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VLT6000 FLN MG60G202 PDF
VLT6000 FLN MG60G202 PDF
■ Contents
Introduction
Safety .......................................................................3
Safety Guidelines ........................................................3
Warnings Against Unintended Start ...............................3
Introduction ...............................................................4
About this manual.......................................................4
Assumptions..................................... .........................4
References................................................................4
Trademarks ...............................................................5
Network Connection
Hardware Setup ..........................................................16
Electrical Control Terminals............................................17
Typical Control Connection Examples..............................18
DANGER:
Touching electrical parts may be fatal - even after equipment
has been disconnected from AC line. To be sure that
capacitors have fully discharged, wait 14 minutes for 220
and 500 V units and 30 minutes for 550-600 V units after
power has been removed before touching any internal
component.
■ Introduction About This Manual
The Siemens Floor Level Network (FLN) is a master/ The documentation in this manual provides
slave control network for serial communication with comprehensive information on the connection,
various control devices. The FLN controller is RS- programming, and start-up of the VLT 6000 for
485 compatible, half duplex, with an operating rate use with the FLN. It is intended as both an instruc-
of 4800 or 9600 baud. Recommended wiring is tion and reference manual. Functions and features
shielded, twisted pair. The FLN software protocol is of the VLT 6000 frequency converter are also
designed to be general in nature to accommodate briefly reviewed to serve as a guideline to optimize
any unique properties of each device type. The node your communication system. Read this manual
address system allows up to 96 devices to be used before programming since important information is
on any one system. provided in each section.
For detailed information on using the VLT 6000, see
The Danfoss VLT 6000 is a programmable frequency the VLT 6000 Operating Instructions.
converter which controls the operation of 3-phase,
standard induction electrical motors in the HVAC Assumptions
industry. The VLT 6000 controller has FLN This manual assumes that the controller node
communication protocol software built-in. The drive supports the interfaces in this document and that
uses optical isolation for fault tolerance and noise all the requirements and limitations stipulated in the
immunity. controller node and the VLT 6000 are strictly ob-
served. It is assumed that the user understands
The FLN communicates directly with the VLT 6000 the general capabilities and limitation of the con-
drive via the RS-485 serial interface bus. In addition troller node and the VLT 6000 Frequency Converter.
to being able to control the drive, most drive confi-
guration and control parameters can be reviewed References
and changed through the FLN. Also, the operatio- Installation, Operation and Maintenance Manual
nal status of the drive can be read and monitored for the VLT 6000 Frequency Converter,
through the bus. Diagnostic and operational infor- Danfoss Graham document 23-6108-00.
mation stored in the VLT 6000 is easily available, (Referred to as the VLT 6000 Operating Instructions
such as kWh of energy used, total operation hours, in this manual.)
drive status, motor speed, and many other useful Operating Instructions VLT 6000 HVAC Frequency
items which can be accessed and monitored Converter, Danfoss document MG.60.AX.YY
through the FLN. (International version of the VLT 6000 Operating
Instructions.)
The FLN is designed to communicate with any Contact Siemens for operational instructions for the
controller node that supports the interfaces defined Floor Level Network.
in this document.
NOTE:
Quick menu data for commissioning drive
cannot be entered via FLN serial bus.
The CANCEL key is used if a change of The OFF/STOP key is used for
the selected parameter is not to be stopping the connected motor in either
carried out. the Hand or Auto Mode. Enable or
disable this function via parameter 013,
The OK key is used to activate a OFF/START on LCP. If this stop
change to the selected parameter. function is activated, the second line in
the LCD display will flash.
The + and - keys are used to scroll
through parameters and to increase or AUTO START is used if the drive is to
decrease the value of a chosen be started via FLN serial communi-
parameter. The keys are also used to cation and/or the digital control
change the local reference. In Display terminals. When a remote start signal
Mode, the keys are used to switch is received, the drive will start if the
between readouts. AUTO START key has been pressed.
7. Press “-” key until ‘6’ counts down to ‘0’ and ■ VLT 6000 Functional Features
setting for Ramp Up Time reads ‘100 s.’
The FLN protocol built into the VLT 6000 frequency
8. Press OK key to enter new value into drive converter allows programming of numerous features
controller. and monitoring of the drive via the serial bus and the
standard RS-485 port. The VLT 6000 also has the
9. Press Display key to return to normal display. capability to control closed or open loop systems on
its own and has been designed specifically for HVAC
Extended Menu applications. Always accessible in real-time are the
In some applications, the Quick Menu items will not system status, what the motor and drive are doing,
set up all the desired characteristics of the drive. To and if there are any problems. The VLT 6000
access all VLT 6000 parameters, including the Quick continuously monitors all aspects of motor and drive
Menu parameters, press the Extend Menu key. status and issues alarms or warnings for adverse
conditions.
