Project Specification: Saudi Arabian Oil Company

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DESIGN CERTIFICATION REVIEW FOR KEY DRAWINGS OTHER REV. NO.

DATE REVISION DESCRIPTION


REVISION VALIDATION
(DESIGN AGENCY) REQUIRED (SAUDI ARAMCO)
00 10/13/16 ISSUED FOR CONSTRUCTION
THIS REVISION NO. 00 IS COVERED, FOR ALL APPROVAL
ENGG. DATE CERTIFIED/DATE CONST. AGENCY/DATE OPERATIONS/DATE BY/DATE
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
JOB ORDER/EWO NO. THIS REVISION IS NOT TO BE
DRAWING COMPLETION CERTIFICATE NO:
ANA WB USED FOR CONSTRUCTION
10/13/16 10/13/16 25- 00037- 0005 UNTIL CERTIFIED AND DATED

JAZAN
SPECIFICATION
SPECIFICATIONS

JEC LIGHTING DESIGN


PK 5 – SOLAR STREET LIGHTING SYSTEM
DOC

SAUDI ARABIA
DWG. TYPE
WER 006

E04
JO / EWO:
PLANT NO.
STREET LIGHTING

A
INDEX
JEC LIGHTING DESIGN
PROJECT SPECIFICATION

PACKAGE 5 – JEC ROADS

25-00037-0005
SAUDI ARABIAN OIL COMPANY

DRAWING NO.

VE-073955
SOLAR STREET LIGHTING SYSTEM SPECIFICATION

13
OF
SHT NO.
JAZAN ECONOMIC CITY PORT AND INFRASTRUCTURE (JECPI)

00
REV. NO.

Saudi Aramco 2616 ENG. (09/03)


THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
Contents
1 Introduction ............................................................................................................................................ 4
2 Solar LED Streetlight Luminaire ............................................................................................................ 4
ISSUED FOR CONSTRUCTION

2.1 Housing ............................................................................................................................................. 4


2.2 Optics ................................................................................................................................................ 4
REVISION DESCRIPTION

2.3 Future Compatibility .......................................................................................................................... 4


2.4 Surge Protection ................................................................................................................................ 4
2.5 Ingress Protection (IP) & Impact Resistance .................................................................................... 5
25- 00037- 0005

2.6 Mounting ............................................................................................................................................ 5


2.7 Thermal Management ....................................................................................................................... 5
2.8 Color Rendering Index and Color Temperature ................................................................................ 5
JOB ORDER/EWO NO.

2.9 Useful Life Hours ............................................................................................................................... 5


10/13/16
DATE

2.10 Standards Conformity........................................................................................................................ 5


2.11 LED Driver ......................................................................................................................................... 6
REV. NO.

2.11.1 Technical requirement ..................................................................................................................... 6


00

2.11.2 Standards Conformity ..................................................................................................................... 6


OTHER

2.12 LED Chip ........................................................................................................................................... 6


BY/DATE

2.13 Ambient Temperature........................................................................................................................ 6


2.14 Controls ............................................................................................................................................. 6
REVIEW FOR KEY DRAWINGS

2.15 Materials and Finishing ..................................................................................................................... 7


CONST. AGENCY/DATE OPERATIONS/DATE
REQUIRED (SAUDI ARAMCO)

2.16 Photo biological Safety ...................................................................................................................... 7


2.17 Wiring ................................................................................................................................................ 7
3 PV Panels (Photovoltaic Panels) .......................................................................................................... 8
3.1 Power Output .................................................................................................................................... 8
3.2 Encapsulation and structure .............................................................................................................. 8
3.3 Lamination ......................................................................................................................................... 8
3.4 Wiring ................................................................................................................................................ 8
CERTIFIED/DATE
DESIGN CERTIFICATION

3.5 Lifetime .............................................................................................................................................. 8


10/13/16
WB

3.6 Standards Conformity........................................................................................................................ 8


(DESIGN AGENCY)

4 Charge controller (Off-Grid Control Unit (OCU)) ................................................................................... 9


4.1 Electrical ............................................................................................................................................ 9
ENGG. DATE

10/13/16
ANA

4.2 Mechanical ........................................................................................................................................ 9


