. TYPE
E04
JO / EWO:
PLANT NO.
A
INDEX
25-00037-0005
SAUDI ARABIAN OIL COMPANY
DRAWING NO.
VE-073955
List of the acceptable manufacturers for Solar Street Lighting System is given as under;
13
13
OF
SHT NO.
00
REV. NO.