NOTE: The FLN interacts with the drive based upon a point
Programming of parameter functions available map database and the selected interface strategy.
through Extended Menu is done in accor- Many, but not all, drive features are accessible
dance with same procedure as described for Quick through the point map. See the VLT 6000 Operating
Menu functions. Instructions for more drive details. Table 8 lists the
map points and Table 9 supplies definitions. Below is
HP/kW Conversion a review of some frequently used drive features and
A conversion index for determining kW and HP the associated point map numbers.
ratings is shown in Table 2.
Drive Operation (03-14)
Table 2 HP to kW Conversion Index
These points provide the FLN with operational status
kW HP kW HP information such as output frequency, motor current,
0.25 0.33 45 60 output voltage, power and energy. The run time in
0.37 0.5 55 75 hours that power has been supplied to the motor is
0.55 0.75 75 100 also stored for display, along with cumulative energy
0.75 1.0 90 125 used in kWh.
1.1 1.5 110 150
1.5 2.0 132 175 Motor and Drive Thermal Protection (15, 16, 18)
2.2 3.0 160 200 The motor and drive are protected against thermal
3.0 --- 200 300 overload. The percentage of thermal load is dis-
4.0 5.0 250 --- played. Point 18 indicates if either the motor or drive
5.5 7.5 300 --- thermal limit has been exceeded.
7.5 10 315 350
11 15 355 450
Set-up 1 - 4 (17) (29)
15 20 400 500
The drive is capable of maintaining four independent
18.5 25 450 600
program set-ups. Each set-up supports independent
22 30
30 40 point map configurations. Seasonal changes, various
37 50 acceleration or deceleration rates, or other operation
modes can be accommodated. Point 17 indicates
which setup is active. The set-up change is
programmed through the drive’s keypad or digital I/
Os. Day/night operation is implemented in the point
map (29) but is not used in this application.
Motor Ramp-up and Ramp-down Rate (31, 32) Relay Out 1, 2 (40, 41, 43, 44)
The time to accelerate or decelerate the drive Two programmable relay outputs (one Form C, 240
between 0 Hz and the motor’s nominal frequency VAC, 2 Amp; and one Form A, 30 VAC, 1 Amp) are
can be programmed. The drive is capable of settings available. These can be triggered through the serial
between one to 3600 seconds (one hour). bus by command points 40 and 41. This allows the
FLN to utilize the drive’s built-in relays as additional
Lock Panel (33) network programmable relays. The data points 43
The local control panel on the VLT 6000 drive can be and 44 indicate whether the relay is triggered or not
locked to ensure that program data or drive control (On/Off). Parameters 323 and 326, Relay 1 and
functions cannot be changed locally. The Stop but- Relay 2 Output Function, must be set to CONTROL
ton on the keypad will also be locked out and be WORD 11/12.
incapable of stopping the drive. The serial interface
continues to access drive settings.
PI GAIN DANFOSS
= P GAIN SIEMENS
* 667
P GAIN
PI TIME DANFOSS
= SIEMENS
I GAIN SIEMENS
The VLT 6000 follows run/stop and speed reference 4. Slope can be calculated as follows:
signals from the FLN. The FLN receives the
feedback signal from the controlled system,
compares this to a setpoint value, and uses its own
PID control loop to determine the required drive
speed.
(DesiredRange) × (Slope of ExistingPoint) Although the action of the reference signal is different
slope = in examples 1 and 2, the unbundled reference is the
Range of ExistingPoint
same. This is due to programming minimum and
maximum reference values in the drive.
100 × 1
=
16384
Start/Stop Command: To give a start command
= 0.0061 from the FLN, the following points must be set. The
VLT 6000 can also respond to discrete run/stop
NOTE: control signals that are hard wired to its control
Although range listed for point 53 is 32767, terminals. The point used to stop the drive through
that represents a 200% speed command. the FLN determines the capability of these discrete
Since a 100% speed command is desired here, half command signals.
of value 32767 is used for range of existing point.
28 CMD COAST – In most cases, it is necessary
Example 2: In a pumping application, the minimum to set this point to NO to make the drive run.
frequency (point 38 or parameter 201) is set to If this is set to COAST while the VLT 6000 is
18 Hz, and the maximum frequency (point 39 or running, the drive will shut off immediately and
parameter 202) is set to 60 Hz. You want to the motor will coast to a stop. When set to
command the drive’s speed with a 0 – 100% signal, COAST, the lower right corner of the drive
where 0% commands 0 Hz and 100% commands display shows UN. READY (unit ready). The
60 Hz. Because the minimum frequency is 30% of drive will not start in either HAND mode or
maximum speed, speed refe-rence commands from through discrete control signals until point 28
0 to 30% will cause the drive to run at minimum is set to NO. VLT 6000 parameter 503,
speed, 18 Hz. Coasting, can defeat this.
