APPLIANCE CROSS REFERENCE DATA FOR HERMETIC RECIPROCATING COMPRESSOR Emerson Climate Technologies (India) Limited Registered Head Office Plot No. 23, Rajv Gandhi Infotech Park, Phase I Hinjewadi, Pune -411 057 Tel: (91-20) 4200 2000, Fax: (91-20) 4200 2099, E-mail Climatelndia@Emerson.com Technical Helpdesk: 1800 209 1700 zlionzozo-cowoty EMERSON.Dear Customer, Greetings from Emerson Climate Technologies! ‘This ready reckoner is intended to serve as a Quick reference guide to refrigeration system component sizing We stronaly recommen the users to look at these details as a'starting point, while building new refrigeration appliances. The system needs to be qualified ina test room with controlled ambient temperature and product load conditions to finalize the system component specs, ‘System detalls mentioned in this folder are inital recommendations and may need fine-tuning for optimum appliance performance. For standard appliances, the optimum system operating parameters, are provided at appropriate places, for reference. Other than the evaporator and condenser sizing, using the correct length ofc amount of refrigerant charge becomes a critical element of system balancing, We recommend the users to start with the capilary tubing suggested inthis folder and suitably balance the refrigeration system, fallowing below guideline: lary tubing and appropriate Observed Parameters System Problem High Superieat low Sub Cooling - Low charge Low Superhest High Sub Cooling : High Charge upetheat igh Sub Cool Capilary Tube To High Superheat High Sub Cooling Gailey Low Superheat Low Sub Cooling Higher Evaporating Capilary Tube Not Temperature Restrictive Enough Low Superheat Low Sub Cooling Low Evaporating Inadequate Indoor Temperature CoilOrAirFlow For any more clarifications or support, please contact your nearest Emerson Climate sales representative or Technical Help Desk on 1800-209-1700, Warm regards, Technical Support Team Colour Scheme of Refrigerants ~)Water Cooler “copsctytwstne [20 © eo 20 50 210 0 Sire ine) s, gx9n2 | nisioss | vsaizs9 | raxisxa | 2met2 | 2c | rns (tength ght) ‘ sparing) | ous | "Rows eons tows” | Rows? | "eows? | eons conde Fanner | #3983 17350 ONPeTaRe| yBOHeaaHe | Yaayee | BIER | eNPanase condemsrtan | Saute’ | rue’ | “ctave’ |" ataoe™® | Yacae’ [ator | "atabe® So tebepneh) x isx30 | ayexso | 38x70 3ibx aye 31x jax 0 etc i ! s2craut) | sun | esate | maseceay “Conca pevt TS Sane TNE: "whl sing se comprenoe rod stage ype wate ce sr pcr ad start rey need nto sea isllContllar Mal x00 (Gurabl oral shove compressor model) Typleal system Operating Parameters moerimremera | so | = [= Pea: ia tencamemwanets |e [mp wew [a + Sha temp could sgh ary with erent pator ods KE, KC) KEM, CRGraces RADaA Mode xgerca, | xcasscar | Kcjsteat Ne-of2s0migatles | 120740 wse200 | _ 220250 2a a0 0-0 50-800 abet velumeltusy| 11020, waeseo | _ 200220 2a aoe 70800 condenser Sieh] (length Hegnt) | 9x 9x2 woxrx2 | ronan | raxrzxzkow | raniax2 | rexiexe 3180 .tube rows rows rows | (ow textoxs | Rows rows horas ROW CondenrFannar] HEI | —ISOHeRIas0| TaeueeTa50 | yReueaTase [pone 350 Condenser Fan on rN rom Two ry Evaperater sae ODbetmene | sf16%30 x40 | 38x50 gysxes | staxcrozcieut Teng * Uae wh onl CSeRareut Dit Control oe 350 (Sutableorallsbovecompressr model) Typical system operating Parameters Parameters or wa na0aa — oa, [Anbienttemperwera] 3s | oe | = |e] = |e zi Suction Presure(gsig) | va1020 | s0ies2 | aoeas | 5 | sowss| os Wiad [rater] 2029 | 73 | 38 | satoae| aa aa “ Discharge Pressure (psig) | 16410174] 18710199 [2H0%0250] 380 [ass | ass on ['Titot2 [ravteia7| t9te20| 26 | de | 3y estumcastemperatrerc)| 156 | 2 | rows | 21 | rss] 26 -Topshettemperaturerc)] s31060 | 292071 | astoas [s0rose aro [sari + Sh emp could ty vary with dlerent ptr models KC], KCN. ACEVa eto Cooling Capacty 75 1 1sTk 21k Condenser Si fincy (wenathseiigh) ID] 18x 15x 280NS | 22% 16x 2ROWS arnren snows | 22° 16x aROWs ‘tbe ree CondenserFan Motor | _vsiawPxovoKeM | _1/10HPx9308m P20 RP Tavs 2508 Tvaperator| Condenser anno fr pnd 7 ert 300)600 cm 375)750 CFM s0j40crm 1525/1. 