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Page 1 of 108 2/24/2014

Comp Job Mod Qty Description Hours
1000 010 Engine-Remove & Install 30.5
1000 031 OX Engine-Dynamometer Test-Out Of Frame/Out Of Hull/Off Site 5.0
1000 031 P0 Engine-Dynamometer Test-Par Preliminary Inspection 0.9
1000 031 P1 Engine-Dynamometer Test-Par 2.8
1000 031 P2 Engine-Dynamometer Test-Par After Repair 0.8
1000 031 P3 Engine-Dynamometer Test-Par After Repair & Unhook 2.4
1000 072 Engine-Paint 1.7
1000 072 MN Engine-Paint-Minor 0.2
1000 074 Engine-Wash 0.4
1000 074 MN Engine-Wash-Minor 0.4
1050 034 Air Induction & Exhaust System-Crack/Leak Test 0.2
1050 040 Air Induction & Exhaust System-Inspect 0.2
1051 010 Air Cleaner-Remove & Install 3.3
1052 002 Turbocharger-Transfer Components To/From 0.1
1052 010 Turbocharger-Remove & Install 3.9
1052 017 Turbocharger-Disassemble & Assemble 0.2
1052 030 Turbocharger-Test After Repair 0.4
1052 035 Turbocharger-Troubleshoot 0.7
1052 040 Turbocharger-Inspect 0.2
1052 074 Turbocharger-Wash 0.4
1052 082 Turbocharger-Measure 0.4
1058 030 Inlet Manifold-Test After Repair 0.4
1058 035 Inlet Manifold-Troubleshoot 0.6
1058 074 Inlet Manifold-Wash 0.4
1058 082 PX Inlet Manifold-Measure-Pressure(S) 0.3
1059 030 Exhaust Manifold-Test After Repair 0.4
1059 035 Exhaust Manifold-Troubleshoot 0.6
1059 074 Exhaust Manifold-Wash 0.4
1062 010 Muffler-Remove & Install 0.8
1063 034 AA Aftercooler-Crack/Leak Test-Air To Air 0.6
1064 034 AA Aftercooler Core-Crack/Leak Test-Air To Air 0.6
1064 046 AA Aftercooler Core-Flush-Air To Air 1.1
108A 030 Air Control Valve-Test After Repair 0.4
108A 035 Air Control Valve-Troubleshoot 0.7
108A 074 Air Control Valve-Wash 0.4
1100 030 Cylinder Head Assembly-Test After Repair 1.2
1100 035 Cylinder Head Assembly-Troubleshoot 1.4
1100 074 Cylinder Head Assembly-Wash 0.6
1101 034 Cylinder Head (Bare)-Crack/Leak Test 1.4
1101 040 CK Cylinder Head (Bare)-Inspect-Crack(S) 4.3
1101 063 Cylinder Head (Bare)-Machine/Grind/Mill 1.6
1101 064 Cylinder Head (Bare)-Ream/Bore/Drill 0.0
1102 030 Rocker Shaft Assembly-Test After Repair 0.4
1102 035 Rocker Shaft Assembly-Troubleshoot 0.7
1102 074 Rocker Shaft Assembly-Wash 0.4
1103 063 E Valve Seat/Insert-Machine/Grind/Mill-Each 0.2
1105 020 E Inlet/Exhaust Valve-Recondition-Each 0.2
1105 020 S Inlet/Exhaust Valve-Recondition-Set (All) 1.1
1105 030 Inlet/Exhaust Valve-Test After Repair 0.4
1105 035 Inlet/Exhaust Valve-Troubleshoot 0.7
1105 074 Inlet/Exhaust Valve-Wash 0.4
1107 010 A Valve Cover-Remove & Install-Each Additional 0.2
1107 010 F Valve Cover-Remove & Install-First One 1.4
1107 010 S Valve Cover-Remove & Install-Set (All) 1.7
1107 030 Valve Cover-Test After Repair 0.4
1107 035 Valve Cover-Troubleshoot 0.6
1107 074 Valve Cover-Wash 0.4
1120 030 Valve Cover Base-Test After Repair 0.4
1120 035 Valve Cover Base-Troubleshoot 0.6
1120 074 Valve Cover Base-Wash 0.4
Page 2 of 108 2/24/2014

1123 010 A Rocker Arm-Remove & Install-Each Additional 0.4
1123 010 F Rocker Arm-Remove & Install-First One 1.5
1123 010 S Rocker Arm-Remove & Install-Set (All) 2.4
1123 030 Rocker Arm-Test After Repair 0.4
1123 035 Rocker Arm-Troubleshoot 0.7
1123 074 Rocker Arm-Wash 0.4
1130 030 Valve Actuator-Test After Repair 0.4
1130 035 Valve Actuator-Troubleshoot 0.7
1130 074 Valve Actuator-Wash 0.4
1156 074 Flywheel-Wash 0.6
1157 030 Flywheel Housing-Test After Repair 0.4
1157 035 Flywheel Housing-Troubleshoot 0.7
1157 074 Flywheel Housing-Wash 0.6
1160 030 Crankshaft Front Seal-Test After Repair 0.4
1160 035 Crankshaft Front Seal-Troubleshoot 0.7
1160 074 Crankshaft Front Seal-Wash 0.4
1161 030 Crankshaft Rear Seal-Test After Repair 0.4
1161 035 Crankshaft Rear Seal-Troubleshoot 0.7
1161 074 Crankshaft Rear Seal-Wash 0.4
1162 030 Timing Gear Housing-Test After Repair 0.4
1162 035 Timing Gear Housing-Troubleshoot 0.7
1162 074 Timing Gear Housing-Wash 0.6
1163 030 Timing Gear Housing Plate-Test After Repair 0.4
1163 035 Timing Gear Housing Plate-Troubleshoot 0.7
1163 074 Timing Gear Housing Plate-Wash 0.6
1166 030 Timing Gear Housing Cover-Test After Repair 0.4
1166 035 Timing Gear Housing Cover-Troubleshoot 0.7
1166 074 Timing Gear Housing Cover-Wash 0.4
1201 014 PG E Cylinder Block-Replace Gasket/Reseal-Plug(S)-Each 0.3
1201 030 Cylinder Block-Test After Repair 1.2
1201 035 Cylinder Block-Troubleshoot 1.4
1201 082 PX Cylinder Block-Measure-Pressure(S) 0.3
1202 010 PSN Crankshaft-Remove & Install-Position Sensor 0.4
1202 030 Crankshaft-Test After Repair 1.2
1202 035 Crankshaft-Troubleshoot 1.4
1202 074 Crankshaft-Wash 0.6
1209 030 Camshaft Roller Follower/Valve Lifter-Test After Repair 1.2
1209 035 Camshaft Roller Follower/Valve Lifter-Troubleshoot 0.6
1209 074 Camshaft Roller Follower/Valve Lifter-Wash 0.6
1210 010 PSN Camshaft-Remove & Install-Position Sensor 0.4
1210 030 Camshaft-Test After Repair 1.2
1210 035 Camshaft-Troubleshoot 1.4
1210 074 Camshaft-Wash 0.6
1212 025 Camshaft Gear-Adjust 0.7
1212 030 Camshaft Gear-Test After Repair 0.6
1212 035 Camshaft Gear-Troubleshoot 0.7
1212 074 Camshaft Gear-Wash 0.6
1214 020 A Piston-Recondition-Each Additional 0.2
1214 020 F Piston-Recondition-First One 0.4
1214 020 S Piston-Recondition-Set (All) 1.6
1216 020 FH E Cylinder Liner-Recondition-Flex Hone-Each 0.3
1216 020 FH S Cylinder Liner-Recondition-Flex Hone-Set (All) 1.6
1216 020 HH E Cylinder Liner-Recondition-Hard Hone-Each 0.6
1216 020 HH S Cylinder Liner-Recondition-Hard Hone-Set (All) 3.7
1216 082 LJ S Cylinder Liner-Measure-Liner Projection-Set (All) 0.8
1216 571 S Cylinder Liner-Clean & Inspect-Set (All) 0.8
1218 020 MJ A Connecting Rod-Recondition-Major-Each Additional 0.8
1218 020 MJ F Connecting Rod-Recondition-Major-First One 1.6
1218 020 MJ S Connecting Rod-Recondition-Major-Set (All) 5.7
1218 020 MN A Connecting Rod-Recondition-Minor-Each Additional 0.3
1218 020 MN F Connecting Rod-Recondition-Minor-First One 1.1
Page 3 of 108 2/24/2014

1218 020 MN S Connecting Rod-Recondition-Minor-Set (All) 2.8
1218 082 A Connecting Rod-Measure-Each Additional 0.2
1218 082 F Connecting Rod-Measure-First One 0.5
1218 082 S Connecting Rod-Measure-Set (All) 1.7
1223 040 IT S Cylinder Block Cylinder-Inspect-Using Borescope-Set (All) 0.6
1223 082 E Cylinder Block Cylinder-Measure-Each 0.1
1239 020 E Cylinder Pack-Recondition-Each 0.7
1239 020 S Cylinder Pack-Recondition-Set (All) 3.9
1239 030 Cylinder Pack-Test After Repair 1.2
1239 035 Cylinder Pack-Troubleshoot 1.4
1239 074 Cylinder Pack-Wash 0.6
1250 046 Fuel System-Flush 0.6
1250 082 PX Fuel System-Measure-Pressure(S) 0.3
1250 535 Fuel System-Check 0.5
1256 030 Fuel Transfer Pump-Test After Repair 0.6
1256 035 Fuel Transfer Pump-Troubleshoot 0.7
1256 074 Fuel Transfer Pump-Wash 0.4
1258 030 Fuel Priming Pump-Test After Repair 0.4
1258 035 Fuel Priming Pump-Troubleshoot 0.6
1258 040 CV Fuel Priming Pump-Inspect-Check Valve 0.2
1258 074 Fuel Priming Pump-Wash 0.4
1262 030 Fuel Filter Housing/Base-Test After Repair 0.4
1262 035 Fuel Filter Housing/Base-Troubleshoot 0.6
1262 074 Fuel Filter Housing/Base-Wash 0.4
1273 010 Fuel Tank-Remove & Install 4.4
1274 030 Fuel Supply/Return Lines-Test After Repair 0.4
1274 035 Fuel Supply/Return Lines-Troubleshoot 0.6
1274 042 Fuel Supply/Return Lines-Inspect & Maintain 0.1
1274 074 Fuel Supply/Return Lines-Wash 0.4
1280 038 PX Fuel-Diagnostic Test-Pressure(S) 0.4
1280 082 Fuel-Measure 0.2
1290 010 A Unit Injector-Remove & Install-Each Additional 0.6
1290 010 F Unit Injector-Remove & Install-First One 1.7
1290 010 S Unit Injector-Remove & Install-Set (All) 2.9
1290 030 Unit Injector-Test After Repair 0.6
1290 035 Unit Injector-Troubleshoot 0.7
1290 038 I3 A Unit Injector-Diagnostic Test-Using Cylinder Cut-Out Test-Each Additional 0.6
1290 038 I3 S Unit Injector-Diagnostic Test-Using Cylinder Cut-Out Test-Set (All) 0.6
1290 074 Unit Injector-Wash 0.4
1290 081 OD S Unit Injector-Test-Solenoid-Set (All) 0.6
1302 030 Engine Oil Pan-Test After Repair 0.4
1302 035 Engine Oil Pan-Troubleshoot 0.6
1302 064 Engine Oil Pan-Ream/Bore/Drill 0.7
1302 074 Engine Oil Pan-Wash 0.4
1304 002 Engine Oil Pump-Transfer Components To/From 0.2
1304 030 Engine Oil Pump-Test After Repair 0.4
1304 035 Engine Oil Pump-Troubleshoot 0.7
1304 040 Engine Oil Pump-Inspect 0.2
1304 074 Engine Oil Pump-Wash 0.4
1306 030 Engine Oil Filter Housing/Base-Test After Repair 0.4
1306 035 Engine Oil Filter Housing/Base-Troubleshoot 0.6
1306 074 Engine Oil Filter Housing/Base-Wash 0.4
1308 507 Engine Oil Filter-Cut & Analyze 0.3
1316 035 Engine Oil Filler-Troubleshoot 0.6
1316 074 Engine Oil Filler-Wash 0.4
1317 030 Crankcase Breather-Test After Repair 0.4
1317 035 Crankcase Breather-Troubleshoot 0.6
1317 074 Crankcase Breather-Wash 0.4
1326 025 Engine Oil Level Gauge/Dipstick-Adjust 1.1
1326 030 Engine Oil Level Gauge/Dipstick-Test After Repair 0.4
1326 035 Engine Oil Level Gauge/Dipstick-Troubleshoot 0.6
Page 4 of 108 2/24/2014

1326 074 Engine Oil Level Gauge/Dipstick-Wash 0.4
1331 081 S Piston Cooling Jet-Test-Set (All) 0.3
1348 008 SM Engine Oil-Take & Analyze S-O-S Sample From-Sample 0.2
1348 082 PX Engine Oil-Measure-Pressure(S) 0.3
1350 034 Engine Cooling System-Crack/Leak Test 0.3
1350 038 Q3 Engine Cooling System-Diagnostic Test-Using Bottle Test 0.5
1350 046 Engine Cooling System-Flush 2.0
1350 046 ES Engine Cooling System-Flush-Excludes Some R&I 1.5
1350 046 WD Engine Cooling System-Flush-With Dynamometer Test 0.7
1351 010 Radiator & Oil Cooler-Remove & Install 9.6
1353 010 KO Radiator-Remove & Install-Core 2.8
1354 010 Expansion Tank-Remove & Install 1.4
1355 010 Thermostat/Water Temperature Regulator-Remove & Install 1.9
1355 030 Thermostat/Water Temperature Regulator-Test After Repair 0.6
1355 035 Thermostat/Water Temperature Regulator-Troubleshoot 0.7
1355 038 Thermostat/Water Temperature Regulator-Diagnostic Test 0.3
1355 074 Thermostat/Water Temperature Regulator-Wash 0.4
1356 082 VF Fan-Measure-Speed 0.3
1358 010 Belt Tensioner-Remove & Install 0.5
1358 035 Belt Tensioner-Troubleshoot 0.6
1359 035 Fan Drive-Troubleshoot 0.6
1361 010 Water Pump-Remove & Install 2.9
1361 030 Water Pump-Test After Repair 0.4
1361 035 Water Pump-Troubleshoot 0.6
1361 074 Water Pump-Wash 0.4
1361 535 PX Water Pump-Check-Pressure(S) 0.3
1374 010 Hydraulic Oil Cooler-Remove & Install 1.7
1375 010 Torque Converter/Transmission Oil Cooler-Remove & Install 2.9
1377 010 TP Radiator Tank-Remove & Install-Top 2.4
1378 010 Engine Oil Cooler-Remove & Install 2.7
1378 030 Engine Oil Cooler-Test After Repair 0.6
1378 034 Engine Oil Cooler-Crack/Leak Test 0.6
1378 035 Engine Oil Cooler-Troubleshoot 0.7
1378 074 Engine Oil Cooler-Wash 0.4
1382 034 Radiator Cap-Crack/Leak Test 0.2
1386 010 Hydraulic Fan Motor-Remove & Install 12.5
1395 044 Engine Coolant-Drain & Refill 1.1
1395 081 Engine Coolant-Test 0.2
1395 082 TA Engine Coolant-Measure-Temperature(S) 0.2
1397 025 Serpentine Belt-Adjust 0.2
1400 038 VO Electric System-Diagnostic Test-Using Voltmeter 0.2
1401 010 S Battery-Remove & Install-Set (All) 1.2
1401 038 G3 Battery-Diagnostic Test-Using Battery Load Test 0.2
1405 010 Alternator-Remove & Install 1.5
1408 010 SA Wiring Harness-Remove & Install-Seal 0.3
1408 030 Wiring Harness-Test After Repair 0.4
1408 035 Wiring Harness-Troubleshoot 0.7
1408 510 C4 Wiring Harness-Replace-3-Pin Connector 0.1
1408 510 C7P Wiring Harness-Replace-70-Pin Connector 1.9
1408 510 SA Wiring Harness-Replace-Seal 0.3
1408 535 SHR Wiring Harness-Check-Short 0.2
1453 010 Electric Starting Motor-Remove & Install 2.9
1563 035 Combustion Sensor-Troubleshoot 0.7
1702 030 Fuel Manifold-Test After Repair 0.4
1702 035 Fuel Manifold-Troubleshoot 0.6
1702 074 Fuel Manifold-Wash 0.4
1717 030 Fuel Transfer & Priming Pump-Test After Repair 0.4
1717 035 Fuel Transfer & Priming Pump-Troubleshoot 0.6
1717 074 Fuel Transfer & Priming Pump-Wash 0.4
Page 5 of 108 2/24/2014

