Syllabus For The Trade Of: Machinist (Grinder)

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Syllabus for the trade

of

MACHINIST (GRINDER)

(SEMESTER PATTERN)

Under

CRAFTSMAN TRAINING SCHEME

Designed in – 2013

By

Government of India
Ministry of Labour & Employment
Directorate General of Employment & Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Block - EN - 81 SECTOR – V, SALT LAKE CITY,
KOLKATA – 700 091
Page 1 of 27
List of members of trade committee meeting for the
trade of “MACHINIST(Grinder)” Held on 12.08.2010 & 13.08.2010 at CSTARI, Kolkata

Sl. No. Name and Designation Organization Remarks


Sri/Srimati
1 S.D.Lahiri, Director C.S.T.A.R.I, Kolkata Chairman
2 S. Bhattacharya, Director W.B.R.E.D.A, Kolkata Member
3 Amarnath Sanyal, Addl, Director I.EM, Kolkata Member
4 R. Gangopadhyay, Lecturer Kanchrapara Railway Workshop, Member
Eastern-Railway
5 R, N. Banerjee, Director Sunshine Power Products, Kolkata Member
6 P. K. Ghosh, Training Manager G.R.S.E. Ltd, Kolkata Member
7 S. K. Pal, Manager M/s Mascot Integrated Industry, Member
Kolkata
8 Dr. Soumen Bose, Dy, Director Directorate of Industrial Training, Member
WB
9 Dibyendu Paul, Lecturer Sahaj Academy, Kolkata Member
10 Dr. Tapas Kr Majumder, Manager B S N L, Kolkata Member
11 S.K.Bose, Manager Trans Bio Energy Ltd, Kolkata Member
12 Monisha Sarkar, Asstt Manager Trans Bio Energy Ltd, Kolkata Member
13 Dr.K. mukhopadhya, Director AGNI, Kolkata Member
14 Anupam Bose, Manager Geetanjali Solar, Kolkata Member
15 A Majumder, DE W.B.R.E.D.A, Kolkata Member
16 Joy Chakraborty, DE W.B.R.E.D.A, Kolkata Member
17 Utpal Kr Roy, Supervisor W.B.R.E.D.A, Kolkata Member
18 A.Ghosh, Supervisor W.B.R.E.D.A, Kolkata Member
19 Moloy Kr Mondal, Supervisor W.B.R.E.D.A, Kolkata Member
20 Rudrendu Basu, Asstt. Director W.B.R.E.D.A, Kolkata Member
21 S.K.Biswas, Asstt Director W.B.R.E.D.A, Kolkata Member
22 D.K.Hazra, Spervisor W.B.R.E.D.A, Kolkata Member
23 A.Karmakar, Supervisor W.B.R.E.D.A, Kolkata Member
24 Gautam Banerjee, Manager ESAB India Ltd, Kolkata Member
25 M.K.Saha, Trg Superintendent G.R.S.E. Ltd. Kolkata Member
26 P.Majumder, Chief Consultant Park Chember Housing Member
Development, Kolkata
27 Rabin Debnath, Asstt. Director Directorate of Industrial Training, Member
WB
28 Sib Chandra Pal, Instructor Govt, ITI, Howrah Homes, WB Member
29 D.P.Sarkar, Instructor Govt, ITI, Howrah Homes, WB Member
30 Anil Kumar, Joint Director of Trg C.S.T.A.R.I, Kolkata Member
31 L. K. Mukherjee, Dy.Director of Trg C.S.T.A.R.I, Kolkata Member
32 A. Nandi, Dy.Director of Trg C.S.T.A.R.I, Kolkata Member
33 N.Nath, Asstt. Director of Trg C.S.T.A.R.I, Kolkata Member
34 P.K.Dutta, Asstt. Director of Trg C.S.T.A.R.I, Kolkata Member
35 S. B. Sarder, Asstt. Director of Trg C.S.T.A.R.I, Kolkata Member
36 R. N. Manna, Trg. Officer C.S.T.A.R.I, Kolkata Member
37 L. M. Pharikhal, Trg-Officer ATI, Kolkata Member
Page 2 of 27
List of members attended the Workshop to finalize the syllabi of existing CTS into Semester
Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.

Sl. No. Name & Designation Organisation Remarks


1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Member
Nicobar Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, Member
(W.B.)
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

Page 3 of 27
GENERAL INFORMATION

1. Name of the Trade : MACHINIST (GRINDER)

2. N.C.O. Code No. : 836.10, 836.25,836.35, 836.36, 836.40, 836.55

3. Duration : 2 Years (Four Semesters having duration of six months each)

4. Power norms : 23.4 KW

5. Space norms : 102 Sq.mt.

6. Entry Qualification : Passed 10th Class Examination

7. Unit Size (No. of Student) : 12

8a. Instructor’s/Trainers Qualification : Degree in Mechanical Engineering from recognized


Engineering college / university with one year experience in the
relevant field

OR

Diploma in Mechanical Engineering from recognized board of


technical education with two years experience in the relevant field

OR

10th Class Pass + NTC/NAC in the Trade of “Machinist(Grinder)”


With 3 years post qualification experience in the relevant field.

8b. Desirable qualification : Preference will be given to a candidate with Craft Instructor
Certificate

Note: At last one Instructor must have Degree/Diploma in Mechanical Engineering.

