ACI Detailing Manual 2004 1 PDF

ACI DETAILING MANUAL-2004ACI DETAILING Including: @ Details and Detailing of Concrete Reinforcement (ACI 315-99) @ = Manual of Structural and Placing Drawings for Reinforced Concrete Structures (ACI 315R-04) © Supporting Reference Data ACI COMMITTEE 315 DETAILS OF CONCRETE REINFORCEMENT Ronald D. Flach Chair Anthony L Felder PaulNins Seveiary Vie Chai Richa H.Bisley Robert W. Johnson Peter Meza Charles K.Davideon David W. Johnston Donald. Milks Roterté. Doyle David G Kitndge David Niday GusevGErienann Douglas. Lee Roy Reitman Paul Gordon A.Mury Lout Thomas G Senate Brace H Hirsch Joved B. Malik WillamG Sebastian J David F Horton Milton R, Sees Dennis. Hunter ‘Avanti. Shot? i> PUBLICATION SP-66 (04) AMERICAN CONCRETE INSTITUTE Ne curweieae FARMINGTON HILLSAll rights reserved including rights of reproduction and use in any form or by any means, including the making of copies by any photo process, orby any electronic or mechanical device, printed or writen or oral, orrecording for sound or visual reproduction or for use in any knowledge or retrieval system or device, unless permission in writing is obtained from the copyright proprietors. Copyright © 2004 AMERICAN CONCRETE INSTITUTE 38800 Country Club Drive Farmington Hills, Michigan 48331 Printed in the United States of America ‘The sample drawings in this manual are shown as a standard method of presenting information, not to establish standards for design. The drawings are intended to illustrate that itis the designer's function to tell the detailer specifically what he or she wants and needs. Locations of cutoff points and bends, amounts of steel, etc., are shown as examples of how the designer conveys the needed information, not as design recommendations for a specific structure. LIBRARY OF CONGRESS CATALOG CARD NUMBER 2004108958CONTENTS DETAILS AND DETAILING OF CONCRETE REINFORCEMENT (ACI 315-99)... .. 260.0. e cece eee eres 1 An ACI standard in three parts: Part A—Responsibilities of the Architect/Engineer . Part B—Responsibilities of the Detailer Part C—Figures and Tables ..-++++ MANUAL OF STRUCTURAL AND PLACING DRAWINGS FOR REINFORCED CONCRETE STRUCTURES This section contains foldout drawings with accompanying commentary. Nonhighway Structures. Highway Structures... SUPPORTING REFERENCE DATA 1. Reinforcing bars. 6. Common symbols and abbreviations . 7. Referencesances (mechs): W Details and Detailing of Concrete Reinforcement (ACI 315-99) Reported by AC! Committee 315 Ronald D. Flach Anthony 1. Feliee ‘Chir Secretary Miche Baymard Paul Condon A. Murray Lou Miguel R. Casas Edward, Hoffman Peter Meza Rober E. Doyle David W. Johnston Vasant C. Misty Gastv Enema Robert W.Johason Roy H Reiterran Gerald E, Goetsche Harry B. Lane, Mion R. Soes DouslasD. Lee Tas document provides standards of practice for both the architecvengncer (APE) ond reinforcing steel detailer in showing reinforcing se! details. I Ie divided into three parts: one addressed tothe ME, one forthe deen, ‘and third providing reference sober cd figures. lt defines the respons Dilies of bok the AE and dele: I then establishes cern standards of race for bouh the srutarl end placing drawines Keywords: beams (suppons): bending (reinforcing sels); bridges (ave tures): buildings; columns (Suppor): concrete slabs: dealing: dating (rawing); fabrication: flor system foundations; hooked reinforcing stcels: mcrocompaes: placing deawingseinforced concrete; reinforcing Stel: splicing: timp srctral desig; stractraldeawings: Ws: wer ‘welded wie fabric CONTENTS: Part A—Responsibilities of the architectlengineer Chapter 1—Structural drawings, p. 2 11—General 1.2—Drawing standards 1.3—-Structural drawings—Buildings and other structures 1.4 Structural drawings—Highway and transportation structures Chapter 2—Standards of practice, p. 3 2.1—General 2.2—Tolerances 2.3-—Bar lengths 2.4—Hooks and bends 2.5—Beams and girders 2.6—-Columns 2.7—Development and splices of reinforcing steel 2.8—Joint details 2.9—Reinforcing steel supports 2.10—Special details for seismic design of frames, joints, ‘walls, diaphragms, and two-way slabs 2.11—Corrosion-resistant coatings for reinforcing steel Part B—Responsibilities of the detailer Chapter 3—Placing drawings, p. 10 3:1--Definition 3.2-Scope 3.3-Procedure 3.4—Drawing standards 3.5—Building drawings 3.6—Highway drawings 3.7—Detailing to fabricating standards Chapter 4—Fabricating practice standards, p. 15 4.1 Fabrication 4.2-Extras 4.3Tolerances ‘Chapter 5—Supports for reinforcing steel, p. 16 5.1 General 5.2—Types of bar supports 5.3—Side form spacers and beam bolsters 5.4—Placing reinforcing steel supports Chapter 6—Computer-assisted detailing, p. 16 6.1—Use of computers in detailing 6.2—Placing drawings 6.3—Ordering procedures Chapter 7—Recommended practices for location of bars designated only by size/spacing, p. 17 Chapter 8—Glossary, p. 17 Chapter 9—Reterences, p. 18 9.1 Referenced standards, 9.2—Cited references Chapter 10—Notations, p. 19 Part C—Figures and tables, p. 20 FOREWORD Increased use of computers has led to sophisticated techniques of structural analysis and has increased manufacturing and fabrication capabilities. This added degree of C1319 apes ACL15-92 al eae cletie Auge 3, 199. Sep 5 Kr Conte sige snes eran he nag foes By ay pate pose ar by Sesroie o ‘Mesunca devise write, roa onesie ir sound er eee Sais ros ny Coops Seine eno Gsvon mice pen ines chained time spghe pope DETAILS AND DETAILING 1sophistication has resulted in more complex structures being designed and built with structural members that have long spans, shallow depths, and contain @ high percentage of reinforcing steel. Inthe past, during the course of developing placing drawings, the detailer often suggested solutions in areas where the details ‘were incomplete and where the reinforcing steel appeared (0 hhave constructblity problems. Usually these solutions were used only after their acceptance by the architecvengineer (A/E). Unfortunately, many problems do not surface during the detailing phase but rather occur during construction, The A/E and the contractor, working together, then solve the problem. ‘The AJE prepares the structural design to meet the require ments ofthe applicable building code and provides sufficient definition through the contract documents to convey all the re- ‘quirements for detailing einforcing sce, It is then the dtaler's responsibilty to develop all of the dimensions and quantities of the reinforcing stecl to conform with te structural drawings and. project specifications of the A/E. ‘As the complenity of design and construction increases, it is imperative that both the A/E and detailer understand their responsibilities clearly. The responsibilities of the A/E and the detailer, as they apply to the reinforced-concrete industry, are stated more clearly by the following separate sections, ‘This standard presents values in inch-pound and S¥ units Hard metric values are usually not exact equivalents; therefore, each system is to be used independently of the other. ‘Combining inch-pound and hard metric values can result in ronconformance with the standard. Soft metric values are exact equivalents, so combining inch-pound and soft metric values conforms to the standard, PART A—RESPONSIBILITIES OF THE ARCHITECT/ENGINEER CHAPTER 1—STRUCTURAL DRAWINGS 1.4—General Structural drawings are those prepared by the A/E forthe owner or purchaser of engineering services. The structural drawings and the project specifications form a part of the contract documents. Structural drawings must contain an adequate set of notes and all other essential information in a form that can be quickly and correctly interpreted. These drawings must convey definite instructions and show reinforcing bars and welded wire fabric. Structural and placing drawings may be combined.” ‘The responsibilty of the A/P sto fumish clear statement of design requirements to the detailer. The A/E's project specifications or structural drawings must not merely refer the detailer to an applicable building code for information 10 use in preparing the placing drawings. Instead, this informa tion shall be interpreted by the A/E and shown in the form of specific design details or notes for the detailer to follow. ‘Where omissions, ambiguities, or incompatbilites ae dis- covered, additional information, clarifications, or comec- tions shall be requested by the detailer and provided by the AIE, The A/E should require in the specifications that placing drawings be submitted for approval 2 RESPONSIBILITIES OF ENGINEER, Section 1.2.1 of ACT 318 (318M), Building Code Require- ‘ments for Structural Concrete, lists the information that shall bbe presented on the structural drawings or in the project, specifications, which includes the following 1. Anchorage length of reinforcing steel and location and length of lap splices; and. 2. Type and location of mechanical and welded splices of reinforcing steel 1.2—Drawing standards 1.2.1 Materials—The minimum standard media for pro- duction of structural drawings should be penciled on tracing paper. Other media providing improved reproducibility or durability, such as microfilm, electronic files, ink, tracing cloth, or polyester film, can aso be used. 1.2.2 Sizes—Drawings should be made in standard sizes. All sheets in any one set of drawings shouldbe the same size. ‘There are two well-recognized sets of standard sizes. Commercial standards: 18x24 in. (457 x 610 mm) 24x 36 in. (610 x 914 mm) 27 x 36 in, (686 x 914 mm) 30.x 42 in. (762 x 1067 mm) Federal agencies: 17x22 in. (432 x 559 mm) 22 x 34 in. (559 x 864 mm) + 2 in. (51 mm) binding (AASHTO) 28 x40 in. (711 x 1016 mm) +2 in. (51 mm) binding 30 x 42 in. (762 x 1067 mm) All dimensions are to the cutting line outside the margin. Border lines are inside these dimensions. Requirements for placing drawings are in Part B, addressed to the detailer. 1.23 Direction—Anarrow indicating the direction of North should be placed on every drawing that contains a plan view. 1.24 Scales—Tho scales used should be indicated on all structural drawings, preferably under the title of each view. Drawings that can be enlarged or reduced in reproduction, should show a graphic scale, as well as a descriptive one, 10 aid the user, 1.25 Lertering—Allletering must be clear and legible. If reduced-scale photographic prints are made for field use, lestering must be correspondingly larger and meet microfilming, standards in accordance with the Association for Information and Image Management (formerly the National Microfilm Association) publication “Modem Drafting Techniques for Quality Microreproductions.” 1.3—Structural drawings—Buildings and other structures. 