Product Manual: Frigopack FP 2.2 90Fep-Emc-11

PFP-MM-CP-RA/2.3.
2-0404
1117.131-002/03
Refrigeration HVAC
Product Manual
FrigoPack FP 2.2…90FEP-EMC-11
Multi-stage compressor packs with up to 4 compressors
FrigoSoft 2.3
Valid for:
FREQUENCY INVERTER: MotorMaster FEP at or above Firmware 5.6
KIMO COMPRESSOR
CROSS-REFERENCE LIST CCP-0403 / CCS-0403 / CCT-0403
Refrigeration and A/C FrigoSoft MM-CP-RA/2.3 (ab Version 1d)

Software Display: FrigoSoft23.2-1d
CONFIG: FS 2.3.2-1d
® ® ®
FrigoPack , FrigoSoft , MotorMaster ,
® ®
SoftCompact and LEKTROMIK
are registered trade marks of
KIMO Industrie-Elektronik GmbH.
Installation details
Serial number: Where installed:
(see name plate) __________________ ((for your own information)) __________________
Type of Electrical enclosure to IP54 Wall mounting with top cover to IP40
mounting:
© Copyright KIMO, Gibson 2004 04.05.04

All rights strictly reserved. This document (or part thereof) may not be stored, copied or transmitted in any way without written permission
from the copyright holder. None observance will result in liability for damages.
Changes
The manufacturer reserves the right to make corrections, amendments, additions, or changes to the contents, product data or other
information without previous notice. No responsibility or liability for damages, injuries or expenses resulting there from can be taken.
KIMO Refrigeration HVAC Ltd.

Hüttendorfer Weg 60, D-90768 Fürth, Germany
Tel. +49-911 8018778 Fax +49-911 9976118
Refrigeration HVAC E-Mail: info@frigokimo.com http://www.frigokimo.com
- 2 - KIMO FrigoPack 2.2…90 FEP-EMC-11

Contents Page Contents Page
INPORTANT INFORMATION 5 7.6.4 Pressure sensors 40
1 OVERVIEW 7 7.7 EMC screening 41
1.1 Applications 7 8 COMMISSIONING, SETTING UP 42
1.2 User benefits 7 8.1 Modifying operating parameters with the
1.3 Features 8 Programming Pad 42
2 REFRIGERATION COMPRESSORS 9 8.2 Menu OPERATOR 42
2.1 KIMO COMPRESSOR CROSS-REFERENCE LIST 9 8.3 Settings, Refrigeration 44
2.2 Starting piston-type compressors 9 8.3.1 General 44
3 PRODUCT OVERVIEW 10 8.3.2 Refrigeration: Setpoints for Suction Pressure 44
3.1 Function 10 8.3.3 Air conditioning: Limits of Suction Pressure 44
3.2 FrigoPack kits 11 8.3.4 Limit of Discharge Pressure 44
3.2.1 MotorMaster Frequency Inverters 11 8.3.5 Setpoint for condensing pressure 44
3.2.2 SoftCompact and LEKTROMIK Soft Starters 12 8.4 Settings, Variable-speed compressor 46
3.3 Overview of available accessories 12 8.4.1 Range of frequency 46
8.4.2 Magnetisation (password protected) 46
4 TECHNICAL DATA 13
8.4.3 Resonance avoidance 46
5 PLANNING THE INSTALLATION 14 8.5 Settings,Time 47
5.1 General recommendations 14 8.5.1 Variable-speed Compressor (VsC) 47
5.2 Selecting the FrigoSoft mode 14 8.5.2 Fixed-speed Compressor (FsC) 47
5.2.1 Refrigeration - Mode 1: Operation with internal 8.6 Settings, Compressor pack/rack 48
adjustable setpoint for suction pressure 15 8.6.1 Po controller / limiter, P gain and I time constant 48
5.2.2 Mode 2: Refrigeration - Operation with two internal 8.6.2 Pc limiter, P gain 48
adjustable setpoints of suction pressure 16 8.7 Settings, Condenser pressure (please refer to KIMO) 48
5.2.3 Mode 3: Refrigeration - Operation with external 8.8 Settings: A/C with ext. Controller 49
setpoint control of suction pressure 17 8.9 Other settings 49
5.2.4 Mode 4: A/C - Operation with actuating value from 8.9.1 Function selection 30:AOUT1 FUNCTN 49
external controller 18 8.9.2 Function selection 31:AOUT3 FUNCTN 49
5.2.5 Installation test, system charging - Special manual
8.9.3 Function selection 32:CONTRL FUNCTN 49
mode (LOCAL) 19
8.10 Setting-up recommendations 50
6 CONNECTIONS, INTERFACES 20 8.11 Available software configurations 50
6.1 Wiring diagrams 20 8.12 Loading other software configurations 51
6.1.1 Power section 20 8.13 Changing the language of the Programming Pad 52
6.1.2 Motor protection 21
9 MEASURED VALUES 53
6.1.3 Control section 22
9.1 Refrigeration 53
6.1.4 Variable-speed Compressors (VsC) 23
9.2 Variable-speed Compressor (VsC) 53
6.1.5 Fixed-speed Compressors (VsC) without Capacity
9.3 Condenser 53
Control 24
9.4 Menu DIAGNOSIS 53
6.1.6 Fixed-speed Compressors (FsC) with capacity
control 26 10 TRIPS, DIAGNOSIS, FAULT FINDING 56
6.1.7 Variable-speed and Fixed-speed Compressors (VsC 10.1 Configuration Overview 56
and FsC), both with capacity control 28 10.2 Fault finding 56
6.1.8 Variable-speed Compressor (VsC) and two Fixed- 10.3 CONFIGURATION OVERVIEW / PROBLEM
speed Compressors (FsCs) with unsymmetrical REPORT 57
powers 30 10.4 TROUBLE SHOOTING LIST 59
6.1.9 Emergency control 30 11 EC DIRECTIVES, THE CE MARK, UL, CSA 60
6.2 Terminals 32 12 SERVICE 60
6.2.1 Power terminals 32 12.1 Application Service for refrigeration / air conditioning 60
6.2.2 Terminals for motor protection 34 12.2 Training 60
6.2.3 Terminals for control functions 34 12.3 Maintenance 60
7 MOUNTING AND INSTALLING 36 12.4 Warranty 60
7.1 Equipment unpacking 36 12.5 Disposal 60
7.2 Electrical enclosure, wall mounting 36 13 REPAIR 61
7.3 Dimensions, spacing for cooling 37 13.1 Returned equipment 61
7.4 Mounting 37 13.2 Saving application data before returning equipment 61
7.5 Outline drawings 37 14 ACCESSORIES 61
7.6 Connections 38 15 ORDERING INFORMATION 61
7.6.1 Power section in electrical enclosure 38 INDEX 62
7.6.2 Compressor motor 39
7.6.3 Control circuit 40
FrigoPack 2.2…90 FEP-EMC -11 KIMO - 3 -

INPORTANT INFORMATION
Scope of this Product Manual
This product manual describes the operation of set up, commission, service, operate the FrigoPack /
FrigoPack / MotorMaster Frequency Inverters. MotorMaster Frequency Inverter.
It is not intended that this product manual describes the These instructions do not purport to cover all details or
function of the apparatus or system into which the variations in equipment, nor to provide for ever possible
FrigoPack / MotorMaster Frequency Inverter is contingency to be met in connection with installation,
installed. operation or maintenance. Should further information be
desired or should particular problems arise which are
This product manual is for use by qualified persons
not covered sufficiently for the Purchaser's purposes,
who are required to design an installation or to install,
the matter should be referred to the supplier.
Reference to information on Safety, Warnings and Risks
These operating instructions are a supplement to the Product Manual of MotorMaster Frequency Inverter
for applications with FrigoPack kits and with FrigoSoft Refrigeration Software. The application, warning
and safety information, specified in both manuals, must be carefully observed.
This product manual contains instructions and refrigeration planner.

information for the correct installation, wiring and for the
The section COMMISSIONING, SETTING UP includes
electrical connections to FrigoPack kits with
instructions and recommendations for the correct setting
MotorMaster Frequency Inverters by a suitably qualified
up and modification of the MotorMaster Frequency
and trained electrical installer.
Inverter to match the refrigeration installation.
This installation can depend on the required mode of
operation, which should be determined by the specialist
FrigoPack and EMC

The EMC regulations must be observed when operating 2.2/4.0FECP of FrigoPack (external EMC filters are
the AC drive inverter from the public power supply. The supplied with other sizes).
EMC supply filters which are required (radio interference Additional information regarding EMC-correct installation
suppression level B in compliance with EN 61000-6-3 (e.g. ground connections, shielded motor cables) should
(EN 5008-1)) are integrated in the MotorMaster be taken from this product manual.
FrigoPack and pressure sensors

The following recommendations for setting up are only • Suction pressure: - -0,5 ... +7,0 bar ^ 4...20 mA
valid if the pressure sensors specified by KIMO are • Discharge pressure: - 0,0 ... 25,0 bar ^ 4...20 mA
used:
Available Product Manuals and Application Information
Documentation Contents Status

Product Manual • Technical data, information on installation, safety, EMC, Supplied with each MotorMaster
PMM-FEP.2 CE, and UL, options etc. Frequency Inverter
• General setting up and commissioning
CCP-0403 / FrigoPack selection 400...460 V Available on request

CCS-0403 /
CCT-0403
KIMO COMPRESSOR Suggested electrical equipment
CROSS-REFERENCE LIST
FrigoPack 2.2…90 FEP-EMC-11 KIMO - 5 -


OVERVIEW
1 OVERVIEW
FrigoPack / FrigoSoft Systems were developed in In addition to higher cooling quality, the energy-saving
close cooperation with specialist refrigeration and A/C potential is a decisive criterion. The extra cost of
companies and allow the operation of refrigeration FrigoPack can be paid back in a relatively short time.
systems in all areas of refrigeration, A/C and heat-pump
technology to be optimized.
1.1 Applications
Refrigeration: Suitable compressor types:
• Suction-pressure control and discharge-pressure • Semi-hermetic reciprocating compressors
limiting by variable-speed operation of a master • Screw compressors
compressor. • Fully hermetic reciprocating compressors of some
manufacturers
Air conditioning: • Scroll compressors of some manufacturers
• Suction-Pressure Limiting (ice protection) and • Open-type compressors
Discharge-Pressure Limiting by variable-speed Operation with multi-stage compressor packs:
operation of the Master Compressor. • Suitable for use with up to 4 stages (more on
• Operation with external temperature controller. enquiry)
• Can be used with compressors with capacity
control (cylinder-bank off-loading).
1.2 User benefits

Improved cooling quality: • Approx. 20 % increase in refrigeration capacity of
• Almost ideal constant-pressure characteristic in the speed-controlled compressor compared with 50 Hz
suction line even with changing requirements of the fixed-speed operation.
refrigeration installation Advantage:
• Reduced temperature deviation at the refrigeration Smaller compressors can be used, in particular if
points compressors are used at frequencies within the range
• Higher relative humidity 65...90 Hz.
• Less icing of the evaporator
• Longer permissible times between defrosting. Energy saving:
• Energy saving by stepless control of refrigeration
Note: capacity. Typical values:
Rapid pressure changes cause instability with the - up to 40 % with refrigeration installations using a
expansion valves on the evaporator. This results in single compressor
poor evaporator performance and unstable - up to 25 % with conventional multi-stage
temperature conditions. compressor racks
• Operation with a higher evaporation temperature
with the same refrigeration capacity (further energy
Wide range of operation:
saving)
• Operation at an optimum operating point without
• Higher COP factor under partial load conditions.
frequent on/off compressor switching
• Similar control performance with fewer
compressors. Electrical supply:
• Reduction of switch-on current surges
Increased power: • Lower number of compressor starts - in particular at
low refrigeration capacity
• A compressor when operated at 60 Hz rotates at
approx. 1.750 min-1. Most compressors are • Smooth build-up of supply current (requirement of
designed for operation at this speed. many electricity supply companies)
• Elimination of breakages to pipes and fittings due to
smooth start.