4.3 Environmental ................................................................................................................................... 9
4.4 Battery Charging .............................................................................................................................10
IS COVERED, FOR ALL APPROVAL

4.5 Commissioning, data logging and working mode ...........................................................................10


AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

4.6 Standards and Certifications ...........................................................................................................10


5 Battery subsystem ...............................................................................................................................11
DRAWING COMPLETION CERTIFICATE NO:

5.1 Battery box ......................................................................................................................................11


5.2 Battery .............................................................................................................................................11
REVISION VALIDATION

5.3 Standards Conformity......................................................................................................................11


5.4 Standards for battery .......................................................................................................................12
5.5 Standards for battery box ................................................................................................................12
6 Solar Street Lighting System requirement ..........................................................................................12
THIS REVISION NO. 00

7 Acceptable Manufacturers:..................................................................................................................13

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


2
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
ISSUED FOR CONSTRUCTION

List of Acronyms & Abbreviations

The following acronyms and abbreviations are used in this document:


REVISION DESCRIPTION

AASHTO American Association of State Highway and Transportation


Officials
25- 00037- 0005

ACI American Concrete Institution

AISC American Institute of Steel Contractors


JOB ORDER/EWO NO.
10/13/16
DATE

BSI British Standards Institution

COMPANY Saudi ARAMCO


REV. NO.

00

IFB Issued For Bid

IGCC Integrated Gasification Combined Cycle


OTHER

BY/DATE

ISO International Standards Organisation

JEC Jazan Economic City


REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

JIGCC Jazan Integrated Gasification Combined Cycle

SABP Saudi Aramco Best Practices

SAEP Saudi Aramco Engineering Procedures

SAES Saudi Aramco Engineering Standards

SAMSS Saudi Aramco Material System Specifications


CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16

SEC Saudi Electricity Company


WB
(DESIGN AGENCY)

ENGG. DATE

10/13/16
ANA
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
DRAWING COMPLETION CERTIFICATE NO:
REVISION VALIDATION

THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


3
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
1 Introduction
The Contractor shall furnish and install the complete SOLAR LED streetlight system under environmental
ISSUED FOR CONSTRUCTION

conditions experienced across a multiple of environments, including high average ambient temperatures,
dust/sand, wind loading, and corrosion degradation as described in the Tender Specifications. The
REVISION DESCRIPTION

specific features of the LED luminaires, solar panels, battery subsystems etc..are specified in individual
specifications. Certification or test reports mentioned in this report shall be issued by ISO/IEC 17025
25- 00037- 0005

qualified test house.

2 Solar LED Streetlight Luminaire


JOB ORDER/EWO NO.
10/13/16

2.1 Housing
DATE

The luminaire shall have a full die-cast housing to provide adequate rigidity and strength and also ensure
REV. NO.

proper heat dissipation. The luminaire housing shall have separate Driver and LED lamp cavities to
00

ensure cooler operation of LED lamps as well as good electrical separation. Luminaire brand should be
engraved on the housing and the luminaire shall be provided by top tier supplier.
OTHER

BY/DATE

The optical LED compartment shall have a thermally hardened glass cover and high quality silicon gasket
system. The glass cover shall be tightly secured with the housing. The complete luminaire shall be rated
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

for IP66 (Ingress Protection), IP66 test report issued by ISO/IEC 17025 qualified test house shall be
provided.

2.2 Optics

The luminaire shall offer a composite system efficacy 120 Lumen/Watt. Luminaire photometric test report
issued by ISO/IEC 17025 qualified test house is required and the test method shall follow CEI 121-1996.
CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16
WB
(DESIGN AGENCY)

The luminaire shall use high efficiency LED and optics system to achieve max energy savings. Optics
system shall include lens on LEDs and higher transmittance glass in front of the LED module
ENGG. DATE

2.3 Future Compatibility


10/13/16
ANA

The luminaire shall be fully compatible with future LED and remote management upgrades when they
become available. It shall have a modular design to upgrade and replace with new LED modules or LED
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

drivers at site. All electronic components/drivers shall be mounted on a separate gear tray.
DRAWING COMPLETION CERTIFICATE NO:

2.4 Surge Protection


REVISION VALIDATION

The proposed luminaire shall have a built-in surge protection system to protect the electronic driver and
the LED module
THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


4
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
2.5 Ingress Protection (IP) & Impact Resistance

The luminaire shall have full IP66 protection to ensure long reliable performance and to minimize
ISSUED FOR CONSTRUCTION

maintenance requirement.