1802 010 Refrigerant Compressor-Remove & Install 2.9
1805 010 Refrigerant Condenser-Remove & Install 3.1
1809 597 Refrigerant-Evacuate & Charge 1.7
1901 010 Engine Electronic Control Module-Remove & Install 1.1
1901 025 V3 Engine Electronic Control Module-Adjust-Full Load/Torque Setting 0.5
1901 030 Engine Electronic Control Module-Test After Repair 0.6
1901 035 Engine Electronic Control Module-Troubleshoot 1.4
1901 081 E3 Engine Electronic Control Module-Test-Using Test Ecm 1.1
1901 554 XW Engine Electronic Control Module-Obtain-Password(S) 0.2
1901 591 Engine Electronic Control Module-Reprogram 0.6
1906 010 Water Temperature Sensor-Remove & Install 0.7
1912 025 Engine Speed/Timing Sensor-Adjust 0.5
1912 030 Engine Speed/Timing Sensor-Test After Repair 0.4
1912 035 Engine Speed/Timing Sensor-Troubleshoot 0.7
1912 074 Engine Speed/Timing Sensor-Wash 0.4
1912 524 Engine Speed/Timing Sensor-Calibrate 0.5
1917 081 Boost Pressure Sensor-Test 0.3
1921 010 Inlet Air Temperature Sensor-Remove & Install 0.4
1923 010 Atmospheric Pressure Sensor-Remove & Install 0.4
1924 010 Engine Oil Pressure Sensor-Remove & Install 0.3
3003 010 Transmission, Torque Converter & Transfer Gears-Remove & Install 34.7
3066 010 Transmission Oil Pump-Remove & Install 12.1
3253 010 CE Drive Shaft-Remove & Install-Center 0.9
3253 010 RE Drive Shaft-Remove & Install-Rear 1.3
3259 010 Axle Shaft-Remove & Install 1.4
3278 010 FR Drive Axle-Remove & Install-Front 9.8
4084 010 FR E Final Drive Planetary Carriers, Hub & Ring Gear-Remove & Install-Front-Each 5.8
4084 010 LR Final Drive Planetary Carriers, Hub & Ring Gear-Remove & Install-Left Rear 8.2
4084 010 RR Final Drive Planetary Carriers, Hub & Ring Gear-Remove & Install-Right Rear 8.2
4200 010 LF Wheel & Tire-Remove & Install-Left Front 3.6
4200 010 LR Wheel & Tire-Remove & Install-Left Rear 6.1
4200 010 RE B Wheel & Tire-Remove & Install-Rear-Both Sides 10.9
4200 010 RF Wheel & Tire-Remove & Install-Right Front 3.5
4200 010 RR Wheel & Tire-Remove & Install-Right Rear 5.8
4200 011 FR B Wheel & Tire-Remove-Front-Both Sides 6.1
4303 010 QS Steering Cylinder-Remove & Install-Right Side 5.9
4303 010 ZL Steering Cylinder-Remove & Install-Left Side 6.0
4306 010 Steering Pump-Remove & Install 14.8
5051 010 MV Hydraulic Control Valve-Remove & Install-Main 6.7
5056 010 Hydraulic Tank-Remove & Install 7.0
5095 044 Hydraulic Oil-Drain & Refill 1.2
5102 010 Lift/Hoist Cylinder-Remove & Install 3.9
5104 010 Tilt Cylinder-Remove & Install 2.6
5736 010 Linkage Position Sensor-Remove & Install 0.3
6001 010 Bucket-Remove & Install 2.1
6116 010 Tilt Lever-Remove & Install 3.1
6116 010 B Tilt Lever-Remove & Install-Both Sides 4.9
6116 010 PSN Tilt Lever-Remove & Install-Position Sensor 0.6
6119 010 Lift Arm-Remove & Install 11.3
7000 074 Machine-Wash 1.0
7000 074 MN Machine-Wash-Minor 0.6
7000 552 Machine-Tow 0.0
7056 010 Counterweight-Remove & Install 1.5
7151 011 Crankcase Guard-Remove 0.9
7153 010 T3 Bottom Guard-Remove & Install-Transmission 0.7
7154 010 Engine Guard-Remove & Install 5.8
7252 010 FR B Fender-Remove & Install-Front-Both Sides 1.3
7252 010 LF Fender-Remove & Install-Left Front 0.7
7252 010 LR Fender-Remove & Install-Left Rear 3.3
7252 010 RF Fender-Remove & Install-Right Front 0.7
7252 010 RR Fender-Remove & Install-Right Rear 3.1
Page 6 of 108 2/24/2014

7325 010 ROPS/FOPS Cab-Remove & Install 9.2
7490 038 Electronic Monitoring System/Panel-Diagnostic Test 0.2
7506 029 Swing Lock-Separate & Connect 0.1
Page 7 of 108 2/24/2014

Combined Repair Times For
980H Wheel Loader
COMP JOB MOD QTY Code Description

1052 000 Turbocharger, Comb Repair Time (Wrnt)
Notes: z If required, add code (1052-002--) if replacing a Turbocharger with an exchange Turbocharger.
z If required, add code (1052-017--) for D&A Turbocharger.
Time Includes: 980H
5.4
Labor Code Code Description
1052-035 Troubleshoot Turbocharger 0.7
1052-074 Wash Turbocharger 0.4
1052-010 Remove & Install Turbocharger 3.9
1052-030 Test After Repair Turbocharger 0.4

1052 000 GKO Turbocharger, Comb Repair Time (Wrnt), Gasket Only
z If required, add code (1052-002--) if replacing a Turbocharger with an exchange Turbocharger.
Notes:
Time Includes: 980H

5.0
1052-035 Troubleshoot Turbocharger 0.7
1052-074 Wash Turbocharger 0.4
1052-010 Remove & Install Turbocharger 3.9

1290 000 F Unit Injector, Comb Repair Time (Wrnt), First One
Notes: None
Time Includes: 980H

3.4
1290-035 Troubleshoot Unit Injector 0.7
1290-074 Wash Unit Injector 0.4
1290-010-F Remove & Install Unit Injector, First One 1.7
1290-030 Test After Repair Unit Injector 0.6

1290 000 S Unit Injector, Comb Repair Time (Wrnt), Set (All)
Notes: None
Time Includes: 980H

4.6
1290-035 Troubleshoot Unit Injector 0.7
1290-074 Wash Unit Injector 0.4
1290-010-S Remove & Install Unit Injector, Set (All) 2.9
1290-030 Test After Repair Unit Injector 0.6
Page 8 of 108 2/24/2014

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
Notes: None
Time Includes: 980H

3.6
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.7
1355-074 Wash Thermostat/Water Temp Reg 0.4
1355-010 Remove & Install Thermostat/Water Temp Reg 1.9
1355-030 Test After Repair Thermostat/Water Temp Reg 0.6

1355 000 GKO Thermostat/Water Temp Reg, Comb Repair Time (Wrnt), Gasket Only
Notes: None
Time Includes: 980H

3.0
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.7
1355-074 Wash Thermostat/Water Temp Reg 0.4
1355-010 Remove & Install Thermostat/Water Temp Reg 1.9

1361 000 Water Pump, Comb Repair Time (Wrnt)
Notes: None
Time Includes: 980H

4.3
1361-035 Troubleshoot Water Pump 0.6
1361-074 Wash Water Pump 0.4
1361-010 Remove & Install Water Pump 2.9
1361-030 Test After Repair Water Pump 0.4

1378 000 Engine Oil Cooler, Comb Repair Time (Wrnt)
Notes: None
Time Includes: 980H

4.4
1378-035 Troubleshoot Engine Oil Cooler 0.7
1378-074 Wash Engine Oil Cooler 0.4
1378-010 Remove & Install Engine Oil Cooler 2.7
1378-030 Test After Repair Engine Oil Cooler 0.6

1901 000 Eng Electronic Cont Mod, Comb Repair Time (Wrnt)
Notes:
None
Page 9 of 108 2/24/2014

Time Includes: 980H
3.1
1901-035 Troubleshoot Eng Electronic Cont Mod 1.4
1901-010 Remove & Install Eng Electronic Cont Mod 1.1
1901-030 Test After Repair Eng Electronic Cont Mod 0.6
SEGMENTED REPAIR TIMES FOR

980H Wheel Loader

1000 010 Engine, Remove & Install
Notes: z If required, add code (1912-524--) for Engine Speed/Timing Sensor, Calibrate.
Time Includes: 980H
30.5
Remove 15.1
Open Hood
Release Hydraulic Oil, Pressure(S)
Remove Hydraulic Tank, Plug(S)
Install Hydraulic Tank, Tube
Drain Hydraulic Oil
Open Engine Coolant, Valve
Drain Engine Coolant
Separate & Connect Quickevac, Hose(S), Both
Evacuate & Save Refrigerant
Separate Air Line/Pipe, Turbo To Aftercooler, Both Sides
Remove Radiator, Arms & Braces, One Side
Separate Coolant Hose/Lines, Limited Quantity
Separate Radiator Hose, Top, One Side
Separate Coolant Hose/Lines
Remove Radiator, Arms & Braces, Remaining
Separate Hydraulic Hoses/Lines, Radiator Mounted
Remove Fuse/Circuit Breaker Pan, Cover
Turn/Reposition Fuse/Circuit Breaker Pan
Remove Fender, Lock/Latch, First One
Remove Fender, Lock/Latch, Remaining
Separate Hydraulic Fan Motor, Hose(S), Remaining
Remove Engine Oil Filler, Cap(S)
Turn/Reposition Disconnect Switch
Install Engine Guard, Lift
Remove Engine Guard, Bolt(S), Set (All)
Remove Engine Guard
Install Radiator Grille, Lift
Remove Radiator Grille, Rear
Remove Radiator Grille, Lift
Separate Expansion Tank, Hose(S)
Remove Compartment Door, Left Side
Remove Compartment Door, Right Side
Separate Hydraulic Fan Pump, Hose(S), Remaining
Separate Hydraulic Oil Cooler, Hose(S), Set (All)
Separate Hydraulic Oil Cooler, Clamp, Set (All)
Separate Radiator Hose, Bottom
Remove Refrigerant Condenser, Bolt(S), Set (All)
Turn/Reposition Refrigerant Condenser
Page 10 of 108 2/24/2014

Install Radiator & Oil Cooler, Eye, Both
Install Radiator & Oil Cooler, Lift
Remove Radiator & Oil Cooler, Bolt(S), Set (All)
Remove Radiator & Oil Cooler
Install Crankcase Guard, Lift
Remove Crankcase Guard, Bolt(S), Set (All)
Remove Crankcase Guard
Install Bottom Guard, Lift
Remove Bottom Guard, Bolt(S), Set (All)
Remove Bottom Guard, Transmission
Separate Dust Ejector, Hose(S), Limited Quantity
Remove Engine Wiring Harness, Clamp, Limited Quantity
Separate TC/Trans Oil Cooler, Hose(S)
Separate Flywheel Housing, Hose(S)
Separate Heater Hose/Lines, Water Valve
Separate Water Pump, Hose(S), Limited Quantity
Remove Battery Cable, Clamp, Limited Quantity
Separate Hydraulic Hoses/Lines, Supply Line
Separate Hydraulic Fan Pump, Hose(S)
Separate Disconnect Switch, Negative
Separate Alternator, Wiring, Set (All)
Separate Refrigerant Compressor, Hose(S), Both
Separate Air Line/Pipe, Aftercooler To Manifold, Remaining
Separate Electric Starting Motor, Wiring, Set (All)
Separate Fuel Supply/Return Lines, Both
Separate Hydraulic Fan Pump, Drain Line
Separate Air Line/Pipe, Indicator
Turn/Reposition Dgnos Testing Equipment
Separate Air Cleaner, Wiring Harness
Separate A/C Receiver/Dryer, Wiring Harness
Separate A/C Receiver/Dryer, Hose(S)
Remove A/C Receiver/Dryer
Remove Air Cleaner, Bolt(S), Set (All)
Install Air Cleaner, Lift
Remove Air Cleaner, Assembled
Install Power Shift Transmission, Lift
Install Power Shift Transmission, Support
Install Engine, Lift
Remove Flywheel Housing, Bolt(S), Set (All)
Remove Engine Mount, Front
Remove Engine
Clean 0.4
Clean Engine, Limited Quantity
Clean Engine, Compartment
Install 15.0
Install Engine
Install Engine Mount, Front
Install Flywheel Housing, Bolt(S), Set (All)
Remove Engine, Lift
Remove Power Shift Transmission, Support
Remove Power Shift Transmission, Lift
Install Air Cleaner, Assembled
Remove Air Cleaner, Lift
Install Air Cleaner, Bolt(S), Set (All)
Install A/C Receiver/Dryer
Connect A/C Receiver/Dryer, Hose(S)
Connect A/C Receiver/Dryer, Wiring Harness
Connect Air Cleaner, Wiring Harness
Install Dgnos Testing Equipment
Connect Air Line/Pipe, Indicator
Connect Hydraulic Fan Pump, Drain Line
Page 11 of 108 2/24/2014

