INSPECTION & TEST PLAN (ITP)

Seawater Intake Screens

Project Title:

TANJUNG UNCANG CCPP, BATAM INDONESIA

SUPPLY OF SEAWATER INTAKE SCREENS
[PO N°PO-1410-256]

Space for Stamping (Review and Validation status - if needed)

Revision History
Rev. Revision Date Created by Checked by Approved by Description

A 24/11/14 CLH RPI SMA First Issue

Description latest Revision: Revised as per comments

Cross checked
Department Name Date Signature

Contractor: Owner:

  

BEAUDREY ASIA PT. ZUG INDUSTRY INDONESIA
A-30-10, Menara UOA Bangsar Pergudangan Miami, Jl. Rawa Melati Blok A1 No. 5
59000 Kuala Lumpur – Malaysia Kecamatan Kalideres Jakarta Barat 11820– Indonesia
Replaces PT ZUG document number
SC13003-P5003-Q03-0005
Responsible dept. Created by Checked by Approved by Format
Contract Dpt CLH ASI SMA A4
Originator Document Type Document Status
Inspection and Test Plan (ITP) For Approval
Document Title Beaudrey document number
DOC8436-05-10132-R01
Seawater Intake Screens Rev. Date Lang. Sheet
(Client Version) A 24/11/14 En 1/16

 Please consider the environment before printing this document.

 Document n° : DOC8436-05-10132-R01
E. BEAUDREY & Cie.
Page : 1 / 15

INSPECTION AND TEST PLAN

Screening Equipment

INSPECTION AND TEST PLAN

Screening Equipment

SUMMARY

SLUICE GATE ................................................................................................................................................................. 2

GATES (CARBON STEEL- S 275) ..................................................................................................................................... 2
STOPLOG GUIDES ......................................................................................................................................................... 3
GUIDES (STAINLESS STEEL- AISI 316L) ........................................................................................................................ 3
TRASH RAKE .................................................................................................................................................................. 4
BAR SCREEN (STAINLESS STEEL- AISI 316L) .............................................................................................................. 4
TRASH RAKE .................................................................................................................................................................. 5
GUIDES (STAINLESS STEEL- AISI 316L)........................................................................................................................ 5
TRASH RAKE .................................................................................................................................................................. 6
CABLE DRUM (CARBON STEEL- TU 52B) ..................................................................................................................... 6
FIXED HEAD TRASH RAKE ........................................................................................................................................ 7
RAKE & TROLLEY (STAINLESS STEEL- AISI 316L) ..................................................................................................... 7
TRAVELLING BAND SCREEN .................................................................................................................................... 8
SHAFT & SPROCKETS (CARBON STEEL- A283 GR C) ................................................................................................. 8
TRAVELLING BAND SCREEN .................................................................................................................................... 9
STRUCTURE (STAINLESS STEEL- AISI 316L) ............................................................................................................... 9
TRAVELLING BAND SCREEN .................................................................................................................................. 10
PANEL FRAME (STAINLESS STEEL- AISI 316L) ......................................................................................................... 10
ACCESSORIES .............................................................................................................................................................. 11
ELECTRICAL CABINET (PAINTED CARBON STEEL) .................................................................................................. 11
ACCESSORIES .............................................................................................................................................................. 12
DIFFERENTIAL LEVEL TRANSMITTER ................................................................................................................ 12
TRASH RAKE.............................................................................................................................................................. 12
ACCESSORIES .............................................................................................................................................................. 13
DIFFERENTIAL LEVEL TRANSMITTER ................................................................................................................ 13
BAND SCREEN ........................................................................................................................................................... 13
ACCESSORIES .............................................................................................................................................................. 14
VALVE ......................................................................................................................................................................... 14
ACCESSORIES .............................................................................................................................................................. 15
DRIVING UNIT ........................................................................................................................................................... 15

This document is the property of E. BEAUDREY & Cie.

It shall not be reproduced or transmitted to any third party without the Company's prior written consent.
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 2 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM: SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

SLUICE GATE
P.O. : PO-1410-256
GATES (Carbon steel- S 275)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
EN 10025
1 MATERIAL CERTIFICATE ISO 10474 3.1B R H

ASME code section II

ISO 9606
2 WELDER QUALIFICATION RECORD R R
ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008

4 PAINTING SPECIFICATION SPEC 10002 R W

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 2
DOC8436-05-10132-R01 3
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 3 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

STOPLOG GUIDES
P.O. : PO-1410-256
GUIDES (Stainless steel- AISI 316L)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
ISO 10474 3.1B
1 MATERIAL CERTIFICATE ISO 16143-1 R H
ISO 16143-2
ASME code section II

ISO 9606
2 WELDER QUALIFICATION RECORD R R
ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008
PICKLING AND PASSIVATION
4 SPEC 10006 R W
EXAMINATION

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 3
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 4 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

TRASH RAKE
P.O. : PO-1410-256
BAR SCREEN (Stainless steel- AISI 316L)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
ISO 10474 3.1B
1 MATERIAL CERTIFICATE ISO 16143-1 R H
ISO 16143-2
ASME code section II

WELDER QUALIFICATION ISO 9606

2 R R
RECORD ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008
PICKLING AND PASSIVATION
4 SPEC 10006 R W
EXAMINATION

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 4
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 5 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

TRASH RAKE
P.O. : PO-1410-256
GUIDES (Stainless Steel- AISI 316L)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
ISO 10474 3.1B
1 MATERIAL CERTIFICATE ISO 16143-1 R H
ISO 16143-2
ASME code section II

WELDER QUALIFICATION ISO 9606

2 R R
RECORD ASME Code Section IX
DIMENSIONAL AND VISUAL SPEC 10003
3 R W
EXAMINATION SPEC 10008
PICKLING AND PASSIVATION
4 SPEC 10006 R W
EXAMINATION