1.3.1 General—Steuctural drawings and project specifica tions for elements such as beams, girders, columns, walls, and foundations shall show the type and grade of reinforcing, steel, any special coatings, service live load, partition, ceil- “Rags for lecng dongs rin Fan Babes he deiing and hanging loads, or any special dead loads other than the self-weight (mass) and concrete strength. Structural 30 in. (760 mm) 11.5% x "O° dimension, > 2in, (50 mm) minimum ei ® ho ef ty lL Sewarion® Note: Al totrances singe pane and as shown, “Diranions ont ine ao be within tolerance shown put ae oto {oxen oppose paral marci more Ban U2 W (18 me. “Angular devisionmaserum + 2-1/2 degrees oF + 1/2 ni [40 evn), rofleas fam in (13 mm ona $0 ee hook anand Tappleaten of poate lorance to ype 9 rutin a chor eng 2 the ‘ror lngih, De bar ray bo guppes “Frenoee pes St-be, Sti T1-T2 F679 appy to bar size No. 3 torough 8 (No. 10 rough 29) recluse ot Fig. & Standard fabricating tolerances for bar sizes No. 3 through 1 (No. 10 through 36). FIGURES AND TABLES 29ae | TOLERANCE SYMBOLS -£1721n. (15mm) forbarsize No.3, 4, and5 (No, 10,13, and 16 (ross length < 12. On, (3680 mm)) 1 = 21 (25 mm) for bar size No, 3, 4, nd § (No, 10,13, and 16 (gross longi 2 120. (8650 mm) +1 in. (25 mm) for bar size No.6, 7, and 8 (No, 19, 22, nd 25 #1. (25 mm) 40, 1/20. (15 mm) 21/2in. (18 mm) +4172 in. (15 mm) for ameter < 0 in, (760 mm) 21 in, (25 mm) for dlametor > 30 in. (760 mm) 151.5% 0" dimension, 2 «2 in (50 mm) minimum he arn pa i oven spt asa acer as "gp acl ren Stn ine mn hres nie nag ania eases ecermanammeceetietc ratings sgecven mareenaemren Stages ht ot ae eS TS TER say ine Haare item noao Fig. 8(cont.)—Standard fabricating tolerances for bar sizes No. 3 through 11 (No. 10 through 36). 80 FIGURES AND TABLESof 7 wy 1 4 Hl C7 seus ® cow ot << z a op 4 —— om 8 tO _ ——a a —— ® ; — rotenom ruma.s @ "e ‘Symbol he. 16 Na 43} [Na 18 (No 87) — See Taro ol, \I amonsons| eben. oe At rans se plane as own ‘Saw-cut both onde ~Over lngth = 72 r(15 ar avatcn Masaru eye 27 40 evn) onal 0 Gare hacks abr “Tapptcaton of posive tence to Type 9 osu: na chon ing =e ac ba lenge bar may Be eens Fig. 9—Standard fabricating tolerances for bar sizes No. 14 and 18 (No. 43 and 57). FIGURES AND TABLES 31‘oes: Al cmersions are outt-cut of bar except “A and "Gon standart 180, and 135 dag hooks AF drains 2 189 der aga be sown ony hero acest 2 resiet hook sae otherwan A standard nooks aro ba ved, 3 nares nor eho, It 2 whan can axooog ‘Sow "Seamanson sips to be show wer necencary 10M win con fries than Hon Typo 3 ' linere pare are tbe bent more accuratlytan dard acting le accen Sending Grune se cn eto to Pave es Pouresin cls show ypes, 5 Fotrecommanges dameter0” of bends and hook, see Section 32.1 or regormensed rook rvarons, see Tabet "Grice ehwrwse noted dieter"O ithe same oral bends and Pooks onabar (except or fpes Ti and 3) Fig, 10—Typical bar bends. 32 FIGURES AND TABLES Cost oe ->—__2—__+ J] Where slope itlers from 45° cimensions,"H" and, “ myst be shown, ENLARGED VIEW SHOWING BAR BENDING DETAILSowe ITAL dension ao ouo-ot of bar excopt A" and “Son standard 180 hooks be shown ony where necessary sindard hock ast be vad, Ka ‘how, il be op eal oes than "Hon Types 3, ibers cen cried TARO DE ON is ‘Whore bore are Be tent ors actualy tan Sanaa abreaing tle Fig, 10 cont.) Typical bar bends. 45" dimensions, “Wand “¢ must be shown, ENLARGED VIEW SHOWING BAR BENDING DETAILS. ‘ges, bending dirensions iat rqute coer febrcaion shou have Inte rataiee Feces vs PRPS ty apace nado Sats erst ite germs watomoecanne Rabiner a Se FIGURES AND TABLES 33ee crenata dawnt yaa in eaten maar SINS ay TY, SIR IY Bi, SRS a a SINGLE U-STIRRUPS ~ ANCHORE REQUIREMENTS FOR PLACING PREFERRED ARRANGENENT FOR PLACING ses 2 08 esagaee Shee ogee ee T mete MORE DIFFICULT FOR PLACING MOST DIFFICULT FOR PLACING AND FABRICATING woTesSGeTION mwoens REFER TO 2C1 316 [310 Fig, IACI requirements for anchorage of open stirrups. ewe hiner ‘CONF INEMENT CONFINEMENT ONE. SIDE CONFINEMENT BOTH SIDES NO. CONFINEMENT (SPANDREL BEAM WITH SLAB) UINTERIOR BEAMS (TSOLATED BEAM RECOMMENDED EFFECTIVE SINGLE THO-PLECE t cals s CLOSED. STIARUPS-TORSION AND SHEAR CONFINEMENT ENO ANCHORAGE OF OTH VERTICAL LEGS AND TOP cLosuRE PER | SECTION 12.15.2 OF ACI_318(S18M]_FOR BAR SIZE VERSIS DIMENSIONS, OF BEAK. ‘CONG{TUDINAL BARS REQUIRED FOR EACH CORNER. See ALTERNATE FOR DEEP INTERIOR BEAMS. 100% Ts: ol vs 76 100% TORSON IN OUTER STIRRUP. AND 100% TORSION IN OUTER STIRRUP AND TOP CLOSURE. SHEAR DIVIDES TO 6 LEGS TOP “CLOSURE. SHEAR DIVIDES INTO 4 SHOWN FOR A LEGS AS SHOWN Fig. 12—Recommended two-piece closed single and multiple U-stirrups. 34 FIGURES AND TABLES—_ BE ELE ETE) oan [ a 1 cryeicaLs 6 ear Hore 1 cryPICAL) SPACING <6°(150em} SPACING 96*(150m] f wre sf ean <6" [150mm] ne" CTYPTCAL) | {s50mnl SPACING <6"[150mmn] SPACING >6" [150mm] a of4 mm EJ 6” [150mm] MAX. wre Try a o 12 BAR ai ie SR ERR BES, 6 "WAX [ 1 50m] = a NOTE 2 Fy ae ezas LI ‘6 °MAX| 1 50em) [St s-max 50mm) 14 Ban A sitornt pater of tes may bo substi rosied at aus of the equements oe SPLICE oar Shown 00 ihe contract erewegs: Sep teg te J iF ReoutAeo> ——_arangomons instead of he oe ploce datond it'Shdwn ae ar accept ater. TED coLUMiS WITH 2-B4R BUNDLES Notes 1 Aorta positon ef racks in placing succossive cots oes, 2 fauna fp shat be oo 4 Bingewes bunds bare Bunce dl ot exe for bas ‘Eaton after core barn groups a! ee is dee (130 mm) manrrum Unless erase Spectd, a 7 Rib Arhtecngee Acoped pace enn a design caw [oP icagh anges ocatonm lwaton. an youn cass ster 1! Be to "Getios Dowel ereeton’ deal a request any cecgn sou be Fig. 13—Standard column ties applicable for either preassemt crore ea ue a edn SRR ata agemne enpct Rega erg emia ere eg shee pest dartinameunara santos Pheceee ciate aa as hdres a ll i ee meer a ea et rag 2 are re oepn mag ieniset teeta ia ees oe ante seedaee Lee abe nea bled cages or field erection. FIGURES AND TABLES 35COLUMNS WITH VERTICAL BARS IN TWO FACES ONLY Soman. ce. 9¥OTE 3 12 BARS (NOTE 7) SPACING > 6"[1500} “ (NOTE 7) (OTE T) SPECIAL - SHAPED COLUMNS ace we exp ‘SPECIAL CORNER COLUMN ra .Eacaatinnane are stenncnron et usaia 1 ca un ttc garg crt Ce eee faces cena . eae ie SR Res eet ee rive ton en Se deel ee on tad Fg asl eee er Bf mop eee ae Be i Caereae iat ete spate rein “Ret to rohtocvEnginse: Acopied practice requtes that docgndaw- cnr loge sow ai taquremants er sang coum erica, hale, ype Sr spice, “10, Seaces between comet bars and interior groups of hee and between (SB angi tapped. locaton oan and lout cise sotto interior groups ay vary to soso average pang > 6 (130 "SM etc Dae cig dai eed sy ng Et may anon hae TYPICAL INTERSECTION DETAILS FOR DOUBLE CURTAIN REINFORCEMENT Notes: 2 99 ogee bends s shown unlacs otherwise incieate on stucral kawings, Vrcal bars shown at hooks only. Bends arpchonn ae sha angle for clay. "his dann rast e show or specad by ho ArchitecvEngnee Teter nan @ sada 0 dares end nots mension mut be eho by he Archean Fig, 15—Typical wall details shown in horizontal eross section. CI INEFFECTIVE CLOSED STIRRUP STYLES WHICH SHOWED PREMATURE FAILURE IN TESTS UNDER PURE TORSION C EEO On venricar (26s STIRRUP HOOK ON VERTICAL LECS jos Tose ses ar NOT RECOMMENDED fr has members fo be ete oh oon ask Not lk of conn ohare ih Sa ambush combs owas ' Fig. 16—Not recommended; closed stirrup styles considered ineffective for members subjected to high torsion stress (based on tests by Collins and Mitchell) FIGURES AND TABLES 37ap, 3°(TSem)MiN. EXTENSION 630" 5° 7Som]Mne E sf X WIST NOT EXCEED 14 INCHES|350m] 00. 3*[75rmluen. Fig. 17—Typical seismic resistant details: ransverse reinforcement in columns. 41a, of wnent HooKED. tan eR Age ING wove Sa, on wieRe HoowED. fon Ub TYPICAL COLUN AND STRUCTURAL WALL FOR HORIZONTAL AND VERTICAL waxiiaM SPACING RS PER ACL 21. © SEE ACI 21.4.4 FOR TRANSVERSE do. 3° (Sam) IN at (0 atti. orRecTIONs Beh Dee REINFORCEMENT db. 5° [75emuine Fig. 18—Typical seismic-resistant details: boundary members. 38 FIGURES AND TABLES. Lt Fue SPACE. {News { CONTINUOUS FULL SPACING! FULL SPACE 4 FULL SPACE CONTINUOUS FULL SPACINGS {FULL SPACE CONTINUOUS FULL SPACINGS FULL SPACE FULL SPACE | FULL SPACE, [SPRAYED ~ ON FIREPROOF ING CONTINUOUS FULL SPACINGS FULL SPACE © evoe aan FULL SPACE 1 a Sonn) CLEAR, © cove 01 FULL SPACE | MIN. 2° [50mm] CLEAR yp @ 008 ose FULL SPACE (Max NW CONTINUOUS FULL SPACINGS — CORRUGATED METAL DECK AS "IN-PLACE. FORM” CONTINUOUS FULL SPACINGS Fig. 19(a}—Location of first bar designated only by size and spacing, one-way slab main flexural reinforcing bars. FIGURES AND TABLES 39eu SK FULL SPACE is. 2Lsooml AE ® eoce sae— eh ahi _ FULL SPaci TINUOUS FULL SPACIN: a= SPACE [SPRAYED — ON F IREPROOFING FULL SPACE! Min. 2" [Somm] CLEAR, CONTINUOUS FULL SPACINGS. FULL SPACE FULL SPAC MIN. 2" (50mm) CLEAR © cove om MIN. 2" [SOmm] CLEAR @ 0st ow ULL SPACE CONTINUOUS FULL SPACINGS. AS "IN-PLACE FORM” | Fg 19(0} Location of fist bar designated only by sie and spacing, one-way slab shrinkage and temperate reinforcing 40 FIGURES AND TABLES.7 TYP Lea, SPACING THROUGHOUT r 0 ve verrica, sans [STEMS coer veRTicaL aan SPECIFIED OVER OR SPECIFIED choc coven sus fs [ss luce” oovER Tween. “spac i -VERTICAL BA | ® | bu H r Twpjoat_seacincs PLAN-VERTICAL BARS 7 ls bee WALL | =, wile] > 1 sta r suse t Ie . t tf =F a . . al senna] Re hl o ok 88 ht a4 TCA 1 | S VERTICAL SECTIONS-WALLS AT FooTINGs | Fig. 19(c)—Location of first bar designated only by size and spacing, reinforcing bars in walls. FIGURES AND TABLES 41STANDARD SPACING UNLESS OTHERWISE DESIGNATED EXCEPT FOR GARS PARALLEL TO SLAB EOGES. SPACE ALL REQUIRED SARS UNIFORMLY ACROSS COLUMN GR MIDDLE STRIPS STARTIMG AT ONE-HALF ‘SPACING FROM EDGES OF COLUMN STRIPS. MIDDLE STRIPS. OR SPANDREL BEAMS. SPACE THE FIRST BARS PARALLEL TO SLAB EOGES WITH MINIMUM 2IN. [SOmm] CLEAR COVER: WHEN STRUCTURAL ORAWING DESIGNATES SEPARATELY “A NUMBER OF BARS TO BE UNIFORMLY SPACED AND A NUMBER TO BE CONCENTRATED ABOUT THE COLUMN CENTERLINE. START THE UNIFORMLY SPACED BARS AT ONE-HALF SPACING FROM THE EDGES OF THE COLUMN STRIP Fig. 19(d)—Location of first bar designated only by size and spacing, two-way slab reinforcing bars. 42 FIGURES AND TABLES ep SCTable 1—Standard hooks: All specific sizes recommended meet minimum requirements of ACI 318, Detailing Dimension RECOMMENDED END HOOKS: All grades. D = Finished bend diameters 780 degree hook ‘0 degree hook === Binion) [RorG.tein am) [a fein. (rm) [Ror G, fin. (rm) 300) 274 (60) 3 (125) (60) 6 (185) 4003) 3 (80), (155) (105) (200) 5108) ‘33/4 (95) 7180) 5 (0) 70 (250) 6179) 42 (115), 3 (208) 6 (188) 5-0 300), 722) 54 (198) 70 250) 7178) 52.675) 328) (1585) 11275) 8 208) $4 (425) 9 (23) 9172 (240) 43.675) 71 84 (300), $7 (475) 10 (2) 10.34 (278) 15 (425), 4174 (995) [7-10 (650), #1 (96) 42 (905), 47 75) 1-294 (975) | 2-0 (600) ¥4 (49) 18 14 (468) 23.675), 1-974 (650), 27 075), 18 (7) 24610) 3-0 925) 2:4 12 (725) | 8-5 (1050) um bons artes in 72 “spring ba tit when bars eraigtton out sighoy ater boing bent and ae FIGURES AND TABLES 43,Table 1(cont)—Standard hooks: All specific sizes recommended meet minimum requirements of ACI 318 129 06 No.6. 