Connect Fuel Supply/Return Lines, Both
Connect Electric Starting Motor, Wiring, Set (All)
Connect Electric Starting Motor, Wiring
Connect Air Line/Pipe, Aftercooler To Manifold, Remaining
Connect Refrigerant Compressor, Hose(S), Both
Connect Alternator, Wiring, Set (All)
Connect Disconnect Switch, Negative
Connect Hydraulic Fan Pump, Hose(S)
Connect Hydraulic Hoses/Lines, Supply Line
Install Battery Cable, Clamp, Limited Quantity
Connect Water Pump, Hose(S), Limited Quantity
Connect Heater Hose/Lines, Water Valve
Connect Flywheel Housing, Hose(S)
Connect TC/Trans Oil Cooler, Hose(S)
Install Engine Wiring Harness, Clamp, Limited Quantity
Connect Dust Ejector, Hose(S), Limited Quantity
Turn/Reposition Bottom Guard, Transmission
Install Bottom Guard, Transmission
Install Bottom Guard, Bolt(S), Set (All)
Remove Bottom Guard, Lift
Turn/Reposition Crankcase Guard
Install Crankcase Guard
Install Crankcase Guard, Bolt(S), Set (All)
Remove Crankcase Guard, Lift
Install Radiator & Oil Cooler
Install Radiator & Oil Cooler, Bolt(S), Set (All)
Remove Radiator & Oil Cooler, Lift
Remove Radiator & Oil Cooler, Eye, Both
Install Refrigerant Condenser, Bolt(S), Set (All)
Connect Radiator Hose, Bottom
Connect Hydraulic Oil Cooler, Clamp, Set (All)
Connect Hydraulic Oil Cooler, Hose(S), Set (All)
Connect Hydraulic Fan Pump, Hose(S), Remaining
Install Compartment Door, Right Side
Install Compartment Door, Left Side
Install Radiator, Arms & Braces, One Side
Connect Expansion Tank, Hose(S)
Install Radiator Grille, Rear
Install Engine Guard
Install Engine Guard, Bolt(S), Set (All)
Install Disconnect Switch
Turn/Reposition Eng Oil Level Ga/Dipstick
Install Engine Oil Filler, Cap(S)
Connect Hydraulic Fan Motor, Hose(S), Remaining
Install Fender, Lock/Latch, Remaining
Install Fender, Lock/Latch, First One
Install Fuse/Circuit Breaker Pan
Install Fuse/Circuit Breaker Pan, Cover
Connect Hydraulic Hoses/Lines, Radiator Mounted
Install Radiator, Arms & Braces, Remaining
Connect Coolant Hose/Lines
Connect Radiator Hose, Top, One Side
Connect Coolant Hose/Lines, Limited Quantity
Connect Air Line/Pipe, Turbo To Aftercooler, Both Sides
Vacuum Refrigerant
Charge Refrigerant
Page 12 of 108 2/24/2014

Close Engine Coolant, Valve
Refill Engine Coolant
Remove Hydraulic Tank, Tube
Install Hydraulic Tank, Plug(S)
Refill Hydraulic Oil
Close Hood

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes: z This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
z This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
z To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
Time Includes: 980H
5.0
Dynamometer Test 5.0

Move Engine, With Dynamometer Test
Connect Engine, Out F/Out Hull/Off Site
Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: z This time is not eligible to be adjusted to the 1.2 times labor for claimable labor rate for a Dyno warranty repair.
Time Includes: 980H
0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes: z If PAR rerun is required, add (1000-031-P2-) or (1000-031-P3-)
z
z
This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
A stationary regeneration commanded by Cat ET must be completed prior to running an EPA 2007 engine for a PAR test.
z To be eligible for this time, the dealer technician performing the PAR must be PAR Certified.
Time Includes: 980H
2.8

Dynamometer Test Engine, Par

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes: z Add this code to (1000-031-P1-) for initial par dyno test.
z This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
Time Includes: 980H
Page 13 of 108 2/24/2014

0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
z Add this code to (1000-031-P1-) for initial par dyno test.
z This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
Notes:
Time Includes: 980H

2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes: z This time is for a complete painting of the engine as necessary, after a major repair.
Time Includes: 980H
1.7
Paint 1.7
Paint Engine

1000 072 MN Engine, Paint, Minor
Notes: z For component touch-up after a minor repair.
z Use only if not already included & documented in service report.
Time Includes: 980H
0.2
Paint 0.2
Paint Engine, Minor

1000 074 Engine, Wash
Notes: z This time is for a complete exterior wash of the engine, as necessary, prior to a major repair.
Time Includes: 980H
0.4
Wash 0.4
Wash Engine

1000 074 MN Engine, Wash, Minor
Notes: z This time is for a localized washing of an engine around an individual component, it is not a complete engine wash.
Time Includes: 980H
0.4
Wash 0.4
Wash Engine, Minor
Page 14 of 108 2/24/2014

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes: None
Time Includes: 980H

0.2
Crack/Leak Test 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes: z This code includes air filter R&I for inspection and inspecting the intake and exhaust system components for damage and leaks with
the engine running.
Time Includes: 980H
0.2
Inspect 0.2
Remove & Install Air Cleaner, Filter
Inspect Air Induction & Exh Sys, Tube
Inspect Air Cleaner, Filter
Inspect Exhaust Pipe

1051 010 Air Cleaner, Remove & Install
Notes: None
Time Includes: 980H

3.3
Remove 1.5
Open Hood
Open Engine Enclosure, Left Rear
Separate Precleaner, Hose(S)
Remove Precleaner
Open Air Cleaner, Access Cover, Both Sides
Remove Air Filter Element, Both
Remove Air Cleaner, Support
Separate Air Cleaner, Tube
Separate Air Line/Pipe, Indicator
Remove Air Cleaner
Install 1.8
Install Air Cleaner
Connect Air Cleaner, Tube
Connect Air Line/Pipe, Indicator
Install Air Cleaner, Support
Install Air Filter Element, Both
Close Air Cleaner, Access Cover, Both Sides
Install Precleaner
Connect Precleaner, Hose(S)
Close Engine Enclosure, Left Rear
Page 15 of 108 2/24/2014

Close Hood

1052 002 Turbocharger, Tfr Components To/From
Notes: z If required, claim this code when replacing the Turbocharger with an exchange Turbocharger.
Time Includes: 980H
0.1
Tfr Components To/From 0.1

Remove & Install Turbocharger, Fitting, Set (All)

1052 010 Turbocharger, Remove & Install
z If required, add code (1052-002--) if replacing a Turbocharger with an exchange Turbocharger.
Notes:
Time Includes: 980H

3.9
Remove 2.2
Open Hood
Separate Turbocharger, Elbow
Separate Air Line/Pipe, Turbo To Aftercooler, One Side
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Coolant Hose/Lines, With Turbocharger, Both
Separate Turbocharger, Supply Line
Separate Turbocharger, Drain Line
Remove Turbocharger, Bolt(S), Set (All)
Install Turbocharger, Lift
Remove Turbocharger
Clean 0.2
Clean Exhaust Manifold
Clean Turbocharger
Install 1.5
Install Turbocharger
Install Turbocharger, Bolt(S), Set (All)
Remove Turbocharger, Lift
Connect Turbocharger, Drain Line
Connect Turbocharger, Supply Line
Connect Coolant Hose/Lines, With Turbocharger, Both
Connect Exhaust Pipe, Turbocharger To Exhaust
Connect Air Line/Pipe, Turbo To Aftercooler, One Side
Connect Turbocharger, Elbow
Close Hood

1052 017 Turbocharger, Disassemble & Assemble
Notes: None
Time Includes: 980H

0.2
Page 16 of 108 2/24/2014

Disassemble 0.1
Loosen Turbo Compressor Housing, Clamp
Loosen Turbo Turbine Housing, Clamp
Remove Turbocharger Cartridge
Assemble 0.1
Install Turbocharger Cartridge
Tighten Turbo Turbine Housing, Clamp
Tighten Turbo Compressor Housing, Clamp

1052 030 Turbocharger, Test After Repair
Notes: None
Time Includes: 980H

0.4
Test After Repair 0.4

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
z Use this code to inspect turbo shaft for end play, side play, and compressor wheel damage.
z Use this code when diagnosing engine performance problems, do not also submit code (1052-082--).
Notes:
Time Includes: 980H

0.2
Inspect 0.2
Inspect Turbocharger

1052 074 Turbocharger, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Turbocharger
Page 17 of 108 2/24/2014

1052 082 Turbocharger, Measure
Notes: z Use this code when diagnosing engine performance problems, do not also submit code (1052-040--).
Time Includes: 980H
0.4
Measure 0.4
Measure Turbocharger

1058 030 Inlet Manifold, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Inlet Manifold

1058 035 Inlet Manifold, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Inlet Manifold

1058 074 Inlet Manifold, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Inlet Manifold

1058 082 PX Inlet Manifold, Measure, Pressure(S)
Notes: z Claim this code when this procedure is performed as part of the troubleshooting process.
Time Includes: 980H
0.3
Measure 0.3
Measure Inlet Manifold, Pressure(S)

1059 030 Exhaust Manifold, Test After Repair
Page 18 of 108 2/24/2014

Notes: None
Time Includes: 980H

0.4

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Exhaust Manifold

1059 074 Exhaust Manifold, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Exhaust Manifold

1062 010 Muffler, Remove & Install
Notes: None
Time Includes: 980H

0.8
Remove 0.4
Open Hood
Separate Muffler, Turbocharger To Exhaust
Install Muffler, Lift
Remove Muffler, Bolt(S), Set (All)
Remove Muffler
Install 0.4
Install Muffler
Install Muffler, Bolt(S), Set (All)
Remove Muffler, Lift
Connect Muffler, Turbocharger To Exhaust
Close Hood

1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
Page 19 of 108 2/24/2014

Notes: z Claim this code when this procedure is performed as part of the troubleshooting process
Time Includes: 980H
0.6
Crack/Leak Test 0.6

Crack/Leak Test Aftercooler, Air To Air

1064 034 AA Aftercooler Core, Crack/Leak Test, Air To Air
Notes: None
Time Includes: 980H

0.6
Crack/Leak Test 0.6

Crack/Leak Test Aftercooler Core, Air To Air

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None
Time Includes: 980H

1.1
Flush 1.1
Flush Aftercooler Core, Air To Air

108A 030 Air Control Valve, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Air Control Valve

108A 035 Air Control Valve, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Air Control Valve
Page 20 of 108 2/24/2014

108A 074 Air Control Valve, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Air Control Valve

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
Time Includes: 980H

1.2

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None
Time Includes: 980H

1.4
Troubleshoot 1.4
Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None
Time Includes: 980H

1.4
Crack/Leak Test 1.4

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Page 21 of 108 2/24/2014

Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes: z This is the only valid verification of cylinder head casting failure that Caterpillar will accept for warranty.
Time Includes: 980H
4.3
Remove & Install 1.0

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)
Crack/Leak Test 1.4
Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)
Remove & Install High-Pressure Turbo, Out F/Out Hull/Off Site
Remove & Install Exhaust Manifold, Out F/Out Hull/Off Site
Remove & Install Exhaust Manifold, Stud(S), Set (All)
Remove & Install Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Remove & Install Lifting Eye/Bracket, Out F/Out Hull/Off Site
Remove & Install Inlet Air Temp Sensor, Out F/Out Hull/Off Site
Remove & Install Boost Pressure Sensor, Out F/Out Hull/Off Site
Remove & Install Heater Hose/Lines, Fitting
Remove & Install Camshaft, Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes: None
Time Includes: 980H

1.6
Machine/Grind/Mill 1.6
Machine/Grind/Mill Cylinder Head (Bare)

1101 064 Cylinder Head (Bare), Ream/Bore/Drill
Notes: z This code is used for broken exhaust manifold studs, claim this as actual reasonable time.
Time Includes: 980H
0.0
Ream/Bore/Drill 0.0
Ream/Bore/Drill Cylinder Head (Bare)

1102 030 Rocker Shaft Assembly, Test After Repair
Notes:
None
Page 22 of 108 2/24/2014

Time Includes: 980H
0.4

Test After Repair Rocker Shaft Assembly

1102 035 Rocker Shaft Assembly, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Rocker Shaft Assembly

1102 074 Rocker Shaft Assembly, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Rocker Shaft Assembly

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: None
Time Includes: 980H

0.2
Machine/Grind/Mill 0.2
Machine/Grind/Mill Valve Seat/Insert, Each

1105 020 E Inlet/Exhaust Valve, Recondition, Each
Notes: z Claim this code once for each cylinder.
Time Includes: 980H
0.2
Recondition 0.2
Recondition Inlet/Exhaust Valve, Each

1105 020 S Inlet/Exhaust Valve, Recondition, Set (All)
Notes:
None
Page 23 of 108 2/24/2014

Time Includes: 980H
1.1
Recondition 1.1
Recondition Inlet/Exhaust Valve, Set (All)

1105 030 Inlet/Exhaust Valve, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Inlet/Exhaust Valve

1105 035 Inlet/Exhaust Valve, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Inlet/Exhaust Valve

1105 074 Inlet/Exhaust Valve, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Inlet/Exhaust Valve

1107 010 A Valve Cover, Remove & Install, Each Additional
Notes: None
Time Includes: 980H

0.2
Remove 0.1
Remove Valve Cover, Each Additional
Install 0.1
Install Valve Cover, Each Additional
Page 24 of 108 2/24/2014

1107 010 F Valve Cover, Remove & Install, First One
Notes: None
Time Includes: 980H

1.4
Remove 0.7
Install Swing Lock
Open Hood
Remove Muffler
Remove Crankcase Breather
Remove Valve Cover, First One
Install 0.7
Install Valve Cover, First One
Install Crankcase Breather
Install Muffler
Close Hood
Remove Swing Lock

1107 010 S Valve Cover, Remove & Install, Set (All)
Notes: None
Time Includes: 980H

1.7
Remove 0.8
Open Hood
Remove Muffler
Remove Valve Cover, Set (All)
Install 0.9
Install Valve Cover, Set (All)
Install Muffler
Close Hood
Remove Swing Lock

1107 030 Valve Cover, Test After Repair
Notes:
None
Page 25 of 108 2/24/2014

Time Includes: 980H
0.4

Test After Repair Valve Cover

1107 035 Valve Cover, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Valve Cover

1107 074 Valve Cover, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Valve Cover

1120 030 Valve Cover Base, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Valve Cover Base

1120 035 Valve Cover Base, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Valve Cover Base
Page 26 of 108 2/24/2014

1120 074 Valve Cover Base, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Valve Cover Base

1123 010 A Rocker Arm, Remove & Install, Each Additional
Notes: None
Time Includes: 980H

