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Dieless Wire Drawing: MEL335 Prof. D. Ravi Kumar
Dieless Wire Drawing: MEL335 Prof. D. Ravi Kumar
Dieless Wire Drawing: MEL335 Prof. D. Ravi Kumar
MEL335
Prof. D. Ravi Kumar
Presented By:-
Rohit Gothwal
2010ME20796
Wire Drawing
•It is manufacturing process of making a wire, generally from
a rod or a bar.
• A bulky process involves a large amount of plastic
deformation is one of the oldest manufacturing processes
known.
•The conventional technique to draw wire is cold
wiredrawing.
Conventional Wire Drawing
The wire is pulled through a conical aperture called a die to reduce its diameter.
cost is associated with pre-cleaning of the wire prior to entry to the die, tooling, and lubrication
materials
Problems associated
Die wear due to frictional and heating effects can rapidly diminish
tool life.
High tooling costs associated with it.
Results:
Maximum drawing velocity of 1.4 m/s was attained without wire fracture during the drawing
process.
Maximum reduction achieved in cross sectional area during a single pass was 72%. This
reduction was obtained at a test temperature of 780 ◦C.
Variation in wire diameter with
percentage reduction
Advantages
•Absence of die makes the process less expensive as
compare to conventional processes.
•Suitable for materials that have high strength and high
frictional resistance.
•A large reduction of area can be achieved in single pass.
•Process can be applied to variable cross section bars.
Thank You