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Syllabus For The Trade Of: Machinist (Grinder)
Syllabus For The Trade Of: Machinist (Grinder)
Syllabus For The Trade Of: Machinist (Grinder)
of
MACHINIST (GRINDER)
(SEMESTER PATTERN)
Under
Designed in – 2013
By
Government of India
Ministry of Labour & Employment
Directorate General of Employment & Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Block - EN - 81 SECTOR – V, SALT LAKE CITY,
KOLKATA – 700 091
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List of members of trade committee meeting for the
trade of “MACHINIST(Grinder)” Held on 12.08.2010 & 13.08.2010 at CSTARI, Kolkata
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GENERAL INFORMATION
OR
OR
8b. Desirable qualification : Preference will be given to a candidate with Craft Instructor
Certificate
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Syllabus for the Trade of “Machinist(Grinder)”
Under Craftsman Training Scheme
First Semester
(Semester Code no. MCG - 01)
Duration : Six Month
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provided to the new
comers to become
familiar with working
of industrial training
institute system
including store
procedures etc).
2. -Identification of -Description of hand Free hand sketching of Fraction and
different hand tools tools, Safety straight line rectangles, decimals:
-Use of fitters hand tools. precautions, care and square, circles polygon Conversion fraction
maintenance and etc to decimal and vice-
material from which versa.
they are made. Mechanical
-Ferrous and properties of metals.
nonferrous metal and .
their identification by
different methods.
3. Marking chipping. -do- Free hand sketching
with dimension scale
and proportionate
sketching, Geometrical
construction for
marking.
4. Grinding of Chisels, Theory of Semi Reading of simple blue System of Units:
Hacksawing, Measuring precision instruments. print. British, Metric &
different types of jobs by S.I. Units for length,
steel rule caliper etc. area, volume,
capacity, weight,
time angle, their
conversions.
Classification
,Properties and uses
of Iron and steel.
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fitting. metals, its importance,
various methods of
heat treatment such as
hardening, tempering,
normalizing,
annealing etc.
8. Centre lathe and parts, Brief description of a -do- Power and Roots:
setting of jobs and tools Centre lathe, its use. Square root of a
grinding of lathe tools of number and methods
various angles of M. S. of finding square
Shanks. roots.
9. Parallel turning, taper Lathe tools and their -do- Properties and uses
turning and boring. uses taper and its of Non-ferrous
types and problems on metals and alloys,
taper. like copper, zinc,
lead, tin, aluminum,
brass, bronze,
gunmetal, solders,
brazing and welding,
bearing metals etc.
10. Cutting morse taper on Taper turning methods Free hand sketching of Multiplication and
lathe. and calculations. nuts bolts with division of power
dimensions from and root of a
samples. numbers, related
problems.
11. Simple screw cutting Method of screw Free hand sketching of Miscellaneous
(External and Internal) cutting simple rivets and washer with Engineering
calculation. Tap size dimensions from materials:
drill size & vice versa. samples. Stellite, Phosphorus,
Eureka, Asbestos,
Bakelite, Ebonite,
Mica, shellac,
Bitumen etc.
12. Cutting V threads on Thread and its element Free hand sketching of Percentage,
Gear shaft. types. keys and screw threads changing percentage
with dimension from to decimal and vice-
samples. versa.
13. Simple turning according Various operations do- Properties and uses
to the blue print. performed on lathe of Non-metals, like
accuracy Rubber, Plastics &
Timber etc.
14. Safety rule on shop floor Introduction to Explanation of simple The effects of
maintenance and control Grinding trade and orthographic projection alloying element on
of grinding machines machine safety 1st angle. the properties of cast
oiling cleaning etc. precautions according iron and steel.
to IS: 1991-1962.
15. Measurement of different General measuring Explanation of simple Problem on
types of job by steel rule, tools (used in grinding orthographic projection percentage related to
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caliper etc. Taper by shop) their 3rd angle. trade.
angular protractor. description, use care
and maintenance.