See the VLT 6000 Operating Instructions for
To unbundle the bus reference (point 53) for details. Because point 28 can keep the drive
commanding in percent: from operating in any mode, this is commonly
used to provide a safety interlock function.
1. Set minimum reference (point 50 or parameter
204) to 0 Hz. 24 CMD STP .STR
STP.STR
.STRTT – It is necessary the set this
point to START to make the drive run. If this is
2. Set maximum reference (point 51 or parameter set to STOP while the drive is running, the
205) to 60 Hz, the maximum frequency. drive will decelerate to a stop. When this is
set to STOP, the drive cannot be started using
3. Intercept = 0 (since the minimum reference a hardwired discrete run command. It can,
value is 0) however, be started in HAND mode from the
keypad.
4. Slope can be calculated as follows:
35 RUN ENABLE – In most cases, it is
necessary to set this point ON to make the
(Desired Range) × (Slope of ExistingPoint) drive run. If this is set to OFF while the drive is
slope = running, the drive will decelerate to a stop.
Range of ExistingPoint
When set to OFF, the lower right corner of the
display shows STAND BY. When OFF, the drive
100 × 1
= can be started in HAND mode from the
16384 keypad. It can also be started using a hard-
wired discrete run command, as when
= 0.0061 parameter 505, Start, is set to digital input.
VL
VLTT 6000 Mode – Closed Loop Feedback:
The VLT 6000 follows hard-wired run/stop 7 1 FB MIN - The VLT 6000 can display the PID
signals.The drive uses its internal PID controller’s setpoint and feedback signal in
controller to control motor speed. The units chosen in drive parameter 415, Units
feedback signal is hard wired to the VLT 6000 Relating to Closed Loop. The value that the
analog input and the setpoint is programmed minimum feedback signal represents can be
into the drive. The FLN is used to monitor the set using either point 71 or drive parameter
status of the drive and the value of the 413, Minimum Feedback.
VLT 6000 PID controller setpoint and
feedback. 72 FB MAX - The VLT 6000 can display the PID
controller’s setpoint and feedback signal in
Network Inputs to the VL T 6000: Because the
VLT units chosen in drive parameter 415. The value
FLN is simply monitoring the operation of the drive, it that the maximum feedback signal represents
provides no inputs. can be set using either point 72 or drive
parameter 414, Maximum Feedback.
Network Outputs fr om the VL
from T 6000: In addition
VLT
to the points listed in Strategy One, it may be useful 73 BUS FB 1 - A value of 0 represents the
to monitor the following points related to the minimum feedback signal, as defined by point
operation of the VLT 6000 PID controller. 71 or parameter 413. A value of 16383
represents the maximum feedback signal, as
Feedback: defined by point 72 or parameter 414. This
6 0 INPUT REF – This is the setpoint for the should be the feedback used if only one
VLT 6000 PID controller in units defined in feedback signal is supplied to the drive.
parameter 415, Units Relating to Closed Loop.
NOTE:
62 PI FEEDBACK – This is the value of the If drive terminal 53 is programmed in
feedback signal for the VLT 6000 PID controller parameter 308, Analog Inputs, for feedback,
in the units defined in parameter 415. any signal applied to terminal 53 is added to value
provided at point 73. Therefore, it is generally
Strategy Four advisable not to program parameter 308 for
FLN Function – Provide the drive with feedback.
setpoint and feedback values using the VLT
6000 PID controller to determine motor speed 74 BUS FB 2 - This is used when two feedback
signals are supplied to the drive PID
VLT 6000 Contr
VLT ol – From the FLN
Control controller. VLT 6000 parameter 417,
Feedback Function, determines the the
VLT 6000 Mode – Closed Loop
VLT function that the drive applies to these
signals. Functions include minimum,
The VLT 6000 follows run/stop signals from the FLN. maximum, sum, difference, and average. A
The FLN receives the feedback signal from the value of 0 represents the minimum
controlled system. It sends this and the desired feedback signal, as defined by point 71 or
setpoint to the VLT 6000 PID controller. The drive
parameter 413. A value of 16383 represents 69 SETPOINT 1 - This is the PID controller’s
the maximum feedback signal, as defined by setpoint, expressed in the units that were
point 72 or parameter 414. See the VLT 6000 chosen in parameter 415. It can be set to
Operating In Istructions for details. any value between REF MIN (point 50 or
parameter 204) and REF MAX (point 51 or
NOTE: parameter 205). If an attempt is made to set
If drive terminal 54 is programmed in para- point 69 to a value outside of this range, the
meter 311, Analog Inputs, for feedback, setpoint will not be changed. SETPOINT 1
any signal applied to terminal 54 is added to value can also be programmed using parameter
provided at point 73. Therefore, it is generally 418, Setpoint 1.