7.8 is, ‘bor No.3 4,5 (0,79, 18 STIRRUP AND TIE HOOKS hore 135° SEISMIC STIRRUP/TIE HOOKS 64, 3in. 7 in. Beam 135° 135° STIRRUP (TIES SIMILAR) STIRRUP AND TIE HOOK DIMENSIONS ‘ALL GRADES ‘Bar size, No]. mn (wm) |__0doorae hook 135 degree hook _ Took AG, fin (min) | Hook A". in. (rem) [H approx, Rin (nen EO RECO) 4708), 4105) 2 12 (65) 413) | 260) ae (15) a2 HH 360} B116)_| 212 65) 355), 32 (40) EELICS 1g) _ [42 (115) 20 (305) 8 (205) a2 (15) 7 @2)_| 5 14 (135) 722 551 8230) 518 (135) 55) | 61158) 4 (410) 70-12 @7) B55) 135 DEGREE SEISMIC STIRRUP/TIE HOOK DIMENSIONS ‘ALL GRADES Bar size, 5 degree hook No. | O-*-( | ookA or Fn. (mm)|H approx. Fan. (mm) TAHT] 4474 110) 3180) (18) | 260) ave (18) 360) 5 (16) | 2126s) | S12 (140), FELIS 6 (10) [ave (15) 8 208), 4172 (175) 723) [5 va (135)[ 9230) 5/8 (135) 33) | 6055) | Tov ero) 5155) a Ffistedbee dance cue tng 86 lec whe tars tan ct ly tr no eran are hy age an mitra end later in ‘44 FIGURES AND TABLESMANUAL OF STRUCTURAL AND PLACING DRAWINGS FOR REINFORCED CONCRETE STRUCTURES (ACI 315R-04) Reported by ACI Committee 315 Ronald D. Fach Past Nims Chie ice Chir Athy Fler Richard H.Biey Poser Meza caries K. Davidson Ret W. Johnson onal, Miks Rober E, Doyle David W. Joaston David Niday Gustav G.Elemann David G. Kids Roy H.Reterman asl Gordon Douglas D. Lee ‘Thomas. Sehialez Bruce H, Hirsh ‘A. Murray Lount William @, basin, David F. Horton Saved B. Mak ‘Mion R, Sees Dennis. Hunter Avant C.Shrott ‘Commitice 315 would like to acknowledge the contributions of the follo of the example drawings: individuals and companies in the preparation John J. Tekus (Akron Rebar Company); Dave F. Horton (Barker Steel Company, Inc.); Bruce Hirsch (Dalco Industries, Inc. Dennis L. Hunter (Gerdau AmeriSteely; Charlie Davidson (Rockford Fabricators, Inc); and Paul L. Nims (Structural Metals, In). Prepared in collaboration with the Federal Highway Administration, State of California Department of Transportation, and with the cooperation of the Engineering Practice Committee of the Concrete Reinforcing Steel Institute. ACI Committee Repons, Guides, Standard Practices, and Commentaries are intended. for guidance in. planning, designing, exceuting, and. inspecting construction. This tlocument is intended for the se of individuals who are ‘competent to evaluate the significance and limitations of iS fontent and. recommendations and who. will accept esponsibility forthe application of the material it contains. ‘The American Conerete Institute disclaims any and all responsibilty forthe stated principles. The Institute shall not be liable for any loss or damage arising therefrom. Reference t0 this document shall not be made in contract documents. If tems found inthis document are desired by the ‘ArchitecvEngineer to bea part f the contract documents, they shall be restated in mandatory language for incorporation by the ArchitecUEngineer. Tis the responsibility of the user of this document to establish health and safety practices appropriate to the specific ‘iroumstances involved with ts use. ACT does not make any Fepresentations with regard to health and safety issues and the | Ose of this document. The user must ‘determine the Spicy of regulatory Tiniaions before applying the Tins cams ng won ppm in sin wi Sol gr ‘Breument nd mut comply with al applicable laws: and | tin Sil ma reentrant Be retin tala nln eto ite Unied Ses coparonal Safty and Health "Administration (OSHA) Frtcpion ye any meena in wi of he Amare ‘ealth and tandards ‘Soumattnicetmn Acie aotvieamehecocge STRUCTURAL ANO PLACING DRAWINGS 45CONTENTS TYPICAL DRAWINGS FOR NONHIGHWAY STRUCTURES $-1—Foundations (Structural Drawing). -1—Foundations (Placing Drawing)... P-1A—Foundations (Placing Drawing) $-2—Columns (Structural Drawing) -2—Columns (Placing Drawing) $-3One-Way Concrete Joist Floor (Structural Drawing). 58 P.3—One-Way Concrete Joist Floor (Placing Drawing) 60 $-4—Flat Slab Floor (Structural Drawing. P-4—Flat Slab Floor (Placing Drawing $-5—Flat Plate Slab Floor (Structural Drawing). -5.Flat Plate Slab Floor (Placing Drawing. $-6—Beam and Girder Framing (Structural Drawing). .6—Beam and Girder Framing (Placing Drawing) SP-7A—Slipform Concrete Walls (Combined Structural-Placing Drawing, ‘SP-7B—Slipform Concrete Walls (Combined Structural-Placing Drawing 00 sn 16 $-8—Turbine Pedestal (Structural Drawing), P.8—Turbine Pedestal Placing Drawing) $.9—Foundations—CAD Generated (Structural Drawing). P.9—Foundations—Cad Generated (Placing Drawing). : $-10—Seismic Frame Beams, Flat Plate Floor (Structural Drawing). 5 P-10—Seismic Frame Beams, Flat Plate Floor (Placing Drawing TYPICAL DRAWINGS FOR HIGHWAY STRUCTURES H-1—Slab Bridge—General H-1A—Slab Bridge Abutment Details H-1B—Slab Bridgebent Detail. sn 96 H-1C—Slab Bridge Deck Slab and Parapet Details ....98 H-2—Precast AASHTO I-Beam Sections—Genera ... 100 H-2A—Precast AASHTO I-Beam Sections — Reinforcing Steel 102 H-2B—Precast AASHTO [-Beam Sections—Pretensioned 94 ‘Strands (40 to $5 ft Spans). sane 108 H-2C~Precast AASHTO [-Beam Sections —Pretensioned ‘Strands (60 to 80 ft Spans). 106 H-2D—Precast AASHTO I-Beam Sections—Pretensioned ‘Strands (90 to 120 ft Spans) se vo 108, 48 STRUCTURAL AND PLACING DRAWINGS. H-2E—Precast AASHTO I-Beam Sections—Post- ‘Tensioned Strands (60 to 90 ft Spans) 110 H-2F—Precast AASHTO I-Beam Sections—Post- Tensioned Strands (90 to 120 ft Spans) 2 H-3—Precast/Prestressed Concrete I-Beam Bridge—General 14 H-3A—Precast/Prestressed Concrete I Beam Bridge — ‘Abutment Details 116 H-3B—PrecastPrestressed Concrete I-Beam Bridge— Bent Details... 18 H-3C—PrecastPrestressed Concrete -Beam Bridge— Framing Plan and Deck Slab Details 120 H-3D—Precast/Prestressed Concrete I-Beam Bridge— Beam Details : H-38—PrecasuPresiressed Concrete I-Beam Bridge — ‘Approach Slab and Reinforcing Steel Schedule ...124 H-4—Rolled Beam Bridge—General.... e126 H-4A—Rolled Beam Bridge—Abutment Details... 128 H-4B—Rolled Beam Bridge—Bent Details. 130 H-4C—Rolled Beam Bridge Deck—Slab Detail... 132 H-5—Precast Prelensioned Box Sections General... H-5A—Precast Pretensioned Box Sections—Detals.... 136 H-6—Post-Tensioned Concrete Box Girder Bridge—General 138 H-6A—Post-Tensioned Concrete Box Girder Bridge—Abutment Details. soon 140 H-6B—Post-Tensioned Concrete Box Girder— Bridgebent Details oul H-6C—Post-Tensioned Concrete Box Girder Bridge — Girder Details. H-6D—Post-Tensioned Concrete Box Girder Slab and Girder Reinforcement. H-6E—Post-Tensioned Concrete Box Girder Bridge — Miscellaneous Details H-6F—Post-Tensioned Concrete Box Girder Bridge — 144 146 148 Approach Slab 150 HE-7—Box Culvert (Structural Deawing) ...0.on- 132 HP-7—Culvert (Placing Drawing)... 154 H-8—Cantilevered Retaining Wall—Type 1 (1200 to 9100 mmm Heights). 56 H-8A—Cantilevered Retaining Wall_—Type 1 (9700 to 10,900 mm Heights)... vn 58 H-8B—Cantilevered Retaining Wall—Type 1A (1200 10 3600 mm Heights). inn 1D H-8C—Cantilevered Retaining Wall—Type 2 (180010 6700 mm Heights). i 162 H-8D—Camilevered Retaining Wall—Detals 164TYPICAL DRAWINGS FOR NONHIGHWAY STRUCTURES ‘The structural drawings used in this manual were primarily selected from design drawings of actual structures but were modified to conform with the requirements of “Building Code Requirements for Structural Concrete (ACI 318)" and ‘o illustrate recommended methods of presenting the design information needed to make the placing drawings. The titles oon the drawings are fictitious. In all cases, those who prepare the design drawings were responsible for the analysis and design. ACI 318 requires that structural drawings, details, and project specifications show: (a) Name and date of issue of code and supplement to which design conforms; (b) Live load and other loads used in design; (©) Specified strength of concrete at stated ages or stages of construction; @ Specified strength or grade of reinforcement; (©) Size and location of all structural elements and reinforcement; (0) Provision for dimensional changes resulting from creep, shrinkage, and temperature; (g) Magnitude and location of prestressing forces; (h) Anchorage length of reinforcement and location and length of lap splices; and @) Type and lecation of mechanical splices and welded splices of reinforcement. Ratios used to indicate the bar extensions for longitudinal reinforcement as shown on some structural drawings are merely examples to show a design. These ratios are not standard ‘because they vary with design conditions and different combinations of load and span. Under certain conditions, the ratios shown were close approximations and were used to facilitate the preparation of placing drawings. For consistency, the locations of bar extensions have been. ‘based on clear spans. I is often desirable to use ratios of the span with reference to center lines of supports in either case, the engineer should clearly specify all bar extensions. The development and lap splice lengths shown are for illustrative purposes. The engineer should adjust these lengths in accordance with the latest code requirements for concrete strength, reinforcing steel yield strength, reinforcing steel confinement, and other factors ‘The following drawings, forthe most par, reflect reinforcing bars in structural concrete applications. In many cases (such as wall; slabs, both supported and on ground; column ties; bbeamfjoist stirups; and shear reinforcing), welded wire fabric (WWF) can be an acceptable structural reinforcement ACL 318 allows the use of WWE as steel reinforcement. For those instances where reinforcing steel congestion is likely, larger-scale drawings should be used to determine tolerances and physical fit problems. STRUCTURAL AND PLACING DRAWINGS 47DRAWING S-1—FOUNDATIONS (STRUCTURAL DRAWING) ‘This drawing is for a small structure with reinforced concrete walls up to the first floor. There is a brick ledge along Column Line $, and, for simplicity, all wall piers (pilasters) have been set back 4-1/2 in, so that the outside face reinforcement runs straight through. The framing above is structural steel, and all piers terminate as shown in the typical detail. The column footings and pier reinforcement are shown in schedules and all wall