OVERVIEW
1.3 Features
Variable-speed operation of Master Compressor: Supply of all electrical control components as
kits:
• Optimum operation of the Variable-speed
Compressor (VsC) without unnecessary starting • Selection of the individual components not
• Continuous stepless adjustment to match required necessary.
refrigeration capacity
• Increase of compressor capacity by operating at 60
Hz (or more for special applications e.g. 75 Hz, 80 No programming required:
Hz, etc.).
• Pre-adjusted ready to go
• No setting up of complicated parameters
• The setpoint for suction pressure is the only setting
Available controls: required
• Refrigeration: • Fast and simple commissioning without prior
- Suction-pressure control with 2 selectable knowledge of frequency inverter technology.
setpoints.
• A/C und heat pumps:
- Suction-pressure limiting (ice protection) with 2 Plain-language display on Programming Pad:
selectable limit values.
• Suction pressure and discharge pressure (option)
• Refrigeration, A/C and heat pumps:
• Suction pressure setpoint
- Rapid reduction in speed of master compresser
• Motor operating data (current, frequency etc.)
when a set limit of discharge pressure is reached
- Integrated control of condensing pressure using • Humidity, temperature etc. (for specific
an external CondensPack Voltage Controller or applications).
Frequency Inverter for the condenser fans.
Control of the multi-stage compressor racks:
Operation with multi-stage compressor packs: • Control is by the integrated intelligent step control
of the frequency inverter
• Control of additional fixed-speed compressors • Adjustable timers to prevent compressors from
(FsCs) up to 3 FsCs switching on and off too frequently (e.g. when
• Can be used with compressors with cylinder off- operating with a low refrigeration capacity).
loading (capacity control).
Fault processing:
Special functions with the speed-controlled • Phase failure, overload
compressor: • Monitoring of connection to pressure sensors
• Skip speeds to prevent mechanical resonances • Internal monitoring of electrical faults such as
• Adjustable minimum and maximum speed of the supply undervoltage
Variable-speed Compressor (VsC) depending on • Processing of external safety circuit (e.g. with
make and type of compressor HP/LP pressure cut-out switches)
• Control of oil pressure switch or crankcase heater, • Automatic delayed autostart following a supply or
unloaded start, or condenser fans. installation fault, 10 start attempts.
Closed-loop control:
Installation test, system charging:
• P and I action of suction pressure controller is
• Pressure senser not required
adjustable (possibility of installation "fine-tuning")
• Special manual mode (LOCAL).
• Simple setup recommendations for typical
installations.
Other special functions can be activated.

REFRIGERATION COMPRESSORS
2 REFRIGERATION COMPRESSORS
2.1 KIMO COMPRESSOR CROSS-REFERENCE LIST

The KIMO COMPRESSOR CROSS-REFERENCE LIST current for normal operation is NOT suitable for rating
list between FrigoPack Frequency Inverters and Soft an inverter.
Starters and corresponding compressors of various
manufacturers is available on enquiry. We therefore recommend that only compressors with
These cross references are only intended to be used the largest available motor are used for FP variable-
for general guidance with normal applications. frequency operation. For further information see "The
use of intelligent electronic frequency inverters for the
Piston-type refrigeration compressors have to be able closed-loop speed control of compressor banks"
to start under conditions of high suction or (available at www.frigokimo.com).
condensation pressure which can present a
considerably higher starting load than with normal This is taken into consideration in the KIMO
operation. The estimation of electrical operating COMPRESSOR CROSS-REFERENCE LIST.
2.2 Starting piston-type compressors

Should there be a starting problem with unfavourable The Direct-On-Line (DOL) starting current of a
installations or compressor operating conditions then compressor is typically 5...6 rated current. When
the following action is recommended: using FrigoPack this can be reduced as follows:
- Verify suitability of compressor type (including motor
- Frequency inverter: 1.1 x rated current
type) and associated FrigoPack as in the KIMO
- Soft starter without start unloader: 3...4 x rated
COMPRESSOR CROSS-REFERENCE LIST.
current.
- Refer to TROUBLE SHOOTING LIST (see section
- Soft starter with start unloader: 2...3 x rated current.
10).
We recommend that the R134A refrigerant is used for
normal cooling or air conditioning. This has the
following advantages compared with other
If the above does not indicate any causes of the
refrigerants:
problem, then send full details of the problem and all
- approx. 33 % lower energy consumption
relevant full information on the installation using the
- lower pressure difference between suction and
forms:
high pressure sides.
- CONFIGURATION OVERVIEW / PROBLEM
REPORT
Compressors not listed or from other manufacturers
- CHECKLIST AND ADDITIONAL DATA FOR
can also be used with FrigoPack Frequency
PROBLEM REPORT Inverters. We recommend that the compressor
(see Section 10) to KIMO.
manufacturer concerned is contacted or that the
advice of KIMO is sought.
With critical applications we recommend the use of a
start unloader (a solenoid valve between the high and
The minimum speed (frequency fmin) and the
low pressure sides of the compressor is opened on
maximum speed (frequency fmax) depend on the type
start). A suitable relay to control the solenoid valve is
and manufacturer of the compressor. Typical values
provided for on the MotorMaster Frequency Inverter. for piston compressors are fmin = 25 Hz and fmax = 60
Hz. The frequency range in the
KIMO COMPRESSOR CROSS-REFERENCE LIST
A further step is the use of a pressure limiting valve in is for general guidance only. If there is any doubt then
the suction line. the manufacturer of the compressor should be
consulted.

PRODUCT OVERVIEW
3 PRODUCT OVERVIEW
3.1 Function
Electrical supply
L1, L2, L3
FrigoPack intelligent Frequency Inverter 50 Hz
Condensing Pressure
Limit Controller
KS2
Pc max
3 3 3
Po Controller
3~ Enable Soft Enable Soft
Step
Po soll Start Start
control
switch switch
3~
PID
Condenser
20 ... 70 Hz
KS1 Pressure sensor

Pc (High pressure)
PI
3 3 3
High
pressure
line
VsC FsC1 FsC2
Suction
line
Po (Suction pressure)
PI
Pressure sensor
31P2
Fig. 3.1: Block diagram of the closed-loop refrigeration control
(Po: Evaporating pressure, Pc: Condensing pressure, Vsc: Variable-speed compressor, FsC: Fixed-speed Compressor)
The integrated closed-loop suction pressure control • Dirt or obstructions are in the condenser
ensures that the speed of the VsC is set corresponding • One or more condenser fans have failed
to the actual refrigeration requirement. An FsC is only • The evaporator has ice build-up when used in the
switched-in if the refrigeration power of the VsC is no heat pump mode
longer sufficient. The integrated FrigoSoft software of
• Noise abatement restrictions only allow the
the FrigoPack system can control up to 3 FsCs.. An
external compressor pack step-controller is not required condenser, depending on the time of day, to be
and is also not permissible (otherwise there would be used at reduced speed.
competing with the integrated suction pressure When a limit pressure is exceeded, the speed of the
controller). The minimum running and switch-off times, VsC is automatically reduced.
specified by the various compressor manufacturers, are If there is a power failure, then the MotorMaster
taken into account in the software. automatically restarts after the supply voltage has
A block diagram of the closed-loop control and returned provided the "Enable" signal is still present.
common system control are shown in Fig. 3.1.
An integrated "Auto-restart control" automatically
With A/C or heat pump operation this structure is attempts to clear internal or external faults (ext. safety
modified as follows: circuit) and restarts the compressor after a delay time
• An actuating value from an external temperature of 10 min. There are two possible reactions:
controller controls the speed of the VsC directly • If the fault is no longer present, the compressors
(without Po controller) start and operation continues normally
• The measured suction pressure Po limits the suction • If the fault is still present, the MotorMaster attempts
pressure by modifiying the speed of the VsC. to start a total of 10 times before it finally goes into a
In order to increase the system availability, a high- permanent fault condition. In this case the complete
pressure limiter control function is optionally available. system must be checked and reset.
This is extremely useful in the following cases:
• When the condensing power for high refrigeration
power is not sufficient in summer

PRODUCT OVERVIEW
3.2 FrigoPack kits

FrigoPack kits consisting of: are intended for installation in an electrical enclosure.
- MotorMaster Frequency Inverter
Table 3.2 shows the equipment and parts included in
- SoftCompact / LEKTROMIK soft starter
FrigoPack kit.
- associated options and accessories.
31P2
Tab. 3.2: FrigoPack: Equipment and parts
3.2.1 MotorMaster Frequency Inverters
• Latest-generation FIs with on-board intelligence • Designed to meet the stringent EMC DIRECTIVE for
(multitude of logic and control functions) connection to public electricity supplies (Interference
• Various diagnostic functions and fault history suppression to limit B)
storage • High current reserves (up to 180 % short duration)
• Versions suitable for use with 230V, 460V or 500 V
3Ph supply voltages are available.

PRODUCT OVERVIEW
3.2.2 SoftCompact and LEKTROMIK Soft Starters
• Electronic soft starters for the smooth starting of the • Prevention of current and pressure surges on
fixed-speed compressor (FsC) starting
• Fulfills the requirements of electrical supply
companies.
3.3 Overview of available accessories

• Pressure sensors and suitable parts: • Motor filter:
We recommend that only two-wire pressure sensors Motor filters reduce the stressing on the motor
approved by KIMO (Huba Control type) are used: winding of the compressor when operated with a
frequency inverter. Most compressor
- A REFR-P-SENSOR-LP7+PL:
manufacturers recommend motor filters.
Suction pressure within the range -0.5...+7.0 bar
- A REFR-P-SENSOR-HP25+PL:
Discharge pressure within the range 0.0...+25.0 • Top cover IP40:
bar. The top cover IP40 is required for mounting
MotorMaster outside of the electrical enclosure.
Best performance is achieved if the pressure The ingress of small particles into the top of the
sensors are supplied from the +24 V control supply
MotorMaster is prevented.
of the FrigoPack / MotorMaster Frequency Inverter,
see connection suggestions in Section 7.
The cable connection must be screened and routed • Terminal boxes for EMC filters:
well away from the screened supply cables to the The use of these terminal boxes is required for
VsC compressor motor. adhere to the safety regulations when mounting
MotorMasters outside of the electrical enclosure.
We recommend that the following special filter option
is used:
- A REFR-P-SENSOR-FILT: • Autotransformers:
Filter for KIMO pressure sensors. Autotransformers are required for operation at
Control performance will be improved and special supply voltages.
susceptability to interference substantially reduced.
This results in an overall cost saving as screened
cables are not necessay. Also the output power of FrigoPack can be
increaseby up to 10 % when used with 3AC 400 V
supplies.
• Output relays for the control of more than 2
fixed-speed compressors:
Additional special relays with extremely low current Important
drain and integrated free-wheeling diode must be KIMO can assist only any installation or
connected to the analog outputs: comissioning problem if the recommended
accessories from KIMO are used.
- A RELAY-DC12V
The rating of the output contact is AC 250 V, 8A, 500
VA.
• Supply and/or motor chokes:

Supply chokes are recommended where a reduction
in the supply harmonics is required. KIMO supply
chokes can also be used as motor chokes. Motor
chokes are required for the operation with long cable
runs to the motor:
- MotorMaster 6.0FEP: ≥ 25 m
- MotorMaster 2.2/4.0/5.5...90FEP: ≥ 50 m
The indicated cable length is the TOTAL cable
length (i.e. sum of lengths all part cables) which is
connected to the motor terminals of MotorMaster.

TECHNICAL DATA
4 TECHNICAL DATA
For technical data on MotorMaster Frequency Inverters refer to Product Manual PMM-FEP.

PLANNING THE INSTALLATION
5 PLANNING THE INSTALLATION

5.1 General recommendations
Detailed information for planning the installation have Issue 1 and 4/2003. A revised issue in English is
been published in the KI LUFT UND KÄLTETECHNIK, available on request.
5.2 Selecting the FrigoSoft mode

FrigoPack includes advanced and proven refrigeration Each mode of operation is described separately in the
FrigoSoft software which has been designed for use following. Take special note of the following
with the following modes of operation: information:
• Connection of the pressure sensor and digital
control connections
Refrigeration: • Accessories
• Settings.
Refrigeration - Mode 1:
- Operation with internal adjustable setpoint of suction
pressure
- Preferred mode suitable for most applications.
- Operation with two internal adjustable setpoints of
suction pressure
- External setpoint selection with digital input
- Usually used for different day/night operation with a
time switch.
- Operation with external setpoint control of suction
pressure (via analog input)
- For operation with an external controller.
Air conditioning (A/C):
A/C - Mode 4:
- Operation with external actuating value of
refrigeration capacity (via analog input)
- For operation with an external temperature controller
Installation test, system charging:
- Special manual mode (LOCAL).

5.2.1 Refrigeration - Mode 1: Operation with internal adjustable setpoint for suction pressure
PI PI PI PI
1 2 1 2 2 1 2 1
1 2 3
L+ P2 P1 L+ L+ P2 P1 L+
A REFR-P- F F
L– B S L– L– B S L–
SENSOR-FILT
Mot orMaster ®
1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20
OK SEQ REF
E PROG
L
M R
JOG
FP/ MM
FEP 6 7 8 21 22 23 24 25 26
=12 V =12 V
2 2 2 2 2
51P1
Fig. 5.2.1: Connection for operation with internal adjustable setpoint for suction pressure
Operation: - Digital closed-loop control of suction pressure

- One internal adjustable setpoint
- Fixed-speed Compressor (FsC) activated when refrigeration power of Variable-speed
Compressor (VsC) is not sufficient
- High pressure limiting with A REFR-P-SENSOR-FILT (Accessory).
Accessories - Pressure sensor A REFR-P-SENSOR-LP7+PL: Suction pressure in the range -
0.5...+7.0 bar
- Pressure sensor A REFR-P-SENSOR-HP25+PL: High pressure in the range 0.0...+25.0
bar
- Filter module(s) A REFR-P-SENSOR-FILT for pressure sensors
- Output relays A RELAY-DC12V.
Settings: - Modify value for each refrigerant
- Setpoint - Suction pressure, Setpoint: 08:Po SUC PRES 1
- Factory set value: 3.2 bar, R404A R507 R407C R22 R134a
Corresponding to: -10.8 °C -11.7 °C -2.0 °C -4.9 °C +10.6 °C
- Condensing pressure, Setpoint: 11:Pc CND PR SPT
- Factory set value: 17,0 bar, R404A R507 R407C R22 R134a
Corresponding tc: +39.7 °C +38.7 °C +46.6 °C +46.8 °C +62.4 °C
- Limit: - Discharge-pressure limit: 10:Pc DIS PR LMT
- Set discharge pressure limit approx. 3.0 bar higher than the condensing pressure.
- Other: - Refer to section 8.