0.4
Remove 0.2
Remove Rocker Arm, First One
Install 0.2
Install Rocker Arm, Each Additional

1123 010 F Rocker Arm, Remove & Install, First One
Notes: None
Time Includes: 980H

1.5
Remove 0.7
Open Hood
Remove Muffler
Install 0.8
Install Rocker Arm, First One
Install Muffler
Close Hood
Remove Swing Lock

1123 010 S Rocker Arm, Remove & Install, Set (All)
Page 27 of 108 2/24/2014

Notes: None
Time Includes: 980H

2.4
Remove 1.1
Open Hood
Remove Muffler
Remove Rocker Arm, Set (All)
Install 1.3
Install Rocker Arm, Set (All)
Install Muffler
Close Hood
Remove Swing Lock

1123 030 Rocker Arm, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Rocker Arm

1123 035 Rocker Arm, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Rocker Arm

1123 074 Rocker Arm, Wash
Notes: None
Time Includes: 980H

0.4
Page 28 of 108 2/24/2014

Wash 0.4
Wash Rocker Arm

1130 030 Valve Actuator, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Valve Actuator

1130 035 Valve Actuator, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Valve Actuator

1130 074 Valve Actuator, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Valve Actuator

1156 074 Flywheel, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Flywheel

1157 030 Flywheel Housing, Test After Repair
Notes: None
Time Includes: 980H
Page 29 of 108 2/24/2014

0.4

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Flywheel Housing

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes:
None
Page 30 of 108 2/24/2014

Time Includes: 980H
0.4
Wash 0.4
Wash Crankshaft Front Seal

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Crankshaft Rear Seal

1162 030 Timing Gear Housing, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Page 31 of 108 2/24/2014

Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Timing Gear Housing

1163 030 Timing Gear Housing Plate, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Timing Gear Housing Plate

1163 035 Timing Gear Housing Plate, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Timing Gear Housing Plate

1163 074 Timing Gear Housing Plate, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Timing Gear Housing Plate
Page 32 of 108 2/24/2014

1166 030 Timing Gear Housing Cover, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Timing Gear Housing Cover

1166 035 Timing Gear Housing Cover, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Timing Gear Housing Cover

1166 074 Timing Gear Housing Cover, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Timing Gear Housing Cover

1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None
Time Includes: 980H

0.3
Replace Gasket/Reseal 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 030 Cylinder Block, Test After Repair
Notes: None
Time Includes: 980H

1.2

Test After Repair Cylinder Block
Page 33 of 108 2/24/2014

1201 035 Cylinder Block, Troubleshoot
Notes: None
Time Includes: 980H

1.4
Troubleshoot 1.4
Troubleshoot Cylinder Block

1201 082 PX Cylinder Block, Measure, Pressure(S)
Notes: z Claim this code when the procedure is performed as part of the troubleshooting process.
Time Includes: 980H
0.3
Measure 0.3
Measure Cylinder Block, Pressure(S)

1202 010 PSN Crankshaft, Remove & Install, Position Sensor
Notes: None
Time Includes: 980H

0.4
Remove 0.2
Install Swing Lock
Open Hood
Separate Disconnect Switch, Machine
Separate Sensor, Wiring Harness
Remove Sensor, Bolt(S)
Remove Crankshaft, Position Sensor
Install 0.2
Install Crankshaft, Position Sensor
Install Sensor, Bolt(S)
Connect Sensor, Wiring Harness
Connect Disconnect Switch, Machine
Close Hood
Remove Swing Lock

1202 030 Crankshaft, Test After Repair
Notes: None
Time Includes: 980H

1.2

Test After Repair Crankshaft
Page 34 of 108 2/24/2014

1202 035 Crankshaft, Troubleshoot
Notes: None
Time Includes: 980H

1.4
Troubleshoot 1.4
Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Crankshaft

1209 030 Cam Rlr Fol/Valve Lifter, Test After Repair
Notes: None
Time Includes: 980H

1.2

Test After Repair Cam Rlr Fol/Valve Lifter

1209 035 Cam Rlr Fol/Valve Lifter, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Cam Rlr Fol/Valve Lifter

1209 074 Cam Rlr Fol/Valve Lifter, Wash
Notes: None
Time Includes: 980H

0.6
Page 35 of 108 2/24/2014

Wash 0.6
Wash Cam Rlr Fol/Valve Lifter

1210 010 PSN Camshaft, Remove & Install, Position Sensor
Notes: None
Time Includes: 980H

0.4
Remove 0.2
Install Swing Lock
Open Hood
Separate Sensor, Wiring Harness
Remove Sensor, Bolt(S)
Remove Camshaft, Position Sensor
Install 0.2
Install Camshaft, Position Sensor
Install Sensor, Bolt(S)
Connect Sensor, Wiring Harness
Close Hood
Remove Swing Lock

1210 030 Camshaft, Test After Repair
Notes: None
Time Includes: 980H

1.2

Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
Time Includes: 980H

1.4
Troubleshoot 1.4
Troubleshoot Camshaft

1210 074 Camshaft, Wash
Notes: None
Time Includes: 980H
Page 36 of 108 2/24/2014

0.6
Wash 0.6
Wash Camshaft

1212 025 Camshaft Gear, Adjust
Notes: None
Time Includes: 980H

0.7
Adjust 0.7
Install Dial Ind&Cntc Pnt M&A Tls
Adjust Camshaft Gear
Remove Dial Ind&Cntc Pnt M&A Tls
Torque Camshaft Gear

1212 030 Camshaft Gear, Test After Repair
Notes: None
Time Includes: 980H

0.6

Test After Repair Camshaft Gear

1212 035 Camshaft Gear, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Camshaft Gear

1212 074 Camshaft Gear, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Camshaft Gear
Page 37 of 108 2/24/2014

1214 020 A Piston, Recondition, Each Additional
Notes: None
Time Includes: 980H

0.2
Recondition 0.2
Remove Piston Rings, Each Additional
Wash Piston, Each Additional
Recondition Piston, Each Additional
Check Piston Rings, Groove, Each Additional
Clean & Inspect Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
Time Includes: 980H

0.4
Recondition 0.4
Remove Piston Rings, First One
Wash Piston, First One
Recondition Piston, First One
Check Piston Rings, Groove, First One
Clean & Inspect Piston, First One

1214 020 S Piston, Recondition, Set (All)
Notes: None
Time Includes: 980H

1.6
Recondition 1.6
Remove Piston Rings, Set (All)
Wash Piston, Set (All)
Recondition Piston, Set (All)
Check Piston Rings, Groove, Set (All)
Clean & Inspect Piston, Set (All)

1216 020 FH E Cylinder Liner, Recondition, Flex Hone, Each
Notes: None
Time Includes: 980H

0.3
Recondition 0.3
Inspect Cylinder Liner, Flex Hone, Each
Measure Cylinder Liner, Flex Hone, Each
Page 38 of 108 2/24/2014

Recondition Cylinder Liner, Flex Hone, Each
Wash Cylinder Liner, Flex Hone, Each
Lubricate Cylinder Liner, Flex Hone, Each

1216 020 FH S Cylinder Liner, Recondition, Flex Hone, Set (All)
Notes: None
Time Includes: 980H

1.6
Recondition 1.6
Inspect Cylinder Liner, Flex Hone, Set (All)
Measure Cylinder Liner, Flex Hone, Set (All)
Recondition Cylinder Liner, Flex Hone, Set (All)
Wash Cylinder Liner, Flex Hone, Set (All)
Lubricate Cylinder Liner, Flex Hone, Set (All)

1216 020 HH E Cylinder Liner, Recondition, Hard Hone, Each
Notes: None
Time Includes: 980H

0.6
Recondition 0.6
Inspect Cylinder Liner, Hard Hone, Each
Measure Cylinder Liner, Hard Hone, Each
Recondition Cylinder Liner, Hard Hone, Each
Wash Cylinder Liner, Hard Hone, Each
Lubricate Cylinder Liner, Hard Hone, Each

1216 020 HH S Cylinder Liner, Recondition, Hard Hone, Set (All)
Notes: None
Time Includes: 980H

3.7
Recondition 3.7
Inspect Cylinder Liner, Hard Hone, Set (All)
Measure Cylinder Liner, Hard Hone, Set (All)
Recondition Cylinder Liner, Hard Hone, Set (All)
Wash Cylinder Liner, Hard Hone, Set (All)
Lubricate Cylinder Liner, Hard Hone, Set (All)

1216 082 LJ S Cylinder Liner, Measure, Liner Projection, Set (All)
Notes: None
Page 39 of 108 2/24/2014

Time Includes: 980H
0.8
Measure 0.8
Install Meas & Ck Fixt M&A Tools
Measure Cylinder Liner, Liner Projection, Set (All)
Remove Meas & Ck Fixt M&A Tools

1216 571 S Cylinder Liner, Clean & Inspect, Set (All)
Notes: None
Time Includes: 980H

0.8
Clean & Inspect 0.8

Clean & Inspect Cylinder Liner, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
Notes: None
Time Includes: 980H

0.8
Recondition 0.8
Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
z If con-rods required only measure check, use code (1218-082--F).
z Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
Notes:
Time Includes: 980H

1.6
Recondition 1.6
Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
z If con-rods required only measure check, use code (1218-082--S).
z Major recondition includes measure/check rods and machining crankshaft & piston pin bore.
Notes:
Time Includes: 980H

5.7
Recondition 5.7
Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
Notes:
None
Page 40 of 108 2/24/2014

Time Includes: 980H
0.3
Recondition 0.3
Recondition Connecting Rod, Minor, Each Additional

1218 020 MN F Connecting Rod, Recondition, Minor, First One
Notes: z If con-rods required only measure check, use code (1218-082--F).
z Minor recondition includes measure/check rods and machining piston pin bore.
Time Includes: 980H
1.1
Recondition 1.1
Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
Notes: z If con-rods required only measure check, use code (1218-082--S).
z Minor recondition includes measure/check rods and machining piston pin bore.
Time Includes: 980H
2.8
Recondition 2.8
Recondition Connecting Rod, Minor, Set (All)

1218 082 A Connecting Rod, Measure, Each Additional
Notes: None
Time Includes: 980H

0.2
Measure 0.2
Polish Bearings, Each Additional
Install Bearings, Each Additional
Measure Crankshaft, Each Additional
Polish Crankshaft, Each Additional
Measure Connecting Rod, Each Additional

1218 082 F Connecting Rod, Measure, First One
Notes: z If pin bore and/or crank journal bore require machining, use instead, either (1218-020-MN-F) or (1218-020-MJ-F).
Time Includes: 980H
0.5
Measure 0.5
Polish Bearings, First One
Install Bearings, First One
Measure Crankshaft, First One
Polish Crankshaft, First One
Measure Connecting Rod, First One
Page 41 of 108 2/24/2014

1218 082 S Connecting Rod, Measure, Set (All)
Notes: z If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-S) or (1218-020-MJ-S).
Time Includes: 980H
1.7
Measure 1.7
Polish Bearings, Set (All)
Install Bearings, Set (All)
Measure Crankshaft, Set (All)
Polish Crankshaft, Set (All)
Measure Connecting Rod, Set (All)

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
Notes: z Time includes inspecting all six cylinders with bore-o-scope through injector tip hole (includes rotating the crankshaft).
Time Includes: 980H
0.6
Inspect 0.6
Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes: z Use dial bore gauge to check and record size, roundness and taper of each cylinder or liner.
Time Includes: 980H
0.1
Measure 0.1
Measure Cylinder Block Cylinder, Each

1239 020 E Cylinder Pack, Recondition, Each
Notes: None
Time Includes: 980H

0.7
Recondition 0.7
Remove Piston & Connecting Rod, Each
Disassemble Piston & Connecting Rod, Each
Remove Piston Rings, Each
Clean Piston, Each
Hone Cylinder Liner, Each
Assemble Piston & Connecting Rod, Each
Install Piston Rings, Each
Install Piston & Connecting Rod, Each

1239 020 S Cylinder Pack, Recondition, Set (All)
Page 42 of 108 2/24/2014

Notes: None
Time Includes: 980H

3.9
Recondition 3.9
Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Remove Piston Rings, Set (All)
Clean Piston, Set (All)
Hone Cylinder Liner, Set (All)
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)

1239 030 Cylinder Pack, Test After Repair
Notes: None
Time Includes: 980H

1.2

Test After Repair Cylinder Pack

1239 035 Cylinder Pack, Troubleshoot
Notes: None
Time Includes: 980H

1.4
Troubleshoot 1.4
Troubleshoot Cylinder Pack

1239 074 Cylinder Pack, Wash
Notes: None
Time Includes: 980H

0.6
Wash 0.6
Wash Cylinder Pack

1250 046 Fuel System, Flush
Notes: None
Page 43 of 108 2/24/2014

Time Includes: 980H
0.6
Flush 0.6
Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
Notes: None
Time Includes: 980H

0.3
Measure 0.3
Measure Fuel System, Pressure(S)

1250 535 Fuel System, Check
Notes: None
Time Includes: 980H

0.5
Check 0.5
Remove Air Inlet, Aftercooler To Manifold
Remove Fuel Pressure Sensor
Install Pressure Gauges & Probes
Install Fuel Pressure Gauge
Start Electrical Test Equipment
Modify Pers Mod-Chg Eng Paramtr, Using Et
Run Engine, AT Low Idle
Run Engine, AT High Idle
Check Fuel Pressure Gauge, Pressure(S)
Remove Fuel Pressure Gauge
Remove Pressure Gauges & Probes
Install Fuel Pressure Sensor
Install Air Inlet, Aftercooler To Manifold

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
Time Includes: 980H

0.6

Test After Repair Fuel Transfer Pump

1256 035 Fuel Transfer Pump, Troubleshoot
Notes:
None
Page 44 of 108 2/24/2014

Time Includes: 980H
0.7
Troubleshoot 0.7
Troubleshoot Fuel Transfer Pump

1256 074 Fuel Transfer Pump, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Fuel Transfer Pump

1258 030 Fuel Priming Pump, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Fuel Priming Pump

1258 035 Fuel Priming Pump, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Fuel Priming Pump

1258 040 CV Fuel Priming Pump, Inspect, Check Valve
Notes: None
Time Includes: 980H

0.2
Inspect 0.2
Remove Fuel Priming Pump
Inspect Fuel Priming Pump, Check Valve
Install Fuel Priming Pump
Page 45 of 108 2/24/2014

1258 074 Fuel Priming Pump, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Fuel Priming Pump

1262 030 Fuel Filter Housing/Base, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Fuel Filter Housing/Base

1262 035 Fuel Filter Housing/Base, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Fuel Filter Housing/Base

1262 074 Fuel Filter Housing/Base, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Fuel Filter Housing/Base