Page 4 of 27
Syllabus for the Trade of “Machinist(Grinder)”
Under Craftsman Training Scheme

First Semester
(Semester Code no. MCG - 01)
Duration : Six Month

WEEK TRADE PRACTICAL TRADE THEORY ENGINEERING WORKSHOP


NO. DRAWING SCIENCE &
CALCULATION
1 2 3 4 5
1. Introduction Training- Occupational Safety Elementary
-Familiarization with the & Health Arithmetic:
Institute Basic safety Fundamental
-Importance of trade introduction, operation, addition,
training and machineries Personal protection:- subs traction,
used in the trade. Basic injury multiplication and
-Types of work done by prevention, Basic first division of decimal
trainees in the institute, aid, Hazard numbers.
types of jobs made by identification and Introduction to
the trainees in the trade. avoidance, safety Engineering
-Introduction to safety signs for Danger, materials:
including firefighting Warning, caution &
equipment and their uses personal safety
etc. message.
Use of Fire
extinguishers.
Visit & observation of
sections.
-Importance of safety
and general
precautions observed
in the institute and in
section.
-Importance of
Industrial Economy of
the country. What are
related instructions
subjects to be taught
achievement to make?
-Recreational Medical
facilities and other
extracurricular
activities of the
institute.
(All necessary
guidance to be

Page 5 of 27
provided to the new
comers to become
familiar with working
of industrial training
institute system
including store
procedures etc).
2. -Identification of -Description of hand Free hand sketching of Fraction and
different hand tools tools, Safety straight line rectangles, decimals:
-Use of fitters hand tools. precautions, care and square, circles polygon Conversion fraction
maintenance and etc to decimal and vice-
material from which versa.
they are made. Mechanical
-Ferrous and properties of metals.
nonferrous metal and .
their identification by
different methods.
3. Marking chipping. -do- Free hand sketching
with dimension scale
and proportionate
sketching, Geometrical
construction for
marking.
4. Grinding of Chisels, Theory of Semi Reading of simple blue System of Units:
Hacksawing, Measuring precision instruments. print. British, Metric &
different types of jobs by S.I. Units for length,
steel rule caliper etc. area, volume,
capacity, weight,
time angle, their
conversions.
Classification
,Properties and uses
of Iron and steel.

5. Drilling, reaming, Relation between drill -do- Units of temperature


tapping and threading & tap sizes, care of & conversion of
with dies and use of taps and dies and their different system of
coolants. correct use. Types, temperature and
properties and related problems.
selection of coolants Cast iron and types,
and lubricants. steel & alloy steels
and types etc.
6. Drilling different sizes of Brief description of Sketching of view of
holes by hand and drilling machine use simple solids as
machine. Use of screw and care. mentioned above when
drivers, spanners, pliers viewed perpendicular to
etc. simple fitting. their surface and axes.
7. Filling practice, simple Heat treatment of -do- Test

Page 6 of 27
fitting. metals, its importance,
various methods of
heat treatment such as
hardening, tempering,
normalizing,
annealing etc.
8. Centre lathe and parts, Brief description of a -do- Power and Roots:
setting of jobs and tools Centre lathe, its use. Square root of a
grinding of lathe tools of number and methods
various angles of M. S. of finding square
Shanks. roots.
9. Parallel turning, taper Lathe tools and their -do- Properties and uses
turning and boring. uses taper and its of Non-ferrous
types and problems on metals and alloys,
taper. like copper, zinc,
lead, tin, aluminum,
brass, bronze,
gunmetal, solders,
brazing and welding,
bearing metals etc.
10. Cutting morse taper on Taper turning methods Free hand sketching of Multiplication and
lathe. and calculations. nuts bolts with division of power
dimensions from and root of a
samples. numbers, related
problems.
11. Simple screw cutting Method of screw Free hand sketching of Miscellaneous
(External and Internal) cutting simple rivets and washer with Engineering
calculation. Tap size dimensions from materials:
drill size & vice versa. samples. Stellite, Phosphorus,
Eureka, Asbestos,
Bakelite, Ebonite,
Mica, shellac,
Bitumen etc.
12. Cutting V threads on Thread and its element Free hand sketching of Percentage,
Gear shaft. types. keys and screw threads changing percentage
with dimension from to decimal and vice-
samples. versa.
13. Simple turning according Various operations do- Properties and uses
to the blue print. performed on lathe of Non-metals, like
accuracy Rubber, Plastics &
Timber etc.
14. Safety rule on shop floor Introduction to Explanation of simple The effects of
maintenance and control Grinding trade and orthographic projection alloying element on
of grinding machines machine safety 1st angle. the properties of cast
oiling cleaning etc. precautions according iron and steel.
to IS: 1991-1962.
15. Measurement of different General measuring Explanation of simple Problem on
types of job by steel rule, tools (used in grinding orthographic projection percentage related to

Page 7 of 27
caliper etc. Taper by shop) their 3rd angle. trade.
angular protractor. description, use care
and maintenance.
16. Setting wheel dresser, General dressing tools View of simple hollow Concept of terms of
dressing and truing of used in grinding and solid bodies with Matter, Elements
wheels. section such as wheel, dimensions. Use and Compounds,
diamond dresser, steel different types of lines Mixture and
type dresser, abrasive and symbols for solution, Atom and
dresser and nonferrous drawing. Molecules,
dresser.
17. Checking measuring Precision instruments -do- Test
various types of jobs English and metric
using micrometers, micrometer, vernier
vernier caliper, vernier caliper, dial test
height gauge etc. indicator etc. their
Grinding practice on description and uses.
cylindrical grinding
machine.
18. Grinding practice on Principle and value of View of simple hollow Ratio and
surface and cylindrical grinding in finishing and solid bodies with proportions and
grinding machine process, various types dimension. Use of related problems,
(Grinding should be of grinding wheels different types of lines direct proportion and
performed both on soft their construction and and symbols for indirect proportion.
and hardened materials). characteristic glazed drawing. Mass and its units,
Checking dimension by and loaded wheels.
vernier height gauge.
19. Grinding practice on -do- View of simple hollow Velocity and
surface and cylindrical and solid bodies with Acceleration, related
grinding machine. dimension. Use of problems
Grinding parallel block different types of lines
and plain mandrel to and symbols for
size. drawing.
20. Rough and finish Different types of Simple isometric Newton’s Law of
grinding of surface and abrasive, manufacture drawing, isometric Motion, inertia,
cylindrical job according of grinding wheels, views of simple object momentum, force
to drawings. their grades. such as square, and its units.
rectangle, cubes,
rectangular block.
21. Grinding different metals Grit and different -do- Weight & its units,
relating to suitable types of bonds, such related problems
wheels. as vitrified, resinoid,
rubber etc. Selection
of suit. Different types
of metals.
22. Selection of grinding Factors effecting Simple isometric Revision
wheels for grinding selection of wheels, drawing, isometric
different metals, identification of views of simple object
selection of suitable wheel, marking such as square,