5.2.2 Mode 2: Refrigeration - Operation with two internal adjustable setpoints of suction pressure
PI PI PI PI
1 2 1 2 2 1 2 1
1 2 3
L+ P2 P1 L+ L+ P2 P1 L+
A REFR-P- F F
SENSOR-FILT
M otor Mast er ®
1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20
OK SEQ REF
E PRO G
L
M R
JOG
FP/ MM
FEP 6 7 8 21 22 23 24 25 26
=12 V =12 V
2 2 2 2 2
51P2
Fig. 5.2.2: Connection for operation with two internal adjustable setpoints for suction pressure
- Two internal adjustable setpoints
- Setpoint selection with digital input DIN3
Accessories: - Pressure sensor A REFR-P-SENSOR-LP7+PL: Suction pressure in the range -
0.5...+7.0 bar
- Pressure sensor A REFR-P-SENSOR-HP25+PL: High pressure in the range
0.0...+25.0 bar
- Filter module(s) A REFR-P-SENSOR-FILT for pressure sensors.
Settings: - Modify values for each refrigerant
- Setpoints: - Suction pressure, Setpoint 1 (main setpoint): 08:Po SUC PRES 1
- Suction pressure, Setpoint 1 (auxiliary setpoint): 09:Po SUC PRES 2
Corresponding to: -8.2 °C -9,1 °C +0.6 °C -2.2 °C +13.4 °C
- Condensing pressure, Setpoint: 11:Pc CND PR SPT

5.2.3 Mode 3: Refrigeration - Operation with external setpoint control of suction pressure
PI PI PI PI
1 2 1 2 2 1 2 1
1 2 3
L+ P2 P1 L+ L+ P2 P1 L+
A REFR-P- F F
SENSOR-FILT
MotorMaster ®
1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20
OK SEQ REF
E PROG
L
M R
JOG
FP/ MM
FEP 6 7 8 21 22 23 24 25 26
=12 V =12 V
2 2 2 2 2
51P3
Fig. 5.2.3: Connection for operation with external setpoint control of suction pressure

- External analog setpoint 0...+10 V corresponding to Po = -0.5...7.0 bar
- Internal setpoints are disabled
0.5...+7.0 bar
- Pressure sensor A REFR-P-SENSOR-HP25+PL: High pressure in the range 0.0...+25.0
bar
Settings: - Modify value for each refrigerant
- External setpoint: - Only available if DIN4 is activated
- 0...10 V ^ 0...100 % ^ Po = -0.5...+7.0 bar
- Setpoint: - Condensing pressure, Setpoint: 11:Pc CND PR SPT

5.2.4 Mode 4: A/C - Operation with actuating value from external controller
PI PI PI PI
1 2 1 2 2 1 2 1
1 2 3
L+ P2 P1 L+ L+ P2 P1 L+
A REFR-P- F F
SENSOR-FILT
MotorMaster ®
1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20
OK SEQ REF
E PRO G
L
M R
JOG
FP/ MM
FEP 6 7 8 21 22 23 24 25 26
=12 V =12 V
2 2 2 2 2
51P4
Fig. 5.2.4: Connection for operation with actuating value from external controller
Operation: - External analog actuating value 0...+10 V corresponding to required refrigeration
capacity (usually used with an external temperature controller)
- Digital closed-loop limiting of suction pressure Po to prevent evaporator icing
Compressor (VsC) not sufficient
0.5...+7.0 bar
- Pressure sensor A REFR-P-SENSOR-HP25+PL: High pressure in the range
0.0...+25.0 bar
Settings: - Modify values for each refrigerant
- Limits: - Suction pressure, Limit value 1 (main value): 08:Po SUC PRES 1
- Suction pressure, Limit value 2 (auxiliary value): 09:Po SUC PRES 2
Corresponding to: -8.2 °C -9,1 °C +0.6 °C -2.2 °C +13.4 °C
- Discharge-pressure limit: 10:Pc DIS PR LMT

5.2.5 Installation test, system charging - Special manual mode (LOCAL)
The FrigoSoft program can be disabled to commission or function test the frequency inverter. The drive inverter is
then only controlled from the Programming Pad.
Activation: Deactivate control input DIN1 at terminal 7.

Press key L/R on the Programming Pad.
As soon as the function has been activated, the "SETPOINT(LOCAL)" message is displayed. The speed setpoint
can be adjusted using the arrow keys. Pressing the 'I' (RUN) and 'O' (STOP) keys will start and stop the Variable-
speed Compressor (VsC).
In addition to this function, there is also the JOG mode. The Variable-speed Compressor (VsC) motor is fed with 30
Hz as long as the 'JOG' key is pressed.
In the LOCAL mode the timed restart inhibit is not active !

The compressor can be damaged by frequent starting and stopping.
CAUTION: Also the permissible minimum and maximum frequencies of the

compressor must be adhered to.

CONNECTIONS, INTERFACES
6 CONNECTIONS, INTERFACES
6.1 Wiring diagrams

6.1.1 Power section
L1 L2 L3 PE PE L1 L2 L3 PE PE
KS2
X1: 1 2 3
L1 L2 L3 U1 V1 W1 U1 V1 W1
AC AC
EMC Filter = =
C
3AC
= D
FP/ MM FP/ FP/
FP/ MM
2.2FECP-EMC 3AC
MM522/
4.0FECP-EMC SC 2.2SM SC 2.2SM
MM540-EMC
6.0FECPM-EMC M1 M2 M3
SC 5.5SM SC 5.5SM
(Power) U V W (Power) U2 V2 W2 (Power) U2 V2 W2
X1: 7 8 9 1) X1: 1 X1: 1
KS1 2)
3)
4)
3)
5)
4) 1 2 3 PE S 1 2 3 PE 1 2 3 PE
3)
6)
PE PE PE
U1 VsC U1 FsC1 U1 FsC2
V1 M V1 M V1 M
W1 3 W1 3 W1 3
61P2
1) Keep the connection cable as short as possible 4) Screened motor cable inside the electrical enclosure
(ensure adequate spacing to electrical equipment and
2) Terminal for PE of internal screened motor cable in cables, see Fig. 7.6.1)
addition to large-area electrical bonding to mounting
panel 5) Terminal for screen of external motor cable (in
addition to large-area electrical bonding to the
3) Screen with large-area bonding to mounting panel mounting plate as in 3)
6) Screen connected to the metal motor housing with

large area electrical bonding.
Fig. 6.1.1a: FrigoPack 2.2/4.0/6.0 FEP - Principal diagram of power wiring

L1 L2 L3 PE PE L1 L2 L3 PE PE
L1 L2 L3
LINE
KS2
LOAD
EMC Filter L1’ L2’ L3’
L1 L2 L3 U1 V1 W1 U1 V1 W1
C
3AC
= D
FP/ MM 3AC
5.5 ... 11FECP FP/ FP/
15 ... 315FEP M1 M2 M3 SC ... SE SC ... SE
(Power) U V W (Power) U2 V2 W2 (Power) U2 V2 W2
1)
KS1 2)
3)
4)
3)
5)
4) 1 2 3 PE S 1 2 3 PE 1 2 3 PE
3)
6)
PE PE PE
U1 VsC U1 FsC1 U1 FsC2
V1 M V1 M V1 M
W1 3 W1 3 W1 3
62P2
1) Keep the connection cable as short as possible 4) Screened motor cable inside the electrical enclosure
(ensure adequate spacing to electrical equipment and
2) Terminal for PE of internal screened motor cable in cables, see Fig. 7.6.1)
addition to large-area electrical bonding to mounting
panel 5) Terminal for screen of external motor cable (in
addition to large-area electrical bonding to the
3) Screen with large-area bonding to mounting panel mounting plate as in 3)
6) Screen connected to the metal motor housing with

large area electrical bonding.
Fig. 6.1.1b: FrigoPack 5.5/7.5...90 FEP - Principal diagram of power wiring
6.1.2 Motor protection
MotorMaster Frequency Inverters are provided with 2) Processing an external thermistor relay:
two terminals (MOT/TEMP) for connection to the motor - Connect "normally open" contacts of external
protection circuit of the variable-speed compressor thermistor relay (e.g. KRIWAN) between these
motor. There are three alternative methods of motor two terminals.
protection:
3) Direct processing of motor thermistors:
1) Without processing by FrigoPack: - Connect motor thermistors between these two
- Thermistor protection is processed in external terminals.
safety circuit, these two terminals must be linked.

6.1.3 Control section
The basic connections to the control section depend A circuit suggestion for the control of the crankcase
on the FrigoSoft mode of operation, see Section 5. heater alone is shown in Fig 6.1.3a.
It is recommended that a relay contact from the An alternative circuit sugggestion for the control of
external safety circuit is connected to terminal DIN8 various auxiliary equipment is shown in Fig. 6.1.3b
(terminal 19). A fault in the safety circuit (such as a
pressure cut out) will be registered in the trip stack.
The auto-retart logic will attempt to rest this trip after a
set delay time (see 3.1).
The relay output DOUT2 is provided to control the

following auxiliary equipment:
• Start unloader
• Condenser fan
• Crankcase heater
• Oil pump.
L1
23
DOUT2
FP/MM
FEP
24
N/L2
Oil sump heater
63P0
Fig. 6.1.3a: Direct control of oil sump heater
L1
20 23
+24 V REF
DOUT2 K
FP/MM DIN6
FEP KT
17 24
K KT
N/L2
PI
Oil sump heater Condenser Fan Start unloader
64P02
Fig. 6.1.3b: Control of various auxiliary equipment

6.1.4 Variable-speed Compressors (VsC)
The following responsabilities are taken into consideration:
• Normal ON / OFF switching: - FrigoPack / MotorMaster.

• Speed variation:
• Thermal protection of compressor motor: - See 6.1.3.
• Safety functions such as pressure switches: - Compressor safety circuit
- Safety contactor between MotorMaster and the

compressor motor
- If there is a fault, open circuit to DIN8 (terminal 19)

of MotorMaster immediately (e.g. using an auxiliary
contact of the safety contactor).

6.1.5 Fixed-speed Compressors (VsC) without Capacity Control
• Normal ON / OFF switching of fixed-speed stages in - FrigoPack / MotorMaster.

accordance with demand:
• Safety functions such as pressure switches: - Compressor safety circuit

• Thermal protection of compressor motor:
- Compressor contactors serve also for protection.
The control and the connection of the compressor control to the FrigoPack control outputs depends on the number
of Fixed-speed Compressors (FsCs), see Fig. 6.1.5.1. Only special relays from KIMO are suitable for connection to
the outputs AOUT2 and AOUT3, see Section 3.3.
The operations with an independent step controller is NOT permissible.

1
DOUT2
0
1
AOUT2
0 Control
outputs
1
DOUT3
0
1
AOUT3
0
50 Frequency/
VsC [Hz] Speed
0
1
FsC1 =DOUT3 =AOUT2 =AOUT2
0
1
FsC2 =DOUT3 =DOUT3 Fixed-Speed
Compressors
0
1
FsC3 =AOUT3
0
100
[%]
VsC
0
1x FsC 2x FsC 3x FsC
65P0
Fig. 6.1.5a: Control of Fixed-speed Compressors (FsC)
L1 L1
25 1 25
0V
DOUT3 DOUT3
FP/MM FP/MM AOUT2 AOUT3
FEP FEP
26 7 26 8
+A1 13 +A1 13
–A2 14 –A2 14
N/L2 N/L2
FsC1 FsC1 FsC2 FsC3
1x FsC 2x FsC
3x FsC
66P0
Fig. 6.1.5b: Connection of Fixed-speed Compressors (FsC)

6.1.6 Fixed-speed Compressors (FsC) with capacity control
The use of the following piston-type compressors with capacity control is possible:
• FsC: 2/4, 4 cylinders: - Operation with 0 / 50 / 100 % power
• FsC: 2/4/6, 6 cylinders: - Operation with 0 / 33 / 67 / 100 % power.
• Normal ON / OFF switching, - FrigoPack / MotorMaster.

