PROJECT ENGINEERING DOCUMENT

DOCUMENT SUBMISSION STATUS:

01 13-02-15 FOR APPROVAL MP SHAHA PSB

00 13-10-14 FOR APPROVAL MP SHAHA PSB

REV DATE DESCRIPTION PREPARED CHKD APPD

OWNER

EPC CONTRACTOR CONSULTANT

PP-BETASURYA

PROJECT TITLE

120 MW TANJUNG UNCANG COMBINED CYCLE

POWER PROJECT, BATAM, INDONESIA

BOP CONTRACTOR

DOCUMENT TITLE

PRDS VALVE TEST & INSPECTION PROCEDURES

DOCUMENT NO REV DATE PAGES

SC13003-C9001-Q03-0009 01 13-FEB-15 03
 BOMAFA Special Valve Solutions Pvt. Ltd.
INSPECTION AND TEST PLAN FOR CONTROL VALVE
CUSTOMER :- CONCEPT ENGINEERING PROJECTS PVT. LTD ITP NO.: BSVSPL/QC/BO.14.1025 ITP REV. NO.: ONE DATE : 11-02-2015
P O NO.: CEPL/10188/7/560-2014-15, Dated. 7-7-2014 COMPANY NO.: BO.14.1025 TAG NO:TCV-1,TCV-2
PROJECT: TANJUNG UNCANG120MW NATURAL GAS BASED COMBINED POWER PLANT BSVSPL/QC/17 PAGE 1 OF 1
SR COMPONENT CHARACTERISTIC CATEGORY TYPE METHOD EXTENT REFERENCE ACCEPTANCE FORMAT OF AGENCY
NO. STAGE OPERATION CHECKED OF CHECK OF CHECK DOCUMENT NORMS RECORD 1 2 3 REMARK

A B C D E F G H I J K L M
MATERIAL
1 CASTING FOR BODY ,FASTNERS VISUAL CHECK ,DIMENSIONAL MAJOR VISUAL,MEASUREMENT 100% APPROVED DRG. APPROVED DRG. MANUFACTURER'S R R R
CHEM & MECH PROPERTY. T.C VERIFICATION TEST CERTIFICATE

2 TRIM MATERIAL :-
SEAT, PLUG CHEM PROPERTY. MAJOR T.C. VERIFICATION 100% ASME SEC II / ASME SEC II MANUFACTURER'S / R R R
APPROVED DRG. LAB. TEST
CERTIFICATE

3 IN PROCESS
3.1 MACHINING DIMENSIONAL &SURFACE MAJOR VISUAL/ MEASURMENT 100% DRG. DRG. P .. …
CHECK OF TRIM

4 LEAK TEST HYDROSTATIC TEST MAJOR VISUAL 100% APPROVED DRG. NO LEAKAGE INSP. REPORT P W R

SEAT LEAK TEST MAJOR VISUAL 100% APP.DRG/ FCI-70-2 INSP. REPORT P W R
FCI-70-2
4.1 CALIBRATION %OPENING MAJOR VISUAL/MEASUREMENT 100% --- ….. INSP. REPORT P W R
4.2 ACTUATOR TEST PRESSURE TEST (PNEUMATIC) MAJOR VISUAL 100% ----- ----- INSPECTION REPORT P W R

5 FINAL DIMENSION OVERALL DIMENSIONS CIRTICAL MEASUREMENT 100% APPROVED DRG. APPROVED DRG. AS BUILT DIMENSION P W R

6 FINAL INSPECTION SURFACE PREPARATION MAJOR VISUAL/DFT 100% BOMAFA PAINT BOMAFA PAINT INSEPECTION RECORD P W R
PAINTING THICKNESS PROCEDURE PROCEDURE

7 COMPLETENESS OF ORDER SCOPE OF SUPPLY MAJOR VERIFICATION 100% APPROVED DRG. APPROVED DRG. / P.O QUALITY DOISSER R R R
/ P.O

NOTE :- 1)ALLGAUGES USED ON TEST RIG SHALL BE CALIBRATED BEFORE TESTING.