Page 8 of 27
wheel to obtain rough system of grinding rectangle, cubes,
and IS: 1249- 1958. wheels IS: 551- 1966. rectangular block.
23. Externals and internal Grinding wheel speed, Use of drawing Revision
grinding operation, surface speed per instruments ‘T’ square
changing the wheel minute conversion of and drawing board.
speed, obtain peripheral speed to
recommended wheel and r.p.m. Depth of cut
controlling depth. and range at
usefulness.
24. Grinding sockets, morse Depth micrometer and Construction of simple NCVT Question
taper and checking depth vernier caliper. figures and solids as Paper solution.
by depth gauge Common types of mentioned above with
micrometer. surface grinding dimension and titles.
Grinding External machine, plain Use of different types of
sleeve. surface, rotary scales in inches and
surface, horizontal and millimeters.
vertical surface NCVT Question Paper
grinder etc. Method of solution.
grinding tapers.
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination

Syllabus for the Trade of “Machinist(Grinder)”


Under Craftsman Training Scheme

Second Semester
(Semester Code no. MCG - 02)
Duration : Six Month

WEEK TRADE TRADE THEORY ENGINEERING WORKSHOP


NO. PRACTICAL DRAWING SCIENCE &
CALCULATION
1 2 3 4 5
1. Introduction Introduction Training- Lettering Work, Power and
Training- Revision Revision of previous numbers and Energy - their units and
of previous works. works. alphabets. related problems.
Machine setting for Common types of Different forms of
automatic grinding machines. Energy: Mechanical
movements and Plain cylindrical Equivalent of Heat,
parallel grinding on external and internal Electrical Energy and
cylindrical grinder. cylindrical grinder and Heat, I.H.P. and B.H.P.
universal grinder.
Page 9 of 27
2. Testing and Test for alignment and Free hand -Do-
mounting wheels checking, balancing at isometric
sleeves, truing and wheel, dressing sketching of
rebalancing and different types of wheel, simple objects
grinding parallel dressers, their with dimension.
mandrel. description and uses.
3. Wheel balance and Test for alignment and -Do- -Do-
dressing grinding checking, balancing of
long bar using wheel, dressing
steady rest. different types of wheel,
dressers their
description and uses.
4. Grinding different Holding devices such as Free hand -Do-
types of jobs using Magnetic chuck, chucks isometric
machine chuck, and face plates collets sketching of
face angle plate their description and simple objects
collets. uses. Method of holding with dimension.
jobs on magnetic chuck,
face plate and chucks.
5. Table alignment External grinding
Free hand Friction, Effects of
with the help of operational steps in sketching of plan friction, Types of
test bar and dial external grinding of a and elevation of friction, Laws of
test indicator job and precautions to simple objects friction, related
parallel grinding be taken. like hexagonal problems,
and taper grinding bar, square bar, Angle of friction and
(by swiveling circular bar, taper inclined plane.
machine table) bar and hollow
bar etc.
6. Grinding of Holding devices such as -Do- -Do-
eccentric job and jig and fixture angle
different types of plates 'V' blocks etc.
jobs using jigs and their description and
fixtures angle uses.
plates.
7. Grinding of job by Internal grindingFree hand -Do-
using face plate operational steps in sketching of plan
angle plate etc. internal grinding of a and elevation of
job precautions to be simple job like
taken. hexagonal bar,
square bar,
circular bar, taper
bar and hollow
bar etc.
8. Grinding of Milling cutters and its View of simple Centre of Gravity-
plain/slot milling nomenclature. solid and hollow Resultant, Equilibrium,
cutter. bodies cut by Lamina, Centroid,
section plan. Determination of
C.G.by calculation.

Page 10 of 27
9. - do - Grinding of bushes and View of simple Test
cylinders steps and and hollow
precautions to be taken. bodies cut by
section plane.
10. Grinding bushes Rough and finish Reading of -Do-
and mandrel within grinding limit fit and simple blue print.
the close limit. tolerances as per ISI:
919-1963. Basic size
and its deviation,
position of tolerances as
per ISI: 919-1963. Basic
size and its deviation,
position of tolerance
zones with respect of
zero line. Fits different
types clearance,
interference and
transition.
Interchangeable system.
Letter symbols for holes
and shaft and
fundamental deviation
hole basis and shaft
basis system.
11. Dry and wet Heat generated in Exercises on Specific Gravity-
grinding ofgrinding dry and wet reading of Principle of
different classes of grinding use of coolant, drawing. Archemedes, Buoyancy
metals such as cast their composition and and related problems.
iron brass, bronze, selection. Characteristic Density and Relative
aluminium, carbide of coolant. Density: related
tip and different problems
classes of steel.
12. Grinding square Grinding a square job -Do- Lever: Definitions,
block angle plate grinding angular surface Types of levers and
and angular block. taker grinding by stane related problems.
land taper and angle
protractor.
13. Grinding practice Methods of grinding of Free hand sketch -do-
on drills reamers drills reamers and taps. of trade tools.
and
taps.
14. Grinding slitting Methods of grinding of -Do- Heat and Temperature:
saw and side and milling cutters such as Definitions, Difference
face slitting saws, side and between Heat and
milling cutter. face milling cutter etc. Temperature.
15. Grinding slitting - do - Free hand Effects of Heat on a
saw and side and sketching of body, Sources of Heat,
face simple objects Transfer of Heat,

Page 11 of 27
milling cutter. related to trade Temperature
and preparation
of simple
working drawing
from sketches.
16. Checking tapered Use of snap gauges, sine -Do- -Do-
or angular jobs bar and slip gauges their
with help of sine description and uses.
bar, DTI and
gauges.
17. Grinding flat Polishing, lapping Free hand Test
surfaces. powder and emery sketching of
clothes lapping flat simple objects
surface. related to trade
and preparation
of simple
working drawing
from sketches.
18. Grinding plain Tools and cutter grinder -Do- -Do-
cylindrical milling their description,
cutter. working principles,
operations care and
maintenance.
19. Grinding of Special types of -Do- Machines, Mechanical
cylindrical cutter. grinding machines and Advantage, Velocity
centreless grinders. Ratio, Basic Principle
Their description, of machines, Efficiency
working principles, of Machines, Friction
operations, care and and Efficiency of
maintenance. machines and Relation
between Efficiency and
Load.
20. Grinding internal Grinding defects -Do- -Do-
bore of cylindrical vibration, chattering,
job and use of glazing and loading
telescopic gauge. their causes and
remedies.
21. -Do- Grinding different Further practice -Do-
defects and remedies on in blue print.
its. Reading and
exercises related
to trade.
22. Grinding carbide -Do- -Do- -Do-
tipped tools and
gauges.
23. Grinding carbide Manufacturing process Revision Revision
tipped tools and of diamond wheel
gauges (rough and grinding finishing of