Capacity control (cylinder bank off-loading):
• Safety functions such as pressure switches, - Compressor safety circuit

Thermal protection of compressor motors:
- Compressor contactors serve also for protection.
The control and connection of the compressor control to the FrigoPack control outputs is shown in Fig. 6.1.6a and
6.1.6b. Only special relays from KIMO are suitable for connection to the outputs AOUT2 and AOUT3, see Section
3.3.

1
DOUT2
0
1
AOUT2
0 Control
outputs
1
DOUT3
0
1
AOUT3
0
50 Frequency/
VsC [Hz] Speed
0
1
FsC =AOUT2 =AOUT2
Motor
0
=DOUT3 =DOUT3 Fixed-speed

1 Compressor
FsC/1 with
1 Capacity
0 Control
Off
=AOUT3 loader
1
FsC/2 2
0
100
[%]
67P0
Fig. 6.1.6a: Control of Fixed-speed Compressor (FsC) with capacity control
L1
1 25 20
0V +24 V REF
DOUT3
FP/MM AOUT2 AOUT3 DIN5
FEP
7 26 8 16
+A1 13 +A1 13
–A2 14 –A2 14
N/L2
FsC FsC/1 FsC/2
FsC: 2/4
FsC: 2/4/6
68P0
Fig. 6.1.6b: Connection of Fixed-speed Compressors (FsC) with capacity control

6.1.7 Variable-speed and Fixed-speed Compressors (VsC and FsC), both with capacity control
The use of the following piston-type compressors with capacity control is possible:
• VsC: 4 cylinders: - Operation with 0 / 50 / 100 % power together with

variable-speed operation
• FsC: 4 cylinders: - Operation with 0 / 50 / 100 % power.
The large range of control when using only two compressors is a particular advantage of this arrangment.
It is necessary to refer to the compressor manufacturer and conduct a very careful design of the installation when
using this arrangement. Particular attention must be paid to the oil transport and cooling of the Variable-speed
Compressor (VsC).
3.3.

1
DOUT2
0
1
AOUT2
0 Control
outputs
1
DOUT3
0
1
AOUT3
0
50 Frequency/
VsC [Hz] Speed
Variable-speed
0 Compressor
with
=DOUT2 . AOUT2 Capacity
1 Control
VsC/1 Off
loader
0
1
FsC =DOUT3
Motor Fixed-speed
0 Compressor
with
=DOUT3 . AOUT3 Capacity
1 Control
FsC/1 Off
loader
0
100
[%]
69P0
Fig. 6.1.7a: Control of Variable-speed and Fixed-speed Compressors (VsC and FsC), both with capacity
control
L1
1 23 25
0V
DOUT2 DOUT3
FP/MM AOUT2 AOUT3
FEP
24 7 26 8
+A1 13 +A1 13
K11 K21
K12 K22
–A2 14 –A2 14
K11 K12 Y1 K21 K22 Y2
N/L2
VsC/1 FsC FsC/1
Variable-speed Compressor with Capacity Control Fixed-speed Compressor with Capacity Control
6AP0
Fig. 6.1.7b: Connection of Variable-speed and Fixed-speed Compressors (VsC and FsC), both with
capacity control

6.1.8 Variable-speed Compressor (VsC) and two Fixed-speed Compressors (FsCs) with unsymmetrical
powers
The use of the following compressors is possible:
• VsC: - Approx. 100 % (Base power)
FsC1:
- Approx. 100 %
• FsC2:
- Approx. 200 %
The large range of control when using only two compressors is a particular advantage of this arrangment.
It is necessary to refer to the compressor manufacturer and conduct a very careful design of the installation when
using this arrangement. Particular attention must be paid to the oil transport and cooling of the variable-speed
compressor.
3.3.
6.1.9 Emergency control
Emergency control of the Fixed-speed Compressors (FsC) is possible with the following faults:
• Fault in power section of FrigoPack

• Fault with Variable-speed Compressor (VsC)
• Other fault(s)
Emergency operation can be enabled by activating the digital input DIN7 when there is a fault. Do not activate
digital input DIN7 during normal operation otherwise the FrigoPack control performance will be impaired.
L1
21 k
18 20
DOUT
FP/MM
FEP
22
k
N/L2
6DP0
Fig. 6.1.9: Activating Emergency Control

1
DOUT2
0
1
AOUT2
0 Control
outputs
1
DOUT3
0
1
AOUT3
0
50 Frequency/ Variable-
VsC [Hz] Speed speed
(100 %) Compressor
0
=AOUT2 · DOUT3 + AOUT3
1
FsC1 Motor 1
(100 %)
0 Fixed-
speed
1 Compressors
FsC2 =DOUT3 Motor 2
(200 %)
0
Q0 100
[%]
6BP0
Fig. 6.1.8a: Control of Variable-speed Compressor (VsC) and two Fixed-speed Compressors (FsCs) with
unsymmetrical powers
L1
1 25
0V
DOUT3
FP/MM AOUT2 AOUT3
FEP
7 26 8
+A1 13 +A1 13
k1 k1
–A2 14 –A2 14
k1
N/L2
FsC1 FsC2
(100 %) (200 %)
6CP0
Fig. 6.1.8b: Connection of Variable-speed and Fixed-speed Compressors (VsC and FsC) with
unsymmetrical powers

6.2 Terminals
6.2.1 Power terminals
The power connections of the MotorMaster Frequency information in the MotorMaster Product manual are
Inverter are shown in Fig. 6.2.1.. carefully observed. Important information concerning
EMC-correct wiring is also provided in the appropriate
When installing and connecting-up the power chapters.
connections, it is important that the appropriate
6EP0 6FP0
Fig. 6.2.1b: MM 2.2/4.0/6.0 FEP Fig. 6.2.1c: MM 5.5/7.5...15FEP(M)
6GP0 6HP0
Fig. 6.2.1d: MM 18.5...30FEP(M) Fig. 6.2.1e: MM 37...45FEP
6IP0
Fig. 6.2.1f: MM 55...90FEP
Fig. 6.2.1: Power connections of the MotorMaster Frequency Inverter

Terminal /
Designation Signal / Function Explanation Further
X1: information
PE, PE FP …30FEP-EMV: Protective earth connection - Observe all safety and EMC 7.6.1
of voltage supply (both to be earthed) requirements
PE FP 37…FEP-EMC: Protective earth connection
of voltage supply
L1 Three phases of voltage supply - Ensure that Supply voltage agrees with 7.6.1
L2/N data on MotorMaster name plate
L3
DC+ - Do not use otherwise risk of damage to
DC- FrigoPack / MotorMaster
M1/U Compressor motor 7.6.1
M2/V (via safety contactor)
M3/W
PE Protective earth connection to compressor 7.6.1
motor
DBR - Do not use otherwise risk of damage to
DBR+ FrigoPack / MotorMaster
DBR-
AUX1 FP 55...FEP-EMC only: 2AC 230 supply for - Supply from control transformer 7.6.1
AUX2 equipment fan
Tab. 6.2.1.1: Power connections
The suitability of the supply voltage must be verified before connecting the FrigoPack / MotorMaster Frequency
Inverter to the supply, see following table.
Type FrigoPack / MotorMaster FEP-EMC FrigoPack / MotorMaster FEP/T230-EMC

Supply voltage 3AC 400...460 V; 50/60 Hz 3AC 220…240 V; 50/60 Hz
Motor voltage 3AC 0…400/460 V; 0…60 Hz 3AC 0...230 V; 0...60 Hz
3AC 0…400 V; 0…87 Hz -
Tab. 6.2.1.2: FrigoPack and voltages
FrigoPack / MotorMaster Frequency Inverters are designed for use on a 3AC 400...460V (or
3AC 230 V) supply from the public power supply. The appropriate standards and regulations
must be carefully observed regarding earthing and the use of residual-current operated circuit
breakers. It is important to note that using an EMC filters and screened motor cables increased
leakage currents of > 3.5 mA with respect to PE can be expected. This means that it is
necessary to provide increased or double earthing.
The residual-current-operated circuit-breakers used must also trip with DC fault currents
(universal current-sensitive residual-current-operated circuit-breaker), and they must be able to
handle the inrush current when the filter and cable capacitances are charged without tripping.

6.2.2 Terminals for motor protection
The two terminals MOT/TEMP are provided for connection to the motor protection circuit. These terminals are
indicated as "Motor thermistor" in Fig. 6.2.1. Refer to 6.1.2 for more details.
6.2.3 Terminals for control functions
Table 6.2.3 shows the connections to the digital inputs and The screen of cables with analog signals (e.g.
outputs as well as the connections for the suction and pressure sensor cables) should only be connected to
discharge pressure sensors. earth at the MotorMaster end in order to prevent earth
loops.
0.2...0.75 mm² insulated wire should be used for the
control circuit connections. The control connections
have cage clamp terminals which allow connections
to be quickly made. Fig. 7.6.3 shows how to use
these terminals.

Terminal / Further
Signal / Function Explanation
Designation information
1 0V Ground for analog signals - Ground for special relays on terminals 7 and 8 7.6.4
- A REFR-P-SENSOR-FILT, terminal L- (if used)
- Do not use for other purposes !!
2 AIN1 Analog input from Pressure Sensor for suction - A REFR-P-SENSOR-FILT, Terminal: S (if used) 7.6.4
pressure:
0 mA: Fault - A REFR-P-SENSOR-LP7, terminal: 2
4 mA: -0.5 bar
20 mA: +7.0 bar
3 AIN2 Analog input from Pressure Sensor for discharge - A REFR-P-SENSOR-FILT, Terminal: S (if used) 7.6.4
pressure:
0 mA: Fault - A REFR-P-SENSOR-HP25, terminal: 2
4 mA: 0.0 bar
20 mA: 25.0 bar
4 AIN3 Analog input - Do not use
5 AIN4 Analog input for external setpoint/act. value: - Use screened cable 7.6.3
0 V: -0,5 bar
+10 V: +7,0 bar
6 AOUT1 Analog output (5 mA max. load): - VsC: Measured speed 7.6.3
0 V: 0 % fmax / Actuating value Condenser fan, actuating value
+10 V: 100 % fmax / Actuating value - Digital output with special relay:
7 AOUT2 Digital output usually used to activate FsC1: - Only available when used with special relay 7.6.3
Open: Not activated A RELAY-DC24V
Closed: Activated (available as accessory)
8 AOUT3 Analog output (5 mA max. load): - Not activated 7.6.3
Actuating value Condenser fan, actuating value A RELAY-DC24V
Digital output with special relay: Open: Closed:)
9 +10 V REF Internal +10 V reference - Do not use
10 -10 V REF Internal -10 V reference - Do not use
11 0V Ground for digital inputs - Short connection to mounting plate
12 DIN1 Digital input for Enable: - Enable / Start 7.6.3
0 V: Stop
+24 V: Enable
13 DIN2 Digital input - Do not use
14 DIN3 Digital input to activate Po Setpoint / Limit 2: - Po Setpoint / Limit selection 7.6.3
0 V: Normal (Setpoint / Limit 1)
+24 V: Activate Setpoint / Limit 2
15 DIN4 Digital input - Do not use 7.63
16 DIN5 Digital input to activate capacity control: - Operation with capacity control 7.63
0 V: Normal
+24 V: Capacity control activated
17 DIN6 Digital input to inverse output DOUT2: - Invert output DOUT2 7.63
0 V: Normal
+24 V: Invert output DOUT2
18 DIN7 Digital input for emergency control: - Only activate if there is a fault
0 V: Normal
+24 V: Activate for emergency control
19 DIN8 Digital input for external safety circuit: - External safety circuit is interrupted if there is a fault 7.63
0 V: External fault (e.g. auxiliary contact of safety contactor)
+24 V: Normal (no fault)
20 +24 V Supply for contacts for digital inputs and - A REFR-P-SENSOR-FILT, Terminal: L+ (if used) /
pressure sensors A REFR-P-SENSOR LP7, Terminal: 1
21 DOUT1-A Digital output "Ready": - Health, OK 7.63
Open: No supply, fault or alarm
22 DOUT1-B Closed: Normal (no fault) - Isolated relay contact
23 DOUT2-A Digital output used for: - Auxiliaries 7.63
- Start unloader
24 DOUT2-B - Crankcase heater - Isolated relay contact
- Condenser etc.:
Open: Not activated
Closed: Activated
25 DOUT3-A Digital output usually used to activate FsC1/2: - Activation of FsC1/2 7.63
26 DOUT3-B Open: Not activated - Isolated relay contact
Closed: Activated
Tab. 6.2.3: Control connections FsC: Fixed-speed compressor

VsC: Variable-speed compressor (Inverter operation)

MOUNTING AND INSTALLING
7 MOUNTING AND INSTALLING

7.1 Equipment unpacking
Check the following before mounting or storing the If the unit is not being installed immediately, store the
FrigoPack / MotorMaster Frequency Inverter: unit in a well-ventilated place away from high
temperatures, humidity, dust or metal pieces.
• Sign of transit damage
Refer to Chapter 12 - SERVICE for information on
• The type code and ratings on the name plate
returning damaged equipment.
conform to the requirement (refer to Chapter 2 -
PRODUCT OVERVIEW for more information).
7.2 Electrical enclosure, wall mounting