No chemical glue is to be used as that may cause breakdown of water-proof and dust-proof seal. For
REVISION DESCRIPTION

good protection of the optical system, a minimum impact resistance of IK 08 is required. Test reports
(IP66 and IK08) issued by ISO/IEC 17025 qualified test house are required to prove the compliance.
25- 00037- 0005

2.6 Mounting
JOB ORDER/EWO NO.
10/13/16

The mounting of the luminaire will be in axial orientation through Ø 48-60mm sidearm, which is on the
DATE

side of the pole but not on top of the pole.


REV. NO.

00

2.7 Thermal Management

Managing thermal properties in LED luminaires are most critical to ensure optimum performance of LEDs
OTHER

BY/DATE

and reliability of the system.


The housing shell under the circuit board should be specially designed to ensure perfect contact between
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

the board and the luminaire housing for efficient heat dissipation. The housing over the driver
compartment cavity shall have adequate surface area to ensure fast heat dissipation.

2.8 Color Rendering Index and Color Temperature

The luminaire should have a minimum color rendering index (CRI) of min 75 + 5 and a correlated color
temperature of 4000K for maximum efficiency. The LED shall have a color consistency within 5 SDCM
CERTIFIED/DATE

(standard deviation of color matching) as defined by McAdam. Photometric report issued by ISO/IEC
DESIGN CERTIFICATION

10/13/16
WB

17025 qualified test house for CRI and CCT shall be provided.
(DESIGN AGENCY)

2.9 Useful Life Hours


ENGG. DATE

10/13/16
ANA

The LED luminaire shall be designed for lumen maintenance of L70 or 70% at the end of useful life at
ambient temperature of 35°C. The complete luminaire shall have a useful life of 50,000 burning hours.
The luminaire including the driver will include a warranty of 3 years against manufacturing defects and
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

complete Solar Lighting System 2 years. LM-80 report issued by ISO/IEC 17025 qualified test house is
required to prove LED source L70 feature.
DRAWING COMPLETION CERTIFICATE NO:

2.10 Standards Conformity


REVISION VALIDATION

To ensure the system performance and the reliability, the luminaire shall fully comply with following
rd
standards, and CE/CB certification issued by ISO/IEC 17025 qualified 3 party test house shall be
provided to prove the compliance.
THIS REVISION NO. 00

1) EN 62471:2008, IEC/TR 62471-2:2009 Photo-biological safety of lamps and lamp systems

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


5
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
IEC 62471 –
Photo-biological safety of lamps and lamp systems
2) EN 60598-1:2008 + A11:2009, General requirements and tests for Luminaires
3) EN 60598-2-3:2003 + A1:2011, Luminaires, Part 2: Particular requirements:,
ISSUED FOR CONSTRUCTION

Section Three – Luminaires for road and street lighting


4) EN 62493:2010, Assessment of lighting equipment related to human exposure to
electromagnetic fields
REVISION DESCRIPTION

5) IEC/TR 62778:2012
6) EN 55015: 2013, Limits and methods of measurement of radio disturbance of electrical lighting
and similar equipment.
25- 00037- 0005

7) EN 61547:2009, Equipment for general lighting purposes — EMC immunity requirements.


8) EN 61000-3-2:2006+A1:2009+A2:2009, Limits for harmonic currents emissions.
9) EN 61000-3-3:2008, Limitation of voltage fluctuations and flicker.
JOB ORDER/EWO NO.
10/13/16

2.11 LED Driver


DATE

2.11.1 Technical requirement


REV. NO.

00

The solar LED luminaire's LED module and electrical components should be embedded in separated
chamber. The solar LED luminaire input voltage should be 12/24V, and output current shall be
OTHER

BY/DATE

530mA±2%, which can be programmed with available dimming 0-10V .Ambient temperature range is -
40℃~65℃, rated life time shall be 50,000 hours with no more than 10% failure rate.