16. Setting wheel dresser, General dressing tools View of simple hollow Concept of terms of
dressing and truing of used in grinding and solid bodies with Matter, Elements
wheels. section such as wheel, dimensions. Use and Compounds,
diamond dresser, steel different types of lines Mixture and
type dresser, abrasive and symbols for solution, Atom and
dresser and nonferrous drawing. Molecules,
dresser.
17. Checking measuring Precision instruments -do- Test
various types of jobs English and metric
using micrometers, micrometer, vernier
vernier caliper, vernier caliper, dial test
height gauge etc. indicator etc. their
Grinding practice on description and uses.
cylindrical grinding
machine.
18. Grinding practice on Principle and value of View of simple hollow Ratio and
surface and cylindrical grinding in finishing and solid bodies with proportions and
grinding machine process, various types dimension. Use of related problems,
(Grinding should be of grinding wheels different types of lines direct proportion and
performed both on soft their construction and and symbols for indirect proportion.
and hardened materials). characteristic glazed drawing. Mass and its units,
Checking dimension by and loaded wheels.
vernier height gauge.
19. Grinding practice on -do- View of simple hollow Velocity and
surface and cylindrical and solid bodies with Acceleration, related
grinding machine. dimension. Use of problems
Grinding parallel block different types of lines
and plain mandrel to and symbols for
size. drawing.
20. Rough and finish Different types of Simple isometric Newton’s Law of
grinding of surface and abrasive, manufacture drawing, isometric Motion, inertia,
cylindrical job according of grinding wheels, views of simple object momentum, force
to drawings. their grades. such as square, and its units.
rectangle, cubes,
rectangular block.
21. Grinding different metals Grit and different -do- Weight & its units,
relating to suitable types of bonds, such related problems
wheels. as vitrified, resinoid,
rubber etc. Selection
of suit. Different types
of metals.
22. Selection of grinding Factors effecting Simple isometric Revision
wheels for grinding selection of wheels, drawing, isometric
different metals, identification of views of simple object
selection of suitable wheel, marking such as square,
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wheel to obtain rough system of grinding rectangle, cubes,
and IS: 1249- 1958. wheels IS: 551- 1966. rectangular block.
23. Externals and internal Grinding wheel speed, Use of drawing Revision
grinding operation, surface speed per instruments ‘T’ square
changing the wheel minute conversion of and drawing board.
speed, obtain peripheral speed to
recommended wheel and r.p.m. Depth of cut
controlling depth. and range at
usefulness.
24. Grinding sockets, morse Depth micrometer and Construction of simple NCVT Question
taper and checking depth vernier caliper. figures and solids as Paper solution.
by depth gauge Common types of mentioned above with
micrometer. surface grinding dimension and titles.
Grinding External machine, plain Use of different types of
sleeve. surface, rotary scales in inches and
surface, horizontal and millimeters.
vertical surface NCVT Question Paper
grinder etc. Method of solution.
grinding tapers.
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination
Second Semester
(Semester Code no. MCG - 02)
Duration : Six Month
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9. - do - Grinding of bushes and View of simple Test
cylinders steps and and hollow
precautions to be taken. bodies cut by
section plane.
10. Grinding bushes Rough and finish Reading of -Do-
and mandrel within grinding limit fit and simple blue print.
the close limit. tolerances as per ISI:
919-1963. Basic size
and its deviation,
position of tolerances as
per ISI: 919-1963. Basic
size and its deviation,
position of tolerance
zones with respect of
zero line. Fits different
types clearance,
interference and
transition.
Interchangeable system.
Letter symbols for holes
and shaft and
fundamental deviation
hole basis and shaft
basis system.
11. Dry and wet Heat generated in Exercises on Specific Gravity-
grinding ofgrinding dry and wet reading of Principle of
different classes of grinding use of coolant, drawing. Archemedes, Buoyancy
metals such as cast their composition and and related problems.
iron brass, bronze, selection. Characteristic Density and Relative
aluminium, carbide of coolant. Density: related
tip and different problems
classes of steel.