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 5
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 6 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

TRASH RAKE
P.O. : PO-1410-256
CABLE DRUM (Carbon steel- Tu 52b)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Numbe Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
EN 10025
1 MATERIAL CERTIFICATE ISO 10474 3.1B R H

ASME code section II

ISO 9606
2 WELDER QUALIFICATION RECORD R R
ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008

4 PAINTING SPECIFICATION SPEC 10002 R R

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 6
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 7 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

FIXED HEAD TRASH RAKE
P.O. : PO-1410-256
RAKE & TROLLEY (Stainless Steel- AISI
316L)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
ISO 10474 3.1B
1 MATERIAL CERTIFICATE ISO 16143-1 R H
ISO 16143-2
ASME code section II

WELDER QUALIFICATION ISO 9606

2 R R
RECORD ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008
PICKLING AND PASSIVATION
4 SPEC 10006 R W
EXAMINATION

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 7
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 8 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

TRAVELLING BAND SCREEN
P.O. : PO-1410-256
SHAFT & SPROCKETS (Carbon steel-
A283 Gr C)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
EN 10025
1 MATERIAL CERTIFICATE ISO 10474 3.1B R H

ASME code section II

WELDER QUALIFICATION ISO 9606

2 R R
RECORD ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008

4 PAINTING SPECIFICATION SPEC 10002 R W

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 8
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 9 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

TRAVELLING BAND SCREEN
P.O. : PO-1410-256
STRUCTURE (Stainless steel- AISI 316L)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
ISO 10474 3.1B
1 MATERIAL CERTIFICATE ISO 16143-1 R H
ISO 16143-2
ASME code section II

WELDER QUALIFICATION ISO 9606

2 R R
RECORD ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008
PICKLING AND PASSIVATION
4 SPEC 10006 R W
EXAMINATION

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 9
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 10 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

TRAVELLING BAND SCREEN
P.O. : PO-1410-256
PANEL FRAME (Stainless steel- AISI 316L)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
ISO 10474 3.1B
1 MATERIAL CERTIFICATE ISO 16143-1 R H
ISO 16143-2
ASME code section II

WELDER QUALIFICATION ISO 9606

2 R R
RECORD ASME Code Section IX

DIMENSIONAL AND VISUAL SPEC 10003

3 R W
EXAMINATION SPEC 10008
PICKLING AND PASSIVATION
4 SPEC 10006 R W
EXAMINATION

5 CONFORMITY CERTIFICATE SPEC 10019 R R

6 FINAL INSPECTION (CLIENT) SPEC-10132-S05 R W

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 10
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 11 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

ACCESSORIES
P.O. : PO-1410-256
ELECTRICAL CABINET (Painted carbon
steel)
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

DIMENSIONAL AND VISUAL

1 SPEC 10247 R W
EXAMINATION

2 LABEL CHECKING SPEC 10247 R W

3 PAINTING SPECIFICATION Supplier doc R R

SPEC 10240
SPEC 10241
4 FUNCTIONAL TEST SPEC 10244 R W
SPEC 10245
SPEC 10 246

5 CONFORMITY CERTIFICATE Supplier doc R R

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 11
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 12 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

ACCESSORIES
P.O. : PO-1410-256
DIFFERENTIAL LEVEL TRANSMITTER
TRASH RAKE
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

1 DIMENSIONAL EXAMINATION Catalogue Drawing R W

2 CALIBRATION CERTIFICATE Beaudrey sub-order R W

3 CONFORMITY CERTIFICATE SPEC 10019 R R

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 12
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 13 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

ACCESSORIES
P.O. : PO-1410-256
DIFFERENTIAL LEVEL TRANSMITTER
BAND SCREEN
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

1 DIMENSIONAL EXAMINATION Catalogue Drawing R W

2 CALIBRATION CERTIFICATE Beaudrey sub-order R W

3 CONFORMITY CERTIFICATE SPEC 10019 R R

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 13
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 14 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer : PT ZUG INDUSTRY

ACCESSORIES
P.O. : PO-1410-256
VALVE
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

ISO 404
1 MATERIAL CERTIFICATES R R
ISO 10474 3.1B

2 HYDROSTATIC PRESSURE TEST Beaudrey sub-order R W

DIMENSIONAL AND VISUAL

3 Catalogue Drawing R W
EXAMINATION

4 CONFORMITY CERTIFICATE SPEC 10019 R R

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 14
 Document n° : DOC8436-05-10132-R01
INSPECTION AND TEST PLAN
Page : 15 / 15
E. BEAUDREY & Cie. Project : M843614
Screening Equipment Plant : Tanjung Uncang CCPP

MAIN ITEM : SUB CONTRACTOR : Customer :

ACCESSORIES
P.O. :
DRIVING UNIT
Rev. Oper. INSPECTION / TEST REF. DOCUMENTS S.Contractor BEAUDREY CLIENT OWNER Report N° Remarks

N° Number Int. Sign Int. Sign Int. Sign Int. Sign

Supplier drawing
DIMENSIONAL AND VISUAL
1 R R
EXAMINATION

2 PAINTING SPECIFICATION Supplier document R R

3 CONFORMITY CERTIFICATE Supplier document R R

4 RUNNING TEST FOR EACH MOTOR IEC 60034 R R

5 UNLOAD TEST CERTIFICATE Supplier document R R

INTERVENTION H Hold Point

BEAUDREY Ref. : M843614
W Witness
R Review of documents A First Issue 24/11/14 CLH RPI SMA
DOC8436-05-10132-R01
Rev. Designation Date Prep. Check Approv.
Page 15