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Lab Sheet CNC Turning PDF
Lab Sheet CNC Turning PDF
LAB SHEET
i. Conduct programming and operate CNC lathe machining works in actual or by simulation
Zulkhairi
Checked by: 23/09/2010
Course Coordinator
Zalaida
Approved by: 24/09/2010
Programme Leader
THEORY :
CNC Turning machines and convertional turning machines each have the same basic components, such as
the main motor, the spindle, the bed, the tool turret, the headstock, the cross-slide, the carriage and the way
systems. However, CNC Turning machines, in addition, are outfitted with a computerized control and
servomotors to operate them.
Manual CNC Turning can be very versatile and productive machine tools, but when coupled with
a CNC, they become the ‘high tech production turning machines’ of the machine shop. Additionally,
repetitive operations such as turning, facing and boring are ideal machining applications for CNC Turning
machines.
CNC Turning machines can also be designed to include a variety of optional components and
features. These options are basically designed to reduce setup time, part handling and cycle time. For
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instance, one option for minimizing part handling time is to add a part loading magazine or a robot arm.
The maximum spindle speed (RPM) of a CNC Turning machines can also very depending on the need or
application.
The factors that determine the spindle speed range selected can include the type of part materials,
the part sizes and the annual part production quantities to be machined. Another factor that influences the
spindle speed range is the type of tool cutter material that will be used, such as HSS, coated carbide,
diamond and ceramic.
High-production turning machines can be designed with dual chucks that enable a part to be
machined on both ends. Also, live tooling can be incorporated that allows milling and drilling at various
angles. Other options may include a second or third turret, a bar feeder, a parts catcher, a steady rest
follower and a tool setter.
APPARATUS :
SAFETY PRECAUTION :
There are several key factors to avoid or prevent any accident in the lab.
1. Work habits
2. Security self
3. Security when using the equipment
4. Housekeeping work
5. Focus attention and calm at work
6. Placing the cleanliness and neatness of dress
PROCEDURE :
D) Work Setting.
Claim work piece
Measure length work piece to …………( LW + 106)
Select edit button
Choose programming by press ……….. on screen
Go to G59 – change Z dimension. Total work piece + 106 = input………..
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Drawing Data
3. Tools Roughing
Facing : T0303 Feed 0.4 mm/min
Cont cutting rate 250 mm/min
Roughing : T0303
Speed limit : 2000 rpm
Parting off : T1111
Parting off
Feed 0.10 mm/min
Cont cutting rate 300 mm/min
Speed limit : 2500 rpm
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TASK
REFERENCES :
EVALUATION :
1 Practical Task 60
2 Lab Report 40
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