Page 12 of 27
finish grinding tipped tools.
using disc and
diamond wheels)
24. Making simple Preventive maintenance Revision Revision
utility jobs with and its necessity. Mode
surface and of frequency of
cylindrical lubrication. Preparation
grinders. of Maintenance
Preventive schedule, simple
maintenance of estimation, use of hand
grinding machines. book and reference
table.
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination

Syllabus for the Trade of “Machinist(Grinder)”


Under Craftsman Training Scheme

Third Semester
(Semester Code no. MCG - 03)
Duration : Six Month

WEEK TRADE TRADE THEORY ENGINEERING WORKSHOP


NO. PRACTICAL DRAWING SCIENCE &
CALCULATION
1 2 3
1. Machine operation and Cylindrical grinding Care and use of Simple Machines:
plain surface grindingmachine, its parts, use Drawing Board Winch, Pulley,
practice. Plain
care and maintenance T-square and Wheel and Axle,
cylindrical and
surface grinding machine- instruments. Compound Wheel
surfaces grinding
its parts use care and and Axles, Screw
practice (Maintaining maintenance Universal Jack etc. explains
parallelism) on both cylindrical grinding and related
soft and hard metals. machines parts description problems.
use, care and
maintenance. Internal
grinding machine and its
parts their description, use
care and maintenance.
2. Practice on tools and Tool and cutter grinding Free hand -Do-
Page 13 of 27
cutter grinding machine-parts and sketching of nuts
machine. Machine accessories, description and bolts.
manipulation and use, care and
control Mounting jobs maintenance, pedestal
on mandrel. Mounting grinder and bench grinder-
of wheel and guards their description and uses.
sharpening of lathe
tools and drill on
pedestal grinder etc.
3. Grinding practice on Dial test indicators Preparation of -Do-
plain flat surface with marking block, height drawing of nuts
h7 or H7. gauge and surface plate and bolts
their description. (dimensioning of
working drawing
should be ex-
plained).
4. Grinding practice on Principle of vernier Reading of -Do-
angular surface h7. caliper, protractors, simple drawing
Vee block grinding. micrometers (O/S, I/S and of objects as far
depth) and other as possible
instruments having vernier related to trade.
graduations. Combination
sets-their use care and
maintenance.
5. Parallel bar grinding Bonding materials their Free hand -Do-
on cylindrical kinds description and sketching
machines within close uses. Grade and structure different forms of
limits, plane at grinding wheels. threads.
cylindrical grinding
practice to close limit
with accuracy of h7.
6. Step cylindrical Brief about I.S.O. 9000. Preparation of Stress and Strain:
grinding practice to Importance of Quality. drawing of Definition, Types of
close limit with conventional Stresses.
accuracy at h7. threads.
7. Cylindrical bore Wheel marking system Reading of Ultimate Strength
grinding practice. selection of wheels. simple blue print and Factor of safety,
Setting and turning of Specification and types simple. related problems.
jobs on chucks and (shapes & size) of
face plates. grinding wheels, diamond
wheels and their uses.
8. Balancing and Mounting of grinding Free hand Hook’s Law and
mounting of grinding wheels, grinding wheels, sketching of related problems.
wheel Rt. angle collets and mandrels, locking devices.
grinding practice on balancing of grinding
surface grinding wheels by different
machine. methods.
9. Wheels dressing for Types of dresses-steel Drawing of Test

Page 14 of 27
rough and finishing type, abrasive Diamond locking devices
grinding. Grinding a tool and rotary dresses indicating
cube to close limit. abrasive bricks and sticks locking in
their description, use, care position.
and maintenance.
10. Shoulder grinding Dressing and truing of Simple exercise -Do-
practice on cylinder- grinding wheels advantage on blue print
grinding machine to of balancing, inspections reading.
close limit h7. and care of grinding
wheels. Wheel storage.
11. Slot grinding practice Heat generated in grinding Free hand -Do-
on surface grinding dry and wet grinding, use sketching of
machines to close limit of coolants their riveted joint.
H7. Finding of composition and selection,
different faults while limit, fit and tolerances as
grinding-Cracks, blow per ISI : 919-1963. Basic
holes, chatters. size and its deviation
position of tolerance zone
with respect to zero lines.
Fits different types
clearance, interference
and transition
Interchangeable system
Letter symbols for holes
and shafts and
fundamental deviation
hole basis and shaft basis
systems.
12. Snap gauge grinding Gauges-feeler, taper Free hand Composition and
practice in close limit. gauge radius, plug, ring sketching at Resolution of
snap (fixed and different types of Forces: Definitions,
adjustable) and slip their riveted joints. Law of
description use care and Parallelogram of
maintenance. Forces, Resolution of
Forces.
13. Grinding practice on Inside micrometer depth Preparation of -Do-
cylindrical taper using gauge, special types of drawing of
standards ring gauges. micrometers, universal riveted joints.
dial test indicator their
construction and function.
14. Grinding practice of Special type of grinding Exercise on blue Resultant of Number
ring gauge using plug machine centreless, thread print reading. of Forces-related
gauge. crankshaft etc. their problems.
description, use care and
maintenance.
15. Grinding long Essential mechanism of Free hand The Law of Triangle
cylindrical using grinding machines, wheel sketching at keys of Forces and
steady rest to close is guards to IS: 1991-1962 and cotters. Polygon of Forces.