Driver shall be potted and come with leading wires.


REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

2.11.2 Standards Conformity

To ensure the system performance and the reliability, the driver shall fully comply with following
standards, and CE/CB UL certification issued by ISO/IEC 17025 qualified 3rd-party test house shall be
provided to prove the compliance.
1) IEC 61347-1 & IEC 61347-2-13 for Low Voltage Directive (LVD)
2) CISPR 15/EN55015/IEC61547/EN61547/IEC61000-3-2/IEC61000-3-3 for Electromagnetic
CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16

Compatibility (EMC).
WB
(DESIGN AGENCY)

2.12 LED Chip


ENGG. DATE

st
10/13/16

Solar LED luminaire should use 1 tier brand LED chips, the LED manufacturers should be Cree,
ANA

LumiLEDs, Osram or Nichia.

2.13 Ambient Temperature


IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

The luminaire shall be suitable for ambient temperature max of 50℃.


DRAWING COMPLETION CERTIFICATE NO:

2.14 Controls
REVISION VALIDATION

Dimming function and customization should be available for example programmable 5-step dimming
profile and the driver output current change
THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


6
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
Automatic dimming function (Run Time Extension) shall be available according to the battery capacity
change.
ISSUED FOR CONSTRUCTION

2.15 Materials and Finishing

1) Housing: Die-cast aluminum; Housing shall Pass 500hours salt-spray testing.


REVISION DESCRIPTION

2) Gasket: Heat resistant silicone rubber


3) Glass: Tempered Glass with higher transmittance.
25- 00037- 0005

4) Frame: Sault Marine and powder coating painting - RAL7040 request.


5) LED lens: Polycarbonate, SABIC2180T to ensure maximum efficacy and useful lifetime
JOB ORDER/EWO NO.
10/13/16
DATE

2.16 Photo biological Safety


REV. NO.

Light without blue and no photo biological risk; have been tested according to the EN 62471:2008 &
00

IEC/TR 62471-2:2009. Certification from ISO/IEC 17025 certified 3rd- party test house is required.

2.17 Wiring
OTHER

BY/DATE

The connector and input power cable should be attached with luminaire, ensuring IP67 protection,
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE

Connection shall be plug & play without wiring on site, connectors shall be fool–proof and UV protected.
REQUIRED (SAUDI ARAMCO)

SOLAR LED Streetlight Luminaire Data Summary / Data Sheet

Input Voltage 24V DC


NW: up to 15000lm
System lumen output

System efficacy Up to 120lm/W


CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16

CRI 75 ± 5
WB
(DESIGN AGENCY)

Color temperature 4000K(NW)


Optics DMMP1
Housing: Die-cast ADC1 aluminum; pass 500hours salt-
ENGG. DATE

10/13/16
ANA

spray testing;
Materials and finishing Gasket: Heat resistant silicone rubber
Glass: Tempered Glass with higher transmittance;
LED lens: Polycarbonate, SABIC2180T
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

Working temperature -40°C< Ta< 45°C


Lifetime 50,000 hours
DRAWING COMPLETION CERTIFICATE NO:

Installation Ø48-60mm pole, side entry


Classifications IP66; IK08; Class I
REVISION VALIDATION

Surge protection SPD: 2KV


Controls Standalone dimming program
THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


7
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
3 PV Panels (Photovoltaic Panels)

3.1 Power Output


ISSUED FOR CONSTRUCTION

PV Panels sub-system should include panel and lead wire with IP67 connectors. Solar Panel utilizes
poly-crystalline solar cells that combine high Wp (Watts Peak) output. The PV panel shall be able to
REVISION DESCRIPTION

operate at ‘-40 ⁰C to +85 ⁰C.


25- 00037- 0005

3.2 Encapsulation and structure

Encapsulation Material Ethylene Vinyl Acetate (EVA), panel weight shall not be heavier than 1kg, and the
JOB ORDER/EWO NO.

size shall be based on manufacturer lighting study. PV panel shall be made of 6”poly c-Si Cell.
10/13/16
DATE

3.3 Lamination
REV. NO.

00

PV panel shall be laminated with tempered safety glass which provides safety and best possible light
transmittance.
OTHER

BY/DATE

3.4 Wiring
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

PV cable is for connecting PV panel and Charge controller. PV panel shall be equipped with plug-and-
play connector for easy connection and maintenance, IP67 protection is required for MC4 connectors and
for lead wire junction box. Test reports for junction box IP grade shall provide to prove the compliance.