advisable not to program parameter 311 for
feedback. 70 SETPOINT 2 - This PID controller setpoint is
used for applications where two feedback
Example: In a cooling tower application, the feed- signals will be compared to independent
back signal comes from a temperature sensor with setpoints. Refer to the VLT 6000 Operating
a range of 40oF to 140oF. To unbundle bus feedback Instructions for more details.
2 (point 74) for the temperature sensor: SETPOINT 2 is expressed in the units
selected in parameter 415. It can be set to
1. Set minimum feedback any value between REF MIN (point 50 or
(point 71 or parameter 413) to 40. parameter 204) and REF MAX (point 51 or
parameter 205). If an attempt is made to
2. Set maximum feedback assign point 70 to a value outside of this
(point 72 or parameter 414) 140. range, the setpoint will not change.
SETPOINT 2 can also be programmed
3. Intercept = 40 (since the minimum feedback using parameter 419, Setpoint 2.
value is 40)
PID Controller Adjustments:
4. Slope can be calculated as follows: The following points adjust the operation of
the VLT 6000 PID control loop. They are
generally set during start-up and only
(Desired Range) × (Slope of ExistingPoint)
slope = adjusted if changes in the system require it.
Range of ExistingPoint
these values can also be set using
parameters.
(140 − 40) × 0.1
= See the VLT 6000 Operating Instructions for
16383
more details.
= 0.00061
61 PI ST AR
STAR
ART T FREQ (parameter 422) - This
sets the frequency to which the drivewill
Setpoint: accelerate after a start command. After it
5 0 REF MIN - The VLT 6000 can display the PID reaches this frequency, the drive will
controller’s setpoint and feedback signal in activate its PID controller. Point 61 can have
units. The units displayed are chosen in drive a value between the drive’s minimum
parameter 415. The value that the minimum frequency (as set in parameter 201) and its
reference signal represents can be set using maximum frequency (as set in parameter
either point 50 or drive parameter 204. 202). If an attempt is made to set point 61 to
a value outside of this range, the
51 REF MIN - The VLT 6000 can display the PID drive value will not change.
controller’s setpoint and feedback signal in
units. The units displayed are chosen in drive 63 PI GAIN (parameter 423) - This sets the
parameter 415. The value that the maximum value of proportional gain for the VLT 6000
reference signal represents can be set using PID controller. It can have a value between 0
either point 51 or drive parameter 205. and 10.
In addition to the control strategies described 1. Connect signal wires to terminal 68 (P+) and
above, the VLT 6000 provides additional control terminal 69 (N-) on main control board of drive.
flexibility to allow it to integrate into special control (See tightening torque and wire size in Table 3.)
systemrequirements. The following are just a few 2. If shielded cabling is used, connect one end of
examples. shield to terminal 61. This terminal is connected
to ground via an internal RC link.
Hardware Setup
A terminator dip switch on the main control board from the drive’s internal DC power supply. The
of the VLT 6000 is used to configure the drives on switch positions shown in Figure 3 demonstrate the
the FLN bus. It is used for serial communication and factory setting. Table 4 lists the switch functions and
to connect and disconnect the drive’s digital inputs settings required for FLN operation.
Switch Setting
Switch 1 No function
Switches 2 & 3 Used for terminating an RS-485 interface. On firs
irst and last
devices in a multiple device network, or on the only device in a
single device network, switches 2 and 3 must be ON.
NOTE:
Terminator switch positions must be set
correctly in accordance with Table 4 for
proper FLN serial communacation.
Number Function
01, 02, 03 Form C relay output. Maximum 240 VAC, 2 A. Minimum 24 VDC, 10 mA or 24 VAC, 100 mA.
(Terminal group 01, 02, and 03 is placed in various locations on the power side of the drive,
depending upon the model type.)
04, 05 30 VAC, 42.5 VDC, 1 Amp relay outputs can be used for indicating status and warnings.
12, 13 Voltage supply to digital inputs and external transducers. For the 24 VDC to be used for digital
inputs, switch 4 on the control card must be closed (position on). The maximum output current
is 200 mA.