12. Grinding square Grinding a square job -Do- Lever: Definitions,
block angle plate grinding angular surface Types of levers and
and angular block. taker grinding by stane related problems.
land taper and angle
protractor.
13. Grinding practice Methods of grinding of Free hand sketch -do-
on drills reamers drills reamers and taps. of trade tools.
and
taps.
14. Grinding slitting Methods of grinding of -Do- Heat and Temperature:
saw and side and milling cutters such as Definitions, Difference
face slitting saws, side and between Heat and
milling cutter. face milling cutter etc. Temperature.
15. Grinding slitting - do - Free hand Effects of Heat on a
saw and side and sketching of body, Sources of Heat,
face simple objects Transfer of Heat,
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milling cutter. related to trade Temperature
and preparation
of simple
working drawing
from sketches.
16. Checking tapered Use of snap gauges, sine -Do- -Do-
or angular jobs bar and slip gauges their
with help of sine description and uses.
bar, DTI and
gauges.
17. Grinding flat Polishing, lapping Free hand Test
surfaces. powder and emery sketching of
clothes lapping flat simple objects
surface. related to trade
and preparation
of simple
working drawing
from sketches.
18. Grinding plain Tools and cutter grinder -Do- -Do-
cylindrical milling their description,
cutter. working principles,
operations care and
maintenance.
19. Grinding of Special types of -Do- Machines, Mechanical
cylindrical cutter. grinding machines and Advantage, Velocity
centreless grinders. Ratio, Basic Principle
Their description, of machines, Efficiency
working principles, of Machines, Friction
operations, care and and Efficiency of
maintenance. machines and Relation
between Efficiency and
Load.
20. Grinding internal Grinding defects -Do- -Do-
bore of cylindrical vibration, chattering,
job and use of glazing and loading
telescopic gauge. their causes and
remedies.
21. -Do- Grinding different Further practice -Do-
defects and remedies on in blue print.
its. Reading and
exercises related
to trade.
22. Grinding carbide -Do- -Do- -Do-
tipped tools and
gauges.
23. Grinding carbide Manufacturing process Revision Revision
tipped tools and of diamond wheel
gauges (rough and grinding finishing of
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finish grinding tipped tools.
using disc and
diamond wheels)
24. Making simple Preventive maintenance Revision Revision
utility jobs with and its necessity. Mode
surface and of frequency of
cylindrical lubrication. Preparation
grinders. of Maintenance
Preventive schedule, simple
maintenance of estimation, use of hand
grinding machines. book and reference
table.
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination
Third Semester
(Semester Code no. MCG - 03)
Duration : Six Month
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rough and finishing type, abrasive Diamond locking devices
grinding. Grinding a tool and rotary dresses indicating
cube to close limit. abrasive bricks and sticks locking in
their description, use, care position.
and maintenance.
10. Shoulder grinding Dressing and truing of Simple exercise -Do-
practice on cylinder- grinding wheels advantage on blue print
grinding machine to of balancing, inspections reading.
close limit h7. and care of grinding
wheels. Wheel storage.
11. Slot grinding practice Heat generated in grinding Free hand -Do-
on surface grinding dry and wet grinding, use sketching of
machines to close limit of coolants their riveted joint.
H7. Finding of composition and selection,
different faults while limit, fit and tolerances as
grinding-Cracks, blow per ISI : 919-1963. Basic
holes, chatters. size and its deviation
position of tolerance zone
with respect to zero lines.
Fits different types
clearance, interference
and transition
Interchangeable system
Letter symbols for holes
and shafts and
fundamental deviation
hole basis and shaft basis
systems.
12. Snap gauge grinding Gauges-feeler, taper Free hand Composition and
practice in close limit. gauge radius, plug, ring sketching at Resolution of
snap (fixed and different types of Forces: Definitions,
adjustable) and slip their riveted joints. Law of
description use care and Parallelogram of
maintenance. Forces, Resolution of
Forces.