reinforcement is shown in section or elevation. The footing elevations are shown on the plan and in the notes. Structoral and placing drwwings presented inthis manual are examples of rafting styl ‘and graphie arrangement. These drawings are demonstrative examples of ho stroctral tnd placing drawings are configured rom a drafting perspective ony. They are no ay {o be used a structural designs, although, in genera they meet the reguirerets of ACI 318 ‘or those of the AASHTO specifications or Caltrans requirements. The sample structural ‘ravings emphasize how the enginecrshoold clearly indicate design requirements and convey necessary Information 19 the detaler, including specifi loeatons of euaft polats and amount of tel(onmmvua oma) sNouvaNnos “rg ONINseo met ich suowwoneys auvnos Em! ‘Sd 7 NOUYONOS ‘ovawe 39250(onmvua owoW4) sNouvaNnoS vied Dr(onmywa Twunsones) ‘SNIVYTOO—e'S NIM.EangsHos WANTS“Baye pmonas 200 xp oa} RPA «FON ATEN =, (ommvua ontowna) sunmoo—z4 oNFa(onmywa wwunsonuss) Wood ASIOr-BIaMONOD AVM-3NO—E-S ONIAYE,bMSaa pom yep ag ose popop tm its ys se uo (onmvsa omowra) YOO ASIOr 313UDNOD AVM SNO—Ed ONINVHOayaa te aT(onumvua twuntgnais) woot avis IWS MANUTEEE ERIS S[5|o (0/5 /6) HSH BREE tre Pets ayo Ts eee rare terare EA sear ih i H i i |(owavua ontova) ood avis AvIz—rd SNAGfonmywa wanionis) woot avis auvTd IYa—es SNIAVUGNVId ONINVA oot aNooas = +e = i = = = He T NOISNVaNS BO1ds0 saroLvuos1 anov AH Heone weer po ns (onmyua owtov7a) woows avis auvid Avg sd OMA(onmvua wunionuus) ‘ONIN WaGUID ONY NE —#S ONUAVEO‘np pe sp on apt anon sna asin is Temonnt p60 nage conte Sono mp PSUS Sy ERP 4, (onmvua owovid) ‘ONMNYLS HOUID ONY RYVSE—Prd ONINBeasts Mea daseeta ath rhe afeatae het Pa aM enenamenense EES(oummvua owovis-rvunionuis aamanico) STivi31380NOO NUOSdIIs—vinds ONE,‘ood oma upon 2) sn sod capo Yu de uw egussma a enpe Fema pooro> am sem amo wos Jo apa o ase aso (onuwvua ontorra-rwunionuss aaNiewoo) STivm 3La80NOO MOSES —airds ONMMVO‘00 TWNIWSL_3H0¥Twsa03d SNIGUMINeS ONINVUO(onwived ontovra) ‘swisadad aNiguni~ ed ONMYUGno sos ype Bony eo ok eoan mst nes (onmvua wanaonus) ‘aauywanap Gvo~SNOUVONNOS—6-S ONUAVEG(onimyua oniovi) aa.vuaNao avo—-SNOUVaNNOs—e-d DNIMVHG(ouuvua awuntonuis) Yor ava ws vive SHV SINSISS OFS ONIMWEIGyen “ARs MIR SeENONS-sawe P xITIM, ap Me te al. R Seen EE —-(MuHa oNIovId) woOT atyad v8 SnvUd SINSIIS—Ol-d ONIMVEDrill [eels le ele elsesTYPICAL DRAWINGS FOR HIGHWAY STRUCTURES Drawings H-1 through H-6F are the latest standard designs issued by the Federal Highway Administration (FHWA) for some common applications of reinforced concrete in highway structures. Each example illustrates some simplified details to facilitate estimating, detailing, fabrication, and placing of reinforcement to minimize overall cost while satisfying design requirements. Bending details, splices, ‘concrete cover, and other information defined shown in these drawings conform to many, if not all, Department of ‘Transportation standards, which can differ from the ACI Standards used elsewhere in this manual. In studying these examples, the “General Notes” are as suggested by the FHWA. Appendixes referred to in "General Notes” or elsewhere are published by the U.S. Department of Transportation.” The detailer is cautioned that consultants will usually modify them to suit conditions at the site and local practice Drawings HS-7 and HP-7 are not part of the FHWA standards. They were included to show an example of a highway structure where the detailing was performed by the bar fabricator. Placing drawing HP-7 is also an example of computer-asisted detailing. Drawings H-8, H-8A, H-8B, H-8C, and H-8D are issued by the State of California Department of Transportation (Caltrans) for cantilevered retaining walls. Other drawings fr notes referred to in these drawings are published by Caltrans.* “Sex Sanr lan fr High Bg, Fede pnow Adinsen BOT. We Sacrmeni, Caio ae Jan, 1990 and VIVA, Ap 1984, via Department of Tampon, STRUCTURAL AND PLACING DRAWINGS 91DRAWING H-1—SLAB BRIDGE—GENERAL ‘This example is shown in detail on Sheets H-1 through H-IC. The super- structure is a three-span solid continuous slab. The piers consist of three circular columns. The slab is continuous with pile supported abutments at each end that provide simple supports. The lateral distribution of loads tothe interior columns is accomplished by a cap that is 4in. thicker than the deck. Deck and bartier rail reinforcement is shown on Sheet H-I together with “General Notes” and a “Summary of Quantities.” The general notes require protection of the reinforcement from corrosion where deicing salts or salt ‘water may be expected, Structural and placing drawings presented in his manual are examples of atting style and graphic arrangement. These drawings are demonstrative examples of how structural and placing drawings are configured from x drafting perspective only. They arin no way toe used as structural designs, although, genera they mest the requirements of ACT 318 ‘or thse of the AASHTO specications or Caltrans requirements. 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Some of this material has been reprinted from industry sources, particulary forthe benefit of those outside the United States who do not have ready access to US. trade association literature, CONTENTS Chapter 1—Reinforcing bars, p. 168 1.1—Bar specifications 1.2—Welding of bars 1.3—Overall bar diameter 1A-ACT standard fabriating tolerances for nominally Square saw-cut bar ends 1.5—Coated reinforcing bars 1,6—ASTM specifications for coated bars 1.7—Design data for reinforeing bars 1.8—Detaiing data for reinforcing bars Table 1—Designations, weights, dimensions, and defor- ‘maton requirements of standard ASTM reinforcing bas, 168 Table 2—ASTM specifications—bar sizes, grades, and requirements for strength in tension, elongation, and bending, p. 169 Table 3—Overall diameter of reinforcing bars, p. 169 Table 4—Maximum gap and end deviation, p. 169 ‘Table S—Areas (in.2/ft) for various bar sizes and spacings, p.i7l Table 6 Bundled bars for longitudinal column reinforce rent, p. 171 Table 7(a) and (b)—Tension development and lap-splice lengths fr uncoated reinforcing bars, p. 172 Table 8a) and (b)—Tension development and lap-splice lengths for epoxy-coated reinforcing bars. 173 Table 9—Tension embedment lengths for standard. end hooks, p 174 Table 10—Compression embedment and lapsplice lengths for reinforcing bars. 178 “Table 11 —Maximum ae length for shipping reinforcing bars, Pls ‘Table 12—Maximum right angle leg for shipping reinforcing ‘ars, p175 Chapter 2—Wires and welded wire fabric, p. 177 2.1—Introduction 2.2—Designation of wire size 2.3--Siyles of welded wire fabric 2.4—Epoxy-coated wires and welded wire fabric 2.$—Dimensions of welded wire fabric 2.6—Design data for welded wire fabric Table 13—Specifications for wire and welded wire fabric, p. 177 Table 14—Minimum requirements of wire in welded wire fabric, p. 177 ‘Table 15—Common styles of welded wire fabric, p. 177 ‘Table 16—Sectional areas of welded wire fabric, p. 179 ‘Table 17—Tension development and lap-splice lengths for plain welded wire fabric, p. 180 Table 18—Tension development lengths for deformed welded wire fabrics, p. 181 ‘Table 19—Lap-splice lengths for deformed welded wire fabric, p. 182 ‘Table 20—Tension development and lap-splice lengths for deformed wire, p. 183, ‘Chapter 3—Bar supports, p. 184 3.1—General 3.2—Side-form-spacers 3.3Nonstandard bar supports 3.4CRSI bar-support recommendations Chapter 4Spirals, p. 200 4.1 Purpose 4.2—Definitions 4.3—Reinforcement recommendations 4.4—Size and pitch recommendations 4.5—Spacer recommendations 4.6—Weight (mass) of spirals Table 21—Recommended spirals for circular columns, p. 200 ‘Table 22—Suggested guidelines for spiral spacers, p. 200 ‘Table 23(a)—Weight (mass) of #3 (#10) spirals, p. 201 Table 23(6)—Weight (mass) of #4 (#13) spirals, p. 201 Table 23(¢)—Weight (mass) of #5 (#16) spirals, p. 202 ‘Chapter S—Mathematical tables and formulas, p. 203, 5.1—Properties of the circle 5.2—Trigonometrie formulas Chapter 6 — Common symbols and abbreviations, p.205 6.1—Organizations 6.2—Siress and force designations 6.3Structural steel designations 6.4—Bar supports 6.5—Parts of a structure (used in marks for structural members) 6.6—Common abbreviations Chapter 7—References, p. 207 7.1—Referenced standards and reports ‘SUPPORTING REFERENCE DATA 167CHAPTER 1—REINFORCING BARS 1.1—Bar specifications ‘The specifications for reinforcing bars published by the ‘American Society for Testing and Materials (ASTM) are accepted for construction in the United States. ACI 318 18M) requires deformed reinforcing bars to conform to cone of the following ASTM specifications: 4) “Specification for Deformed and Plain Billet-Steel Bars for Concrete Reinforcement” (ASTM A 615/A 615M); b) “Specification for Low-Alloy Stee! Deformed and Plain Bars for Concrete Reinforcement” (ASTM A 706/A 706M); or ©) “Specification for Rail-Steel and Axle-Steel Deformed Bars for Concrete Reinforcement” (ASTM A 996/A 996M). ‘Bar mats for conerete reinforcement are required to conform to “Specification for Fabricated Deformed Steel Bar Mas for Concrete Reinforcement” (ASTM A 184/A 184M). Table I gives reinforcing bar nominal dimensions and ‘weights for U.S. sizes (inch-pound). Table 2 summarizes the mechanical requirements for steel reinforcing bars. It also indicates the grades and bar sizes. 