1273 010 Fuel Tank, Remove & Install
Notes: None
Time Includes: 980H

4.4
Remove 2.1
Page 46 of 108 2/24/2014

Drain Fuel Tank
Remove Deck Plate, Left Side
Install Handrail, Lift
Remove Handrail, Left Front
Remove Handrail, Left Rear
Separate Fuel Tank, Hose(S), Both
Separate Fuel Tank, Wiring Harness
Remove Fuel Tank, Bracket, Set (All)
Remove Platform/Deck, Bolt(S)
Install Platform/Deck, Lift
Remove Platform/Deck, Left Side
Install Fuel Tank, Lift
Remove Fuel Tank, Bolt(S), Set (All)
Remove Fuel Tank
Clean 0.1
Clean Fuel Tank
Install 2.2
Install Fuel Tank
Install Fuel Tank, Bolt(S), Set (All)
Remove Fuel Tank, Lift
Install Platform/Deck, Left Side
Remove Platform/Deck, Lift
Install Platform/Deck, Bolt(S)
Install Fuel Tank, Bracket, Set (All)
Connect Fuel Tank, Wiring Harness
Connect Fuel Tank, Hose(S), Both
Install Handrail, Left Rear
Install Handrail, Left Front
Remove Handrail, Lift
Install Deck Plate, Left Side
Refill Fuel Tank

1274 030 Fuel Supply/Return Lines, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Fuel Supply/Return Lines

1274 035 Fuel Supply/Return Lines, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Fuel Supply/Return Lines
Page 47 of 108 2/24/2014

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes: z This code is a visual inspection of the fuel lines for cracks and/or leaks.
Time Includes: 980H
0.1
Inspect & Maintain 0.1

Inspect & Maintain Fuel Supply/Return Lines

1274 074 Fuel Supply/Return Lines, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Fuel Supply/Return Lines

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes: z This code does not include time to isolate and repair problem.
Time Includes: 980H
0.4
Diagnostic Test 0.4

Diagnostic Test Fuel, Pressure(S)

1280 082 Fuel, Measure
Notes: None
Time Includes: 980H

0.2
Measure 0.2
Measure Fuel

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: None
Time Includes: 980H

0.6
Remove 0.3
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Each Additional
Install 0.3
Install Unit Injector, Each Additional
Page 48 of 108 2/24/2014

Connect Unit Injector, Wiring Harness, Each Additional
Install Rocker Arm, Each Additional

1290 010 F Unit Injector, Remove & Install, First One
Notes: None
Time Includes: 980H

1.7
Remove 0.8
Open Hood
Remove Muffler
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, First One
Install 0.9
Install Unit Injector, First One
Connect Unit Injector, Wiring Harness, First One
Install Rocker Arm, First One
Install Muffler
Close Hood
Remove Swing Lock

1290 010 S Unit Injector, Remove & Install, Set (All)
Notes: None
Time Includes: 980H

2.9
Remove 1.5
Open Hood
Remove Muffler
Remove Rocker Arm, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Unit Injector, Set (All)
Install 1.4
Install Unit Injector, Set (All)
Page 49 of 108 2/24/2014

Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Install Muffler
Close Hood
Remove Swing Lock

1290 030 Unit Injector, Test After Repair
Notes: None
Time Includes: 980H

0.6

Test After Repair Unit Injector

1290 035 Unit Injector, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Unit Injector

1290 038 I3 A Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Each Additional
Notes: z If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.
Time Includes: 980H
0.6
Diagnostic Test 0.6

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
z Claim this code when this procedure is performed as part of the troubleshooting and test after repair process.
z If required, add code (1290-038-I3-A) if Unit Injector, Cylinder Cut-Out Test must be repeated.
Notes:
Time Includes: 980H

0.6
Diagnostic Test 0.6

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)
Page 50 of 108 2/24/2014

1290 074 Unit Injector, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Unit Injector

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
Notes: None
Time Includes: 980H

0.6
Test 0.6
Test Unit Injector, Solenoid, Set (All)

1302 030 Engine Oil Pan, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Engine Oil Pan

1302 064 Engine Oil Pan, Ream/Bore/Drill
Notes: None
Time Includes: 980H

0.7
Ream/Bore/Drill 0.7
Ream/Bore/Drill Engine Oil Pan
Page 51 of 108 2/24/2014

1302 074 Engine Oil Pan, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Engine Oil Pan

1304 002 Engine Oil Pump, Tfr Components To/From
Notes: z If required, claim this code when replacing the Engine Oil Pump with an exchange Oil Pump.
Time Includes: 980H
0.2

Tfr Components To/From Engine Oil Pump

1304 030 Engine Oil Pump, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Engine Oil Pump

1304 035 Engine Oil Pump, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Engine Oil Pump

1304 040 Engine Oil Pump, Inspect
Notes: None
Time Includes: 980H

0.2
Inspect 0.2
Inspect Engine Oil Pump
Page 52 of 108 2/24/2014

1304 074 Engine Oil Pump, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Engine Oil Pump

1306 030 Eng Oil Filter Hsg/Base, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Eng Oil Filter Hsg/Base

1306 035 Eng Oil Filter Hsg/Base, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Eng Oil Filter Hsg/Base

1306 074 Eng Oil Filter Hsg/Base, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Eng Oil Filter Hsg/Base

1308 507 Engine Oil Filter, Cut & Analyze
Notes: None
Time Includes: 980H

0.3
Cut & Analyze 0.3
Page 53 of 108 2/24/2014

Cut & Analyze Engine Oil Filter

1316 035 Engine Oil Filler, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Engine Oil Filler

1316 074 Engine Oil Filler, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Engine Oil Filler

1317 030 Crankcase Breather, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Crankcase Breather

1317 035 Crankcase Breather, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Crankcase Breather

1317 074 Crankcase Breather, Wash
Notes: None
Time Includes: 980H

0.4
Page 54 of 108 2/24/2014

Wash 0.4
Wash Crankcase Breather

1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: None
Time Includes: 980H

1.1
Adjust 1.1
Adjust Eng Oil Level Ga/Dipstick

1326 030 Eng Oil Level Ga/Dipstick, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Eng Oil Level Ga/Dipstick

1326 035 Eng Oil Level Ga/Dipstick, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Eng Oil Level Ga/Dipstick

1326 074 Eng Oil Level Ga/Dipstick, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Eng Oil Level Ga/Dipstick

1331 081 S Piston Cooling Jet, Test, Set (All)
Notes: None
Page 55 of 108 2/24/2014

Time Includes: 980H
0.3
Test 0.3
Test Piston Cooling Jet, Set (All)

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
Time Includes: 980H

0.2
Take & Analyze S-O-S From 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 082 PX Engine Oil, Measure, Pressure(S)
Notes: None
Time Includes: 980H

0.3
Measure 0.3
Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
Notes: None
Time Includes: 980H

0.3
Crack/Leak Test 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
Notes: None
Time Includes: 980H

0.5
Diagnostic Test 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes: z Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use (1350-046-ES-).
Page 56 of 108 2/24/2014

Time Includes: 980H
2.0
Flush 2.0
Flush Engine Cooling System

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes: z This code does not include draining old antifreeze and refilling with new.
Time Includes: 980H
1.5
Flush 1.5
Flush Engine Cooling System, Excludes Some R&I

1350 046 WD Engine Cooling System, Flush, With Dynamometer Test
Notes: None
Time Includes: 980H

0.7
Flush 0.7
Flush Engine Cooling System, With Dynamometer Test

1351 010 Radiator & Oil Cooler, Remove & Install
Notes: None
Time Includes: 980H

9.6
Remove 4.6
Open Hood
Drain Hydraulic Oil
Separate Radiator Hose, Top
Page 57 of 108 2/24/2014

Clean 0.3
Clean Radiator & Oil Cooler
Install 4.7
Connect Radiator Hose, Top
Close Hood

1353 010 KO Radiator, Remove & Install, Core
Notes: None
Time Includes: 980H

2.8
Remove 1.6
Open Hood
Separate Radiator Tank, Hose(S), Limited Quantity
Separate Radiator Tank, Hose(S), Remaining
Remove Radiator Tank, Plate
Remove Expansion Tank, Bolt(S), Set (All)
Turn/Reposition Expansion Tank
Remove Radiator Tank, Bolt(S), Limited Quantity
Remove Radiator Tank, Support, Both
Turn/Reposition Hydraulic Oil Cooler
Remove Radiator Tank, Top
Remove Radiator, Core
Install 1.2
Install Radiator, Core
Install Radiator Tank, Top
Page 58 of 108 2/24/2014

Install Radiator Tank, Support, Both
Install Radiator Tank, Bolt(S), Limited Quantity
Install Expansion Tank, Bolt(S), Set (All)
Install Radiator Tank, Plate
Connect Radiator Tank, Hose(S), Limited Quantity
Connect Radiator Tank, Hose(S), Remaining
Close Hood

1354 010 Expansion Tank, Remove & Install
Notes: None
Time Includes: 980H

1.4
Remove 0.8
Open Hood
Drain Engine Coolant, Partial
Remove Expansion Tank
Install 0.6
Install Expansion Tank
Connect Expansion Tank, Hose(S), Set (All)
Close Hood

1355 010 Thermostat/Water Temp Reg, Remove & Install
Notes: None
Time Includes: 980H

1.9
Remove 1.1
Open Hood
Open Engine Enclosure, Left Side
Separate Water Temp Regulator Hsg, Hose(S), Set (All)
Remove Water Temp Regulator Hsg, Bolt(S), Set (All)
Remove Water Temp Regulator Hsg
Remove Thermostat/Water Temp Reg
Clean 0.2
Clean Water Temp Regulator Hsg
Install 0.6
Install Thermostat/Water Temp Reg
Install Water Temp Regulator Hsg
Page 59 of 108 2/24/2014

Install Water Temp Regulator Hsg, Bolt(S), Set (All)
Connect Water Temp Regulator Hsg, Hose(S), Set (All)
Close Engine Enclosure, Left Side
Close Hood

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
Time Includes: 980H

0.6

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None
Time Includes: 980H

0.3
Diagnostic Test 0.3

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Thermostat/Water Temp Reg
Page 60 of 108 2/24/2014

1356 082 VF Fan, Measure, Speed
Time Includes: 980H
0.3
Measure 0.3
Measure Fan, Speed

1358 010 Belt Tensioner, Remove & Install
Notes: None
Time Includes: 980H

0.5
Remove 0.2
Open Hood
Open Engine Guard, Access Cover
Remove Serpentine Belt
Remove Belt Tensioner
Install 0.3
Install Belt Tensioner
Install Serpentine Belt
Close Engine Guard, Access Cover
Close Hood

1358 035 Belt Tensioner, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Belt Tensioner

1359 035 Fan Drive, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Fan Drive

1361 010 Water Pump, Remove & Install
Notes: None
Page 61 of 108 2/24/2014

Time Includes: 980H
2.9
Remove 1.5
Open Hood
Separate Heater Hose/Lines, On Engine
Separate Water Pump, Hose(S), Set (All)
Remove Water Pump, Elbow
Remove Water Pump, Bolt(S), Set (All)
Install Water Pump, Lift
Remove Water Pump
Clean 0.1
Clean Water Pump
Install 1.3
Install Water Pump, Lift
Install Water Pump
Install Water Pump, Bolt(S)
Connect Water Pump, Hose(S), Set (All)
Install Water Pump, Elbow
Connect Heater Hose/Lines, On Engine
Close Hood

1361 030 Water Pump, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
Time Includes: 980H
Page 62 of 108 2/24/2014

0.4
Wash 0.4
Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
Time Includes: 980H
0.3
Check 0.3
Check Water Pump, Pressure(S)

1374 010 Hydraulic Oil Cooler, Remove & Install
Notes: None
Time Includes: 980H

1.7
Remove 0.8
Open Hood
Install Hydraulic Oil Cooler, Lift
Remove Hydraulic Oil Cooler, Bolt(S), Set (All)
Remove Hydraulic Oil Cooler
Clean 0.2
Clean Hydraulic Oil Cooler
Install 0.7
Install Hydraulic Oil Cooler
Install Hydraulic Oil Cooler, Bolt(S), Set (All)
Remove Hydraulic Oil Cooler, Lift
Close Hood

1375 010 TC/Trans Oil Cooler, Remove & Install
Notes: None
Time Includes: 980H

2.9
Remove 1.4
Open Hood
Page 63 of 108 2/24/2014

Remove TC/Trans Oil Cooler, Bracket
Remove TC/Trans Oil Cooler, Bolt(S), Set (All)
Install TC/Trans Oil Cooler, Lift
Remove TC/Trans Oil Cooler
Clean 0.2
Clean TC/Trans Oil Cooler
Install 1.3
Install TC/Trans Oil Cooler
Remove TC/Trans Oil Cooler, Lift
Install TC/Trans Oil Cooler, Bolt(S), Set (All)
Install TC/Trans Oil Cooler, Bracket
Close Hood

1377 010 TP Radiator Tank, Remove & Install, Top
Notes: None
Time Includes: 980H

2.4
Remove 1.4
Open Hood
Separate Radiator Tank, Hose(S), Remaining
Remove Radiator Tank, Plate
Remove Radiator Tank, Bolt(S), Limited Quantity
Remove Radiator Tank, Support, Both
Remove Radiator Tank, Top
Install 1.0
Install Radiator Tank, Top
Install Radiator Tank, Support, Both
Install Radiator Tank, Bolt(S), Limited Quantity
Install Radiator Tank, Plate
Connect Radiator Tank, Hose(S), Remaining
Close Hood

1378 010 Engine Oil Cooler, Remove & Install
Notes:
None
Page 64 of 108 2/24/2014

Time Includes: 980H
2.7
Remove 1.6
Open Hood
Separate Engine Oil Cooler, Hose(S)
Remove Engine Oil Cooler, Bracket, Both
Remove Engine Oil Cooler, Elbow
Remove Engine Oil Cooler
Clean 0.2
Clean Engine Oil Cooler
Install 0.9
Install Engine Oil Cooler
Install Engine Oil Cooler, Elbow
Install Engine Oil Cooler, Bracket, Both
Connect Engine Oil Cooler, Hose(S)
Close Hood

1378 030 Engine Oil Cooler, Test After Repair
Notes: None
Time Includes: 980H

0.6

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes: z This is an external leak test.
Time Includes: 980H
0.6
Crack/Leak Test 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Engine Oil Cooler
Page 65 of 108 2/24/2014

1378 074 Engine Oil Cooler, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Engine Oil Cooler

1382 034 Radiator Cap, Crack/Leak Test
Time Includes: 980H
0.2
Crack/Leak Test 0.2