13. Grinding practice on Inside micrometer depth Preparation of -Do-
cylindrical taper using gauge, special types of drawing of
standards ring gauges. micrometers, universal riveted joints.
dial test indicator their
construction and function.
14. Grinding practice of Special type of grinding Exercise on blue Resultant of Number
ring gauge using plug machine centreless, thread print reading. of Forces-related
gauge. crankshaft etc. their problems.
description, use care and
maintenance.
15. Grinding long Essential mechanism of Free hand The Law of Triangle
cylindrical using grinding machines, wheel sketching at keys of Forces and
steady rest to close is guards to IS: 1991-1962 and cotters. Polygon of Forces.
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limit h6. machine guards etc.
Process of cleaning and
oiling at grinding
machines (care and
Maintenance) types of
steady rests their
description and use
16. Grinding thin plates Principle types of grinding Preparation of Vector
using coolants to close fluids importance of drawing of keys Representation of
limits h6. uniform temperature, and cotters. forces: Definitions,
selection and use at Representation of
grinding fluids, method of Vectors etc.
supplying grinding fluids.
17. Grinding practice on Types of holding devices Free hand Test
parallel and taper pins methods of holding work, sketching of pipe
using chuck and type of centres - holdong flanged and
collets-h6. work between centres socket joints.
types of chucks and
holding process in chucks.
18. Selection of grinding Holding work on face -Do- Moment of Force,
wheel and grinding plate, pneumatic chuck Principle of Moment
practice on rectangular and magnetic chuck. , Condition of
bar of non-ferrous Equilibrium, Couple
metals. and Reaction.
19. Tipped tool grinding Precautions to taken Preparation of -Do-
practice on surface before grinding, drawing on pipe
grinding machine peripheral of surface joints.
using universal vice. speed of grinding wheels,
importance of constant
wheel speeds, calculations
at S.F.P.M.
20. Grinding practice on Calculation at R.P.M. and Exercise on blue -Do-
machine centre to S.F.P.M. of grinding print reading.
close limit h6 or H6. wheels calculation of
work speed for cylindrical
grinding speed and feeds
for cylindrical grinding
speed and feeds for
internal grinding.
21. Facing and Traverse and over run of Free hand -Do-
Chamfering practice. traverse, width of wheel sketching of shaft
and depth of cut in coupling with
different types of grinding keys pivoted
achiness. Grinding flanged coupling
allowance and time forged shaft or
estimation. Rough and keyed in place,
finish grinding process. cohered sleeve
joint and knuckle
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joint, preparation
of drawings of
joints from
sketches drawn.
22. Step grinding practice Surface grinding methods -Do- Sine Rule, Lami’s
on surface grinding of surface grinding by Theorem and related
machine to close limit using periphery of problems.
h6 or H6. grinding wheel and ring
edge of grinding wheel.
Types of surface grinding
machines.
23. Step grinding, practice Work finish, wheel Exercise on blue -Do-
on surface grinding selection holding of work. print reading.
machine to close limit.
24. Vee-block grinding Process of grinding Free hand Revision
practice. angular surfaces. Grinding sketching of
slots and grooves. simple bearing
Grinding "V" blocks. with bearing
Recommended wheel blocks.
speeds for surface NCVT Question
grinding machines. Paper solution.
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination
Fourth Semester
(Semester Code no. MCG - 04)
Duration : Six Month
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stock and tail stock.
2. Grinding cylindrical Method of plain Free hand Magnetization.
steps with shoulder and cylindrical surface sketching of
chamfer. grinding step-grinding pulleys and
and shoulder and face preparation of
grinding. working drawing.
3. Compound or double Method of grinding Exercise on blue Magnetic materials,
taper grinding practice external and angle print reading. natural and artificial
on cylindrical grinder. (simple) taper and magnets.
steep. Taper double
compound taper.