200F4 Traperater Sie neh) _ (ungtieneigh)s}60.0] — r4x74x22005 Isx15x2R0Ws Sx 15x3 ROWS 515% 4ROWS ‘ube tree ‘soporster lower Tom niew rows saw nirows aw seo aw ‘Capillary Tube 10.055°222.x1NO-(OR) | 9.955" 32¢x2 NO. (0,064"x 30°x2NO, 0.06475 28°x2NO, ovetength (O55 x40rx2 NO ° ‘il Coto oct C2000 (Sutableorallsbovecompressar model) “ype ste Operating Parameters ——— Ambient Temperature (°C) 6 a “Suton ress pi) row = ‘on dato a Dechage Pesan (ia) Toi 70 SSS tatoo. Fi — eum GanTempertre ©) wen 2 ——— Topshaempeatire (0) re + Shemp coud sgh vary wth ferent platvorn deh KC. CR.Pee ‘aan Models owrauat | xcwersiat SOUL KASOAL Nominal Gapecty | 309 app 0 so 0 00/7.100 1300 Hard Teo tes) ! nominacapacy cs] 00300 30 0 0 700 1.000 1.700 andere Sentinal | onan nao [waa [ais | vee | textes Mtenathxetah) | eos rows rows rows wows rows see tabe en ‘Condenser Fanwotor | 17 4ex1350 | 1DeHeR13s0 | 1BeuPxia30 | TpeHPxTa50 | TRO HPR1350 | TiS Hea 350 Condenser Fan 0A oR Pom oo 150 Evaporator sae 0 | sig 86 ye 85 18x95 yn x62 creer 0019 Cec be ine cena) no nes ae aes pax xine we play tabe —hosrxr2 ino] 0035%x12x1N0| oote'xs INO. | oos0rx8 1N0, [oso x10.x1N0,| o04e x10-2N0. Borextenatn ° ° "t ‘ [NOTE + "These campreisorscan ao be autable fr slghiy higher capacy deep ees wh very elective nlite, igh conduc ner cabot material good evaporator bonding fa very wal balanced eigen ys, Dit Control ode 860 (Sutabletorll above compressor modeb) ‘Typea system Operating Parameters Parameters Ria RaoaA Ambient Temperature) 2 2 2 a ‘Suction Pressure (sa) 32 ows | wr | ats (Ga ower | orua | vseors | i4to2y Discharge Pressure (pig) 160 sioi90 | 293 [316 wae0 (Gan) i 121013 bo dote28 Return Gas Temperature) 0 im 0 im “Top Shel Temperature (0) % 7 @ 7 Sha tap coud igh wary wh feet paioem moda WK KONCooler No.of case) 2x10) aus 71250) (400) 4650) Condenser Sia inch) (eengthteign)3}60.0.| 10x942R0WS | rixtox2Kows | toxoxaKows | IixtoxsKoWs | 19x 12<2KOWS “abe e117 CondenserFan Motor | 83 4°x1.390 qh | 1/50 WPa 350. [1/36 HPa.a80.0 [186 HPx 1 80K0M | 1/20 HPx 1. 3SORPM Condenser Fan FoR Om Foaxsaase | FOAXSaADE | TPDIAXaRADE (uenartiagh so. | rra0x2K008 | ranrix2nows | raxrzazRows | rrxtasznows | rraree3RoWs Caplan Tbe owreioxtno, | oourxr0%1no. | o.046'x9 1 no Bore xtensth | aosorx7 xine, | .0s0'xe'x1No. ‘hl Control ode -x860¢ (Gutabletral above compressor model) "ypleal system Operating Parameters Paametr me ‘bint Temperature) 3 a sere oe Wien | dw DacargePresure(pagy) | tosto7e | ja7%0 199 (fon Me | iris etn Gas Temperature) 6 a “Topsheltemperturec) | wee | eT + Sp gy et pit woe we KG, TECE3}80.. Tube 13FF raotamedels | xerao | Kqjsouat | KeMsticar | xeasiacar | Kowsiscat | KOwSZ2cAL eet sto10 01015, 151020 201025 351035 soto40 ‘Condenser siz nch) engin eben)” | raxraxanows | 18xr6x4sows | 22x18x3Kaws | 22x18x4Kows | 22x2004R0WS | 2442244 ROWS ‘GandenserFan | 725080¥, ]-bIA| 735080, WeDIA] 7 200, TOK] 7200 RP, TOI] 400", OIA AO0 RPA, TDI Gapitarywibe | oosorxrix | oosxenx | oosrxetx | oosrxsnex | oosnxsnx | coarxanex Sorextength 20. 2NO. 20. 