1.2Welding of bars The weldablity of stel, which is established by its chemical composition, sets the minimum preheat and interpass temperatures and limits the applicable welding procedures. Chemical compositions are not ordinarily meaningful for rail- and axle-steel bars, ASTM A G1S/A 615M states, “Welding of the material in this specification should be approached with eaution since no specific provisions have been included to enhance its weldability,” and ASTM A 9961 996M states, “The weldability ofthe steel is nota require- iment of this specification.” For these reasons, reinforcing bars conforming to ASTM A 706/A 706M should be used to enhance weldability. Before specifying ASTM A 706/A 706M reinforcing bars, local availability shouldbe investigated. Most producers can make ASTM A 706/A. 706M bars but not in quantities less than one heat of stel foreach bar size. (A heat of steel varies in different mills but can be approximately 50 to 200 tons [45 to 181 metric tons}.) Thus, A 706/A 706M in lesser quantities of single bar sizes may not be immediately available from any single producer.” “The ASTM A 706/A 706M specification includes provisions for making and marking reinforcing bars that also meet the ASTM A 615/A 615M specification. The purpose of these provisions is to increase the availability of low-alloy ste! bars in smaller diameters, 1.3—Overall bar diameter Bar diameters are nominal with the overall diameter measured to the outside of deformations being somewhat, greater (refer to Table 3 and Fig. 1). The outside diameter can be important when punching holes in structural steel _members to accommodate bars or when allowing forthe out-4o- out width of a group of beam bars crossing and in contact, with column Jongitudinal bars. Diameters tabulated are approximate sizes to the outside of the deformations, so clearance should be added. SECTION A-A, Fig. 1—Overall diameter of reinforcing bars. “ton, DP a elder AL, 191, “Quon and Annet on ASTM A, 76 Wefan Br” Concrete tert. 13, Na Th SPST Table 1—Designations, weights, dimensions, and deformation requirements of standard ASTM reinforcing bars ‘Nonna dimensions? Deformation requirements, o (01) . © ; ‘Masimam gap Barsize"inch- | Nominal weigh. tot | Diameter, | Crosssectonal | perimeter, | Maximum | tinimum | chord of 12.9% of pound (metic) _| (nominal mass Rain) | in (mn) _| area, in? (mm) J inom)” | average spacing | average height | nominal perimeter) 30) (0376(0560) | 037595) | ONT) | 117BODS)| 0267) | O0I5O3) | OIG (13) (0.568(0.998) | 0500(127) | 0201129 | 1571G98)| 03809) | OOS) | CITES 5 (18) Tos (382) | 0625059) | 031499) | 196349) oas7 CIA) | OORT) | 02D) 6019) 13022235) | 0750 09.1) | _oasiaa4y [23866980525 (133) | 003 (097) | 028673) 712) Zea 040) | 0875222) | 06087) _[2749@8)| 0612053) | OOH.) | 03S) 523) 2670973) | 1.000284) | 079:510) | 3142 (798)| 0.700017.) | 0.030127) | __02830.7) 9,29) 3400 .060) | 1.128 287) | _Lo0(6i8) | 3544 @00)| —0290020.1) | oms6<1a2)_| 0431 (109), 1032) "4303 608 | 1.27023) |_127(819) _]5.990(101.3)] oR. 22.6 | on6e.68) | _0487CI24) 11 G6, 53137907) | 1.4103) | _1-36(1006) _[4430(112.3)] _0987.03.3) | 0071080) | 0540137) 143) 75 (118) | 1.695 ao) | 22510482) [532038] _1.188G0.1) | amas 216 | 0688165) 1859) 15.60 2028) [228767 | a00assiy [70 Gs00| —138(40.1) | 010223») | oseraio “arses re edo mbes oft ch lide nal ame of ia Bar rb proximate or limes of ania Jame Ba) ‘Noni dimensions af dfonsed bar ae etal ose fin an ar Davig the sae weight (nas) er fst ete sth Gfoe 168 SUPPORTING REFERENCE DATATable 2—ASTM specifications—bar sizes, grades, and bending ® ind requirements for strength in tension, elongation, ‘Minima ‘Cold benstes pn ‘Type ofseel and | Barsizes Minimum ytd | Minimum taste |“longation i in ASTM spectcatin | _in-Ib(meviey _[Grde.in-tb metri)| stength, si MIP) | srength psi QP) | ° 032mm)" |danere of specimen) Biletxeel AGI | Stes owIy | — 400) 40.000 300) | 70,000,300) 710. Ta, 9, a5 (10, #13, elsht Sa In, #5, #50013, 116, 165 P19 nS _ | 19). "2 Beis ows | oa) 000 By | — SOTA TROY — YH, ws, 5, 96 WOR, Fa WS TO. A. RAGIN} 9B) se al (7, #8 (422, 425)..8|86, 27, #8 (#19, #22, 2. Sd ln, nio, wi, gual, #10, #11 «29, Wk (429, 83, B36), #36) td 83, #5 4 ls, 418 0) coe, [57 OO) nas SemowsH | BE 751000 Sa) | 100000 CR) — #7, ID, wa, 7, 8 (#19, #2, [2S nn EDS) lwo, s10, #11. aiafeo, gio, mt crs, i (429, W333 )A83, 438). f3, BST) nnn fs, 218 0) 143, 7.80) sand Towalloy weet | Sto 18 (01S) | AT) ‘aan00 ao) | — SOOO SSO) As, Fa BS. wo CHT ws WS HO. A, ‘AT08N TOS [55,16 819)...14|h16) Mi lr, #8, #9, #10, ile, W, #8 (A, #22, (ria, 25, #29, #32028), cae PIS) nl Inia, 18 Gae8, 10, #11 (2, fer TOP 936). 14, #18 (883 [857 ‘Res Foo aly al foc tars ASTRA TORUA TORR rouse ina ycdswee of 70 ps SHON) and he leg hl be es an 125 ‘Sin saan lel seg 2 ends ae 18 ders, enc ha ASTACA STA GM pris rps ora Ses A oo Baa 3) Table 3—Overall diameter of reinforcing bars T Approximate diameter aout Bar size, ich-poued esc) | “Pr deformatons. in. rm). #0) 7H a3) sni6 cay a6 TiN) m9) 7 2) Tes) 25) 78 29) 9003) Ta 2) 032) Tae ay 1636) 8 (4) 14483) 78 48) a8 @57) oo 1.4—ACI standard fabricating tolerances for nominally square saw-cut bar ends For adequate structural performance, the total angular deviation of the gap should not exceed 3 degrees for end- bearing compression connections, as shown in Fig. 2a) and listed in Table 4, To achieve a proper ft in the field, the ends of the bars should be saw-cut or otherwise cut in such a manner as to provide a reasonably flat surface. It is recommended that deviation of the gap between the ends of bars in contact should not exceed 1-1/2 degrees for a compression connection, ‘when measured from a right angle tothe end 12 in, 300 mm) Table 4—Maximum gap and end deviation (refer to Fig. 2) Rppronimae ‘Approximate Barsize ingtimum end inch. pod tee) vation. nm) 5029) 316412) 12 (08) 19029) 16.6 1208) 10 832 1160.8, aa) a1 36) 316420) waza) ia (a3) 38224) 6412) a8 837) 1 G2) 1160.6) “Baton inl bar dames ‘of the bar, as shown in Fig. 2(b) and listed in Table 4. Relative rotation or other field adjustment of the bars may be necessary during erection to secure a fit that falls within the recom mended gap limits. It is not intended that bars saw-cut for tension mechanical splices meet the ACI318 (318M) mandated maximum deviation and gap tolerances for end-bearing (compression) splices. 1.5—Coated reinforcing bars There are various types of corrosion-protection systems for reinforced concrete structures. One approach is to coat the bars with a suitable protective coating. The protective coating can be a nonmetallic material, such as epoxy, or a ‘metallic material, such as zinc (galvanizing). Because this ‘manual is primarily concerned with stel reinforcing materials, ‘SUPPORTING REFERENCE DATA 169Maximum gap on ‘erected end-bearing ‘connections in compression should be 3° 4 (a) 12" fat end of bar, qt Maximum deviation from “square” to the end 12° of the bar (bar sizes #8—#18) should be 1-1/2 grees for compression connections. (b) Fig. 2~Marimum gap and end deviation: (a) maximum ‘gap; and (b) end deviation. only the use of epoxy-coated or zinc-coated (galvanized) ‘bars as a corrasion-protection system is discussed. 1.6—ASTM specifications for coated bars Zine-coated (galvanized) reinforcing bars should conform to ASTM A 767/A 767M. The bars that are to be epoxy- coated or zine-coated (galvanized) should meet the ACI 318, 18M) requirements for uncoated bars as described in Section 1.1 ‘The ASTM A 775/A 775M specification for epoxy-coated reinforcing bars includes requirements for the epoxy-coating. ‘material, surface preparation ofthe bars before application of the coating, the method of application of the coating material, limits on coating thickness, and acceptance tests to ensure that the coating was properly applied. Epoxy-coated bars conforming to the ASTM A 775/A 775M specification are usually fabricated after application of the epoxy coating. Damage to the coating might occur during handling and fabrication of the coated bars. Damaged areas of coating should be repaired (touched-up) with the appropriate patching material. In 1995, ASTM issued a second specification for epoxy- ‘coated bars, designated as ASTM A 934/A 934M. The other ASTM specification prescribes requirements for bars that are prefabricated before application of the epoxy coating. Requirements for the epoxy-coating material, surface prepara tion of the bars before coating, method of coating application, limits on coating thickness, and acceptance tests are included in the ASTM A 934/A 934M specification, ‘The ASTM A 767/A 767M specification for zinc-coated (galvanized) reinforcing bars includes requirements for the 170 SUPPORTING REFERENCE DATA zine coating material, the galvanizing process, the class or weight of coating per unit surface area of bar, finish and adherence of the coating, and fabrication. Reinforcing bars are usually galvanized after fabrication, ASTM A 767/A. 767M prescribes minimum finished bend diameters for bars that are fabricated before galvanizing. Smaller finished bend diameters are permitted ifthe bars are stress-relieved. Thus, when bars are fabricated before galvanizing, the architecu engineer should specify which bars require special finished bend diameters, usually the smaller bar sizes for stimups and ties. The ASTM A 767/A 767M specification has two classes of zine coating weights. Class I (3.5 02./t? [1070 g/m?) is ‘normally specified for general construction The ASTM A 767/A 767M, A 775/A 775M, and A 934/ A.934M specifications are product standards. Their provisions ‘cover the coated bars to the point of shipment from the manufacturer's facility. The architecvengineet should ‘consider including provisions in the project specifications, fot the following (refer to ACT 301 for the requirements): 1. Compatible bar supports, support bars, and spreader bars in walls; 2. Compatible tie wire; 3. Field bending of coated bars partially embedded in concrete—specify requirements for the repair of damaged ccoating after completion of field bending operations. Field bending of bars that are epoxy-coated in accordance with the ASTM A 934/A 934M specification is not recommended; 4. Mechanical splices—specify requirements for the repair ‘of damaged coating after installation of mechanical splices and specify requirements for coating all parts of mechanical splices, including steel spice sleeves, bolts, and nuts; ‘5, Welded splices—specify any desired or more stringent requirements for preparation or for welding than those contained in the Structural Welding Code—Reinforcing Steel, ANSVAWS D1 4; specify requirements for the repair ‘of damaged coating after completion of welding, and specify requirements for coating all welds and all steel splice ‘members that are used to splice the bars; 6. Cutting of coated bars in the field—specify require- ‘ments for coating the ends of the bars; 7. Handling epoxy-coated bars—require handling equipment tohave padded contact areas; require multiple pick-up points for lifting bundles to prevent bar-to-bar abrasion from sags in the bundles, and prohibit dropping or dragging coated bars; 8, Storage of epoxy-coated bars at the jobsite, including provisions for longer-term storage; and 9. Repair of all damaged coating due to shipment, hhandling, and placing operations—specify a limit on the ‘maximum amount of repaited damaged areas. 