FrigoPack kits are intended for installation in an - Suitable measures to prevent aggressive or salt air
electrical enclosure. This enclosure must be selected from entering enclosure.
to provide:
- Adequate protection, to at least IP54 The enclosure should be preferably installed in a clean
- Adequate cooling to limit internal temperature to 40 dry room as close as possible to the compressors.
°C max
- If filter fans are used then the required air flow Should the enclosure be mounted outdoors, then the
(m³/h) must be carefully designed to provide following additional precautions are required:
adequate cooling! The air flow required depends on: - Separate outer cover to prevent direct contact with
- Compressor used sun or rain
- FrigoPack F Frequency Inverter used - Arrangement to prevent the internal relative humidity
FrigoPack S Soft Starter used from exceeding 85 %.
The KIMO COMPRESSOR CROSS-REFERENCE
LIST provides useful data to select suitable filter If the place of installation is clean, free from aggressive
fans. or salt air and moisture-free, then MotorMaster
- Thermostatically controlled heating arrangement to Frequency Inverter of FrigoPack F can be wall-mounted
protect against: outside of the electrical enclosure. In this case the
- Temperatures lower than 0° C recommended to cover must be used to provide the
- Condensation if low-temperature high-humidity protection class (see accessories). Care must be taken
can occur that all electrical connections are suitably protected to
- Use of a galvanized mounting panel to provide good the relevant safety standards.
EMC contact of equipment and cable screens

7.3 Dimensions, spacing for cooling

Table 7.3 shows the dimensions of each FrigoPack
together with EMC filter if appropriate. The indicated
spacing for cooling (see Fig. 7.3) must be provided for
in the electrical enclosure.
Dimensions [mm] Cooling space [mm] Air flow required

MotorMaster 3
[mm /h] *
Height Width Depth Above Below L/R Front
FP 2.2FEP-EMC 233 177 181 55 65 15 15 40 *
FP 4.0FEP-EMC 60 60 15 15 80 *
FP 6.0FEP-emc
FP 5.5FEP-EMC 415 201 263 60 60 15 15 180 *
FP 7.5FEP-EMC
FP 11FEP-EMC
FP 15FEP
FP 18.5FEP 515 252 319 60 60 15 25 340 *
FP 22FEP
FP 30FEP
FP 37FEP 715 257 407 60 60 0 25 400 *
FP 45FEP
FP 55FEP 720 257 355 60 60 0 25 460
FP 75FEP (built-in fan)
FP 90FEP
Tab. 7.3: FrigoPack dimensions and cooling spacings
* Approximate value. Refer to attachment of KIMO COMPRESSOR CROSS-REFERENCE LIST for values for
each compressor.
7AP0
7BP0
Fig. 7.3: Cooling space
7.4 Mounting
Refer to MotorMaster Product Manual PMM-FEP
7.5 Outline drawings

Refer to MotorMaster Product Manual PMM-FEP

7.6 Connections
It must be ensured that the system is carefully system operate disturbance and fault-free.
connected because only then can the FrigoPack
7.6.1 Power section in electrical enclosure
• Connections: The FrigoPack / MotorMaster can be destroyed if

The wiring diagrams in section 6.1.1 show the power is fed to the output terminals. If bypass
power connection of the FrigoPack system and the circuit is provided for emergency operation of the
variable speed compressor (VsC) and also for compressor without AC drive inverter, then all power
controlling 1...3 fixed speed compressors (FsC). connections at the FrigoPack / MotorMaster output
The connection instructions 1)...6) in Figs. Fig. must be disconnected using a separate contactor.
6.1.1a and 6.1.1b must be adhered to: Bypass contactors should also be mounted as close
as possible (i.e. several cm) to the output of the
• Earthing: MotorMaster Frequency Inverter. The safety
- The mounting plate of the electrical enclosure contactor and the bypass contactors should also be
must be connected to the building earth with at mechanically interlocked.
least 16 mm² independent to the earth in the
supply cable. This connection should be as short • Output to terminals for compressor motor:
as possible - Use screened cable (copper braid, steel
- The compressor mounting frame must be reinforced cable is not suitable) for motor cable
connected to the mounting plate of the electrical inside the electrical enclosure
enclosure with at least 16 mm². This connection - Connect screen at both ends with large-area
should be as short as possible. bonding to the mounting plate
- Other cables should not be run within the "EMC
• Supply input: hot area". Make sure that there are no common
Recommendations for cable runs in cable channels!
- Supply fuses/circuit breaker - If other cables have to cross the motor cable,
- Cross section of supply cable depending on the then this should be only at an angle of 90° to the
type of installation motor cable (to reduce interference coupling)
- Supply choke (accessory) - The terminals for the connection to the external
depending on each compressor are included in the motor cable should be mounted away from other
KIMO COMPRESSOR CROSS-REFERENCE LIST. terminals
If an external EMC filter is used:
- Mount EMC filter as close as possible to • Layout in the enclosure
MotorMaster Frequency Inverter Fig. 7.6.1 indicates important considerations for
- Keep wiring between EMC filter and mounting the equipment and routing the power
MotorMaster Frequency Inverter as short as wiring. Pay careful attention to details a...SK.
possible
• Safety contactor, bypass contactor

For EMC reasons the output safety contactor should
be mounted as near as possible (i.e. several cm) to
the output of MotorMaster Frequency Inverter.

7CP0 7DP0
a 0.25 m spacing to adjoining equipment, avoid e Cable screen clamped to contact area on
"shaded" EMC hot areas, especially important mounting panel
with field-sensitive equipment and other cables
P Protective-earth cables:
b Contact areas between metallic mounting panel 2 separate parallel earth cables each to wiring
and the MotorMaster Frequency Inverter, EMC regulations
filter, PE earthing bar, screens etc. to be free of
KS Safety contactor.
paint
Fig. 7.6.1: Arrangement of equipment and rating power cables
7.6.2 Compressor motor
• Cable to compressor motor: parallel runs (>10 m) then the spacing should be
- Screened cable (copper screened or cable layed increased. Recommendation:
in a steel conduit) must be used between the l [m]
Spacing ≥ 10 x 0,25 m
electrical enclosure and the compressor motor.
The protective earth conductor should be part of Permissible length of screened motor cable:
the motor cable FrigoPack / 6.0 2.2/4.0/5.5/7.5...90
- The screen at the enclosure end must be MotorMaster: FEP FEP
connected to the mounting plate with large-area Length: 25 m 50 m
bonding These cable lengths are only valid if all previous
- The screen of the compressor motor must be recommendations have been applied with great
connected to metal housing with large-area care. Please contact KIMO Refrigeration HVAC if
bonding longer cable lengths are required.
- Other installation cables should have at least 0,25
cm spacing to the motor cable. If there are any long
• Protection of compressor motor

Refer to Section 6.1.2.

7.6.3 Control circuit
The connection to the control section depends on the Wire to cage-clamp terminals as follows:
mode of operation, see section 5. The terminal lists in - Prepare wire ends
Table 6.2.2 give further information. - strip to 5...6 mm
- ferrules are not required, but can be used
- Insert a flat-bladed (size 3.5 mm) screw driver inside
All contactor and relay coils should have RC the smaller hole of the cage-clamp terminal
suppressors fitted. Suitable suppressors are available - Lever screwdriver keeping it firmly pressed into the
as accessories from the suppliers of switchgear. hole.
The cage will open.
- Insert wire into cage keeping the screwdriver in
If external controllers or field bus systems are position.
connected to FrigoPack then it is recommended that - Remove screwdriver.. The terminal will now provide
the 0 V ground of the MotorMaster control (terminal 11) the correct clamping force for a secure connection..
is earthed to the galvanised mounting plate. This
connection should be as short as possible.
Fig. 7.6.3: Wiring with screwless cage-clamp

terminals
7.6.4 Pressure sensors
The connection diagrams in Section 5 and Fig 7.6.4 show The following must be observed with the direct
the connections to the pressure sensor(s). connection without using the special filter:
• Install cable separate from motor cable (spacing to
Only use pressure sensors approved by KIMO (Huber instructions in Section 7.6.1 must be adhered to)
type, available as accessory), see Section 3.3. • Use screened cable(connect screen to earth at
MotorMaster end only to avoid earth loops)
The pressure sensors may be wired without any
special precautions if the special filters for pressure • Take special care with wiring and check before
sensors are used (accessory). powering up. Take particular care to avoid short
circuits, earth faults (otherwise danger that the
control assembly of MotorMaster may be damaged
beyond repair).
+24 V 0V AIN1 AIN2 +24 V AIN1 AIN2
(4 ... 20 mA) (4 ... 20 mA) (4 ... 20 mA) (4 ... 20 mA)
L– S B L– L– S B L–
REFR-P-SENSOR-FILT REFR-P-SENSOR-FILT
L+ P1 P2 L+ L+ P1 P2 L+
1 2 1 2 1 2 1 2
PI PI PI PI
Pressure Sensor Pressure Sensor Pressure Sensor Pressure Sensor
7FP0 7GP2
a: Using special filter for pressure sensors b: Connection of the pressure sensors
(recommended) (careful attention to installation required)
Fig. 7.6.4: Connection of the pressure sensors

7.7 EMC screening
The EMC regulations must be observed when operating - To prevent any interference with measurement
the AC drive inverter from the public power supply. cables, this could degrade the control performance.
Further information on EMC compliant installation (e.g.
ground connections, using screened cables) can be The use of screened cable is very important for an
referred to in the MotorMaster Product Manual. EMC compliant electrical installation. Only screened
cables with copper braid are suitable; steel reinforced
For the following reasons it is very important to adhere cable is not suitable.
to the following EMC recommendations:
Fig. 7.7 shows the basic rules of connection to screen
- Conformity to the EMC-DIRECTIVE (within the to the mounting plate. Ensure that there is a large area
EEC) bonding (e.g. by using metal cable clamps).
- To prevent other equipment from being interfered

with
7HP0
7IP0
Fig. 7.7: Large area bonding of cable screen to mounting plate
Unscreened cables in steel conduit may alternatively be used outside of the electrical enclosure.

COMMISSIONING, SETTING UP
8 COMMISSIONING, SETTING UP
FrigoPack / MotorMaster is supplied with pre-installed refrigeration software.
Please contact the Application Service department if problems are encountered (refer to section 12).
The combined Refrigeration / A/C Software The language of the Programming Pad indicated bold
in the following list:
FrigoSoft23.2-1x (CONFIG: FS 2.3.2-1x) ENGLISH, DEUTSCH, FRANCAIS, ESPANOL,
ITALIANO, SVENSK, POLSKI, PORTUGUES
is preloaded as standard. is factory preset.
To select other software configurations refer to To select other languages in this list refer to Section
Sections 8.11 and 8.12. 8.13.
8.1 Modifying operating parameters with the Programming Pad

ESCAPE
The ESCAPE key allows the user to revert to
MotorMaster ®
the preceding menu level or leave the
parameter modification mode. Also any
displayed trip message will disappear on
pressing this key. However the latched trip
itself will not be reset, see key.
OK SEQ REF
MENU
E PROG This menu key selects the next lower menu or
function. If an adjustable parameter has
L already been selected, then pressing again
M R will select the enter mode (indicated by arrow
to the left of lower display line).
UP / DOWN
These keys provides forward / backward
JOG movement to explore the options available in
the selected menu level. If an adjustable
parameter is already in the enter mode
(indicated by arrow to the left of lower display
line), then the present value can be increased /
Fig. 8.1: Programming Pad decreased.
Note: PROGRAMMING
L
Keys R , I , O are for LOCAL MODE. See Section This key has the following functions:
5.2.5. - Toggles between the last position in the
OPERATOR menu and the last position in the
Key has no function. other menus
- Provides simple direct means of saving
parameters by pressing for at least 2 s.
8.2 Menu OPERATOR

The necessary operating parameters, such as This menu is automatically displayed after power-on.
pressure setpoint, minimum and maximum frequency Refer to the following overview or separate attachment.
etc. are set in the menu OPERATOR.