Page 15 of 27
limit h6. machine guards etc.
Process of cleaning and
oiling at grinding
machines (care and
Maintenance) types of
steady rests their
description and use
16. Grinding thin plates Principle types of grinding Preparation of Vector
using coolants to close fluids importance of drawing of keys Representation of
limits h6. uniform temperature, and cotters. forces: Definitions,
selection and use at Representation of
grinding fluids, method of Vectors etc.
supplying grinding fluids.
17. Grinding practice on Types of holding devices Free hand Test
parallel and taper pins methods of holding work, sketching of pipe
using chuck and type of centres - holdong flanged and
collets-h6. work between centres socket joints.
types of chucks and
holding process in chucks.
18. Selection of grinding Holding work on face -Do- Moment of Force,
wheel and grinding plate, pneumatic chuck Principle of Moment
practice on rectangular and magnetic chuck. , Condition of
bar of non-ferrous Equilibrium, Couple
metals. and Reaction.
19. Tipped tool grinding Precautions to taken Preparation of -Do-
practice on surface before grinding, drawing on pipe
grinding machine peripheral of surface joints.
using universal vice. speed of grinding wheels,
importance of constant
wheel speeds, calculations
at S.F.P.M.
20. Grinding practice on Calculation at R.P.M. and Exercise on blue -Do-
machine centre to S.F.P.M. of grinding print reading.
close limit h6 or H6. wheels calculation of
work speed for cylindrical
grinding speed and feeds
for cylindrical grinding
speed and feeds for
internal grinding.
21. Facing and Traverse and over run of Free hand -Do-
Chamfering practice. traverse, width of wheel sketching of shaft
and depth of cut in coupling with
different types of grinding keys pivoted
achiness. Grinding flanged coupling
allowance and time forged shaft or
estimation. Rough and keyed in place,
finish grinding process. cohered sleeve
joint and knuckle

Page 16 of 27
joint, preparation
of drawings of
joints from
sketches drawn.
22. Step grinding practice Surface grinding methods -Do- Sine Rule, Lami’s
on surface grinding of surface grinding by Theorem and related
machine to close limit using periphery of problems.
h6 or H6. grinding wheel and ring
edge of grinding wheel.
Types of surface grinding
machines.
23. Step grinding, practice Work finish, wheel Exercise on blue -Do-
on surface grinding selection holding of work. print reading.
machine to close limit.
24. Vee-block grinding Process of grinding Free hand Revision
practice. angular surfaces. Grinding sketching of
slots and grooves. simple bearing
Grinding "V" blocks. with bearing
Recommended wheel blocks.
speeds for surface NCVT Question
grinding machines. Paper solution.
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination

Syllabus for the Trade of “Machinist(Grinder)”


Under Craftsman Training Scheme

Fourth Semester
(Semester Code no. MCG - 04)
Duration : Six Month

WEEK TRADE TRADE THEORY ENGINEERING WORKSHOP


NO. PRACTICAL DRAWING SCIENCE &
CALCULATION
1 2 3 4 5
1. Angular from grinding Cylindrical-types of Preparation of Introduction and
practice. cylindrical grinding working drawing properties of Magnets.
operation traverse of simple
method, plunge cut bearing.
method and form
grinding method.
Alignment of head

Page 17 of 27
stock and tail stock.
2. Grinding cylindrical Method of plain Free hand Magnetization.
steps with shoulder and cylindrical surface sketching of
chamfer. grinding step-grinding pulleys and
and shoulder and face preparation of
grinding. working drawing.
3. Compound or double Method of grinding Exercise on blue Magnetic materials,
taper grinding practice external and angle print reading. natural and artificial
on cylindrical grinder. (simple) taper and magnets.
steep. Taper double
compound taper.
4. Steep taper, grinding Use of universal head Free hand Uses of magnets.
practice on lathe centre. for angular grinding. sketching of gear
Measuring and spur, helical and
checking of taper and bevel.
angles. Use of taper
plug and ring gauges.
5. Morse taper-plug Taper and angle Isometric Electricity & its uses
grinding metric tapers. checking by using drawing electric current-positive
protractors, micrometer construction of & negative terminals.
and rollers. isometric scales. A.C & D.C. accessories.
6. Taper grinding using Use of sine bar and Isometric view of -Do-
sine bar D.T.I. and gauge block-taper simple objects
gauge blocks to close checking by sine bar related to trade.
limit h6. gauge block D.T.I.
micrometer and rollers.
Other out of round
surfaces. Holding work
with fixed steady rest.
7. Eccentric cylinder job Jig and fixture holding Orthographic Concept of fuses,
grinding practice. work by fixture and projection of switches, conductors,
vice non-electric and isometric view insulators and resistances
magnetic chuck. Use of mentioned in pre- etc.
three jaw and two jaw page.
steady rest.
8. Grinding Taper up to Grinding parallel and Views of simple -Do-
close limit H6.Grinding step bore grinding solid out by
lathe centre. internal taper, section planes
centreless grinding true view at
process of holding job, section.
and types of operations.
Effect of setting work
above and below wheel
centre.
9. Internal step grinding to Internal centreless -Do- Test
close limit, ring gauge, grinding methods of
grinding to close limit- holding jobs and
H6. Grinding of single processes of grinding.

Page 18 of 27
angle cutter. Selection of wheels.
Internal grinding work
movement and wheel
movement. Rotation
and reciprocation of job
and wheel spindle,
Internal grinding
allowance, selection of
wheels for internal
grinding allowance,
selection of wheels for
internal grinding.
Thread grinding
method of holding jobs
methods of grinding
threads and thread
calculation.
10. Cylindrical slot Thread grinding Development of Simple electric circuits,
grinding to close limit method of holding jobs surfaces of (parallel & series)
h5. method of grinding simple objects. related problems.
threads and thread
calculation.
11. Grinding of angular Various types of thread Development of -Do-
cutter by using work grinding wheels and surface of simple
head. their selection. Types objects.
of dressers and process
of
process of dressing
selection of coolants
and their use.
12. Tool grinding practice. Off hand grinding, Construction of Ohm’s law, Simple
grinding of various simple curves of calculation, electrical
lathe tools maintaining interpretation. insulating materials.
tools angles for
different types of
metals.
13. Sharpening tools and Grinding boring tools -Do- -Do-
drills, sharpening shaping tools, slotting
scrapers and chisels. tools, tools planning
and drills, grinding of
scrapers, chisels and
carbide tipped tools.
Selection of wheels
fluids etc. and methods
of grinding.
14. Carbide tipped tool Grinding defects and Development of Graphs: abscissa and
grinding. their corrections, surfaces. ordinate, graphs of
inaccurate work out of straight line, related two