4. Steep taper, grinding Use of universal head Free hand Uses of magnets.
practice on lathe centre. for angular grinding. sketching of gear
Measuring and spur, helical and
checking of taper and bevel.
angles. Use of taper
plug and ring gauges.
5. Morse taper-plug Taper and angle Isometric Electricity & its uses
grinding metric tapers. checking by using drawing electric current-positive
protractors, micrometer construction of & negative terminals.
and rollers. isometric scales. A.C & D.C. accessories.
6. Taper grinding using Use of sine bar and Isometric view of -Do-
sine bar D.T.I. and gauge block-taper simple objects
gauge blocks to close checking by sine bar related to trade.
limit h6. gauge block D.T.I.
micrometer and rollers.
Other out of round
surfaces. Holding work
with fixed steady rest.
7. Eccentric cylinder job Jig and fixture holding Orthographic Concept of fuses,
grinding practice. work by fixture and projection of switches, conductors,
vice non-electric and isometric view insulators and resistances
magnetic chuck. Use of mentioned in pre- etc.
three jaw and two jaw page.
steady rest.
8. Grinding Taper up to Grinding parallel and Views of simple -Do-
close limit H6.Grinding step bore grinding solid out by
lathe centre. internal taper, section planes
centreless grinding true view at
process of holding job, section.
and types of operations.
Effect of setting work
above and below wheel
centre.
9. Internal step grinding to Internal centreless -Do- Test
close limit, ring gauge, grinding methods of
grinding to close limit- holding jobs and
H6. Grinding of single processes of grinding.
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angle cutter. Selection of wheels.
Internal grinding work
movement and wheel
movement. Rotation
and reciprocation of job
and wheel spindle,
Internal grinding
allowance, selection of
wheels for internal
grinding allowance,
selection of wheels for
internal grinding.
Thread grinding
method of holding jobs
methods of grinding
threads and thread
calculation.
10. Cylindrical slot Thread grinding Development of Simple electric circuits,
grinding to close limit method of holding jobs surfaces of (parallel & series)
h5. method of grinding simple objects. related problems.
threads and thread
calculation.
11. Grinding of angular Various types of thread Development of -Do-
cutter by using work grinding wheels and surface of simple
head. their selection. Types objects.
of dressers and process
of
process of dressing
selection of coolants
and their use.
12. Tool grinding practice. Off hand grinding, Construction of Ohm’s law, Simple
grinding of various simple curves of calculation, electrical
lathe tools maintaining interpretation. insulating materials.
tools angles for
different types of
metals.
13. Sharpening tools and Grinding boring tools -Do- -Do-
drills, sharpening shaping tools, slotting
scrapers and chisels. tools, tools planning
and drills, grinding of
scrapers, chisels and
carbide tipped tools.
Selection of wheels
fluids etc. and methods
of grinding.
14. Carbide tipped tool Grinding defects and Development of Graphs: abscissa and
grinding. their corrections, surfaces. ordinate, graphs of
inaccurate work out of straight line, related two
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round, out of parallel sets of varying
taper on and irregular quantities.
marks spiral scratches,
discoloured burnt
surface etc.
15. Form grinding radius Grinding defects and -Do- -Do-
angle, Grinding of their correction.
concave & convex Waviness marks of
cutter. surface, chatters-short
close evenly spaced
long and regularly
spaced, marks in phase
with vibration of floor,
random marks, random
waves etc. Glazing of
wheel and loading of
wheel.
16. Slitting saw sharpening Cutter grinding Free hand Test
practice using tooth necessity of sketching of
rest. sharpening. General small parts
method of sharpening related to trade
milling cutters-
clearance angles. Use
of setting gauges.
17. Grinding straight & Method of indexing -Do- Transmission of power
fluted reamer. direction of wheel by belt, pulleys & gear
rotation, wheel drive with related
dressing. Types of problems.
cutter grinding wheels
and their selection.