Crack/Leak Test Radiator Cap

1386 010 Hydraulic Fan Motor, Remove & Install
Notes: None
Time Includes: 980H

12.5
Remove 6.0
Open Hood
Drain Hydraulic Oil
Separate Radiator Hose, Top
Page 66 of 108 2/24/2014

Separate Hydraulic Fan Motor, Hose(S), Set (All)
Turn/Reposition Make-Up Valve
Separate Expansion Tank Cap, Hose(S)
Separate Expansion Tank, Hose(S), Remaining
Remove Expansion Tank
Remove Aftercooler, Bushing, Both
Install Fan Guard, Lift
Remove Fan Guard, Bolt(S), Set (All)
Remove Fan Guard, Assembled
Remove Fan, Bolt(S), Set (All)
Remove Fan
Remove Fan, Hub
Turn/Reposition Fan Guard
Remove Hydraulic Fan Motor, Bolt(S), Set (All)
Remove Hydraulic Fan Motor
Clean 0.1
Clean Hydraulic Fan Motor
Install 6.4
Install Hydraulic Fan Motor
Install Hydraulic Fan Motor, Bolt(S), Set (All)
Turn/Reposition Fan Guard
Install Fan, Hub
Install Fan
Install Fan, Bolt(S), Set (All)
Install Fan Guard, Assembled
Install Fan Guard, Bolt(S), Set (All)
Remove Fan Guard, Lift
Install Aftercooler, Bushing, Both
Install Expansion Tank
Connect Expansion Tank, Hose(S), Remaining
Connect Expansion Tank Cap, Hose(S)
Install Make-Up Valve, Bolt(S)
Connect Hydraulic Fan Motor, Hose(S), Set (All)
Connect Radiator Hose, Top
Close Hood
Page 67 of 108 2/24/2014

1395 044 Engine Coolant, Drain & Refill
Notes: z Drain & Refill is performed while doing other work.
Time Includes: 980H
1.1
Drain 0.8
Open Hood
Refill 0.3
Close Hood

1395 081 Engine Coolant, Test
Notes: None
Time Includes: 980H

0.2
Test 0.2
Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
Notes: None
Time Includes: 980H

0.2
Measure 0.2
Measure Engine Coolant, Temperature(S)

1397 025 Serpentine Belt, Adjust
Notes: None
Time Includes: 980H

0.2
Adjust 0.2
Adjust Serpentine Belt

1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
Notes:
None
Page 68 of 108 2/24/2014

Time Includes: 980H
0.2
Diagnostic Test 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 010 S Battery, Remove & Install, Set (All)
Notes: None
Time Includes: 980H

1.2
Remove 0.5
Open Hood
Open Battery Box/Support, Both Sides
Remove Battery, Holding Arm, Both Sides
Separate Battery Cable, Set (All)
Remove Battery, Set (All)
Install 0.7
Install Battery, Set (All)
Connect Battery Cable, Set (All)
Install Battery, Holding Arm, Both Sides
Close Battery Box/Support, Both Sides
Close Hood

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
Notes: None
Time Includes: 980H

0.2
Diagnostic Test 0.2

Diagnostic Test Battery, Using Battery Load Test

1405 010 Alternator, Remove & Install
Notes: None
Time Includes: 980H

1.5
Remove 0.7
Open Hood
Open Engine Enclosure, Right Rear
Open Engine Guard, Access Cover
Separate Alternator, Wiring, Set (All)
Remove Alternator, Bolt(S), Set (All)
Remove Alternator
Page 69 of 108 2/24/2014

Install 0.8
Install Alternator
Install Alternator, Bolt(S), Set (All)
Connect Alternator, Wiring, Set (All)
Close Engine Guard, Access Cover
Close Engine Enclosure, Right Rear
Close Hood

1408 010 SA Wiring Harness, Remove & Install, Seal
Notes: z Claim this code when removing and installing the receptacle or seal at the cylinder head, where the internal and external harnesses
plug in.
Time Includes: 980H
0.3

Remove & Install Wiring Harness, Seal

1408 030 Wiring Harness, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Wiring Harness

1408 035 Wiring Harness, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Wiring Harness

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None
Time Includes: 980H

0.1
Replace 0.1
Replace Wiring Harness, 3-Pin Connector
Page 70 of 108 2/24/2014

Notes: None
Time Includes: 980H

0.4
Replace 0.4

Notes: None
Time Includes: 980H

1.3
Replace 1.3

1408 510 C7P Wiring Harness, Replace, 70-Pin Connector
Notes: None
Time Includes: 980H

1.9
Replace 1.9

1408 510 SA Wiring Harness, Replace, Seal
Notes: z Claim this code when removing and installing the receptacle or seal at the cylinder head, where the internal and external harnesses
plug in.
Time Includes: 980H
0.3
Replace 0.3
Replace Wiring Harness, Seal

1408 535 SHR Wiring Harness, Check, Short
Notes: None
Time Includes: 980H

0.2
Check 0.2
Separate Wiring Harness, Coil
Inspect Wiring Harness, Connector(S)
Page 71 of 108 2/24/2014

Run Ignition System, Using Et
Check Electrical Test Equipment, Parameters/Diagnostics
Modify Pers Mod-Chg Eng Paramtr, Using Et

1453 010 Electric Starting Motor, Remove & Install
Notes: None
Time Includes: 980H

2.9
Remove 1.5
Open Hood
Separate Electric Starting Motor, Wiring, Set (All)
Remove Electric Starting Motor, Bolt(S), Set (All)
Install Electric Starting Motor, Lift
Remove Electric Starting Motor
Clean 0.3
Clean Electric Starting Motor
Install 1.1
Install Electric Starting Motor, Lift
Install Electric Starting Motor
Install Electric Starting Motor, Bolt(S), Set (All)
Torque Electric Starting Motor, Bolt(S), Set (All)
Connect Electric Starting Motor, Wiring, Set (All)
Close Hood

1563 035 Combustion Sensor, Troubleshoot
Notes: None
Time Includes: 980H

0.7
Troubleshoot 0.7
Troubleshoot Combustion Sensor

1702 030 Fuel Manifold, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Fuel Manifold
Page 72 of 108 2/24/2014

1702 035 Fuel Manifold, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Fuel Manifold

1702 074 Fuel Manifold, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Fuel Manifold

1717 030 Fuel Transfer & Prim Pump, Test After Repair
Notes: None
Time Includes: 980H

0.4

Test After Repair Fuel Transfer & Prim Pump

1717 035 Fuel Transfer & Prim Pump, Troubleshoot
Notes: None
Time Includes: 980H

0.6
Troubleshoot 0.6
Troubleshoot Fuel Transfer & Prim Pump

1717 074 Fuel Transfer & Prim Pump, Wash
Notes: None
Time Includes: 980H

0.4
Wash 0.4
Wash Fuel Transfer & Prim Pump
Page 73 of 108 2/24/2014

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
Time Includes: 980H

2.9
Remove 1.4
Open Hood
Separate Refrigerant Compressor, Hose(S), Set (All)
Remove Refrigerant Compressor, Bolt(S), Set (All)
Remove Refrigerant Compressor
Install 1.5
Install Refrigerant Compressor
Install Refrigerant Compressor, Bolt(S), Set (All)
Connect Refrigerant Compressor, Hose(S), Set (All)
Vacuum Refrigerant
Charge Refrigerant
Close Hood

1805 010 Refrigerant Condenser, Remove & Install
Notes: None
Time Includes: 980H

3.1
Remove 1.4
Open Hood
Open Refrigerant Condenser, Lock/Latch
Separate Refrigerant Condenser, Hose(S), Both
Remove Refrigerant Condenser
Install 1.7
Install Refrigerant Condenser
Connect Refrigerant Condenser, Hose(S), Both
Close Refrigerant Condenser, Lock/Latch
Vacuum Refrigerant
Charge Refrigerant
Page 74 of 108 2/24/2014


1809 597 Refrigerant, Evacuate & Charge
Notes: None
Time Includes: 980H

1.7
Evacuate & Save 0.8

Open Hood
Charge 0.9
Vacuum Refrigerant
Charge Refrigerant
Close Hood

1901 010 Eng Electronic Cont Mod, Remove & Install
Notes: None
Time Includes: 980H

1.1
Remove 0.6
Install Swing Lock
Open Hood
Open Engine Enclosure, Right Side
Remove Eng Electronic Cont Mod, Cover
Separate Eng Electronic Cont Mod, Wiring Harness, Set (All)
Remove Eng Electronic Cont Mod, Bolt(S), Set (All)
Remove Eng Electronic Cont Mod
Install 0.5
Install Eng Electronic Cont Mod
Install Eng Electronic Cont Mod, Bolt(S), Set (All)
Connect Eng Electronic Cont Mod, Wiring Harness, Set (All)
Install Eng Electronic Cont Mod, Cover
Close Engine Enclosure, Right Side
Close Hood
Remove Swing Lock

1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
Notes: None
Time Includes: 980H

0.5
Page 75 of 108 2/24/2014

Adjust 0.5
Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
Time Includes: 980H

0.6

Test After Repair Eng Electronic Cont Mod

1901 035 Eng Electronic Cont Mod, Troubleshoot
Notes: None
Time Includes: 980H

1.4
Troubleshoot 1.4
Troubleshoot Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
Notes: None
Time Includes: 980H

1.1
Test 1.1
Test Eng Electronic Cont Mod, Using Test Ecm

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
Notes: None
Time Includes: 980H

0.2
Obtain 0.2
Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes: None
Time Includes: 980H
Page 76 of 108 2/24/2014

0.6
Reprogram 0.6
Connect Engine Test Equipment
Reprogram Eng Electronic Cont Mod
Separate Engine Test Equipment

1906 010 Water Temperature Sensor, Remove & Install
Notes: None
Time Includes: 980H

0.7
Remove 0.5
Install Swing Lock
Open Hood
Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.2
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness
Close Engine Enclosure, Left Side
Refill Engine Coolant, Partial
Close Hood
Remove Swing Lock

1912 025 Eng Speed/Timing Sensor, Adjust
Notes: z For Adjust, use this code for (1202-010-PSN) or (1210-010-PSN).
Time Includes: 980H
0.5
Adjust 0.5
Adjust Eng Speed/Timing Sensor

1912 030 Eng Speed/Timing Sensor, Test After Repair
Notes: z For Test After Repair, use this code for (1202-010-PSN) or (1210-010-PSN).
Time Includes: 980H
0.4

Test After Repair Eng Speed/Timing Sensor

1912 035 Eng Speed/Timing Sensor, Troubleshoot
Notes: z For Troubleshoot, use this code for (1202-010-PSN) or (1210-010-PSN).
Time Includes: 980H
0.7
Page 77 of 108 2/24/2014

Troubleshoot 0.7
Troubleshoot Eng Speed/Timing Sensor

1912 074 Eng Speed/Timing Sensor, Wash
Notes: z For Wash, use this code for (1202-010-PSN) or (1210-010-PSN).
Time Includes: 980H
0.4
Wash 0.4
Wash Eng Speed/Timing Sensor

1912 524 Eng Speed/Timing Sensor, Calibrate
Notes: z A timing calibration is required for a new engine, replacing an Electronic Control Module (ECM) that fails to communicate or following
z Claim this code once for both engine speed/timing sensors (Primary speed/timing sensor = Crankshaft position sensor and
work on the front gear train, the camshaft, or the crankshaft.
Secondary speed/timing sensor = Camshaft position sensor).

Time Includes: 980H
0.5
Calibrate 0.5
Connect Engine Test Equipment
Start Engine
Calibrate Eng Speed/Timing Sensor
Separate Engine Test Equipment

1917 081 Boost Pressure Sensor, Test
Notes: None
Time Includes: 980H

0.3
Test 0.3
Test Boost Pressure Sensor

1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None
Time Includes: 980H

0.4
Remove 0.2
Install Swing Lock
Open Hood
Separate Inlet Air Temp Sensor, Wiring Harness
Remove Inlet Air Temp Sensor
Install 0.2
Install Inlet Air Temp Sensor
Connect Inlet Air Temp Sensor, Wiring Harness
Page 78 of 108 2/24/2014

Close Hood
Remove Swing Lock

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: None
Time Includes: 980H

0.4
Remove 0.2
Install Swing Lock
Open Hood
Separate Atmospheric Press Sensor, Wiring Harness
Remove Atmospheric Press Sensor
Install 0.2
Install Atmospheric Press Sensor
Connect Atmospheric Press Sensor, Wiring Harness
Close Hood
Remove Swing Lock

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: None
Time Includes: 980H

0.3
Remove 0.2
Install Swing Lock
Open Hood
Separate Eng Oil Pressure Sensor, Wiring Harness
Remove Eng Oil Pressure Sensor
Install 0.1
Install Eng Oil Pressure Sensor
Connect Eng Oil Pressure Sensor, Wiring Harness
Close Hood
Remove Swing Lock

3003 010 Trans, TC & Trf Gears, Remove & Install
Notes: None
Time Includes: 980H

34.7
Remove 18.3
Install Swing Lock
Page 79 of 108 2/24/2014

Open Hood
Drain Transmission Oil
Drain Hydraulic Oil
Separate Brake & Pilot Pump, Hose(S), Set (All)
Remove Brake & Pilot Pump
Separate ROPS/FOPS Cab, Wiring Harness, Limited Quantity
Separate Ground/Static Strap, Cab Mounted
Remove ROPS/FOPS Cab, Guard
Separate Steering Knuckle
Turn/Reposition Brake Shuttle Valve
Remove Cable, Clamp, Set (All)
Separate Parking Brake, Control Cable
Open ROPS/FOPS Cab, Access Cover, One Side
Separate Windshield Washer, Hose(S), Set (All)
Separate Wiring Harness, Cab Mounted
Remove Wiring Harness, Clamp, Set (All)
Separate Heater Hose/Lines, Cab Mounted
Remove ROPS/FOPS Cab, Top
Install ROPS/FOPS Cab, Eye, Set (All)
Install ROPS/FOPS Cab, Lift
Remove ROPS/FOPS Cab
Remove Drive Shaft, Center
Remove Drive Shaft, Rear
Separate Turbocharger, Elbow
Separate Dust Ejector, Hose(S), Remaining
Open Air Cleaner, Access Cover, Both Sides
Separate Air Cleaner, Tube
Separate Air Cleaner, Wiring Harness
Turn/Reposition Dgnos Testing Equipment
Separate A/C Receiver/Dryer, Wiring Harness
Separate A/C Receiver/Dryer, Hose(S)
Turn/Reposition A/C Receiver/Dryer
Remove Air Cleaner
Separate Transmission Oil Pump, Hose(S)
Separate Steering Pump, Hose(S), Limited Quantity
Separate Steering Pump, Hose(S), Remaining
Separate Implement Pump, Hose(S), Limited Quantity
Separate Implement Pump, Hose(S), Remaining
Separate Hydraulic Hoses/Lines, Hydraulic Test, Remaining
Turn/Reposition Fuel Supply/Return Lines
Separate Transmission, Hose(S), Set (All)
Remove Transmission, Filler
Page 80 of 108 2/24/2014