2X0. NO. DN. (Susableorall spe rompresarmodeh)Mere Tm et | rctecn cnsrica cus ens [ecaszacl — sin an alee semi tae’ | Saad | Saas | Sas | ans | Yates | Saas | Saad | as | OR | Ss sen ope Seetsute modelo BPE/SNe& Toe HE on your trawnrebesouce cree maa | ama | esa | ena | asa | taal? | Segue | egal? | tas swaths] deity | than | Ga | eros | Eraty | Suet | Era) | Seat | Seay | Grats) ‘oa orice 003) | ove 003) GE [rename [zea faz sere [cme] Ey | abe | ew | Bia | iw [esi |fontce on} nes 03) foes 03 | (Onc) ake) (tice 03 force | oer O04 (Ovex 04 ee 05) fore oa | oreo ote 03] (oee 00 | one 00) ae *ratng Contos -raporatng Temp = 4.4 “C. Condensing Temp. = 544°C Subcoang 4.4, Ratu sop -35°C vel canoer noc *Witeriet Temperature: 15°C (Sitableorall above compressor medeb) Water Outlet Temperature: 10°Cer) (¢4°CRoom Temperature) raoanniode: | xcsacar | Keusticar | wemstacar | Kowsiscat | Kowsz2cat ‘App Roomsiae"() | 10x6x8 | 1oxi0xa | i2xi2xe | taxiaxe | iaxioxe | 2002008 | 20x22K8 Condenser SueGineh) | 2o4r6x3 | 22xiaxa | 22x209 | 22n20x4 | 24xz0a4 | aexaexe | aexaexe jhenath x Height) ROWS, ROWS, ROWS, ROWS ROWS ROWS, ROWS, 3)800- tubes FM Evaporator stze(ineh) | 2>xrgx4 | rax20x4 | 24xz2xe | asazexa | raxasaa | aoxzexe | a2x20e4 tenga neigte) | ovis 20s wows eos e008 rows KW 3]800. Tube 6 [aperserAilow Qty] iisocra | asocrm | isocrw | aooch | as00cm | mete | 2S00crN ortee oot | “Yonneeoot) | Yomreean2) | “once t03) (aleontatey | orteeaor) | (Gnneeoan) | (Osseeoo2) | (Oncevo2) | (Onnceoos) | (Oenceaos) | (Orteeo0s) ree 002) | (One002) | Yorteean2) | “oteeo03) | “Coxe 003) il Coto ode -x1R100 COOL MATE (Sutableloral sve compressor model)eee Aen AAA Models KepR2CAL kqasca KCEICAL Pastry Cooler Sze > 7 joe my abit Volare) i) 240260 300380 50-600 ‘Condenser Sr neh) (Cength Height) ox9e2 KOS ax i2x2Kows naxreesnows | taxtexanows 31800. abe (ou) tox sROWS CondenserFan Motor_| 1/830 135080% Tia6H R150 RPM jaonavasorem | 1/20vPa 728080 ‘Condenser Fan| aon wom won TOA agers ODT 5116530 ayex6o ayaa 38x 9082 Creu) Borextenath w | ceseahne 0055"e38's INO ° — hl Controle ose 864 (Sutableorall above compressr model) Typical system Operating Parameters Anbienttempeawera | 3 | 3 | 3s | o | = | © Suction ressure(psig) | 184020 | 30037 | cows | ss | sowss | 55 as) | r3:6%3 | oda | Saeed | sa | oaeae | 22 Discharge Preswre(pnig) [roszo174[e7s0199| 2eove200] 80 | ass | ass ay {S012 faveeiar| sote20| ae | oan | rewmcastempetuetd | 16 | 21 | rows] 2 | aes] 20 TTopshetttempersture | 1060 | «91071 | 261045 | sovose | seas | sot058 Shap coud gy vary ith fer plato mado a), KEN CEexe anes Aehanen en 2280 4000 6000 12,000 (to. of cancer OF 60 l/Day) ‘Condenser Sze nc) (length x Hehe) wexiexaros | areiwaarows | asaarakows | aesa2xaRows 3180.0, 1028 ondenserFan tor smrxiasowm | apzarxraooKm | ajrowrarasonme [te HP xias0KN Condenser Fan 15014 1601A 16014 BDA ooreeRe Hy | ayroo.ess) | yr00. (00 zo. ta0e30) | 17200.0254225) apt Tube 080'x8x1 NO. oosrarx2no. | oosexrex2no, | aonrxr2x2N0. Sorex Length re — ‘ype Sytem Operating Parameters Parameters Rasa, Oisllontalle Modl xREDC Aenbient Temperature) 2 “ (Sttsbleorallssoecompresar model) ‘Suction Pressure (psa) Dawa Be (a), swis | 121 Discharge Pressure(psi (293 Bis w340) (Ose) 20 22192 Ratu as Temperature) v0 TEE Top shel Temperature CC) eT Te TE + She emp could sty vary with erent ltr rrde eK) KC Simple But Important Tips: (¢ Use two stage rotary vacuum pump of minimum SOLPM capacity. Remove compressor tube rubber plugs ust 10 minutes prior to brazing, Use trichloroethylene to flush the components. Use bright annealed copper tubes and keep all coils and tubes Nitrogen charged & sealed Use separate set of gauges, hoses, cylinders for different refrigerant and keep them labeled.