3.5 Lifetime

The panel shall be with 25-year designed lifetime, with power decrease less than 20%.
CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16
WB

3.6 Standards Conformity


(DESIGN AGENCY)

To ensure the system performance and the reliability, solar panels shall meet the following standards:
ENGG. DATE

10/13/16

rd
TUV certification issued by ISO/IEC 17025 qualified 3 -party test house shall be provided to prove the
ANA

compliance.
1) EN 61730-1:2007, Photovoltaic (PV) module safety qualification-Part 1 Requirements for
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

construction.
2) EN 61730-2:2007, Photovoltaic (PV) module safety qualification - Part 2 Requirements for
DRAWING COMPLETION CERTIFICATE NO:

testing.
3) EN 61215:2005, IEC 61215:2005, crystalline silicon terrestrial photovoltaic (PV) modules –
REVISION VALIDATION

Design qualification and type approval.


THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


8
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
PV Panels (Photovoltaic Panels) Data Summary / Data Sheet
Type Power Current Voltage Short Open Operating Resultant efficiency
Output at at Pmax circuit circuit Temp Wind
Pmax Pmax Current Voltage force
ISSUED FOR CONSTRUCTION

(W) (Vmp) (Isc) (Voc) (C)


(Imp) (KN)
REVISION DESCRIPTION

290W 35V PV Panel 290 8.1 36.3 8.62 45.3 -40 to 85 5K 14.90%
subsystem
PV Panel Cable Data Summary / Data Sheet
25- 00037- 0005

Type Max Rated Flame Shell Ambient Safety


Working Current Class Protection Temp Level
Voltage Degree Range
JOB ORDER/EWO NO.
10/13/16

(V) (A)
DATE

2 0
Cable (2Cx4mm ) DC1000 30 UL94-V0 IP67 -40 ~ +85 Class II
1001000V C 85
REV. NO.

00

4 Charge controller (Off-Grid Control Unit (OCU))


OTHER

BY/DATE

4.1 Electrical
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE

1) The solar lighting system charge controller shall be equipped with Maximum Power Point Tracking
REQUIRED (SAUDI ARAMCO)

(MPPT) function.
2) The MPPT power track efficiency shall be higher than 99%.
3) Charge controller hardware peak efficiency shall be higher than 95%.
4) The max battery current of charge controller shall be 20A;
5) The charge controller shall be operated at both 12V and 24V systems
6) Charge controller shall withstand maximal 55V from PV panel;
CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16
WB

7) The charge controller shall be equipped with surge protection in DM 2KV and CM 4KV;
(DESIGN AGENCY)

8) 4 stages charging working mode is available for lead–acid battery.


ENGG. DATE

10/13/16

4.2 Mechanical
ANA

1) The charge controller shall be equipped with lead wires with proper connectors;
IS COVERED, FOR ALL APPROVAL

2) The charger controller shall be equipped with plug-and-play and fool-proof connectors;
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

3) The charge controller shall be protected with ingress protection of IP65 or higher rated enclosure
rd
and IP67 connectors, supported by a certification from a 3 party test house
DRAWING COMPLETION CERTIFICATE NO:

4) The charge controller size shall be compact; enough to be fit in the pole box.
REVISION VALIDATION

4.3 Environmental

1) The charge controller shall be operating in temperature up to +60°C


2) Charge controller shall not be installed in the battery box for safety reasons.
THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


9
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
3) The charge controller shall be equipped with complete electrical protections for such scenarios as
below:
 Reverse polarity of the PV panel
ISSUED FOR CONSTRUCTION

 Overload and short circuit of the luminaire,


 Reverse polarity, over voltage and low voltage disconnection of the batter
REVISION DESCRIPTION

 Reverse current from battery to PV panel


25- 00037- 0005

4.4 Battery Charging

1) The charge controller shall support flood, gel and AGM batteries.
JOB ORDER/EWO NO.