Remove Drum Yoke, Center
Install Transmission, Eye, Set (All)
Install Transmission, Lift
Remove Transmission, Bearing Cap(S), Both Sides
Remove Transmission Mount, Bolt(S), Both Sides
Remove Transmission Mount, Both Sides
Remove Flywheel Housing, Bolt(S), Set (All)
Remove Transmission
Clean 0.2
Clean Trans, TC & Trf Gears
Install 16.2
Install Transmission
Install Flywheel Housing, Bolt(S), Set (All)
Install Transmission Mount, Both Sides
Install Transmission Mount, Bolt(S), Both Sides
Install Transmission, Bearing Cap(S), Both Sides
Remove Transmission, Lift
Remove Transmission, Eye, Set (All)
Install Drum Yoke, Center
Install Transmission, Filler
Connect Transmission, Hose(S), Set (All)
Install Fuel Supply/Return Lines
Connect Hydraulic Hoses/Lines, Hydraulic Test, Remaining
Connect Implement Pump, Hose(S), Limited Quantity
Connect Implement Pump, Hose(S), Remaining
Connect Steering Pump, Hose(S), Remaining
Connect Steering Pump, Hose(S), Limited Quantity
Connect Transmission Oil Pump, Hose(S)
Install Air Cleaner
Install A/C Receiver/Dryer
Connect A/C Receiver/Dryer, Hose(S)
Connect A/C Receiver/Dryer, Wiring Harness
Install Dgnos Testing Equipment
Connect Air Cleaner, Wiring Harness
Connect Air Cleaner, Tube
Close Air Cleaner, Access Cover, Both Sides
Connect Dust Ejector, Hose(S), Remaining
Connect Turbocharger, Elbow
Install Drive Shaft, Center
Install Drive Shaft, Rear
Install ROPS/FOPS Cab
Remove ROPS/FOPS Cab, Lift
Remove ROPS/FOPS Cab, Eye, Set (All)
Install ROPS/FOPS Cab, Top
Connect Heater Hose/Lines, Cab Mounted
Install Wiring Harness, Clamp, Set (All)
Connect Wiring Harness, Cab Mounted
Connect Windshield Washer, Hose(S), Set (All)
Close ROPS/FOPS Cab, Access Cover, One Side
Connect Parking Brake, Control Cable
Install Cable, Clamp, Set (All)
Install Brake Shuttle Valve
Connect Steering Knuckle
Install ROPS/FOPS Cab, Guard
Connect Ground/Static Strap, Cab Mounted
Page 81 of 108 2/24/2014

Connect ROPS/FOPS Cab, Wiring Harness, Limited Quantity
Install Brake & Pilot Pump
Connect Brake & Pilot Pump, Hose(S), Set (All)
Refill Transmission Oil
Close Hood
Remove Swing Lock

3066 010 Transmission Oil Pump, Remove & Install
Notes: None
Time Includes: 980H

12.1
Remove 6.2
Open Hood
Page 82 of 108 2/24/2014

Install Transmission Oil Pump, Lift
Remove Transmission Oil Pump, Bolt(S), Set (All)
Remove Transmission Oil Pump
Clean 0.2
Clean Transmission Oil Pump
Install 5.7
Install Transmission Oil Pump
Install Transmission Oil Pump, Bolt(S), Set (All)
Remove Transmission Oil Pump, Lift
Close Hood

3253 010 CE Drive Shaft, Remove & Install, Center
Notes: None
Time Includes: 980H

0.9
Remove 0.5
Install Swing Lock
Install 0.4
Remove Swing Lock

3253 010 RE Drive Shaft, Remove & Install, Rear
Notes:
None
Page 83 of 108 2/24/2014

Time Includes: 980H
1.3

Install Swing Lock
Remove Drive Shaft, Rear
Install 0.5
Install Drive Shaft, Rear
Remove Swing Lock

3259 010 Axle Shaft, Remove & Install
Notes: None
Time Includes: 980H

1.4
Remove 0.6
Rotate Final Drive Hub
Drain Final Drive Hub, Oil
Remove Final Drive Hub, Cover
Install Axle Shaft, Lift
Remove Axle Shaft
Clean 0.1
Clean Axle Shaft
Install 0.7
Install Axle Shaft
Remove Axle Shaft, Lift
Install Final Drive Hub, Cover
Refill Final Drive, Oil

3278 010 FR Drive Axle, Remove & Install, Front
Notes: None
Time Includes: 980H

9.8
Remove 4.7
Install Swing Lock
Remove Fender, Nut(S), Both Sides
Install Fender, Lift, Both Sides
Remove Fender, Front, Both Sides
Lift & Block Machine
Install Wheel & Tire, Lift, Both Sides
Remove Wheel & Tire, Bolt(S), Both Sides
Remove Wheel & Tire, Both Sides
Drain Differential, Oil
Remove Drive Axle, Cover
Separate Drive Axle, Wiring Harness, Set (All)
Separate Drive Axle, Hose(S)
Install Drive Axle, Lift
Remove Drive Axle, Bolt(S)
Page 84 of 108 2/24/2014

Remove Drive Axle, Front
Clean 0.3
Clean Drive Axle
Install 4.8
Install Drive Axle, Front
Install Drive Axle, Bolt(S)
Remove Drive Axle, Lift
Connect Drive Axle, Hose(S)
Connect Drive Axle, Wiring Harness, Set (All)
Install Drive Axle, Cover
Refill Differential, Oil
Install Wheel & Tire, Both Sides
Remove Wheel & Tire, Lift, Both Sides
Install Wheel & Tire, Bolt(S), Both Sides
Torque Wheel & Tire, Bolt(S), Both Sides
Lift, Block & Lower Machine
Install Fender, Front, Both Sides
Remove Fender, Lift, Both Sides
Install Fender, Nut(S), Both Sides
Remove Swing Lock

4084 010 FR E FD Plan Crr Hub & Ring Gr, Remove & Install, Front, Each
Notes: None
Time Includes: 980H

5.8
Remove 2.7
Install Swing Lock
Remove Fender, Nut(S), Set (All)
Install Fender, Lift
Remove Fender, Right Front
Install Wheel & Tire, Lift
Remove Wheel & Tire, Bolt(S), Set (All)
Remove Wheel & Tire, Front, Each
Remove Axle Shaft
Install FD Plan Crr Hub & Ring Gr, Lift
Remove FD Plan Crr Hub & Ring Gr, Bolt(S), Set (All)
Remove FD Plan Crr Hub & Ring Gr, Front, Each
Clean 0.2
Clean FD Plan Crr Hub & Ring Gr
Clean Axle Shaft
Install 2.9
Install FD Plan Crr Hub & Ring Gr, Front, Each
Install FD Plan Crr Hub & Ring Gr, Bolt(S), Set (All)
Remove FD Plan Crr Hub & Ring Gr, Lift
Install Axle Shaft
Page 85 of 108 2/24/2014

Install Wheel & Tire, Front, Each
Remove Wheel & Tire, Lift
Install Wheel & Tire, Bolt(S), Set (All)
Torque Wheel & Tire, Bolt(S), Set (All)
Install Fender, Right Front
Install Fender, Nut(S), Set (All)
Remove Swing Lock

4084 010 LR FD Plan Crr Hub & Ring Gr, Remove & Install, Left Rear
Notes: None
Time Includes: 980H

8.2
Remove 3.7
Install Swing Lock
Remove Fender, Bolt(S), Limited Quantity
Remove Fender, Bolt(S), Remaining
Remove Fender, Left Rear
Remove Wheel & Tire, Left Rear
Remove Axle Shaft
Remove FD Plan Crr Hub & Ring Gr, Left Rear
Clean 0.2
Clean Axle Shaft
Install 4.3
Install FD Plan Crr Hub & Ring Gr, Left Rear
Install Axle Shaft
Install Wheel & Tire, Left Rear
Page 86 of 108 2/24/2014

Install Fender, Left Rear
Install Fender, Bolt(S)
Remove Fender, Lift
Remove Swing Lock

4084 010 RR FD Plan Crr Hub & Ring Gr, Remove & Install, Right Rear
Notes: None
Time Includes: 980H

8.2
Remove 3.7
Install Swing Lock
Remove Handrail, Right Front
Remove Handrail, Right Rear
Remove Deck Plate, Right Side
Remove Platform/Deck, Right Side
Remove Fender, Right Rear
Remove Wheel & Tire, Right Rear
Remove Axle Shaft
Remove FD Plan Crr Hub & Ring Gr, Right Rear
Clean 0.2
Clean Axle Shaft
Install 4.3
Install FD Plan Crr Hub & Ring Gr, Right Rear
Remove Axle Shaft, Lift
Install Axle Shaft
Page 87 of 108 2/24/2014

Install Wheel & Tire, Right Rear
Install Fender, Right Rear
Remove Fender, Lift
Install Platform/Deck, Right Side
Install Handrail, Right Rear
Install Handrail, Right Front
Install Deck Plate, Right Side
Remove Swing Lock

4200 010 LF Wheel & Tire, Remove & Install, Left Front
Notes: None
Time Includes: 980H

3.6
Remove 1.7
Install Swing Lock
Remove Fender, Left Front
Remove Wheel & Tire, Left Front
Install 1.9
Install Wheel & Tire, Left Front
Install Fender, Left Front
Remove Swing Lock

4200 010 LR Wheel & Tire, Remove & Install, Left Rear
Notes: None
Time Includes: 980H

6.1
Remove 2.7
Page 88 of 108 2/24/2014

Install Swing Lock
Remove Wheel & Tire, Left Rear
Install 3.4
Install Wheel & Tire, Left Rear
Remove Fender, Lift
Remove Swing Lock

4200 010 RE B Wheel & Tire, Remove & Install, Rear, Both Sides
Notes: None
Time Includes: 980H

10.9
Remove 4.7
Install Swing Lock
Install Handrail, Lift, One Side
Remove Platform/Deck, Bolt(S), One Side
Install Platform/Deck, Lift, One Side
Page 89 of 108 2/24/2014

Remove Fender, Bolt(S), One Side
Install Fender, Lift, One Side
Remove Fender, Bolt(S)
Install 6.2
Install Fender, Bolt(S), One Side
Remove Fender, Lift, One Side
Remove Fender, Lift
Remove Platform/Deck, Lift, One Side
Install Platform/Deck, Bolt(S), One Side
Remove Handrail, Lift, One Side
Remove Swing Lock

4200 010 RF Wheel & Tire, Remove & Install, Right Front
Notes: None
Time Includes: 980H

3.5
Remove 1.7
Install Swing Lock
Page 90 of 108 2/24/2014

Remove Wheel & Tire, Right Front
Install 1.8
Install Wheel & Tire
Remove Fender, Lift
Remove Swing Lock

4200 010 RR Wheel & Tire, Remove & Install, Right Rear
Notes: None
Time Includes: 980H

5.8
Remove 2.6
Install Swing Lock
Remove Wheel & Tire, Right Rear
Install 3.2
Install Wheel & Tire, Right Rear
Remove Fender, Lift
Remove Swing Lock

4200 011 FR B Wheel & Tire, Remove, Front, Both Sides
Page 91 of 108 2/24/2014

Notes: None
Time Includes: 980H

6.1
Remove 2.7
Install Swing Lock
Install 3.4
Remove Swing Lock

4303 010 QS Steering Cylinder, Remove & Install, Right Side
Notes: None
Time Includes: 980H

5.9
Remove 2.8
Install Swing Lock
Open Hood
Install Steering Cylinder, Lift
Remove Steering Cylinder, Pin, First One
Turn/Reposition Steering Cylinder
Separate Steering Cylinder, Hose(S), Set (All)
Remove Steering Cylinder, Pin, Remaining
Remove Steering Cylinder, Right Side
Clean 0.3
Clean Steering Cylinder
Install 2.8
Page 92 of 108 2/24/2014

Install Steering Cylinder, Right Side
Install Steering Cylinder, Pin, Remaining
Connect Steering Cylinder, Hose(S), Set (All)
Install Steering Cylinder, Pin, First One
Remove Steering Cylinder, Lift
Remove Fender, Lift
Close Hood
Remove Swing Lock

4303 010 ZL Steering Cylinder, Remove & Install, Left Side
Notes: None
Time Includes: 980H

6.0
Remove 2.8
Install Swing Lock
Open Hood
Install Steering Cylinder, Lift
Remove Steering Cylinder, Pin, First One
Separate Steering Cylinder, Hose(S), Set (All)
Remove Steering Cylinder, Pin, Remaining
Remove Steering Cylinder, Left Side
Clean 0.3
Clean Steering Cylinder
Install 2.9
Install Steering Cylinder, Left Side
Install Steering Cylinder, Pin, Remaining
Connect Steering Cylinder, Hose(S), Set (All)
Install Steering Cylinder, Pin, First One
Remove Steering Cylinder, Lift
Page 93 of 108 2/24/2014

Remove Fender, Lift
Close Hood
Remove Swing Lock

4306 010 Steering Pump, Remove & Install
Notes: None
Time Includes: 980H

14.8
Remove 7.9
Open Hood
Separate Steering Knuckle, Cab Mounted
Install Transmission Oil Pump, Lift
Remove Transmission Oil Pump, Bolt(S), Set (All)
Remove Transmission Oil Pump
Separate Steering Pump, Hose(S), Limited Quantity
Separate Steering Pump, Hose(S), Remaining
Install Steering Pump, Lift
Remove Steering Pump, Bolt(S), Set (All)
Remove Steering Pump
Page 94 of 108 2/24/2014

Clean 0.4
Clean Transmission Oil Pump
Clean Steering Pump
Install 6.5
Install Steering Pump
Install Steering Pump, Bolt(S), Set (All)
Remove Steering Pump, Lift
Connect Steering Pump, Hose(S), Remaining
Connect Steering Pump, Hose(S), Limited Quantity
Install Transmission Oil Pump
Install Transmission Oil Pump, Bolt(S), Set (All)
Remove Transmission Oil Pump, Lift
Connect Steering Knuckle, Cab Mounted
Close Hood

5051 010 MV Hydraulic Control Valve, Remove & Install, Main
Notes: None
Time Includes: 980H

6.7
Remove 3.0
Install Swing Lock
Lift & Block Lift Arm
Drain Hydraulic Oil
Remove Hydraulic Control Valve, Cover
Separate Hydraulic Control Valve, Wiring Harness, Set (All)
Separate Hydraulic Control Valve, Hose(S), Set (All)
Page 95 of 108 2/24/2014

Separate Hydraulic Control Valve, Tube, Set (All)
Remove Hydraulic Control Valve, Manifold
Install Hydraulic Control Valve, Lift
Remove Hydraulic Control Valve, Bolt(S), Set (All)
Remove Hydraulic Control Valve, Main
Clean 0.3
Clean Hydraulic Control Valve, Main
Install 3.4
Install Hydraulic Control Valve, Main
Install Hydraulic Control Valve, Bolt(S), Set (All)
Remove Hydraulic Control Valve, Lift
Install Hydraulic Control Valve, Manifold
Connect Hydraulic Control Valve, Tube, Set (All)
Connect Hydraulic Control Valve, Hose(S), Set (All)
Connect Hydraulic Control Valve, Wiring Harness, Set (All)
Install Hydraulic Control Valve, Cover
Lift, Block & Lower Lift Arm
Remove Swing Lock

