MAKEUP WATER PIPING – PIPE SUPPORT ANALYSIS REPORT

Issued for Review and

0 06-09-2016 BT LJA MG
Approval
Rev. Date Description PREP CHK APPD

Project Title:
2x350MW COASTAL THERMAL POWER PLANT
Thamminapatnam, Nellore, AP

Owner :
MEENAKSHI ENERGY PRIVATE LIMITED

Project Management
Consultant
TRACTEBEL CONSULTING ENGINEERS (P) LTD.,

Owner’s Engineer:
STEAG ENERGY SERVICES (INDIA) PVT. LTD

BOP EPC Electro-Mechanical

Contractor:
EDAC ENGINEERING LIMITED

BOP EPC Electro-Mechanical Contractor’s Engineer:

BOP Supplier / Package:

Project No. Job Scal Sheet No.

No. e
- 1 Of 15

Document No : CTP-20-DE-M-ER-PAB-XXXX

Sub-Contractor Drawing No.:-

Sub-Supplier:--
 MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

Contents

1) GENERAL 3
1.1 Scope 3
1.2 Definitions 3
1.3 Units of measurement 3
2.REFERENCE DOCUMENTS, CODES AND STANDARDS 3
2.1 Reference Documents 3
2.2 Codes and Standards 3
3.DESIGN DATA, DESIGN CRITERIA AND ASSUMPTIONS 4
3.1 Design Data 4
3.2 Design Criteria 4
3.3 Assumptions and Notes 5
4.CALCULATION METHODOLOGY 5
4.1 Computer Program Description 5
4.2 Load cases Analysed 5
5. CONCLUSIONS 7
6. APPENDIX : 9
6.1 APPENDIX-A (PIPE SUPPORT ANALYSIS)

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

GENERAL
1.1 Scope

The scope of this analysis report is to evaluate and verify the stresses in Makeup Water
Piping Support(saddle type) with respect to Allowable value and given Dimensional
configuration.

1.2 Definitions

The following definitions are used in the report:

NB : Nominal Bore
P&ID : Piping and Instrumentation Diagram
GA : General Arrangement

1.3 Units of measurement

In this document the SI units are used.

2. REFERENCE DOCUMENTS, CODES AND STANDARDS

2.1 Reference Documents

The following documents have been used as reference for the basic input data considered in
the stress analysis verifications:

SI. No. Drawing / Document No. Drawing / Document Title

1. CTP-20-ED-M-PA-PAR-009 _R4 Makeup Water piping layout

2.2 Codes and Standards

The verifications have been carried out in compliance with the following codes and
Standards:

 ASME B 31.1, POWER PIPING

 ASME Sec VIII Div 2. Saddle analysis

3. DESIGN DATA, DESIGN CRITERIA AND ASSUMPTIONS

3.1 Design Data

The main pipe support geometry has been created as per enclosed input drawing in the
PVElite stress analysis program.

DESCRIPTION UNIT PARAMETERS

Fluid type Makeup water

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

Fluid Density Kg/m³ 1030

Design Pressure Kg/Cm² (g) 4.7

Design Temperature ºC 50

Operating Temperature ºC 33

Ambient Temperature ºC 30.5

IS 2062 Gr.B (with 1mm thk corocoat lining)
Pipe Material
[Equivalent material in CAESAR is A53 B]
Pipe OD & Thickness - Refer Pipe Dimensions below

Pipe Density Kg/m³ 7833

Corrosion Allowance mm 0
Hydro test Pressure
1.5
Factor
Pipe Dimensions

SELECTED PIPE (mm)

Sl. no. SECTION
NB OD THK.

1. Makeup water pipe 1400

3.2 Design Criteria

The resulting stresses on the pipe due to the loads are combined and verified according to
the method and the allowable values, respectively, stated by the ASME Code.

4. CALCULATION METHODOLOGY
4.1 Computer Program Description

The global stress analysis of the piping has been performed using PVElite 2016

4.2 Load cases Analysed

Sl.
No. LOAD CASES LOAD CASE TYPE /
ANALYSED CONDITION

L1 WW+HP Hydro test condition

L2 W+D1+T1+P1 Operating condition
L11 L2-L10 Thermal Expansion Condition

Notation Description :

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

WW – Water filled weight

W – Weight
D1 – Displacement case 1
T1,T2,T3 – Thermal Case 1,2 & 3
P1 – Pressure Case 1
HP – Hydro Pressure
F1 - Concentrated Force Case 1
U1 – Uniform load case 1
U2 - Uniform load case 2

5.0 CONCLUSION:
 Based on the supports, under all load cases are analysed.
 Loads on Support are within the allowable value.
 Stresses at all locations are within the allowable limit as per code.

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

APPENDIX – A

PIPE SUPPORT ANALYSIS

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

As Per drawing :

CTP-20-ED-M-PA-PAR-009 _R4 Makeup Water piping layout

As per PV Elite Model :

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC
MEENAKSHI ENERGY PRIVATE LIMITED SEA WATER INTAKE PIPING
2 X 350 MW COASTAL THERMAL POWER PLANT STRESS ANALYSIS REPORT
THAMMINAPATNAM, NELLORE, AP

CTP-29-DE-I-DO-PAB-0017-REV0-16.02.16 EDAC