2) The charge controller shall support 4-stage charging lead acid battery (Main, Float, Boost,
10/13/16
DATE

Equalization)
3) The charge controller shall be equipped remote temperature sensor, shall give temperature;
REV. NO.

00

compensation and cable voltage drop compensation..


4) The charge controller shall enable system self-recovery from hibernate mode without manual
OTHER

BY/DATE

intervention, product data sheet shall be provided to prove the feature.

4.5 Commissioning, data logging and working mode


REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

1) The charge controller shall enable users to commission the system via RS485 port from a PC, in
order to upgrade program setting after installation;
2) The charge controller should be able to connect to a smart device (via cable or Bluetooth) to
monitor the system status such as PV panels VI (voltage and current), battery VIT (voltage, current
and temperature) and loads VI (voltage and current).
CERTIFIED/DATE

3) The charge controller shall be upgradable for future remote control and monitoring systems.
DESIGN CERTIFICATION

10/13/16
WB
(DESIGN AGENCY)

4) The charge controller shall be featured with multiple working mode as:
 General purpose (all-time on)
 Dusk to dawn (default)
ENGG. DATE

10/13/16
ANA

 Pre-set timing (enables users to pre-set working hours after dusk)


5) The charge controller shall be equipped with LED indicators for system working status
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

4.6 Standards and Certifications


DRAWING COMPLETION CERTIFICATE NO:

To ensure the system performance and the reliability, the charge controller shall fully comply with
rd
following specification, and CE/CB certification issued by ISO/IEC 17025 qualified 3 party test house
REVISION VALIDATION

shall be provided to prove the compliance.


1) EN61000-6-2 2007
2) EN62109-1:2010
3) EN61000-6-3 2007
THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


10
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
4) EN55015:2013
5) EN61547:2009
6) EN61000-3-2:2014
ISSUED FOR CONSTRUCTION

7) EN61000-3-3:2013
REVISION DESCRIPTION

5 Battery subsystem
25- 00037- 0005

Battery sub-system shall include a Valve Regulated Lead Acid (VRLA) battery and an IP68 grade water
proof box.
JOB ORDER/EWO NO.

5.1 Battery box


10/13/16
DATE

The battery shall be placed in a designated box with following features:


REV. NO.

00

 Battery box housing IP68, against from water and humidity underground.
 Perform the suitable under water test; a test report from an IEC/ISO 17025 certified test house
OTHER

BY/DATE

shall be provided.
 Conformity to requirements of lead-acid utilization — ventilation pipe should be equipped,
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

 All connectors that attached with cables on battery box shall be IP67 protected with a design of
plug & play and fool-proof.

5.2 Battery
Battery shall be Valve Regulated Lead Acid (VRLA) battery with gel electrolyte technology, which gives
long service lifetime and high performance.
CERTIFIED/DATE
DESIGN CERTIFICATION

10/13/16

The battery shall provide following features and functions:


WB
(DESIGN AGENCY)

 Lead wires shall be sealed and have no terminals,


 Lead wires are color identified with red (positive) and blue (negative)
ENGG. DATE

10/13/16
ANA

 Battery rated voltage: 12 or 24V


 Operating temperature range :-10 ℃ to 55 ℃
 Storage temperature range: -22 ℃ to 55 ℃
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

Battery sub-system shall be buried in-ground; on pole mounting is not acceptable


DRAWING COMPLETION CERTIFICATE NO:

5.3 Standards Conformity

To ensure the system performance and the reliability, the battery sub-system shall fully comply with
REVISION VALIDATION

rd
following standards, and certification issued by ISO/IEC 17025 qualified 3 -party test house shall be
provided to prove the compliance.
THIS REVISION NO. 00

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


11
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
SAUDI ARABIAN OIL COMPANY

UNTIL CERTIFIED AND DATED


THIS REVISION IS NOT TO BE
USED FOR CONSTRUCTION
5.4 Standards for battery

EN 61427:2005, IEC 61427:2005, Secondary cells and batteries for renewable energy storage –
ISSUED FOR CONSTRUCTION

General requirements and methods of test

5.5 Standards for battery box


REVISION DESCRIPTION

EN 60598-1:2008+A11:2009, IP68.
25- 00037- 0005

Battery Data Summary / Data Sheet

BT 24V BT 24V
JOB ORDER/EWO NO.
10/13/16

Battery Capacity at 77°F (25°C) 150AH 250AH


DATE

Rated Voltage 24V 24V


REV. NO.