Page 19 of 27
round, out of parallel sets of varying
taper on and irregular quantities.
marks spiral scratches,
discoloured burnt
surface etc.
15. Form grinding radius Grinding defects and -Do- -Do-
angle, Grinding of their correction.
concave & convex Waviness marks of
cutter. surface, chatters-short
close evenly spaced
long and regularly
spaced, marks in phase
with vibration of floor,
random marks, random
waves etc. Glazing of
wheel and loading of
wheel.
16. Slitting saw sharpening Cutter grinding Free hand Test
practice using tooth necessity of sketching of
rest. sharpening. General small parts
method of sharpening related to trade
milling cutters-
clearance angles. Use
of setting gauges.
17. Grinding straight & Method of indexing -Do- Transmission of power
fluted reamer. direction of wheel by belt, pulleys & gear
rotation, wheel drive with related
dressing. Types of problems.
cutter grinding wheels
and their selection.
18. Side and face milling Methods of linear -Do- -Do-
cutter sharpening settling and direct
practice. setting. Types of tooth
rests and their location.
19. Spiral milling cutter Calculation of Free hand -Do-
sharpening practice. clearance angle. Setting sketching of
for cup wheels and detailed
straight wheels. components from
Recommended assemblies.
clearance angles for
different materials to be
cut primary and
secondary clearance
width of lands.
20. Sharpening side and Sharpening methods of Free hand Appraisal of Basic
face milling cutter. plain or key way sketching of Electronics Control
cutters Grinding detailed parts and System.
peripheral teeth on a production of

Page 20 of 27
side and face milling working
cutter use of indexing drawings of
attachment. machine parts
such as tool
herders, machine
vice, part of
shapers, planer
millers, grinder
etc.
21. Sharpening end mill Sharpening of helical Production of Appraisal of Basic
cutter. milling cutter using working drawing. Electronics Control
linear and angular System.
setting methods.
Sharpening shell end
mill and angular cutters
22. Tap grinding Grinding flutes of form Production of Solution of NCVT
(sharpening) practice, cutters, grinding taps, working drawing. question papers
having practice. reamers, similar types -do-
of cutting tools, use of
universal attachment.
Hones and honing-
Type of honing stones-
their description and
use. Amount and rate
of stock removal.
Adjustment for
elementary honing
condition, honing
tolerances.
23. Lapping practice on flat Laps and lapping Exercise on blue -Do-
surface. Lapping material, types of laps print reading.
practice on cylindrical lapping abrasives
surface and buffing rotary diamond lap
practice to very close lapping lubricants
limit h5. lapping pressures wet
and dry lapping. Hand
lapping and machine
lapping. Lapping flat
surface lapping
cylindrical surface
polishing wheels
polishing operations
abrasive buffing wheels
24. Job checking and job Description and uses of Revision and Revision
evaluation practice. special types of exercise on blue
measuring instruments print reading.
comparators projectors
etc. Estimation of

Page 21 of 27
material and cost.
Modern new
developments in the
trade.
25. Revision
26. Examination

TRADE - MACHINIST (GRINDER)


List of I.S.I. books for use of the Instructors.

Sr. Titles I.S.I. Code No.


No.
1. Test chart for cylindrical grinders IS : 2368-1963
2. Test chart for horizontal surface grinders IS : 2748-1964
3. Universal tool and cutter grinders, test charts for IS : 3080-1960
4. Truing tools, single diamond IS : 2974-1964
5. Mounting dimensions for grinding wheels IS : 2996-1964
6. Feeds for machine tools IS : 2219-1962
7. Speeds for machine tools IS : 2218-1962
8. Code of testing machine tools IS : 2063-1962
9. Coolant pump for machine tools IS : 2161-1962
10. Direction of operation of controls for machine tools, recommended IS : 2987-1965
for.
11. Sizes for machine tools tables IS : 2642-1964
12. Machine vices IS : 4502-1968
13. Dimensions for diamond grinding wheels IS : 3264-1965
14. Grinding wheels dimension for IS : 2324-1963
15. Grinding wheels, safety code for IS : 1991-1962
16. Dimensions for mounted points IS : 3300-1965
17. Marking systems for grinding wheels IS : 551-1966
18. Recommendation for selection of grinding wheels IS : 1249-1958
19. Tapers for general Engg. purposes IS : 3458-1966
20. Limits and fits for general engg. recommendations. IS : 919-1963
21. General Engineering drawing code of practice for IS : 696-1960
22. Dial gauges IS : 2092-1962
23. External micrometers IS : 2967-1964
24. Internal micrometers IS : 2966-1964
25. Feeler gauges IS : 3179-1965
26. Vernier calipers IS : 3651-1966
27. Vernier height gauges IS : 4213-1967
28. Vernier depth gauges IS : 2949-1964
29. V-blocks IS : 2554-1963
30. C.I.angle plates IS : 2554-1963
31. Slip gauges IS : 2984-1966

Page 22 of 27
TRADE - MACHINIST (GRINDER)
List of tools/equipments
For a batch/unit of 12 trainees + one (for Instructor)

A : TRAINEES TOOL KIT:-

Sr. No. Description Quantity


1. 2. 3.
1. Steel Rule 150mm (graduated both English and Metric). 13 Nos.
2. Try Square Engineer 150mm 13 Nos.
3. Outside Calipers (spring) 250mm 13 Nos.
4. Inside Calipers (spring) 150 mm 13 Nos.
5. Hammer Ball Peen with handle 0.50 kg. 13 Nos.
6. Odd leg Caliper 150 mm 13 Nos.
7. Scriber 150 x 3 mm 13 Nos.
8. Plier 150 mm 13 Nos.
9. Goggles (fiber plastic cup) safety glasses (interchangeable glasses) 13 Nos.