Tab. 8.2: Arrangement of MotorMaster parameters in the OPERATOR menu

8.3 Settings, Refrigeration

8.3.1 General
The pressure and the associated evaporation and condensing temperatures for commonly used refrigerants is
shown in Table 8.3.1.
8.3.2 Refrigeration: Setpoints for Suction Pressure
Range from: to: Factory setting:

Setpoint 1 08:Po SUC PRES 1 -0.5 bar +7.0 bar 3.2 bar
(Main setpoint): Æ 3.2 bar
Setpoint 2 09:Po SUC PRES 2 -0.5 bar +7.0 bar 3.6 bar
(Auxiliary setpoint): Æ 3.6 bar
Making a change: 1. Select parameter 08:Po SUC PRES 1 / 09:Po SUC PRES 2
in the OPERATOR menu using keys or .
2. Press the M key to select the changing mode
3. Enter the new value using the or keys.
4. Confirm new value using the E key to leave the changing mode.
8.3.3 Air conditioning: Limits of Suction Pressure

Limit value 1 08:Po SUC PRES 1 -0.5 bar +7.0 bar 3.2 bar
(Hauptwert): Æ 3.2 bar
Begrenzungswert 2 09:Po SUC PRES 2 -0.5 bar +7.0 bar 3.6 bar
(Hilfswert): Æ 3.6 bar
Making a change: Identical to Section 8.3.2.
8.3.4 Limit of Discharge Pressure

Limit value: 10:Pc DIS PR LMT 0.0 bar 25.0 bar 20.0 bar
Æ 20.0 bar
Making a change: 1. Select parameter 10:Pc DIS PR LMT

8.3.5 Setpoint for condensing pressure

Setpoint: 11:Pc CND PR SPT 0.0 bar 25.0 bar 17.0 bar
Æ 17.0 bar
Making a change: 1. Select parameter 11:Pc CND PR SPT


Tab. 8.3.1: Pressure and the associated evaporation and condensing temperatures for commonly used
refrigerants

8.4 Settings, Variable-speed compressor

Before changing the pre-set frequencies, the permissible minimum and
maximum frequencies, must be determined. If a compressor is operated
outside this range then this can result in death, severe bodily injury and/or
significant damage.
8.4.1 Range of frequency

Minimum frequency: 12:VsC FREQ MIN 15.0 Hz 90.0 Hz 25.0 Hz
Æ 25.0 Hz
Maximum frequency: 13:VsC FREQ MAX 15.0 Hz 90.0 Hz 60.0 Hz
Æ 60.0 Hz
Making a change: 1. Select parameter 12:VsC FREQ MIN / 13:VsC FREQ MAX
8.4.2 Magnetisation (password protected)

Base frequency 14:VsC FREQ BASE 15.0 Hz 90.0 Hz 57.7 Hz
(operation): Æ 57.7 Hz
Boost 15:VsC BOOST 0.0 % 5.0 % Depending on rated
(starting): Æ 3.0 % power
Making a change: 1. Select parameter 14:VsC FREQ BASE / 15:VsC BOOST

8.4.3 Resonance avoidance

Skip frequency: 16:VsC SKP FRQ 1 0.0 Hz 100.0 Hz 0.0 Hz
Æ 0.0 Hz
Skip frequency band: 17:VsC SKP BND 1 0.0 Hz 10.0 Hz 0.0 Hz
Æ 0.0 Hz
Making a change: 1. Select parameter 16:VsC SKP FRQ 1 / 17:VsC SKP BND 1
Example: 16:VsC SKP FRQ
SKIP FREQ 1 16:VsC SKP FRQ 1 = 30.0 Hz
17:VsC SKP BND 1 = 4.0 Hz
25 26 27 28 29 30 31 32 33 34 35 Hz
17:VsC
SKIPSKP BND
FREQ 1
BAND

8.5 Settings,Time
In order that the compressor is adequately lubricated, The optimum set times should be determined when
the compressor must not be switched on and off too commissioning the system and depends on the lowest
frequently. This is the reason adjustable timers have cooling requirement. If the ON/OFF delays are set too
been incorporated in the Frigo Soft software. The long, then there is a risk that the actual value of
adjustable timers delay the ON and OFF switching of pressure will deviate too significantly from the setpoint
the VsC and FsC compressors. The range of and more significant temperature fluctuations will occur
adjustment is 0.0 ... 3,000.0 s. in the refrigeration circuit.
8.5.1 Variable-speed Compressor (VsC)

Inhibit delay: 18:VsC tinh DLY 0.0 s 3000.0 180.0 s
Æ 180.0 s
Stop delay: 19:VsC toff DLY 0.0 s 3000.0 0.0 s
Æ 0.0 s
Oil lubrication pulse 20:VsC toil DLY 0.0 s 3000.0 4.0 s
time: Æ 4.0 s
Making a change: 1. Select parameter 18:VsC tinh DLY / 19:VsC toff DLY / 20:VsC toil
DLY
8.5.2 Fixed-speed Compressor (FsC)

Start delay: 21:FsC ton DLY 0.0 s 3000.0 20.0 s
Æ 20.0 s
Stop delay: 22:FsC toff DLY 0.0 s 3000.0 5.0 s
Æ 5.0 s
Making a change: 1. Select parameter 21:FsC ton DLY / 22:FsC toff DLY

8.6 Settings, Compressor pack/rack
8.6.1 Po controller / limiter, P gain and I time constant

Proportional gain: 23:Po CNTR P-GN 0.0 100.0 3.0
Æ 3.0
Integral time constant: 24:Po CNTR I-TC 0.0 s 100.0 s 20.0 s
Æ 20.0 s
Making a change: 1. Select parameter 23:Po CNTR P-GN / 24:Po CNTR I-TC
8.6.2 Pc limiter, P gain

Proportional gain: 25:Pc LIMT P-GN 0.0 100.0 10.0
Æ 10.0
Making a change: 1. Select parameter 25:Pc LIMT P-GN

8.7 Settings, Condenser pressure (please refer to KIMO)

Proportional gain: 26:Pc CNTR P-GN 0.0 100.0 8.0
Æ 8.0
Integral time constant: 27:Pc CNTR I-GN 0.0 100.0 0.0
Æ 0.0
Condenser fan, 28:CD FN MIN SPD 0.0 % 100.0 % 15.0 %
minimum speed: Æ 15.0 %
Making a change: 1. Select parameter 26:Pc CNTR P-GN / 27:Pc CNTR I-GN / 28:CD FN MIN SPD

8.8 Settings: A/C with ext. Controller

Suction pressure at 29:ACT VAL Po=0% -0.5 bar 7.0 bar 7.0 bar
minimum actuating Æ 7.0 bar
value:
Making a change: 1. Select parameter 29:ACT VAL Po=0%
8.9 Other settings

8.9.1 Function selection 30:AOUT1 FUNCTN
Setting Function Connection
• INPUT 0: Control of condenser fan 0 ... +10 V / 5 mA

• INPUT 1: Warning: Only with special relay
- High-pressure limiting A RELAY-DC12V,
- Low-pressure limiting (A/C only) see Section 3.3.
• INPUT 2: Frequency / Speed of the VsC 0 ... +10 V / 5 mA
8.9.2 Function selection 31:AOUT3 FUNCTN
Setting Function Connection
• INPUT 0: Control of FsC3 Only with special relay

A RELAY-DC12V,
see Section 3.3.
• INPUT 1: Warning: Only with special relay
- High-pressure limiting A RELAY-DC12V,
- Low-pressure limiting (A/C only) see Section 3.3.
8.9.3 Function selection 32:CONTRL FUNCTN
Setting Energy saving High-pressure Type of control Setpoint / Actuating value

sensor:
A/C Suction Test Extern Internal 1/2
Monitoring pressure (+0.5 bar)
* 00X0: z z
* 00X1: z z
* 00X2: z z
* 00X3: z z
* 00X4: z z z
* 00X5: z z z
* 00X6: z z z
* 00X7: z z z
* 000X:
* 001X: z
X: any * Please refer to KIMO before use

8.10 Setting-up recommendations
Settings Refrigeration A/C installation

Small Medium Large
Variable-speed 18:VsC tinh DLY 180.0 s 180.0 s 180.0 s
Compressor, 19:VsC toff DLY 0.0 s 0.0 s 0.0 s
Time settings:
Fixed-speed Compressor,
21:FsC ton DLY 20.0 s 40,0 s 120.0 s
Time settings:
22:FsC toff DLY 5.0 s 10.0 s 15.0 s
Compressor pack,
23:Po CNTR P-GN 3.0 0 1.5 0 0.5 0
Time settings:
24:Po CNTR I-TC 20.0 s 30.0 s 45.0 s
25:Pc LIMT P-GN 10.0 0 10.0 0 10.0 0
Typical FrigoPacks: FP ...5.5FEP-EMC FP 5.5…30FEP-EMC FP 30...90FEP-EMC
Typical installation Pipe volume: - Small - Medium - Large
characteristics:
Pipe runs: - Short - Medium - Long
Refrigerant volume: - Low - Medium - High
8.11 Available software configurations
• Active configuration: APPLICATION

• Programming Pad: OP STATION
• FrigoSoft 2.2-German (old version): FS 2.2.1-1x
• FrigoSoft 2.2-English (old version): FS 2.2.2-1x
• FrigoSoft 2.3-German: FS 2.3.1-1x
• FrigoSoft 2.3-English: FS 2.3.2-1x
• FrigoSoft 2.3-French: FS 2.3.3-1x
• FrigoSoft 2.3-Italian: FS 2.3.5-1x
• FrigoSoft 2.3-Dutch/Flemish: FS 2.3.8-1x
• FrigoLON 2.3-German: FL 2.3.1-1x

8.12 Loading other software configurations

Go through the following steps taking great care:
• Establish password by contacting supplier and keep ready for following use.
• Changing level of access:
1. Press following key sequence E E M M to VIEW LEVEL

should be displayed
select following entry: OPERATOR
2. Press key M : ENTER PASSWORD should be displayed
3. Use keys M , and to enter password and VIEW LEVEL

confirm with key E : OPERATOR should be displayed again
4. Use keys and to select the following view VIEW LEVEL

level: ADVANCED
5. Press key E 2x to confirm: QUICK SETUP should be displayed
• Loading other software configuration
1. Press key 2x to select following menu: SYSTEM

2. Press key M : SAVE CONFIG should be displayed
3. Press key : RESTORE CONFIG should be displayed
4. Press key M : RESTORE CONFIG

should be displayed
APPLICATION
5. Press key until required configuration is Valid configurations are:
displayed. APPLICATION FS 2.3.1-1x FS 2.3.8-1x
OP STATION FS 2.3.2-1x FL 2.3.1-1x
FS 2.2.1-1x FS 2.3.3-1x
FS 2.2.2-1x FS 2.3.5-1x
6. Press key M to activate: UP TO CONFIRM should be displayed
7. Press key to confirm: RESTORE CONFIG should be momentarily

COMPLETE displayed
8. Press following key sequence E E M M to return to OPERATOR menu.
• Store software configuration
1. Press key Prog for approx. 3 s until the following SYSTEM should be displayed
entry appears:
Now release key: SAVE CONFIG should be displayed
2. Press key M to activate: SAVE CONFIG
should be displayed
APPLICATION
3. Press key M to activate: UP TO CONFIRM should be displayed
4. Press key to confirm: SAVE CONFIG

and
SAVING
SAVE CONFIG should be momentarily
COMPLETE displayed
5. Press key E 3x: PASSWORD should be momentarily

LOCKED displayed
6. Press key M 2x to return to OPERATOR menu.

8.13 Changing the language of the Programming Pad

Go through the following steps taking great care:
• Establish password by contacting supplier and keep ready for following use.
• Changing level of access:
1. Press following key sequence E E M M to VIEW LEVEL

should be displayed
select following entry: OPERATOR
2. Press key M : ENTER PASSWORD should be displayed
3. Use keys M , and to enter password and VIEW LEVEL

confirm with key E : OPERATOR should be displayed again

level: ADVANCED
• Select other language:
1. Press key 2x to select following menu: SYSTEM

2. Press key M : SAVE CONFIG should be displayed
3. Press key : LANGUAGE should be displayed
4. Press key M 2x: LANGUAGE

should be displayed
ENGLISH
5. Press key until required configuration is Valid configurations are:
displayed. ENGLISH ITALIANO
DEUTSCH SVENSK
FRANCAIS POLSKI
ESPANOL PORTUGUES
6. Press key E to confirm: LANGUAGE should be momantarily

COMPLETE displayed
7. Press key E 2x: SYSTEM should be displayed
• Revert to OPERATOR level of access:
1. Press key 2x to select following menu: QUICK SETUP

2. Press following key sequence M : VIEW LEVEL
should be displayed
ADVANCED
3. Press key M to enter change mode.
level: OPERATOR
6. Press key E 2x: PASSWORD should be momantarily

LOCKED displayed
7. Press key M 2x to return to OPERATOR menu.

MEASURED VALUES
9 MEASURED VALUES
The measurement values are at the top of the DIAGNOSIS menu, see Table 9.
9.1 Refrigeration
Range from: to: Measured value:
Suction pressure in bar: 01:Po SUCT PRESS -0.5 bar 7.0 bar Y.Y bar
= Y.Y bar

Suction pressure 02:Po SUC PR DEV 0.00 % 100.00 % YYY.YY %
deviation in %: = YYY.YY %
Only with refrigeration
Discharge pressure in 03:Pc DISC PRESS 0.0 bar 25.0 bar YY.Y bar
bar: = YY.Y bar

Fixed-speed 04:FsC NUMB ACTV 0.00 2.00 YY.YY
Compressors: = YY.YY
Number active (in operation)
9.2 Variable-speed Compressor (VsC)

Motor frequency: 05:VsC MOT FREQ 0.00 Hz 90.00 Hz YY.YY Hz
= YY.YY Hz

Motor current: 06:VsC MOT CURRT 0.00 A YYY.YY A
= YYY.YY A

Active setpoint: SETPOINT(REMOTE) 0.00 % 100.00 % YYY.YY %
/
SETPOINT(LOCAL)
= YYY.YY %
For diagnosis use
9.3 Condenser
Fan:: 07:CD FN ACT VAL 0.00 % 100.00 % YYY.YY %
= YYY.YY A
Motor current:
9.4 Menu DIAGNOSIS

Refer to the following overview or separate
attachment.