Cells 12 12
00

Discharge rate @ 10hrs 15.0A,21.6V 25.0A,21.6V


Average-Self discharge Rate, per
≤ 2%
OTHER

BY/DATE

month, 77°F(25°C)
Charge 20°C ~ 50°C
Working Temperature
Discharge -10°C ~ 50°C
Range
REVIEW FOR KEY DRAWINGS

CONST. AGENCY/DATE OPERATIONS/DATE


REQUIRED (SAUDI ARAMCO)

Storage -20°C ~ 50°C


Max Charge Current 30A 50A
Temperature Compensation 36 ~ 48 mV/°C/pcs

6 Solar Street Lighting System requirement


CERTIFIED/DATE

 Lighting calculation file made with Dialux is required.


DESIGN CERTIFICATION

10/13/16
WB

 The fully charged battery should be able to support full lumen output for consecutive hours
(DESIGN AGENCY)

without charging, System design file is required


 For easy installation and maintenance, all connectors must be fool-proof and plug & play design
ENGG. DATE

10/13/16
ANA

without any requirements of wiring on site. Connections include luminaire, battery, panel with
charge controller, and cable with luminaire, cable with PV panel.
 IP67 and UV protection are required for all connections
IS COVERED, FOR ALL APPROVAL
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER

 To ensure system compatibility, luminaire, LED driver, charge controller, solar panel and battery
sub-systems shall come from the same brand and that brand should be the holder of all the test
DRAWING COMPLETION CERTIFICATE NO:

certificates.
 System should be modular design for easy upgrading and components replacing, thus
REVISION VALIDATION

luminaire, battery, panel, and charge controller should have a discrete design instead of an
integrated one.
 The whole system should be manufactured by an ISO9001, HSAS 18001 (by SGS) and ISO
THIS REVISION NO. 00

14001 certified company

SPECIFICATIONS DWG. TYPE


PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO.

PK 5 – SOLAR STREET LIGHTING SYSTEM DOC


12
SPECIFICATION E04 A VE-073955 OF 00
JEC LIGHTING DESIGN
JAZAN SAUDI ARABIA JO / EWO: 25-00037-0005
13
Saudi Aramco 2616 ENG. (09/03)
DESIGN CERTIFICATION REVIEW FOR KEY DRAWINGS OTHER REV. NO. DATE REVISION DESCRIPTION
REVISION VALIDATION
(DESIGN AGENCY) REQUIRED (SAUDI ARAMCO)
00 10/13/16 ISSUED FOR CONSTRUCTION
THIS REVISION NO. 00 IS COVERED, FOR ALL APPROVAL
ENGG. DATE CERTIFIED/DATE CONST. AGENCY/DATE OPERATIONS/DATE BY/DATE
AND CERTIFICATION REQUIREMENTS, PER SAEP-334, UNDER
JOB ORDER/EWO NO. THIS REVISION IS NOT TO BE
DRAWING COMPLETION CERTIFICATE NO:
ANA WB USED FOR CONSTRUCTION
10/13/16 10/13/16 25- 00037- 0005 UNTIL CERTIFIED AND DATED
7

JAZAN

4.
3.
2.
1.

SPECIFICATION
SPECIFICATIONS

JEC LIGHTING DESIGN


Cree

AL Babtain
Philips Lighting

General Electric
Acceptable Manufacturers:

PK 5 – SOLAR STREET LIGHTING SYSTEM


DOC
certificates for 3rd-part test house is required

SAUDI ARABIA
DWG. TYPE

E04
JO / EWO:
PLANT NO.

A
INDEX

25-00037-0005
SAUDI ARABIAN OIL COMPANY

DRAWING NO.

VE-073955
List of the acceptable manufacturers for Solar Street Lighting System is given as under;

13
13
OF
SHT NO.

00
REV. NO.

Saudi Aramco 2616 ENG. (09/03)


THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.

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