B : TOOLS, MEASURING INSTRUMENTS AND GENERAL SHOP OUTFIT :-


Sr. No. Description Quantity
M 1. Hammer Copper 0.50 kg. 2 Nos.
M 2. Hammer Engineers, Ball Peen 0.50 kg. 2 Nos.
M 3. Scribing Block with adjustable Vertical spindle 225 mm 4 Angle Plate, 2 Nos.
adjustable (graduated in degrees) 150 x 150 x 150 mm
M 4. Blocks Vee 150 x 100 x 100 mm (fitted with clamps, hardened and 2 Pairs.
ground)
M 5. Blocks Vee (grooved and fitted with clamps) (Hardened and ground) 75 2 Pairs.
x 75 x 50 mm
M 6. Block parallel, adjustable 150 mm long, 42 mm wide, 18 mm height 2 Pairs.
(hardened and ground)
M 7. Block, parallel, adjustable 100 mm long, 50 mm wide, 32 mm height 2 pairs.
(hardened and ground)
8. Calipers, Vernier 200 mm, inside and outside (graduated in inches and 1 Each
millimeters_
9. Calipers, Vernier, outside 300 mm (graduated in inches and millimeters) 4 Nos.
10. C-clamps 50 mm, 100 mm and 150 mm 2 Each
M 11. Oil can, Pressure delivery _1/4 point capacity 4 Nos.
M12. Oil can Drip delivery (long spout) _ point capacity 4 Nos.
13. Height Gauge (Metric and English graduated) 1 No.
14. Combination set (consisting of 300 mm rule centre) 2 Nos.
15. Comparator Gauge, complete with stand and brackets. 2 Nos.
16. Chuck, Drill 12 mm cap. (Taper shank) 1 No.
17. Chuck, Drill 16 mm capacity (Taper shank) 1 No.
18. Dial Test Indicator complete with stand (universal type with magnetic 2 Nos.
base 1/100 mm)
19. Diamond, Wheel Dressing (single stone mounted) 4 Nos.
Page 23 of 27
20 Files, Hand Flat, 200 mm smooth 8 Nos.
21. Files, Hand Flat, 250 mm smooth 8 Nos.
22. Files, 150 mm Half round smooth 8 Nos.
23. Files, round Dead smooth 200 mm 4 Nos.
24. Files, Triangular, Dead smooth 200 mm and 150 mm 2 Each
25. Files, Triangular Dead smooth 150 mm 4 Nos.
A 26. File Flat Rough 300 mm 4 Nos.
A 27. File Flat 250 mm Second Cut 4 Nos.
A 28. Chisel Cold Flat 18 mm 4 Nos.
A 29. Chisel Cold Flat 12 mm 4 Nos.
30. Feeler Gauge Metric Set 1 set
31. Gauge Radius (Inside and Outside) (Metric) 2 Nos.
32. Gauge, Slip (Metric) workshop grade 2 Sets
33 Sine Bar 100 mm and 150mm 1 Each
34. Gauge, Telescopic 12 to 150 mm 2 Sets
35. Gauge, Morse Taper, Plug Nos. 1,2,3,4 1 Each
36. Gauge, Morse Taper, Ring Nos. 1,2,3,4 1 Each
37. Glass, Magnifying 250 x 25 x 75 mm dia with handle 1 No.
38. Hacksaw frame 200 to 300 mm adjustable 2 Nos.
M 39. Keys, Allen 1 mm to 14 mm by 1 mm 4 sets
40. Keys, Allen 3 to 12 mm, by 1.5 mm 1 Set
41. Spirit Level, Engineers 25 mm precision 1 No.
42. Micrometer outside 0 to 25 mm 3 nos.
43. Micrometer outside 25 to 50 mm 2 nos.
44. Micrometer outside 50 to 75 mm 1 no.
45. Micrometer outside 75 to 100 mm 1 no.
46. Internal Micrometer 25 to 150 mm with extension Rods. 1 no.
47. Depth Gauge Micrometer with extension rods to 150 mm with 70 mm 1 no.
Base
A 48. Indicating Micrometer 0.25 mm range, graduation, 01" mm graduation 1 No.
of dial 0.001 mm range of dial + 0.02
49 Oil Stone Carborandum, Coarse on one side and fine on the other 200 x 2 Nos.
50 x 25 mm
50 Oil Stone Carborandum, Coarse on one side and fine on other slip 100 x 2 Nos.
12 mm triangular.
51 Oil Stone Carborandum, Coarse on one side and fine on other slip 100 x 2 Nos.
18 mm triangular
52. Try Square, Engineer's 100 mm blade 2 Nos.
53. Straight Edge Engineer's 300 x 50 x 12 mm bevelled edge. 1 No.
54. Screw Driver 200 mm blade 2 Nos.
55. Screw Driver 300 mm blade 2 Nos.
56 Spanner D.E. open jaw 3 to 18 mm by 3 mm 2 Sets
57 Scraper Flat 25 x 200 mm with handle 2 Nos.
58 Scraper Half round 75 x 12 x 200 mm with handle 2 Nos.
59 Scraper Triangular 62 x 9 x 200 mm with handle 2 Nos.
60 Techometer with male and female rubber attachments (upto 0-10,000 1 No.
RPM)
Page 24 of 27
61. Table Chuck 75 mm Jaw Swivel Base 200 mm dia. 3 Jaw with bolting 1 No.
arrangement and graduated in degrees
62. Vices, Machine Plain 150 Jaws x 100 mm openings 2 Nos.
63. Vices, Machine, Swivelling Base 150 mm x 100 mm 2 Nos.
64. Universal Machine Vice 100 mm for Grinding 2 Nos.
65. Wheel Dressers, Steel Type (Huntington) (Large) 2 Nos.
66. Wheel Dressers, Steel (Huntington type Small) 3Nos.
67 Radius Truing Attachment for surface grinding machine 1No.
68 Radius Truing Attachment for cylindrical grinding machine. 1No.
69 Angle Truing Attachment for surface grinding machine. 1 No.
70 Demagnetizer Chuck 1 No.
M 71 Centre Punch 150 x 6 mm dia 4 Nos.
72 Reamer Adjustable 6 to 16 x 1.5 mm 1 Set
73. Surface Plate 60 x 60 cms 1 No.
74. Marking Table 90 x 60 x 90 cms 1 No.
A 75. Hand Drill 6 mm 1 Set
A 76 Taps and Dies complete set in box (Metric) 1 Set
A 77 Taps and Dies set B.A.B.S.F.B.S.W. and American 1 Set
A 78. Drill Twist (Straight Shank) 1/8" to 1/2" by 1/64" 1 Set
A 79. Drill Twist (Metric) 3 mm to 12 mm, in step of 1 mm 1 Set
A 80. Set of Sockets Morse taper (0-1, 1-2 and 2-3) 1 Set
A 81. Drill Chuck 0 to 12 mm Morse Taper 1 No.
82. Combination Drill (Centering) 2 Nos.
83. Screw Pitch Gauge 2 Nos.
84. Working Benches 340 x 120 x 75 cms with 4 bench vices, 125 mm jaw 1 No.
S 85. Fire Extinguisher 1 No.
S 86. Fire Buckets with stand 4 Nos.
87. Steel lockers with 6 drawers 2 Nos.
88. Metal Rack 180 x 150 x 45 cms 1 No.
89. Desk 1 No.
90. Stool 1 No.
91. Black Board with Easel 1 No.
A 92. Magnifying Glass with surface illuminator 1 No.
A 93. CMTI surface finish standards (in Bakelite) 1 No.
A 94. Adjustable Wrench 250 mm size 1 No.
A 95. Hammer (Nylon face) 30 mm 4 Nos.
A 96. Grease Gun 2 Nos.
A 97. Magnetic V-Block with push button switch 1 Set
A 98. Magnetic V-Block base for Dial Indicator 75 x 75 x 100 mm 2 Nos.
A 99. Diamond Dresser Cluster type 2 Nos.
A 100. Adjustable Parallel Clamps (Hardened and ground) 100 mm long 2 Pairs
101. Granite Stone Surface Plate Grade A 600 x 500 x 1000 mm 1 No.
102. Static balancing stand for grinding wheel 1 No.
103. Soft Board for display 1.25 mm x 1.85 mm x 10 mm thick 1 No.
A 104. Dial Test Indicator-Lever type-long point 2 Nos.
A 105. Magnetic Stand Flexible type base 60 mm x 47.5 mm Magnetic Power 2 Nos.
75 kg. ON-OFF Lever control
Page 25 of 27
A 106. Cutter Clearance Gauge to Suit Clearance all cutter diameters angle 0"- 1 Set
30".
M 107. Glass Show Case for display of jobs 450 mm x 600 x 850mm 1 No.