MEASURED VALUES
Tab. 9: Arrangement of MotorMaster parameters in the DIAGNOSIS menu

MEASURED VALUES
For future use.

TRIPS, DIAGNOSIS, FAULT FINDING
10 TRIPS, DIAGNOSIS, FAULT FINDING
10.1 Configuration Overview

The following CONFIGURATION OVERVIEW with advice/assistance of KIMO be necessary..
PROBLEM REPORT is intended to: In this case, please also use the checklist with
• Provide a record for set-up data for future service additional data. Please take time to complete all
work relevant parts of this report!
• Provide a means of documenting and
communicating all relevant data should the
Application:
Type: ___________________ Refrigerant: ___________________
Compressor: ___________________ Manufacturer: ___________________
FrigoPack F / MotorMaster:
Type: ___________________ Serial no.: ___________________
FrigoPack S / SoftCompact, LEKTROMIK:
Type: ___________________ Serial no.: ___________________
Commissioning data:
Installation: ___________________ Customer: ___________________
Installer: ___________________ Agent: ___________________
Commissioning data: ___________________ Responsible: ___________________
10.2 Fault finding

Most problems can usually be solved by referring to In this case it is necessary that full completed
the TROUBLE SHOOTING LIST, see section 10.4. information on the installation and on the problem is
communicated to KIMO by filling out the following
In addition the KIMO local agent will usually be able to forms:
assist.
- CONFIGURATION OVERVIEW / PROBLEM
If there are any problems which cannot be solved with REPORT
the assistance of the local agent then the KIMO
applications service will be pleased to provide back-up - CHECK LIST AND ADDITIONAL DATA FOR
support. PROBLEM REPORT.
These forms are in the following section 10.3.

10.3 CONFIGURATION OVERVIEW / PROBLEM REPORT


10.4 TROUBLE SHOOTING LIST

Presently being written. Please refer to KIMO if there is any requirement.

EC DIRECTIVES, THE CE MARK, UL, CSA
11 EC DIRECTIVES, THE CE MARK, UL, CSA

Refer to MotorMaster Product Manual PMM-FEP.
12 SERVICE
12.1 Application Service for refrigeration / air conditioning
FrigoPack / MotorMaster with FrigoSoft refrigeration Should you have an application which cannot be
software allow many special solutions to be quickly catered for by our standard system, then please
implemented at a favorable cost, as various application contact our KIMO Application Service for
solutions are already pre-configured in the software. Refrigeration/AC.
12.2 Training
Training for FrigoPack systems in refrigeration
technology is available on request.
12.3 Maintenance
MotorMaster Frequency Inverters are practically free - Can cooling air circulate freely and is adequate
of maintenance. However the following should be enclosure cooling is available ?
periodically inspected: Mounting, terminals:
Cooling system: - Is the MotorMaster Frequency Inverter securely
- Are all fans in operation ? mounted ?
- Are cooling filters of the enclosure free from - Are all wires securely clamped ?
obstructions or dust build-up ?
12.4 Warranty
This piece of equipment is warranted against defects in general terms of supply and payment of the ZVEI
design materials and workmanship for a period of 24 (Federation of the German Electrical Industry).
months from the date of delivery as detailed in the
12.5 Disposal
During transport, our products are protected by Contact the relevant Local Authority Department to
suitable packaging as far as necessary. The packaging obtain information on disposal facilities including
consists entirely of environmentally compatible material disposal of old equipment.
that should be taken for central disposal as valuable
secondary raw materials.

REPAIR
13 REPAIR
The MotorMaster Frequency Inverter must not be If repair is necessary return the unit to your
repaired by the user. supplier.
WARNINGS!
Before disconnecting the MotorMaster Frequency Inverter, ensure isolation to the voltage supply.
Ensure that there is no voltage at terminals L1, L2, L3 or L1, N.
Wait for at least 3 minutes for the d.c. link terminals (DC+ & DC-) to discharge to safe voltage levels
(<50 V) before removing the terminal cover. Failure to do so constitutes a potentially lethal electrical
shock hazard.
13.1 Returned equipment

The following procedure is recommended in the ♦ The original packing material should be used for
unlikely event of a fault which necessitates return of returns
the equipment to your supplier:
♦ If the original packing is no longer available, then
♦ Contact your supplier to arrange return of the return the equipment with packing which is
controller and keep the following information ready environmentally suitable, recyclable and provides
for reference: ample transport protection. When using
- Type of equipment polystyrene chips or equivalent as a packing
- Serial number. material, the equipment must first be sealed in a
♦ The return, repair or replacement procedure must polythene bag or similar, to prevent ingress of the
be agreed with your supplier before returning packing material. The equipment will be returned
equipment with an original-type packing which will be charged
♦ The EMC filter must not usually be returned at self-cost price.
♦ Send the following information with the return:
- Detailed fault report
- Copy of Configuration Overview, see 10.1
This will help shorten the repair time and reduce the
repair cost
13.2 Saving application data before returning equipment

Although the MotorMaster Frequency Inverter retains password by contacting supplier and keep ready for
parameter settings during power down, it is following use. Use the SYSTEM |SAVE CONFIG |
recommended that the Programming Pad is also used ENTER PASSWORD | OP STATION function (see
to record the valid settings and is not returned with the Chapter 5 of the MotorMaster Product Manual) to
inverter. This is however possible if the MotorMaster perform the parameter save to Programming Pad.
microprocessor control is still functional. Establish
14 ACCESSORIES
An overview over available accessories is in section For more details refer to valid Price list for
3.3. Refrigeration and Air conditioning.
15 ORDERING INFORMATION
Refer to valid Price list for Refrigeration and Air conditioning.

INDEX
Suitable types ........................................................................ 7
Switching on and off too frequently........................................ 8
A Variable-speed (VsC) 8, 15, 16, 17, 18, 19, 23, 30, 31, 47, 50,
53
A/C................................................................. 7, 8, 14, 44, 61, 62 Frequency settings.......................................................... 46
Installation ........................................................................... 50 Condensation........................................................................... 36
Operation............................................................................. 10 Condenser ............................................................. 22, 35, 48, 53
Software ................................................................................ 1 Dirt / obstructions................................................................. 10
Accessories................................................ 14, 15, 16, 17, 18, 61 Fan ...................................................................... 8, 22, 35, 48
Actuating value .................................................................. 35, 49 Power .................................................................................. 10
From external controller ................................................ 10, 18 Pressure ............................................................ 10, 15, 16, 17
Of refrigeration capacity ...................................................... 14 Condenser fan
Air ................................................................ 7, 14, 37, 44, 61, 62 Actuating value .................................................................... 35
Air flow................................................................................. 36 Configuration overview .................................................. 9, 56, 57
Humidity ................................................................................ 8 Connection
Analog input............................................................................. 35 Instructions .......................................................................... 38
Analog output........................................................................... 35 Connections ..... 14, 15, 16, 17, 18, 20, 25, 27, 29, 31, 38, 40, 49
Analog setpoint ........................................................................ 17 Contactor
Analog signals.................................................................... 34, 35 Compressor contactors ................................................. 24, 26
Application Service ............................................................ 42, 60 Contactor and relay ............................................................. 40
Auto-restart control .................................................................. 10 Safety contactor....................................................... 23, 38, 39
Autostart .................................................................................... 8 Control
Autotransformers ..................................................................... 12 Circuit .................................................................................. 40
Auxiliary equipment.................................................................. 22 Connections......................................................................... 35
Range ............................................................................ 28, 30
B Section................................................................................. 22
Transformer ......................................................................... 33
Base frequency........................................................................ 46 Controller
Boost........................................................................................ 46 External ............................................................................... 40
Bypass ..................................................................................... 38 Cooling............................................................................... 37, 60
Air ........................................................................................ 60
Cooling quality ....................................................................... 7
C Cooling space...................................................................... 37
Cooling system .................................................................... 60
Cable ....................................................................................... 39 Filters................................................................................... 60
Cable runs ........................................................................... 38 of Variable-speed Compressor............................................ 28
Channels ............................................................................. 38 Copyright.................................................................................... 2
Connection .......................................................................... 12 Cover ......................................................................... 2, 5, 12, 36
Cross section....................................................................... 38 Cover IP40, Top....................................................................... 12
Length ................................................................................. 39 Crankcase heater............................................................... 22, 35
Long cable to motor............................................................. 12 Current and pressure surges ................................................... 12
Type of installation............................................................... 38 Current reserves ...................................................................... 11
Cage clamp terminals .............................................................. 34 Cylinder off-loading .................................................................... 8
Capacity Control ................................................................ 26, 35
CE mark................................................................................... 60
Checklist .................................................................................... 9 D
Chokes
Supply / motor chokes......................................................... 12 Day/night operation.................................................................. 14
Circuit suggestions................................................................... 22 Delay time .......................................................................... 10, 22
Closed-loop control.................................................................... 8 Designation ........................................................................ 33, 35
Commission ................................................................... 5, 19, 42 Diagnosis ..................................................................... 53, 54, 56
Data..................................................................................... 56 Digital
Setting up ........................................................................ 5, 42 Inputs............................................................................. 34, 35
Compressor Outputs .......................................................................... 34, 35
Contactors ..................................................................... 24, 26 Dimensions .............................................................................. 37
Control............................................................... 24, 26, 28, 30 Direct-On-Line (DOL) starting .................................................... 9
CROSS-REFERENCE LIST........................ 1, 5, 9, 36, 37, 38 Discharge pressure........................................................ 5, 12, 53
Fixed-speed (FsC)8, 10, 12, 15, 16, 17, 18, 24, 25, 26, 27, 28, Limit ................................................................... 15, 16, 17, 18
29, 30, 31, 47, 50, 53 Sensors ............................................................................... 34
Motor ............................................................................. 33, 39 Disposal ................................................................................... 60
Pack .............................................................................. 48, 50 Documentation........................................................................... 5
Safety circuit............................................................ 23, 24, 26

E H
Earth faults............................................................................... 40 Health....................................................................................... 35