1.7—Design data for reinforcing bars “Table 5 10 10 contain general design data for reinforcing, ‘bars including development and lap splice lengths, 1.8—Detailing data for reinforcing bars ‘Table 1 and 12 and Fig. 3 contain additional data useful for the reinforcing bar detailer: shipping limit tables and an ‘example bar list.Table 5—Areas (in./) for various bar sizes and spacings Sane] 68 [= [= [| | = | ® | wo | a [ma [m8 | Spcingin 30 | oat_[ oso [124 | ate | 240 [aie [400 | sos) — | — [| — | 30 is [oe [0 | 105 [151 | 205 | am | 3a [ass [fT 33 0 [03 [060 a93_[ ie | _go_[ 27 | 300 [ser | aes [ers [| 40 4s [029 [oss | om | | von _| 2 267 | 339] ate [600 | oar | as 30 | 02 [oe | 074_| 105 |_148_| 190 | 240 | 305 [370 | 340 | 960 | 30 35 [om | ~0a_[ oes [096 | tsi] 172] 208 [| 27 | 30 | a1 | am | 33 co | om | ~oa0 | 0m | om | 120 | ise | 200 | 281 | 32 [as | s00 | 60 6s] om [oar | ost_| om_[ tar] as | iss [2s | ass [ais | 738 | as 70] 019 | oa8 [oss o7s_| vos | ass [im | 218 | 267 | sa6 | 686 | 70 7s] 01s} 0x2 [050 [07 | 096 | 126 [160 | 203 [290 | 3m | a0 | 7s 30 017 | 030 | 047 | 066 | a9 | 119 | 150 | 191 | 2% | 338 | 600 80 45 [ 016 [078 | 04s | o@ | oss | tia | vai] 179 | 220 [aus | sos | as 90 [01s | 027 [oar | 030 | om [10s _| 13s] 1@ | 208 | 30 | sss | oo 950m | 025 | 03 | 036 | 07% | 100) 126 | 160 | 197 | 288 | sos [93 109 {os | 028 | oa7_| 053 | om | 09s | 120 | 12 | 187 | 2m | 480 | 100 Tos {013 | 023} oas_| oso [om | 09 [i [ tas | 178_| 287 | as? | 10s ho [ar 022 03s [ one [oes | ons 09 | a9 [| 2s [ase [no nis | on {oat | oa | oas [om | om | 100 [133] 16s | 2 | an | us 0] on [020 | oar | oa | ow | 079 | 100 | 127 | 136 | 25 | ao | 20 as] on [aie | 030 | 042 [oss | 076 | 096 | 122 | 10 | 206 | asa | 12s 0 | 01 | om | 029 | oa | oss] o7s | om | 117 | 1a [| 208 | 309 | 130 Bs | 010 | 018 | 028 | 039 |~os3_| 070 | ow | 113] 139 | 20 | 356 | 3s 40 om | 017 | om | 038 | ost | oss | ose | 109 | ise | 193 [343 co us| 009 | 017 | 026 | 036 | 030 | oas | oss | 10s | 129 | 136 [| as | 1s 150 | 009 | 016 | 025 | 03s | oas | oas | oa] 107] 125 | 1a | a0 | 150 155 | 009 | ois] 028 | om | 046 | 061 [om | 09s | 121 | im | a0 | 155 160 | 00s | 01s | 023 | oss | oas| os | o7s | 098 | 117 | 1@ | s00 | 160 165 | 008 | 015] 02s | 0x2 | oaa | os? | o7s [om | um | im | 291 | 165 10008 [014] 022 | on | oaz | oss | am: | oo | 1.00 | 159] 282] 170 175 [ 008014] 021 [030 | oa1 | oss | oss | oa | 107 | 154 | 27a] 178 10 | 007 [013] 021 | 029 | aa | oss | oo? | oss | 108 | 150 | 267 | 180 Note tin? = 21167 man, ‘Table 6—Bundled bars for longitudinal column reinforcement” Eecive number Busi uve ameter, | Mini la es saanaet_ |" orbar inch pound (etic) into Bundle w eye? #5025) 158 4000) 1420361) | 112.@0) seis > 129) 220001350) 10406) | 14 8) ‘00632, 2.54 4630) 1804857) 234.00) 280) 1136) 3uzao1) | 20008) 305) 260) #8025) 23711530) 174482) 2885) Ta a) sue : oe) 3.001940) 195 383) 305) 260) 06) | 381 @a60y | 2200589) 3:12 0) Za s5) HL 465.4020) | —2441@20" | 334657 21265) Bin) 3i6a0) | 201614) 31H 85) 855) ae ; m5) 4400 2880) | 2290574), 31290) 2) 06 Soncaeo) | —2asc648 G00) 2340) 11156) 62130 | 28016 E1000) 305) “fusions kd eine wiht ean 4 tr dams sage exces wher te wie erie ‘spi bam, eli oyster sade rose or splices ued cay lemon rein ects fhe capacity fhe spiel pion othe ban inven in mately on eng aes Tht minima tance spl totus oy Whee so salar esa 2 0. cover the wil conto some cases Ain. me) one israqted wher aay a cs agua pene expo cath ‘SUPPORTING REFERENCE DATA 171Table 7(a)—Tension development and lap-splice lengths for uncoated reinforcing bars Teng Gin) pr concrete ena acsize, 3 psi TMP 000 ps8 MPa) 0 SMa a Top ass ‘uta pba Outer Tp ‘Omer bar Gea | Lapetass| Case | Coie | Cuet | Come | Caot | Cue? | Cawt | Cae? [ Cue! [ Coe? | Goel | Coe? a [ape y~rps |e] se |e) f>rps [es | 800 a fe | | ee | | se can ae | fe ese ee es aaa ps fp |e > |e [es ps ps |e pe fs ea A er ae ee (16 [a a fe se | fo fe se apa fe ~s | so | | 6 |» | | = | 0 |» [3 woos se ep ee | |e | fs [3 | 6 | = | FS ne) 3 ees ee ee gana 2 prs ee a ae os oe [oe 09) Bs eee er es os Ap a pom [ [oo] os fe Pfs | fa |e 909) 3 os | st] ar | |e || estes wow heh p86 [m0 es [ee ot ft fs a 82) Bas | ate | esse view A pe [si [ we [orion [fro 09) 396 | or [ss] eo mea] Wa [|r| es | [sist] ee eo ms@sn[ NA [te [240] as] as | 9 [209 | 7 | iors] ee Table 7(b)—Tension development and lap-splice lengths for uncoated reinforcing bars Teng (in) perconai sven Gp 7100 si 0 GENS) Tips ‘onertaes Tepes ‘Orb ba Teptas ‘Ober a Lap lass [Game [ Caw | Cosel | Coed | Cuet | Cowl | Comet | Coma | Cures | Cased | Case! [ Case? noo? t Ss t>= ete pe pa pe te | Pm Te Ps FE SO ay a fe se neo’ ls >see ps fe fe pe fs [fs 2 > eps fe ps pe pa fs ps |e > 3 ms 0 wan A | 5 a 2 | 30 FO FS OO : nea = [w= [a fe ps po a pe | 0 | ss | ES nese ep fo oe ef a pe os ee Lals ps ps pe [ste fate a ft fs ae on fs fos ees os fw |e mola pep 6 [ef ee pe fe > spe fa few 3a es | tf 96 | ne [9 ||) sa wel ppm see fe a ee ae ae Bs [| | ore |e] [oo |e ETCETERA mecsn[ wa [ne] i]s] tar] ios [iss [ i] [as 6 Pi {oka badon Ga 60 (20 icing has nd smh come: Lg inns 2 Teo develope ng adie apenas ae cane (br ACL ITN (sh), Set 1223 ans 1215 reply. Teli a fo faa rekon ae edn oe emcee oon sing TA oe ‘unemeat 3. Case T and 2 eich pend onthe pe of wet lem emt covey abd centr trent spon othe tr a ioe Baro Columns, ‘Ge Ehtcat emt 1nd cones cng ea ay nn Cs ha cre aks a a 1 Ale Cie a a pd ‘Secours tt 3p Oa: Cane 2Cyl dg Lapa eg ip son dsl eg GEST gant Chat (AC HSI, Sct 121515. 15 CBM) dos malo iy pce) oe (7 ba. Te ub as er or ‘izes ae the tention deve lenge Top be re roma ar wih ore a 2-300 mat of conte cast ow the ssl 7, Fr ihweigt-aercte Scots iy ae laa a OA 172 SUPPORTING REFERENCE DATA‘Table 8(a)—Tension development and lap-splice lengths for epoxy-coated reinforcing bars Tena Gin) er cone eth Bars, 3 pa PD 00 pi 28 MP) HO GSMP) =, “Tapas ‘Ona Tep ars ‘Oita pian Other tae (Gre) |apetas[ Case | Case | Cave ] Case | Gwe | Cue? | Coo! | Cored | Cet | Cue | Cue [ Care? caw [se ]>e>s te ~sps [ete pa fs [i |» Fe A A | | fo | | pe a ee |e sao ep ee) ae | | pp we [8 | aj ae | st fe se we | seo-a Papas po) s |» fae pe pa fn fe | @ as pepo pm |» |e pe | «| aw [oe] 8 | ss “09a ne ees | os se mf fs | | pee a A » a 06 sees | te a3 | wo} ef ee [fe |r| 08 96 #802) 3a tote [sass] et] eum Poa fas [oss 9s [ot [at fee (9) a] asf ef ep | [esis os | is9 [9 ao Fomafa® fe foie [wos isr [tos] 6 [oe [ss [at (082) pg [asa [ caste a0e | asf 20s ef ie || 0s Tiwofo® pe for [wee [tet ots] es _|s8_[ 99 fs 180i ase [sth] | [toe [as Faw] Wa | se [aaa] trans na] ee | aes [note me sn| Na} 210] sie] S| ame | ee] ars [tot | oar] es | oes |e 6 en = Bm Table 8(b}—Tension development and lap-splice lengths for epoxy-coated reinforcing bars Tevas (a) pr come wcgih Bars, a pt a 7000 ps (2 MP T on Se May aa Teper ‘ihe as Taper onertas | _Top tas ‘Orbe Grete) [Lap class Case] Case [ Covel ] Cosel | Cosel | Cam? | Goel | Gued | Gui | cow | Case! | Caw? aA,»™]»)]e>s>oe)>s}e)s | 7 |» | is | 3 a EE EO OT SE dic a EE TT aps | [= [| | «| fap | oe fs te sao(—a a os fo | | @ fs | | we P| a @ | @ [ss] | s [=| «| | 2 | 0 | “waa > se |e pp a |e | «| «7 | «|» 7S ner aso 90 oof fas foes nas Ae ee fe as se Fe a [os [oe | «|e |e] sf | | os | | ps ars | asf [90 | eis as | A [ [es [ se e102 09 [ot] 98 nea [on | es] 98] ee | or | sf eps |e | aes As [oo] esas] 6 eer 0a | ist | or] 60 | | es] 9 aso fs waaay] WA | | es] 99] as os | iss [9 [as ns an@sn| NA | 9 [mas] st] 97 | se | am] [ieee um Nac Lin =e 1 Tied ais te eon Gat 0 42 reafing ars andeomalwig cre. Lengths ani 2. Ten dap gs anes ip kg cael fe AG Sis Ses S85 a8 ephedrine rine conan! yin ae ‘Caer Covert eat 1p nent cee pct st 2a ise? Coer sa 1 deem ce pc san 2g Al Case Corer atest 10 and ‘onescena suring tient 3, Oss: ae Cee tu cr conerceac singe fo 3.0 dy La ace gnc nin vcop et {Css A= fan Chass B= 13tj(ACTR IANO) Seton 1215175. ACI 38 TEND dbs aes ep sees 15) 8105 as The did als a Si then devel Kg 6 Tephrosia a (3D of occ ch ba: 7. For ich ae cine, mW he ‘soc uty unlike reps coas bars hb occa scing ay coe vee en Ca ng ah ‘etna y O91 rtap a) er er aber). ‘SUPPORTING REFERENCE DATA 173‘Table @—Tension embedment lengths for standard end hooks was aa prea pound eu) [3000 pa (21 MPay]3500 pat 8 MIP] 4000 psi (28 MPa) 5000 pi (3S MP] 6000 pa (42 MP] TOOD pat MPI] pal SS MP) 96 (819), a 16. 5 B 2 W 10 ‘ira [| —at = = = 2 Z % ‘#14 (W43)_ at 35 2 29 a 25 B Rass, lo Ged 0 0 nec esd moral weigh coerce: Lng anne: 2 Teno dtp ints of edd hk ele pet [tM Si Sion Frt sen ogy 1 0 gh #) onl occ ne confarn O ACL TATE Secon 123 hv ama car 101 may bess th vd ct on ce 050 om ed hock oe! neo mapper ACI 18 (SI8h Seen 12833, ty smote et ‘sane appl tthe eh shold ot bes hh 0 nr in (150 many a Feige once, Muy he alate vals 3 Table 10—Compression embedment and lap-splice lengths for reinforcing bars wie, ‘Compression Tenth (in) por concrete wreath ineh-poura [3000 p8 —] 3500p] — 000 pi] S000 ‘ooops ] 700 oo (wae) | @iMr) | amb) | ashy | GsMby | Mey | comb) | omy | Lapspice 3.10) 9 ® ® # 3 5 3 2 Ep) 1 10 10 9 3 3 9 is #5816) 1 3 2 7 2 2 2 1 36819) 7 16 5 @ it ie i B a7) 9 ie 7 16 16 16 16 a 05) 2 21 9 is 8 ie 8 30 we), 25 oD 2 2 21 21 2 2 10.32), 28 26 aa = 2 2 2 = mi 6) aE 2 27 26 26 26 26 os aan) 37 35 2 El a El ar NA ase) | __ 0 ca oe a ol a a NA Nase fi, = tm 1 la vay Ga 602 infarc a nd romani inc, Lengths i ts: 2. Compression developmen nts we cated pet ACL 318 iM Sela Cpa cage sea fA CIARA. ae compen dev gh a cd nt tes per ACT S18 Mh econ 128.43 tnt moat fo 0.73 en ead Ba he Kah slot be ee tha (20 rrp sp ras cmp member I. td amps membre fate enon ye for AT 18 (3 Shy Sect 12172, tena moto aro 083 an Ye Spe, rh sow pth he tha (2 (90 anand us scl a vay reine comresion premier por ACT MB IRN), Sete 12.172 ‘Rodin ar of 0.1 cm be apt engi chu De esa 13 (DU mn ad § ACTST9(S 8M) cut ow compen ap ps of HL Said nd #5) bam cp 0 118) arb 174 SUPPORTING REFERENCE DATATable 11—Maximum arc length for shipping reinforcing bars Maximo Viacom Radius Radive Radis_| “engi 0 16 sre | 55-8" .e =o Sao] Su 0 we Sra [st se iso" srr sear oo is sre | se ee 16.0" oF To 16 oe Te iro ae sr rg ne er] Pe | se ae 107 ar we ra | a6 oar 16 ae aor | ese oe 1a 380 ae | ee | Te TE 1 3 eo | 106 wr wo" ae | eo | sO Ea we we wor | | se Tee I on we | er | 90 TF are | er | are | ae | oe soo | se se re fer |e | re | sre | aie | aro sep see] = or | | ors | aro | ane | are srr | sf = “Gea leigh sacha of wheels wos — M2. La sim go 76 R SCL TER Siam Patt Cet and std ot esol elongate neh ‘Table 12—Maximum right angle leg for shipping reinforcing bars ‘Maximo foger eg ‘Maxima tng Tes Stoner ieg Maxim ong Tee or Ta os 1 er 166" oe Ti : 257 ier or 1a 2s ae o a we Bs a9" = 2010 FF 1 — or 1 rs i er me 102 16.0" 10 103 sr 1 10 Note: in = 254mm Given sh eg (5) a eight: = maxima ge lee = SH-/5°—H 1. (S +) shoul ot enon tock length: 2: soak not esd Sand 2p deseion, ssi Te wan ini for s erone 2 ‘SUPPORTING REFERENCE DATA 175Bar Lists X Y Z PRODUCTS COMPANY CHICAGO, ILLINOIS PROJECT NO. 27693 CUSTOMER: JONES BROS. CONST. CO. ORAWING NO. Figs. 18: PROJECT: FIELOCREST APT. BLDG. SHEET 1 of 2 LOCATION: SMITHVILLE. N.C. DATE 9/15/97 REVISED 9/19/37. MATERIAL FOR: PARTIAL BASEMENT COLUMNS, DRAWN BYH.N.H. 7043815 feof BE [ree] & 1 8 | ¢ | 0 xlolR 10 I TS fT BOT EBT 2-ti| Siw 5 | 512 oT 20-0 136 ‘Te a fs fa [os 1078 reaper Pie pr 06r toatl 1A) =e 1 oars 1-084) 1-8 fori 1a] 0-8 ores a1 [0-4 posre 10a] 0-344 107. ron | oe [oreo 13 | o- Em Weigh on Turns | Seer Wetes [oe [er] st el 3 ALL biMENsi0Ns ARE UT 10 Out 08 STaNDARO BEND TyPES REFER TO ALL BARS ASTM ABISM GRADE 420 (RSI MAMUAL OF STANDARD PRACTICE Fig. 3—Typical bar list for building. 