5056 010 Hydraulic Tank, Remove & Install
Notes: None
Time Includes: 980H

7.0
Remove 3.3
Drain Hydraulic Oil
Separate Hydraulic Tank, Hose(S), Limited Quantity
Separate Throttle, Control Cable
Separate Hydraulic Tank, Hose(S), Remaining
Separate Hydraulic Tank, Tube, Set (All)
Separate Hydraulic Tank, Wiring Harness
Remove Ladder/Step, Right Side
Install Hydraulic Tank, Lift
Remove Hydraulic Tank, Bolt(S), Set (All)
Remove Hydraulic Tank
Clean 0.2
Clean Hydraulic Tank
Install 3.5
Install Hydraulic Tank
Install Hydraulic Tank, Bolt(S), Set (All)
Remove Hydraulic Tank, Lift
Install Ladder/Step, Right Side
Connect Hydraulic Tank, Wiring Harness
Connect Hydraulic Tank, Tube, Set (All)
Connect Hydraulic Tank, Hose(S), Remaining
Connect Throttle, Control Cable
Connect Hydraulic Tank, Hose(S), Limited Quantity
Page 96 of 108 2/24/2014


5095 044 Hydraulic Oil, Drain & Refill
Notes: z Drain & Refill is performed while doing other work.
Time Includes: 980H
1.2
Drain 0.6
Drain Hydraulic Oil
Refill 0.6

5102 010 Lift/Hoist Cylinder, Remove & Install
Notes: None
Time Includes: 980H

3.9
Remove 1.9
Install Swing Lock
Lift & Block Lift Arm
Install Lift Arm, Work Tool
Lift & Block Lift/Hoist Cylinder
Remove Lift/Hoist Cylinder, Pin, First One
Install Lift/Hoist Cylinder, Lift
Turn/Reposition Lift/Hoist Cylinder
Drain Hydraulic Oil
Separate Lift/Hoist Cylinder, Hose(S), Set (All)
Remove Lift/Hoist Cylinder, Pin, Remaining
Remove Lift/Hoist Cylinder
Clean 0.2
Clean Lift/Hoist Cylinder
Install 1.8
Install Lift/Hoist Cylinder
Install Lift/Hoist Cylinder, Pin, Remaining
Connect Lift/Hoist Cylinder, Hose(S), Set (All)
Install Lift/Hoist Cylinder, Pin, First One
Page 97 of 108 2/24/2014

Remove Lift/Hoist Cylinder, Lift
Remove Lift Arm, Work Tool
Lower Lift Arm
Remove Swing Lock

5104 010 Tilt Cylinder, Remove & Install
Notes: None
Time Includes: 980H

2.6
Remove 1.1
Install Swing Lock
Separate Tilt Cylinder, Tube
Separate Tilt Cylinder, Hose(S)
Separate Grease Lines, Pin
Remove Tilt Cylinder, Pin, First One
Install Tilt Cylinder, Lift
Install Tilt Cylinder, Work Tool
Remove Tilt Cylinder, Pin, Remaining
Remove Tilt Cylinder
Clean 0.1
Clean Tilt Cylinder
Install 1.4
Install Tilt Cylinder
Install Tilt Cylinder, Pin, Remaining
Torque Tilt Cylinder, Pin
Install Tilt Cylinder, Pin, First One
Remove Tilt Cylinder, Lift
Connect Tilt Cylinder, Hose(S)
Connect Grease Lines, Pin
Connect Tilt Cylinder, Tube
Remove Swing Lock

5736 010 Linkage Position Sensor, Remove & Install
Notes: None
Time Includes: 980H

0.3
Remove 0.1
Separate Linkage Position Sensor, Arm
Separate Linkage Position Sensor, Wiring Harness
Remove Linkage Position Sensor
Install 0.2
Install Linkage Position Sensor
Connect Linkage Position Sensor, Wiring Harness
Connect Linkage Position Sensor, Arm

6001 010 Bucket, Remove & Install
Page 98 of 108 2/24/2014

Notes: None
Time Includes: 980H

2.1
Remove 1.1
Install Tilt Link, Lift, First One On Both Sides
Remove Tilt Link, Pin, First One On Both Sides
Install Bucket, Lift
Remove Bucket Pin, One Side
Remove Bucket Pin, Remaining
Remove Bucket
Install 1.0
Install Bucket
Install Bucket Pin, One Side
Install Bucket Pin, Remaining
Remove Bucket, Lift
Install Tilt Link, Pin, First One On Both Sides
Remove Tilt Link, Lift, First One On Both Sides
Lower Bucket

6116 010 Tilt Lever, Remove & Install
Notes: None
Time Includes: 980H

3.1
Remove 1.7
Install Swing Lock
Remove Tilt Lever, Guard
Separate Tilt Lever, Wiring Harness
Remove Tilt Lever, Position Sensor
Remove Tilt Cylinder, Pin, First One
Turn/Reposition Tilt Cylinder
Install Tilt Link, Lift
Remove Tilt Link, Pin, One Side
Install Tilt Lever, Lift
Remove Tilt Lever, Pin, One Side
Remove Tilt Lever
Remove Tilt Link, Pin, Remaining
Turn/Reposition Tilt Lever
Install 1.4
Install Tilt Link, Pin, Remaining
Install Tilt Lever, Lift
Install Tilt Lever
Install Tilt Lever, Pin
Install Tilt Link, Lift
Install Tilt Link, Pin, First One
Install Tilt Cylinder, Pin, First One
Install Tilt Lever, Position Sensor
Connect Tilt Lever, Wiring Harness
Page 99 of 108 2/24/2014

Install Tilt Lever, Guard
Remove Swing Lock

6116 010 B Tilt Lever, Remove & Install, Both Sides
Notes: None
Time Includes: 980H

4.9
Remove 2.7
Install Swing Lock
Install Tilt Cylinder, Lift, Both Sides
Remove Tilt Cylinder, Pin, First One On Both Sides
Install Tilt Link, Lift, Both Sides
Install Tilt Lever, Lift, Both Sides
Remove Tilt Lever, Pin, First One On Both Sides
Remove Tilt Lever, Both Sides
Remove Tilt Link, Pin, Both Sides
Install 2.2
Install Tilt Link, Pin, Both Sides
Install Tilt Lever, Both Sides
Install Tilt Lever, Pin, First One On Both Sides
Install Tilt Link, Lift, Both Sides
Remove Tilt Cylinder, Lift, Both Sides
Install Tilt Cylinder, Pin, First One On Both Sides
Remove Swing Lock

6116 010 PSN Tilt Lever, Remove & Install, Position Sensor
Notes: None
Time Includes: 980H

0.6
Remove 0.3
Install 0.3
Page 100 of 108 2/24/2014

6119 010 Lift Arm, Remove & Install
Notes: None
Time Includes: 980H

11.3
Remove 6.0
Install Swing Lock
Install Tilt Link, Lift, First One On Both Sides
Install Bucket, Lift
Remove Bucket Pin, One Side
Remove Bucket Pin, Remaining
Remove Bucket
Separate Linkage Position Sensor, Arm
Separate Linkage Position Sensor, Wiring Harness
Remove Linkage Position Sensor
Remove Tilt Cylinder, Pin, First One On Both Sides
Remove Tilt Lever, Pin, First One On Both Sides
Remove Tilt Lever, Both Sides
Remove Tilt Link, Pin, Both Sides
Install ROPS/FOPS Cab, Eye, Limited Quantity
Install Tilt Cylinder, Heavy Duty Two-Strap, Both Sides
Lift & Block Lift/Hoist Cylinder
Remove Lift/Hoist Cylinder, Pin, First One On Both Sides
Install Lift/Hoist Cylinder, Lift
Separate Grease Lines, From Front Frame
Separate Wiring Harness, From Front Frame
Install Lift Arm, Lift
Remove Lift Arm, Pin, Both Sides
Remove Lift Arm
Install 5.3
Install Lift Arm
Install Lift Arm, Pin, Both Sides
Remove Lift Arm, Lift
Connect Wiring Harness, From Front Frame
Connect Grease Lines, From Front Frame
Install Lift/Hoist Cylinder, Pin, First One On Both Sides
Remove Lift/Hoist Cylinder, Lift
Remove Lift Arm, Work Tool
Lower Lift Arm
Page 101 of 108 2/24/2014

Remove Tilt Cylinder, Heavy Duty Two-Strap, Both Sides
Remove ROPS/FOPS Cab, Eye, Limited Quantity
Install Tilt Link, Pin, Both Sides
Install Tilt Lever, Both Sides
Install Tilt Lever, Pin, First One On Both Sides
Install Tilt Cylinder, Pin, First One On Both Sides
Install Linkage Position Sensor
Connect Linkage Position Sensor, Wiring Harness
Connect Linkage Position Sensor, Arm
Install Bucket
Install Bucket Pin, One Side
Install Bucket Pin, Remaining
Remove Bucket, Lift
Remove Tilt Link, Lift
Lower Bucket
Remove Swing Lock

7000 074 Machine, Wash
Notes: z This time is for a complete exterior wash of the machine, as necessary, prior to a major repair.
Time Includes: 980H
1.0
Wash 1.0
Wash Machine

7000 074 MN Machine, Wash, Minor
Notes: z This time is for a localized washing around an individual component to prevent contamination.
Time Includes: 980H
0.6
Wash 0.6
Wash Machine, Minor

7000 552 Machine, Tow
Notes: z Claim actual reasonable time to manuever inoperative machine into shop
Time Includes: 980H
0.0
Tow 0.0
Tow Machine
Page 102 of 108 2/24/2014

7056 010 Counterweight, Remove & Install
Notes: None
Time Includes: 980H

1.5
Remove 0.8
Install Counterweight, Lift, First One
Remove Counterweight, Bolt(S), Set (All)
Remove Counterweight, First One
Install Counterweight, Lift, Remaining
Remove Counterweight, Bolt(S), Limited Quantity
Remove Counterweight, Remaining
Install 0.7
Install Counterweight, Lift, Remaining
Install Counterweight, Remaining
Install Counterweight, Bolt(S), Remaining
Install Counterweight, Lift, First One
Install Counterweight, First One
Install Counterweight, Bolt(S), Limited Quantity

7151 011 Crankcase Guard, Remove
Notes: None
Time Includes: 980H

0.9
Remove 0.4
Install Crankcase Guard, Lift
Remove Crankcase Guard, Bolt(S), Set (All)
Remove Crankcase Guard
Install 0.5
Install Crankcase Guard
Install Crankcase Guard, Bolt(S), Set (All)
Remove Crankcase Guard, Lift

7153 010 T3 Bottom Guard, Remove & Install, Transmission
Notes: None
Time Includes: 980H

0.7
Remove 0.4
Install 0.3
Page 103 of 108 2/24/2014


7154 010 Engine Guard, Remove & Install
Notes: None
Time Includes: 980H

5.8
Remove 2.8
Open Hood
Separate Coolant Hose/Lines, Limited Quantity
Separate Radiator Hose, Top, One Side
Separate Coolant Hose/Lines
Separate Hydraulic Hoses/Lines, Radiator Mounted
Remove Fuse/Circuit Breaker Pan, Cover
Remove Fuse/Circuit Breaker Pan
Turn/Reposition Fuse/Circuit Breaker Pan
Remove Fender, Lock/Latch, First One
Remove Fender, Lock/Latch, Remaining
Separate Hydraulic Fan Motor, Hose(S), Remaining
Remove Engine Oil Filler, Cap(S)
Turn/Reposition Disconnect Switch
Remove Engine Guard, Bolt(S), Set (All)
Remove Engine Guard
Install 3.0
Install Engine Guard
Install Engine Guard, Bolt(S), Set (All)
Install Disconnect Switch
Install Engine Oil Filler, Cap(S)
Connect Hydraulic Fan Motor, Hose(S), Remaining
Install Fender, Lock/Latch, Remaining
Install Fender, Lock/Latch, First One
Install Fuse/Circuit Breaker Pan
Install Fuse/Circuit Breaker Pan, Cover
Connect Hydraulic Hoses/Lines, Radiator Mounted
Connect Coolant Hose/Lines
Connect Radiator Hose, Top, One Side
Connect Coolant Hose/Lines, Limited Quantity
Close Hood
Page 104 of 108 2/24/2014

7252 010 FR B Fender, Remove & Install, Front, Both Sides
Notes: None
Time Includes: 980H

1.3
Remove 0.7
Install 0.6

7252 010 LF Fender, Remove & Install, Left Front
Notes: None
Time Includes: 980H

0.7
Remove 0.4
Remove Fender, Left Front
Install 0.3
Install Fender, Left Front
Remove Fender, Lift

7252 010 LR Fender, Remove & Install, Left Rear
Notes: None
Time Includes: 980H

3.3
Remove 1.4
Install Swing Lock
Page 105 of 108 2/24/2014

Install 1.9
Remove Fender, Lift
Remove Swing Lock

7252 010 RF Fender, Remove & Install, Right Front
Notes: None
Time Includes: 980H

0.7
Remove 0.4
Install 0.3
Remove Fender, Lift

7252 010 RR Fender, Remove & Install, Right Rear
Notes: None
Time Includes: 980H

3.1
Remove 1.4
Install Swing Lock
Install 1.7
Remove Fender, Lift
Page 106 of 108 2/24/2014

Remove Swing Lock

7325 010 ROPS/FOPS Cab, Remove & Install
Notes: None
Time Includes: 980H

9.2
Remove 4.8
Open Hood
Install 4.4
Page 107 of 108 2/24/2014

Close Hood

7490 038 Electronic Mon Sys/Panel, Diagnostic Test
Notes: None
Time Includes: 980H

0.2
Diagnostic Test 0.2

Diagnostic Test Electronic Mon Sys/Panel

7506 029 Swing Lock, Separate & Connect
Notes: None
Time Includes: 980H

0.1
Separate 0.1
Separate Swing Lock
Connect 0.0
Connect Swing Lock
Page 108 of 108 2/24/2014

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)HEUXDU\

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COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

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Time Includes: 980H

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

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SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

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COMP JOB MOD QTY Code Description

Dynamometer Test 5.0

COMP JOB MOD QTY Code Description

Dynamometer Test 0.9

COMP JOB MOD QTY Code Description

Dynamometer Test 2.8

COMP JOB MOD QTY Code Description

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Dynamometer Test 0.8

COMP JOB MOD QTY Code Description

Time Includes: 980H

Dynamometer Test 2.4

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

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Time Includes: 980H

Crack/Leak Test 0.2

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Time Includes: 980H

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COMP JOB MOD QTY Code Description

Tfr Components To/From 0.1

COMP JOB MOD QTY Code Description

Time Includes: 980H

COMP JOB MOD QTY Code Description

)HEUXDU\