16 - 33 Digital inputs. R = 2 kohm
<5 V = logical 0
>10 V = logical 1
16 - 33 30 VAC, 42.5 VDC, 1 A relay output can be used for indicating status and warnings.
20 Voltage supply to digital inputs and external transducers. For the 24 VDC to be used for digital
inputs, switch 4 on the control card must be closed (position on). The maximum output current
is 200 mA.
39 Digital inputs. R = 2 kohm. <5 V = logical 0 , >10 V = logical 1
42, 45 Analog and digital outputs for indicating frequency, reference, current and torque. The analog
signal is 0 to 20 mA, or 4 to 20 mA at a maximum of 500 ?. The digital signal is 24 VDC at a
minimum of 600 ?.
50 10 VDC, 17 mA maximum analog supply voltage to potentiometer and thermistor.
Set Parameter 314, Terminal 60, Analog Input Set Parameter 308, Terminal 53, Analog Input
Current, to correspond to the purpose of the 4 to Voltage, to FEEDBACK.
20 mA signal. Set Parameter 311, Terminal 54, Analog Input
Set Parameter 315, Terminal 60, Min. Scaling, to 4 mA. Voltage, to FEEDBACK
Set Parameter 316, Terminal 60, Max. Scaling, to Set Parameter 417, Feedback Function, for the
20 mA. desired operation.
Because the commons of the +24 VDC power
supply and the input reference follower have
separate circuit commons, it is necessary to
connect a jumper between terminals 39 and 55.
* Minimum parameters which must be set to operate the VLT 6000 via FLN serial interface.
** When Digital input or Logic or is selected, digital inputs may interfere with serial bus
commands. The setting Serial communication allows serial bus commands only to be
carried out. See the VLT 6000 Operating Instructions for detailed descriptions.
NOTE:
Drive can store preset references
programmed in parameters 211
through 214, Preset Reference (1-4). To avoid
these values modifying serial bus references,
set parameter 210, Reference Type, to
External/preset. See VLT 6000 Operating
Instructions for detailed description.
NOTE:
Default setting for point number 35, Run
Enable, is OFF. Drive will not operate until
Run Enable ON signal is given through serial
communication network.
1) Trip: Requires a reset, either manual or automatic, depending on the the setting of parameter 400, Reset Function.
2) Trip lock: Requires AC power cycled on and off and a reset.
Alarms that also have a corresponding warning cannot be reset until warning has been removed, i.e., fault situation is gone.
Points 90-91 refer to warnings. Points 92-94 refer to alarms.
Point numbers that appear in brackets { } may be unbundled at the field panel.
Note 1: LAI stands for “Logical Analog Input.” This is an analog value that the VLT 6000 provides to the
FLN network. Itsvalue is a feedback indicating the status of a physical input to the drive.
LAO stands for “Logical Analog Output.” This is an analog output from the FLN network to the
VLT 6000. It is used to control the operation of the drive.
LDI stands for “Logical Digital Input.” This is a digital (ON/OFF) signal from the VLT 6000 to the
FLN network. It indicates the operation of the drive.
LDO stands for “Logical Digital Output.” This is a digital (ON/OFF) signal from the FLN network to
the VLT 6000. It is used to control or indicate the operation of the drive.
Note 2: Points 29 and 99 are present but not used in this application.
Note 3: These points will accept any value within the range of the point even though the drive has
different upper and/or lower limits for these points. This is because the upper and lower limits for
these points can vary depending on settings of other points or the drive size. Consult the VLT
6000 Operating Instructions for values.
Twelve special read-only points can be used for checking if the value actually changed or the
change was rejected. These 12 read-only points should also be used for monitoring database
COVs which the others cannot.The read-only points are designated by a descriptor similar to
the original point with a suffix “.S” added.
Below is a list of pairing where the points in parenthesis are the read-only points:
30 (45), 38 (46), 39 (47), 50 (48), 51 (49), 57 (54), 58 (55), 61 (42), 69 (95), 70 (96), 71 (97), 72
(98).
Note 4: The default value depends on the drive. Consult the VLT 6000 Operating Instructions for values.
Note 5: When LOCK PANEL is set to LOCK, the “Hand Start”, “Off Stop”, “Auto Start” and “Reset”
keys on the VLT 6000 keypad will be disabled. Four parameters in the drive will change
simultaneously. Local programming of the drive will also be locked except for parameter 016,
Lock for Data Change, which can disable the programming lock.
Note 6: Consult the VLT 6000 Operating Instructions for choice options.
Note 7: The number 32767 equals 200% of Bus Ref range value.
Note 8: Use Table 7, Faults, Warnings and Alarms, to determine the FAULT or WARNING corresponding
to a number.