176 SUPPORTING REFERENCE DATACHAPTER 2—WIRES AND WELDED WIRE FABRIC 2.1—introduction Welded wire fabric consists of wires arranged in a square or rectangular grid. Each wire intersection is welded using automatic electric-resistance welding machines. Table 13 lists the applicable ASTM specifications for wire and welded wire fabric, and Table 14 lists the minimum strength requirements of stcel wires in welded wire fabric. Plain “wires, deformed wires, or a combination of both can be used. in welded wire fabric. ‘The Wire Reinforcement Institute should be contacted directly for any information on metric wire or welded wire fabric. 2.2—Designation of wire size Individual wire (plain and deformed) size designations are based on the cross-sectional area of a given wire. The prefixes W and D are used in combination with a number. ‘The letter W designates a plain wire, and the letter D denotes ‘a deformed wire. The number following the letter gives the ‘cross-sectional area in hundredths of a square inch. For ‘example, wire designation W4 would indicate a plain wire with a cross-sectional area of 0.04 in2; a D10 wire would indicate a deformed wire with a cross-sectional area of 0.10 in.? The size of wires in welded wire fabric is designated in the same manner. This system has many advantages. ‘Nominal cross-sectional area of a wire is determined from the ‘weight (mass) per foot (meter) of wire rather than the diameter, Table 13—Specitications for wire and welded 2.3—Styles of welded wire fabric ‘Spacings and sizes of wires in welded wire fabric are ident fied by the style designation. A typical style designation is: 6x 12-W12x WS. This denotes welded wire fabric in which: * Spacing of longitudinal wire = 6 * Spacing of transverse wires = 12 in,; * Size of longitudinal wires = W12 (0.12 + Size of transverse wires = WS (0.05 in), Awelded deformed wire fabric style would be noted in the same manner by substituting the prefix D for the W. Note that style designation gives spacings and sizes of wires only and does not provide any other information, such as width and length of sheet. ‘Welded wire fabric with nonuniform wire spacings is available, In this case, special information is added to the style designation to describe the welded wire fabric. It is important to note that the terms longitudinal and transverse are related to the manufacturing process and do not refer to the relative position of the wires in a structural ‘concrete member or system. Transverse wires are individually ‘welded at right angles as the welded wire fabric advances through the welding machine. In some fabric machines, the transverse wire is fed from a continuous coil; in others, they are precut ¢o length and hopper fed to the welding position, ‘Common styles of welded wire fabric are shown in Table 15. and Table 15—Common styles of welded wire fabric wire fabric ‘Style designation (W = plain, | — Stet area. in.7Mt_| Approximate Ea] i tomes) aia] Tesnens |i 0 0 ABD [Specification for Steel Wire, Plain, for 4n4-Widn WIA" hn ot a [lrrte Remoceret txt waoxwa0" | 000 | oo [4 AS Kancestumass ‘sx4-wroxw29" | oo87 | 0087 a iB pcifeaon Set Wi, Defra. ~ axa: WDixwipe [0420 | oi0 [36 for Conerese Relaforcement 6x6- Wid x Wid” 0.028 0.028 2 a sation fo Sel Wated Wie Fabic, 7 NOT [SSvmet orton Renton! éx6-wa0xwa0" | 00% | oo | 2 TARGUA THIN Rosset or Fy Cee Sel War and éxo-wavwas" | dose | 0088 | a of Wire Fae for Reinert a ag Fg We Rotor sue fr rman orm view — GEE eT WHET | oom | aOR | éx6-Whraswoa | oie | oie | 107 Table 14—Minimum requirements of wire in 626- WATS x WID75 0.150. 0.150 109 welded wire fabric 6x6-WD78xWiDI8 | 0.156 0.156 u3 ite paw fais ASTRO TS ox6.Wisswos | —o1e0 | 016 | 116 [Minimum tensile] Minimom yield | Minimum weld Se —_ —_ us wesc _|"Srenghpa | “siengh po iharseengh psi —6x6- WDA WD8S | 0166 [0165 [120 Witaesonee | 75000 ss. 35000 Tax = WIDK x WKS [omy | 00H — a Waierwi2 | —To900 36.00 = Tax 12- WIDER xWIDEE | ous —| Goss —[ 67 Weide deemed wie ibis. ASTHTA 7 Taxt2-wibonxwosr| oon [ aor | Minimum tensile] Misinun yield [ Minima wed “12, 12- Whbv4xwebo | cop | 08 | 71 wise _|Srengthpst| 'Stengh. psi (earswengih psi —yUE ROR TES |_ OE __O —- 0000. moe, oat T2x 12- WIDI6.6 x WADI6.6) 0.166 0.166 126 Tnierbs [00 70,00 = ae ‘Na: Conte Wat Resonant nie fr ioeraon on ais wi oF eli we a “Note: Conn he Wi Renforsemin Ines fr intoraaon Fa Tare WE eld we fb ‘Sor canbe cbse in als SUPPORTING REFERENCE DATA 177‘shou! Side overhangs may be varied as required and do ot ‘qua Overhana lengths limited ony by gizyonn. overall ehoot with ‘The sum of the end overhangs averse wire space. Uniess other iuise speciied, each ehd overhang equals oneal of @ {ransverse space Fig. 4—Nomenclature of welded wire fabri. 2.4—Epoxy-coated wires and welded wire fabric Epoxy-coated wire and welded wire fabric are used in reinforced concrete construction as a corrosion-protection system. ‘The ASTM specification A 884/A 884M covers the epoxy coating of plain and deformed steel wire, and plain and deformed steel welded wire fabric. The specification includes requirements for the epoxy-coating material; surface preparation of the steel before application of the coating; the method of application of the coating; limits on coating thickness; and acceptance tests to ensure that the coating was properly applied, 2.5—Dimensions of welded wire fabric Description of width, length, and overhang dimensions of welded wire fabric sheets are as follows (refer also to Fig. 4) ‘Widsh—cemter-to-center distance between the outside longitudinal wires, This dimension does not include side overhangs; Side overhang—extension of transverse wires. beyond centerline of outside longitudinal wires. If no side overhang is specified, welded wire fabrie will be furnished with side overhangs on each side, of no greater than 1 in, Wires can be cut flush (no overhangs) specified as (+0 in., +0 in.). When specific side overhangs are required, they are noted as (1 in., #3 in, or (46 in,, +6 in); Overall width—width including side overhangs—the tip- {o-tip dimension of transverse wites; 178 SUPPORTING REFERENCE DATA Industry Method of Desianaing Site: Example — WWF 6xt2—WiExWN8 Longitudinal LLongtuina wire spacing....6° wire sie. W16 Transverse Transverse we spacing... 12" wire size... . We Length—tip-to-tip dimension of longitudinal wires. Whenever possible this dimension should be an even ‘multiple ofthe transverse wire spacing. (The length dimension always includes end overhangs.); End overhang—extension of longitudinal wires beyond the centerline of outside transverse wires. Unless otherwise noted, standard end overhangs of 1/2 the transverse spacing. are assumed to be required and end overhangs need not be specified. Nonstandard end overhangs can be specified for special situations; preferably, the sum of the two end over~ hhangs should equal the transverse wire spacing, 2.6—Design data for welded wire fabric ‘Cross-sectional areas of welded wire fabric listed in Table 16 are provided by many wire sizes and various common spacings. ‘Typical development and lap splice lengths are given in Table 17, 18, 19, and 20 for both plain and deformed welded. fabric and deformed wire, based on requirements of ACI 318 (318M), Sections 12.7, 128, 12.18, and 12.19. ‘Tabulated values are basic lengths, which can be subjected to applicable modification factors of ACI 318_(318M), Sections 12.2.3, 12.2.4, and 12.2.5. [Note that the development or lap splice length for plain welded wire fabric is affected by the spacing of both the longitudinal and transverse wires, while these lengths for deformed welded wire fabric are affected by only the longitudinal wire spacing.Table 16—Sectional areas of welded wire fabric wumiet | Nominal | Nominal ‘ica per GR fo varons spacing Deformed | inet in| weight 5 + 6 5 7 is Des] 0757 | 153 [20 _| 10 | 18 | os) | os | 048 | 038 Du | ome | 105 [185 [ 14 | 09s | on J oar | 031 | 08 ‘Da—[ 0505 | ~o6i0~ [120 | ~os0 | ae | —o40 | 030 [020 | 01s Die | ow9 | ~o6i2[108_[ 072 | ost] 036 | 027 [ots | ou8 Die oast_| osm—[ 095 | os | ows | 0x2 | or [| 0 | on Dit] own | 047s [oss | 056 | a | one] oxi | 01 [ont Diz asi _| oo | 72 | oss | —oa6 | 024 [018 [012 [0.00 pir [oar | 0374 | 06 | oa | os [ao] ot | 00853 0x6 | oas_| om | 0 | om [om | ow | on | 0009 bio [3s | oxo | 960 | 040 | 030 [—o20|_ais_| 010 | 07s ‘038 | ox [ost | 03s | 029 [ais | 01a | 0005 | 00 De oss | 0306 | ose | 036 | 027 | ois [ore | ocp0 | os ax | oan | —osi [034 | 026 [017 | ans | oss | 0008 pe | osig [oar [ose 032 [om [ore [a | ocw | 0060 wrs ox [ 025s | oss | 030 | 02 | 013 | oat | 007s | 0036 wi |b [a2 | oase| oan [oz [on | aie [om | oom | 0053 was czas | oz1 | 039 | os | a20| 013 | 0008 | 0065 | 00 Ws [bs [ 02% | oa | 036 | 028 [ois | 012 | oa | o0w | oss ws 258 | —oie7 | 03 [022 | ax oan | 0083 | 00350001 ws] ps [02s —[~o10 [030 | 020 | ais | aio) ows | 0030 | ome was a29—[~o1s3| 027 [are [a4 | topo | —a0es | ones | oe wa | be | 0236s [028 | ae | | caso [ooo | oo | ano was oar [og oa] ae | an | coro | 00s | ons | ome wa a5 [010018] a2 | ~oovo | 0080 | aos | ono | anes wae 192 | 0099 | 017 [012 [oer | 0056 | ~oona | 0029 | 0.002 was ums | cogs | —o1s [010 | ors | ~ 0050 | o0s8 | 0005 | ~ oo wal a1 | caw | 013 | 00s | 006 | 0000 | no | oar | oo16 Wi) pz [argo | oss [012 | oe | 0060 | 0080 | 0a [an | _o01s wis ise | 00s1_|oa50 | —oos0 | oss] 0030 | 002s | a0is | _oont Wis aim | oo | aoe | 005s | 0012 | 002s | oazi | ao] oot SST Re SESS wu vi ec pce ne those ated above, ncleing Inger rex may be ava he guar equ sfclent to osify manufacture and 2. The oma diameter fs defansed wie caret (eth dant pan ne hvng he sae weight prot sth ered wie. SUPPORTING REFERENCE DATA 179‘Table 17—Tension development and lap-splice lengths for plain welded wire fabric ‘Development engi, per fos wire spacing in. | Development eng for difereneros-wie spacing Wice 2 4 3 2 10 WOS 10 W55 0 0 10 we 10 0 10 10 0 10. 