Earthing ............................................................................. 33, 39 Heat pumps................................................................................ 8
Cables ................................................................................. 39 Heat Pumps
Increased or double............................................................. 33 Operation............................................................................. 10
EC DIRECTIVES ..................................................................... 60 High pressure......................................................... 15, 16, 17, 18
Electrical enclosure.............................................................. 2, 36 Limiting ........................................................ 10, 15, 16, 17, 18
Electrical supply......................................................................... 7
Electrical supply companies..................................................... 12
EMC................................. 1, 5, 11, 32, 33, 36, 37, 38, 39, 41, 61 I
Directive .............................................................................. 11
Electrical installation ............................................................ 41 Ice
Filters............................................................................... 5, 33 Evaporator build-up ............................................................. 10
Hot area......................................................................... 38, 39 Protection .......................................................................... 7, 8
Installation ........................................................................... 41 Installation................................................................................ 36
Regulations ..................................................................... 5, 41 Characteristics..................................................................... 50
Requirements ...................................................................... 33 Place.................................................................................... 36
Screening ............................................................................ 41 Test............................................................................ 8, 14, 19
Emergency control................................................................... 30 Integral time constant............................................................... 48
Enable................................................................................ 10, 35 Interfaces ................................................................................. 20
Enclosure........................... 11, 12, 20, 21, 36, 37, 38, 39, 41, 60 Interference.............................................................................. 11
Energy Suppression to limit B.......................................................... 11
Consumption ......................................................................... 9
Saving ............................................................................. 7, 49 J
ESCAPE .................................................................................. 42
Evaporating pressure............................................................... 10 JOG.......................................................................................... 19
Evaporator JOG-Mode ............................................................................... 19
Ice build-up.......................................................................... 10
Ice protection..................................................................... 7, 8
External K
Analog setpoint.................................................................... 17
Controller............................................................................. 40 Keys ......................................... 19, 42, 44, 46, 47, 48, 49, 51, 52
Setpoint ......................................................................... 14, 17 DOWN ................................................................................. 42
ESCAPE .............................................................................. 42
JOG ..................................................................................... 19
F MENU .................................................................................. 42
PROGRAMMING................................................................. 42
Factory set value ................................................... 15, 16, 17, 18 UP.................................................................................. 42, 51
Fan........................................................................................... 60 Kits ............................................................................. 5, 8, 11, 36
Condenser fan....................................................................... 8 KRIWAN................................................................................... 21
Condenser fans failed ......................................................... 10
Equipment fan ..................................................................... 33
Fault......................................................................... 8, 30, 35, 56 L
Fault finding......................................................................... 56
Fault processing .................................................................... 8 Language ....................................................................... 8, 42, 52
Supply or installation fault...................................................... 8 Programming Pad.......................................................... 42, 52
Field bus systems .................................................................... 40 Layout ...................................................................................... 38
Filter fans ................................................................................. 36 Leakage current ....................................................................... 33
Filter module(s)...................................................... 15, 16, 17, 18 Limit ........................................................... 15, 16, 17, 18, 35, 44
Filters ................................................................................. 12, 40 Discharge pressure ........................................... 15, 16, 17, 18
Special for pressure sensors............................................... 40 Discharge Pressure ............................................................. 44
Fine-tuning................................................................................. 8 Limit pressure ...................................................................... 10
Frequency Limit value...................................................................... 18, 44
Maximum....................................................................... 42, 46 Suction Pressure ................................................................. 44
Minimum........................................................................ 42, 46 Limiting
FrigoSoft High pressure .............................................. 10, 15, 16, 17, 18
Mode ............................................................................. 14, 22 Loading other software configurations ..................................... 51
Software ........................................................................ 10, 14 LOCAL ......................................................................... 19, 42, 53
Function test ............................................................................ 19
M
G
Main setpoint............................................................................ 44
Ground..................................................................................... 35 Maintenance ............................................................................ 60
Master Compressor ............................................................... 7, 8
Maximum frequency........................................................... 42, 46
Maximum speed .................................................................... 8, 9 Po controller / limiter ................................................................ 48
Measured value ....................................................................... 53 Power
Mechanical resonances ............................................................. 8 Connections................................................................... 32, 33
MENU ...................................................................................... 42 Increased............................................................................... 7
DIAGNOSIS .................................................................. 53, 54 Power failure........................................................................ 10
OPERATOR ........................ 42, 43, 44, 46, 47, 48, 49, 51, 52 Power section ................................................................ 20, 38
Minimum frequency ........................................................... 42, 46 Terminals............................................................................. 32
Minimum speed ............................................................... 8, 9, 48 Wiring ...................................................................... 20, 21, 38
Mode Pressure
JOG ..................................................................................... 19 Cut out ................................................................................. 22
LOCAL..................................................................... 19, 42, 53 Cut-out switch........................................................................ 8
Mode LOCAL ................................................................. 8, 14, 19 Limiting valve......................................................................... 9
Motor Sensors ................................................. 12, 15, 16, 17, 18, 40
Cable ................................................. 5, 20, 21, 33, 38, 39, 40 Setpoint ............................................................................... 42
Chokes ................................................................................ 12 Switches .................................................................. 23, 24, 26
Current ................................................................................ 53 Pressure sensors, monitoring connection.................................. 8
Filter .................................................................................... 12 PROBLEM REPORT ..................................................... 9, 56, 57
Frequency ........................................................................... 53 Product Manual........................................ 1, 5, 13, 37, 41, 60, 61
Protection ............................................................................ 21 Product Overview............................................................... 10, 36
Stressing on the motor winding ........................................... 12 PROG ...................................................................................... 42
Thermistor ........................................................................... 34 Programming ..................................................... 8, 19, 42, 50, 61
Voltage ................................................................................ 33 Programming Pad .............................................. 8, 19, 42, 50, 61
Mounting ...................................................................... 36, 37, 60 Proportional gain...................................................................... 48
Mounting panel ...................................................... 20, 21, 36, 39 Protection............................................................... 36, 39, 46, 60
Multi-stage compressor packs ................................................... 1 Class.................................................................................... 36
Compressor motor............................................................... 39
Protective earth connection................................................ 33, 39
N Compressor motor............................................................... 33
Name plate .................................................................... 2, 33, 36
Noise abatement restrictions ................................................... 10 R
Number active (in operation) ................................................... 53
Rain.......................................................................................... 36
RC suppressors ....................................................................... 40
O Refrigeration .. 1, 2, 5, 7, 8, 14, 15, 16, 17, 39, 42, 44, 50, 53, 60,
61, 62, 67
Oil Capacity....................................................................... 7, 8, 18
Pressure switch ..................................................................... 8 Installation............................................................................ 50
Pump ................................................................................... 22 Power .......................................................... 10, 15, 16, 17, 18
Transport ....................................................................... 28, 30 Refrigerant..................................................................... 50, 56
ON and OFF switching ............................................................ 47 Refrigerant volume .............................................................. 50
Operating parameters.............................................................. 42 Software ............................................................................ 1, 5
Operation Relays .................................................. 12, 22, 24, 26, 28, 30, 35
Range.................................................................................... 7 Residual-current operated circuit breakers .............................. 33
OPERATOR............................. 42, 43, 44, 46, 47, 48, 49, 51, 52 Returned equipment ................................................................ 61
Options .......................................................................... 5, 11, 42 Returning damaged equipment................................................ 36
Ordering information ................................................................ 61 Risks .......................................................................................... 5
Outline drawings ...................................................................... 37
Output
Relays ......................................................... 12, 15, 16, 17, 18 S
Terminals............................................................................. 38
Overload .................................................................................... 8 Safety........................................................... 5, 23, 24, 26, 38, 39
Circuit ............................................................ 8, 10, 21, 22, 35
Contactor ................................................................. 23, 38, 39
P Functions ................................................................. 23, 24, 26
Requirements ...................................................................... 33
P gain....................................................................................... 48 Saving application data............................................................ 61
P I ........................................................................................ 8, 48 Screen................................................................................ 20, 21
Parameters .............................................................. 8, 42, 43, 54 Serial no................................................................................... 56
Password ............................................................... 46, 51, 52, 61 SERVICE ........................................................................... 36, 60
Pc controller / limiter ................................................................ 48 Setpoint...................................................... 15, 16, 17, 35, 44, 49
PE .......................................................................... 20, 21, 33, 39 Active................................................................................... 53
Phase failure.............................................................................. 8 Adjustable................................................................ 14, 15, 16
Pipe runs.................................................................................. 50 Auxiliary setpoint.................................................................. 44
Pipe volume ............................................................................. 50 Control of suction pressure............................................ 14, 17
Piston-type compressors ............................................... 9, 26, 28 External ......................................................................... 14, 17
Planning the installation........................................................... 14 Main setpoint ....................................................................... 44
Setpoint / Limit selection...................................................... 35 System charging ............................................................ 8, 14, 19
Suction pressure ................................................................... 8
Settings........................ 14, 15, 16, 17, 18, 44, 46, 47, 48, 49, 50
Setting-up recommendations................................................... 50 T
Short circuits ............................................................................ 40
Skip Technical Data ......................................................................... 13
Frequency ........................................................................... 46 Temperature controller................................................... 7, 14, 18
Frequency band .................................................................. 46 Terminals ............................................. 12, 20, 21, 32, 33, 34, 35
Speeds .................................................................................. 8 Boxes for EMC filters........................................................... 12
Soft Starters......................................................................... 9, 12 Control functions.................................................................. 34
Software configuration, Loading .............................................. 51 Cover ................................................................................... 61
Spacing.................................................................................... 39 Lists ..................................................................................... 40
for cooling............................................................................ 37 Thermal protection ....................................................... 23, 24, 26
Special supply voltages ........................................................... 12 Thermistor protection ............................................................... 21
Speed Thermistor relay ....................................................................... 21
Maximum........................................................................... 8, 9 Thermostatically controlled heating.......................................... 36
Minimum...................................................................... 8, 9, 48 Time
Variation .............................................................................. 23 Constant .............................................................................. 48
Standards and regulations....................................................... 33 Minimum running and switch-off times ................................ 10
Start ............................................................................. 22, 35, 47 Settings................................................................................ 50
Start delay................................................................................ 47 Timers.............................................................................. 8, 47
Start unloader .................................................................... 22, 35 Training .................................................................................... 60
Starting ...................................................................................... 9 Transformers............................................................................ 12
Step control, intelligent integrated.............................................. 8 Transit damage ........................................................................ 36
Step controller.................................................. 10, 24, 26, 28, 30 TROUBLE SHOOTING LIST ......................................... 9, 56, 59
Stop delay................................................................................ 47 Type code ................................................................................ 36
Storing ..................................................................................... 36
Suction line ............................................................................ 7, 9 U
Suction pressure.......................... 5, 8, 12, 15, 16, 17, 18, 49, 53
Closed-loop control ............................................................. 10 UL, CSA ................................................................................... 60
Controller......................................................................... 8, 10 Unpacking ................................................................................ 36
Deviation ............................................................................. 53
Limiting .................................................................................. 8
Measured ............................................................................ 10 V
Sensors ............................................................................... 34
Summer ................................................................................... 10 Voltage supply.................................................................... 33, 61
Sun .......................................................................................... 36 VsC
Supply Measured speed.................................................................. 35
Cable ............................................................................. 12, 38
Chokes .......................................................................... 12, 38
Circuit breaker ..................................................................... 38 W
Fuses................................................................................... 38
Harmonics ........................................................................... 12 Wall mounting ............................................................................ 2
Input .................................................................................... 38 Warnings.............................................................................. 5, 61
Undervoltage ......................................................................... 8 Warranty .................................................................................. 60
Voltage ................................................................................ 33 Wiring diagrams ....................................................................... 20
System availability ................................................................... 10 Wiring regulations .................................................................... 39

KIMO Refrigeration HVAC Ltd.
Hüttendorfer Weg 60, D-90768 Fürth, Germany
Tel. +49-911 8018778 Fax +49-911 9976118
Refrigeration HVAC E-Mail: info@frigokimo.com http://www.frigokimo.com
04.05.04-AS

Product Manual: Frigopack FP 2.2 90Fep-Emc-11

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Product Manual: Frigopack FP 2.2 90Fep-Emc-11

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Copyright:

Available Formats

PFP-MM-CP-RA/2.3.

FREQUENCY INVERTER: MotorMaster FEP at or above Firmware 5.6

Refrigeration and A/C FrigoSoft MM-CP-RA/2.3 (ab Version 1d)

© Copyright KIMO, Gibson 2004 04.05.04

KIMO Refrigeration HVAC Ltd.

- 2 - KIMO FrigoPack 2.2…90 FEP-EMC-11

FrigoPack 2.2…90 FEP-EMC -11 KIMO - 3 -

Reference to information on Safety, Warnings and Risks

This product manual contains instructions and refrigeration planner.

FrigoPack and EMC

FrigoPack and pressure sensors

Available Product Manuals and Application Information

Documentation Contents Status

CCP-0403 / FrigoPack selection 400...460 V Available on request

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 5 -

- 6 - KIMO FrigoPack 2.2…90 FEP-EMC-11

1.2 User benefits

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 7 -

Control of the multi-stage compressor racks:

Other special functions can be activated.

- 8 - KIMO FrigoPack 2.2…90 FEP-EMC-11

2.1 KIMO COMPRESSOR CROSS-REFERENCE LIST

2.2 Starting piston-type compressors

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 9 -

FrigoPack intelligent Frequency Inverter 50 Hz

KS1 Pressure sensor

VsC FsC1 FsC2

- 10 - KIMO FrigoPack 2.2…90 FEP-EMC-11

3.2 FrigoPack kits

3.2.1 MotorMaster Frequency Inverters

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 11 -

3.2.2 SoftCompact and LEKTROMIK Soft Starters

3.3 Overview of available accessories

• Supply and/or motor chokes:

- 12 - KIMO FrigoPack 2.2…90 FEP-EMC-11

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 13 -

5 PLANNING THE INSTALLATION

5.2 Selecting the FrigoSoft mode

Air conditioning (A/C):

Installation test, system charging:

- Special manual mode (LOCAL).

- 14 - KIMO FrigoPack 2.2…90 FEP-EMC-11

Operation: - Digital closed-loop control of suction pressure

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 15 -

- 16 - KIMO FrigoPack 2.2…90 FEP-EMC-11

Operation: - Digital closed-loop control of suction pressure

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 17 -

- 18 - KIMO FrigoPack 2.2…90 FEP-EMC-11

5.2.5 Installation test, system charging - Special manual mode (LOCAL)

Activation: Deactivate control input DIN1 at terminal 7.

In the LOCAL mode the timed restart inhibit is not active !

CAUTION: Also the permissible minimum and maximum frequencies of the

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 19 -

6.1 Wiring diagrams

6) Screen connected to the metal motor housing with

Fig. 6.1.1a: FrigoPack 2.2/4.0/6.0 FEP - Principal diagram of power wiring

- 20 - KIMO FrigoPack 2.2…90 FEP-EMC-11

6) Screen connected to the metal motor housing with

Fig. 6.1.1b: FrigoPack 5.5/7.5...90 FEP - Principal diagram of power wiring

6.1.2 Motor protection

FrigoPack 2.2…90 FEP-EMC-11 KIMO - 21 -

6.1.3 Control section

The relay output DOUT2 is provided to control the