ABBREVIATIONS:- 1. BOMAFA 2. CONCEPT 3. PT PLN P : PERFORMED BY W : WITNESSING R : REVIEWED

SIGNATURE ( BOMAFA Q.C.) SIGNATURE ( CUSTOMER) SIGNATURE ( THIRD PARTY AGENCY)

 BOMAFA Special Valve Solutions Pvt. Ltd.
INSPECTION AND TEST PLAN FOR HP & LP BYPASS PRDS VALVE
CUSTOMER :- CONCEPT ENGINEERING PROJECTS PVT. LTD ITP NO.: BSVSPL/QC/BO.14.1025 ITP REV. NO.: ONE DATE : 11-02-2015
P O NO.: CEPL/10188/7/560-2014-15, Dated. 7-7-2014 COMPANY NO.: BO.14.1025 TAG NO:HPBPV-1,LPBPV-1
PROJECT: TANJUNG UNCANG120MW NATURAL GAS BASED COMBINED POWER PLANT BSVSPL/QC/17 PAGE 1 OF 1
SR COMPONENT CHARACTERISTIC CATEGORY TYPE METHOD EXTENT REFERENCE ACCEPTANCE FORMAT OF AGENCY
NO. STAGE OPERATION CHECKED OF CHECK OF CHECK DOCUMENT NORMS RECORD 1 2 3 REMARK

A B C D E F G H I J K L M
MATERIAL
1 MAT ,LIKE FORGING ,PLATES ,FASTNER VISUAL ,DIMENSIONAL MAJOR VISUAL & MEASUREMENT 100% APPROVED DRG. APPROVED DRG. MANUFACTURER'S R R R
CHEM & MECH PROPERTY. T.C VERIFICATION TEST CERTIFICATE

2 TRIM MATERIAL :-
SEAT, PLUG CHEM PROPERTY. MAJOR T.C. VERIFICATION 100% ASME SEC II /DIN ASME SEC II /DIN/ MANUFACTURER'S / R R R
APPROVED DRG. APP. DRG. LAB. TEST
CERTIFICATE

3 IN PROCESS
DOCUMENT CONFORMING TO
P R R
3.1 WELDING PROCEDURE ASME SEX IX MAJOR ASME SEC IX 100% ASME SEC IX ASME SEC IX WPS/PQR/WPQ

VALVE INLET OUTLET & BODY

P
4 SET UP SET UP MAJOR DIMENSIONAL 100% APPROVED DRG. APPROVED DRG. --- ---

5 LIQUID PENETRANT TEST ROOT RUN FINAL RUN MAJOR VISUAL 100% ASME SEC V ASME SEC VIII D P TEST REPORT P R R

6 RADIGRAPHY ALL BUT WELD JOINTS MAJOR VISUAL 100% ASME SEC V ASME SEC VIII RADIOGRAPHY REPORT P R R
7 MACHINING DIMENSIONAL CHECK OF TRIM MAJOR VISUAL MEASUREMENT 100% DRG. DRG. --- P --- ---

8 LEAK TEST HYDROSTATIC TEST MAJOR VISUAL 100% APPROVED DRG. APPROVED DRG. INSP .REPORT P W R
SEAT LEAK TEST MAJOR VISUAL 100% FCI-70-2/APP. DRG FCI-70-2/APP. DRG INSP .REPORT P W R
9 CALIBRATOIN STROKE CHECK/% OPENING MAJOR MAJOR 100% --- --- INSP .REPORT P W R
9.1 ACTUATOR TEST PRESSURE TEST(PNEUMATIC) MAJOR MAJOR 100% --- --- INSP .REPORT P W R
INTERNAL & EXTERNAL
10 FINAL DIMENSION OVERALL DIMENSION CRITICAL MEASUREMENT 100% APPROVED DRG. APPROVED DRG. AS BUILT DWG P W R
SURFACE PREPARATION BOMAFA PAINT
P R R
11 PAINTING THICKNESS MAJOR VISUAL 100% PROCEDURE MEASUREMENT OF DFT INSPECTION RECORD
12 COMPLETENESS OF ORDER SCOPE OF SUPPLY MAJOR VERIFICATION 100% APP.DRG/P.O. APP.DRG/P.O. FINAL INSP.REPORT R R R
NOTE :- 1)ALLGAUGES USED ON TEST RIG SHALL BE CALIBRATED BEFORE TESTING.

ABBREVIATIONS:- 1. BOMAFA 2. CONCEPT 3. PT PLN P : PERFORMED BY W : WITNESSING R : REVIEWED

SIGNATURE ( BOMAFA Q.C.) SIGNATURE ( CUSTOMER) SIGNATURE ( THIRD PARTY AGENCY)