Desirable:-
1. Shadeograph projector with diascopic and epidia scopic projection,
magnification 50, 100, 200, rotary screen 1 minute accuracy and 1 No.
centering, attachment.

C : GENERAL MACHINERY

Sr. No. Description of Machinery Quantity


S 1. Lathe 75 cm between centers x 180 cm centre height 4 jaw independent 2 Nos.
chuck, self centering chuck set of lathe tools, lathe carriers etc.
complete.
S 2. Drilling machine pillar 0-12 capacity 1 No.
S 3. Grinding machine external cylindrical fully motorized and supplied with 2 Nos.
face plates and driving dogs, 3-jaw self centering chuck 4- jaw
independent chuck tail stock assorted centers, stud pumps tank all
guards and pipe fittings spanners and grease gun (each machine to be
supplied with assorted grinding wheels and tool grinding machine for
general purpose work with internal grinding attachment)
S 4. Grinding machine plain surface, wheel dia. 175 mm (or near) with 2 Nos.
reciprocating table having longitudinal table traverse 200 mm (or near)
fully automatic and fitted with adjustable traverse steps, machine to be
fully motorized and fitted with ace guards and pumps, tank and pump
fittings and also to be supplied with magnetic chuck 250 x 112 mm.
Diamond tool holder, set of spanners, grease gun, oil-can and spare
grinding wheel for general purpose grinding.
S 5. Grinding machine plain surface with horizontal and vertical spindle, 2 Nos.
reciprocating table having longitudinal table traverse fully motorized
and supplied with set of spanners, necessary equipment, diamond tool
holders for wheel sized 175 x 30 x 18 mm suitable cup wheels for
vertical spindle, spare wheel proper guards and coolant pump with
fittings.
S 6. Tool and cutter grinding machine of size 250 x 375 mm fully motorized 2 Nos.
supplied with chuck, centers tool rest, height gauge, table clamps
universal vice tooth rest. Diamond dressing tool and holding attachment
equipment for tool grinding and assorted grinding wheels for all tool
room work (with twist drill grinding attachment).
S 7. 180 x 90 x 180 cm lapping machine with motor and chuck 132 cm dia. 1 No.
NOTE :-
(1) No additional items are required to be provided for the batches working in the second shift except the
items under the trainees tool kit and lockers.
(2) Additional number of items marked 'S' are not required to be provided for additional number of
batches.
(3) Items marked 'A' are to be obtained from the main store.

Page 26 of 27
(4) The specifications of the items in the above list have been given in metric units. The items which are
available in the market nearest to the specifications as mentioned above if not available as prescribed,
should be produced. Measuring instruments such as steel rules which have graduation both in English and
Metric units may be produced, if possible.
(5) Simple hand tools for fitting etc. such as hammers, scribing blocks, V block parallel block, angle plate
Allen keys centre punch, oil cans etc. mentioned in the above list and marked 'M' may be made in the
Institute as far as possible.

D : ADDITIONAL LIST OF TOOLS AND EQUIPMENTS REQUIRED FOR 3RD AND 4TH
SEMESTERS
(For a batch of 12 trainees)
Sr. No. Description Quantity
1. 2. 3.
GENERAL MACHINERY
1. Grinding machine universal, machine to be motorized and supplied 2 Nos.
with assorted arbors spindles for internal work, 3-jaw self centering
chuck, 4-jaw independent chuck face plate driving dogs, tail stock
and centers, machine to be completed with all guards, sud and driving
dogs, 3-jaw self centering chuck pump and tank, pipe fittings,
diamond tool holder fixtures, radius dressing attachment and with
spanners (internal and external) and general purpose grinding
cylindrical magnetic chuck (permanent) 2,000 mm dia.
2. Small type hand honing machine with motors sand and bracket and 1 nos.
with sets of different types of honing stones and other accessories.
3. Lathe machine with taper turning attachment 4-jaw chuck and 3-jaw 1 nos.
chuck.
*DRO system may be attached with the Lathe and Drill machine (optional)

Page 27 of 27

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