18. Side and face milling Methods of linear -Do- -Do-
cutter sharpening settling and direct
practice. setting. Types of tooth
rests and their location.
19. Spiral milling cutter Calculation of Free hand -Do-
sharpening practice. clearance angle. Setting sketching of
for cup wheels and detailed
straight wheels. components from
Recommended assemblies.
clearance angles for
different materials to be
cut primary and
secondary clearance
width of lands.
20. Sharpening side and Sharpening methods of Free hand Appraisal of Basic
face milling cutter. plain or key way sketching of Electronics Control
cutters Grinding detailed parts and System.
peripheral teeth on a production of
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side and face milling working
cutter use of indexing drawings of
attachment. machine parts
such as tool
herders, machine
vice, part of
shapers, planer
millers, grinder
etc.
21. Sharpening end mill Sharpening of helical Production of Appraisal of Basic
cutter. milling cutter using working drawing. Electronics Control
linear and angular System.
setting methods.
Sharpening shell end
mill and angular cutters
22. Tap grinding Grinding flutes of form Production of Solution of NCVT
(sharpening) practice, cutters, grinding taps, working drawing. question papers
having practice. reamers, similar types -do-
of cutting tools, use of
universal attachment.
Hones and honing-
Type of honing stones-
their description and
use. Amount and rate
of stock removal.
Adjustment for
elementary honing
condition, honing
tolerances.
23. Lapping practice on flat Laps and lapping Exercise on blue -Do-
surface. Lapping material, types of laps print reading.
practice on cylindrical lapping abrasives
surface and buffing rotary diamond lap
practice to very close lapping lubricants
limit h5. lapping pressures wet
and dry lapping. Hand
lapping and machine
lapping. Lapping flat
surface lapping
cylindrical surface
polishing wheels
polishing operations
abrasive buffing wheels
24. Job checking and job Description and uses of Revision and Revision
evaluation practice. special types of exercise on blue
measuring instruments print reading.
comparators projectors
etc. Estimation of
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material and cost.
Modern new
developments in the
trade.
25. Revision
26. Examination
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TRADE - MACHINIST (GRINDER)
List of tools/equipments
For a batch/unit of 12 trainees + one (for Instructor)
Desirable:-
1. Shadeograph projector with diascopic and epidia scopic projection,
magnification 50, 100, 200, rotary screen 1 minute accuracy and 1 No.
centering, attachment.
C : GENERAL MACHINERY
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(4) The specifications of the items in the above list have been given in metric units. The items which are
available in the market nearest to the specifications as mentioned above if not available as prescribed,
should be produced. Measuring instruments such as steel rules which have graduation both in English and
Metric units may be produced, if possible.
(5) Simple hand tools for fitting etc. such as hammers, scribing blocks, V block parallel block, angle plate
Allen keys centre punch, oil cans etc. mentioned in the above list and marked 'M' may be made in the
Institute as far as possible.
D : ADDITIONAL LIST OF TOOLS AND EQUIPMENTS REQUIRED FOR 3RD AND 4TH
SEMESTERS
(For a batch of 12 trainees)
Sr. No. Description Quantity
1. 2. 3.
GENERAL MACHINERY
1. Grinding machine universal, machine to be motorized and supplied 2 Nos.
with assorted arbors spindles for internal work, 3-jaw self centering
chuck, 4-jaw independent chuck face plate driving dogs, tail stock
and centers, machine to be completed with all guards, sud and driving
dogs, 3-jaw self centering chuck pump and tank, pipe fittings,
diamond tool holder fixtures, radius dressing attachment and with
spanners (internal and external) and general purpose grinding
cylindrical magnetic chuck (permanent) 2,000 mm dia.
2. Small type hand honing machine with motors sand and bracket and 1 nos.
with sets of different types of honing stones and other accessories.
3. Lathe machine with taper turning attachment 4-jaw chuck and 3-jaw 1 nos.
chuck.
*DRO system may be attached with the Lathe and Drill machine (optional)
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