10 10 2 10 10 5 10 10 7 7 i ir 6 10 9 0 2 2 6 10 2 2 © i 7 10 Ey 2B 1 5 # 10 2s 2s 17 77 = 0 a a 1 © 9 1, = 2 m @ 1, 1 30 3I 2 21 10 o = = # 7 2 Fa 2 7 7 1 1 ir i 4 a ar ar ar 7 @ was 6 21 21 21 2 3r ar ar 3I iz 0 0 0 0 16 16 16 16 Fis Canet i Wr Reenent sie any nGrmnon one wig el wie {Sib ates abst ons mmm rene 56000 aera ie Wor 0.0 pe W1.2 oa eg 00 pr orm cnc: Lene ticlninche 2 Tenson dxclonsca eng sn cto sph henge sc ecole pr AC 18 Ya), Santon (28d 12 1,mapectnly a Fert ep apie {Sigh re of a proved att to ees ian ewe en fl cae (318 8M, Stn 1219) 180 SUPPORTING REFERENCE DATA‘able 18—Tension development lengths for deformed welded wire fabric orp WES wi Tar Tor afro eross-vie spacing a. |For ober welded wire fabric for diferent ios wie sping Wiresie 4 6 5 2 4 6 a 2 Di a a 4 a z a a 4 DP 5 3 5 3 a 4 a 4 Ds 6 6 6 6 < a 4 « Bi 6 6 6 6 3 5 3 5 Ds 7 7 7 7 6 é 6 6 Dé = = = 5 6 é 6 6 D7 9 3 9 5 7 a 7 Ds 3 9 3 3 7 7 7 7 De 0 0 0 0, 7 7 7 7 Dio 1 10 10 10. = . 5 z DI i iv tr iu ® s = % Diz mn ir it i 3 3 3 3 Dis 2 2 2 2 3 3 3 3 Die iB 2 2 2 ww 3 3 3 Dis it iB 3 Bp 70 Ww 0 Die is 3 a 3 i 0 10 10 Dir 16 3 3 3 2 0 10. 0 Dis 16 i 1 16 5 i 1 1 Dis 17 1 1% a 5 i 1 ir B20 ie 5 5 5 i 1 i ‘Da w 5 5 5 5 i i ir Dee 20 5 5 6 16 2 1 iH ry 2 16 16 6 16 2 2, 2 Dee 2 [6 16 6 7 2 2 2 Ds 2 16 16 6 18 2 2 2 a6 28 7 7 7, is 3 3 a Dz 3 17 17 7 9 3 3 & Die 26 7 7 17 20 B a 3 Das 2 € 7 7 20 1 3 a Dw 2 ne is 2 it my ie BH Ey 9 is 8 2 5 4 ic bis aL a 2 2 2 2 7 7, ‘Yes: Comact he Wire Reinforcement ln for informatica on wei wire or welded wie fabric {Stilt aes we bre ons ritmo yl engi 7,8) pe a 4000p each cee Leni anne: 2 Teson deco ese caked AG atin fo nl we a eh on steam eee ae NN SUPPORTING REFERENCE DATA 161‘Table 19—Lap-splice lengths for deformed welded wire fabric Tor top welded wire aii Tor diferent rosie spacing Troha welded Wie fr For fret car we HPT, Wire size 4 6 © 2, 4 é 3 7 DI 5 = 5 « z 3 3 © D2 3 3 5 « 5 5 3 = Da 8 3 3 # = = = = Dé 8 if 3 # * 5 = 5 Ds 3 3 3 9 = = = 8 6 iw 0 a 10 = = = 3 Di i i 1 1 3 3 5 3 De 2 2 2 2 3 3 5 3 De, 3 3 B 3 0 0 7 10 Dio a 13 3 B 0 0 10 10 Dil ie if i 1 i 1 it i Diz 5 iB is 5 m1 i i i Dis 5 is is 5 2 2 2 2 Dis 17 6 16 16 3 2 2 2 Dis 1 16 16 6 i@ 3 3 8 DIG. o 7 7 7 5 3 3 1B DIT 20 7 7 17 ie 3 3 1B Di a 1s iz i= 6 1a i@ u DI a 18 i = 7 1a i u 20 2 9 9 9 © is is 5 Dai a5 9 o 9 19 is 15 5 22 26 20 20 20 20 i i 5 DB 7 20 20 20 a 6 16 16 Da 3B 2 ET 21 2 16 16. 16 Dis 30 2 2 2 B 6 16. 6 Dis aI 2 2 ea a 7 17 7 Dir 3 Ze 7 ea 3 7 7 7 Das 3 z 2 2 26 7 7 7 DB 35 Ey 3 == ea 5 7 7 iO 36 2 a 3 7 8 18 © Dal 37 25 a 24 2 9 18 1 Das En 36 28 2 a 2 2 2 ‘Nace: Cons he Wie Relafrcont inane ornfariion n mee wo wld we i Tabla vale Std nam ld eng of 70200 pte 40 rsp once: Length ae onc: 2-Tenion deve or Ch sala, Sexe 1283 Tp ld we ion ll ie orc an in cf ocr en wknd whe ai al Fargo ‘epee cocree mie ied wes y 13 182 SUPPORTING REFERENCE DATA cet entedTable 20—Tension development and lap-splice lengths for deformed wire Devsgment engi apples eng ‘Oiier 16 6 16 16 16 7 1€ 20 Ey 2 Wire sie DL Dz DS Da DS D6 D7 Ds De Te 2 2 2 i 6 7 ie 20 aI 2 a 7 3 26 a Te 16 ig 16 18 20 2 a 25 7 2 30 3H 3 Ea s 36 3 3 » 0 a 2 ra # 6 46 a = 2 30 30 61 HH Dis Dis Dis Die 3 24 25 26 7 2 9 30 30 Fl 2 3% 3 2 3 30 Ww ET = = 2 Ea 35 5 36 3 a7 3 2. a eo 35 3s 6 Eu 7 3 w 7 Bw Bar DiS ‘Nace Coat th Wi alleen Ian x nfeton omc i weld ie i 1 Talat vals are basse om minum ld sung of 7.00 psi and 4000p normalweighconert. Lengths are in inches 2. Tension development lenis and tension lap spice Lengths are called per ACI 318 (TBNO, Sections 1222 and 129, respectively. 8, Lappe Ico are lps of ers dveopmca theClass A= Oy aed Class B= sty (ACT 18 [18M], Section I 131) Lap Css 8 895 ned forthe tbls; 4 Top wires are horizontal wes with mee than 12 in, of concrete east below the wires; and S. Fo lightwcigh- ‘tagregte concrete, mpl the tabulate valoes By 1.3. SUPPORTING REFERENCE DATA 182CHAPTER 3—BAR SUPPORTS 3.1—General If types and arrangements of bar supports are not specifically indicated in the contract documents, they will generally be supplied in accordance with usual industry practices as ‘outlined in the Concrete Reinforcing Stee! Institute's recom- ‘mendations for bar supports reprinted in this chapter. Unless. ‘otherwise mutually agreed between the buyer and seller of the reinforcing steel, bar supports are customarily supplied only for the support of reinforcing bars. Supports are furnished only on formed soffits or for top bars in doubly reinforced slabs on ground that are 4 ft (1200 mm) or less in total thickness. In certain regions of the United States, none. are supplied for bottom bars nor for bars in footings or singly reinforced slabs on ground, unless special provisions are ‘made for them in the contract documents. 3.2—Side-form-spacers ‘The furnishing of side-form-spacers against vertical or sloping forms to maintain prescribed side cover and cross position of reinforcing bars has traditionally been a constuction ‘option. In situations where side-form-spacers are needed, various devices have been used, including double-headed nails, form tes, sl or beam bolsters, precast blocks, and proprietary all-pastc shapes. The greatest need for side-form- spacers is on finished faces that are exposed to weather and salt spray. The type and number of side-form-spacers is determined by the proportions of the form, the arrangement and placing of reinforcement, and the form material and forming system used. Estimating or detailing side-form- 184 SUPPORTING REFERENCE DATA spacers with the reinforcement is not a normal industry practice. If any special devices are required, such as side- form-spacers, they are usually considered formwork acces sories, furnished (and detailed if need be) by the contractor or subcontractor providing the formwork. 3.3Nonstandard bar supports In addition to the standard bar supports described in the ‘Concrete Reinforcing Steel Institute (CRSD recommendations, cother materials, such as fabricated galvanized steel, are sometimes used as bar supports and side-form-spacers. Galvanized bar supports can be specified when galvanized reinforcing bars are used to avoid the possibility of galvanic (electrolytic) ation leading to corrosion of steel. Epoxy- or plastic-coated bar supports should be used to support epoxy- costed reinforcing bars. The purpose of this particular bar support is to minimize damage to the coating on the bars so as not to introduce a potential source of corrosion at or in lose proximity to the point of contact with the coated bar and the support 3.4—CRSI bar-support recommendations ‘The following CRSI bar support recommendations appear in Chapter 3 of its Manual of Standard Practice and are reprinted here by permission of the Concrete Reinforcing ‘Steel Institute. Because recommendations like these are subject to periodic revision, it is advisable to check with the CRSTif tis desired to use the latest revision.BAR SUPPORTS 4. Introduction Bar supports may consist of metal, precast concrete, plastic or other materials. Most widely used are factory: made wire bar supports, which are made of plain wire or stainless steel wire. ‘The lower portions may be provided with special rust protection by a plastic covering, or by being made in whole or part of stainless wire. Precast concrete blocks, plain or provided with tie wires, are used to support bars in footings, slabs-on-grade, on horizontal work and as side form spacers. Dowel blocks are commonly used to support bars in footings and slabs on arade. All-plastic supports are generally used as side form spacers and on horizontal work In this chapter, industry practices forall types of bar supports and their placing are presented. In general, maximum spacing for various conditions of usage for placing wire bar supports are recommended to be fol lowed when using supports made of other materials. “These recommendations for usage of bar supports com- plement those for placing reinforcing bars in Chapter 8. GRSI neither implies nor expresses approval or ce fication of any proprietary products. Neither does CRSI establish or promulgate product manufacturing standards. Any products pictured or deseribed herein are list- ced for general informational purposes only and are intended only to depict market-available materials presently known to CRSI. The recommendations in this chapter concerning the construction, and the selection and use of bar supports SHOULD NOY BE SUBSTI- TUTED FOR THE JUDGMENT OF AN EXPERI- ENCED ARCHITECT/ENGINEER as to the best way of | achieving specific design requirements in the fel. 2. Wire Bar Supports 24 Scope ‘The industry practices presented herein are intended to serve asa guide for the selection and utilization of steel ‘wire bar supports used to position reinforcing bars in reinforced concrete. 2.2 Typical Types and Sizes ‘The types and sizes of supports that are usually available are shown in Table 1 Based upon long-term experience and field observa- tions, bar supports made in accordance with the wire sizes, and geometrical dimensions shown in Table 2 have performed satisfactorily. Bar supports fabricated from larger wire sizes than shown in Table 2, but made in accordance with the geometrical dimensions shown in Table 2, should also perform satisfactorily and the larger wire sizes should not be cause for rejection, 2.3. Rust Prevention Wire bar supports are classified in terms of methods ‘employed to minimize rust spots, or similar blemishes on the surface of the concrete directly caused by the bar supports. The four classes and their intended degree of protection are described in Sections 2.5, 2.6, 2.7 and 2.8. 2.4 Identification Project specifications, project drawings, details, and purchase orders generally identify wire bar supports by nominal height, symbol of type of support, and class of protection (Example: 8%CHC-I identifies a 3% in height, continuous high chair, Class 1-Plastic Protected.) 25 Class 1—Maximum Protection PLASTIC-PROTECTED WIRE BAR SUPPORTS- which are intended for use in situations of moderate to severe exposure andjor situations requiring light grinding (1/16 in. maximum) or sandblasting of the concrete surface, Plastic protected wire bar supports generally ae fabricated from cold- Serchar | mgm © “estGrar [4 5 andoin wae fd and alos e 7 iravaua | 210 15m pels | Higpcnar | inreement ot iar gnome | 210 151m nits ‘er inipreners Moxa Deck | Hi cone Ccounucus | Same as HC in . Honcnar | Seana ion . , 1 | tent moa | care ovo Consus | Same as cH ign cha Upper oro Goninon | Opes hogs \ Sonera | increments = Weta Dok seu ‘set Ghar | 14. ope: pooh os Couns | me zAn Stppor | inrements ininterghs of “Usually available in Class 3 only, except on special order. “Usually avail 185 SUPPORTING REFERENCE DATA je in Class 3 only, with upturned er end bearing logs.BAR SUPPORTS ‘TABLE 2—TYPICAL WIRE SIZES’ AND GEOMETRY TYPICAL WIRE SIZES ‘STAN svugot] NOMINAL HEIGHTS? CARBON STEEL ESS, USUAL GeoweTRY Tor” | Less | RUNNER] LEGS ia toa, | 09a [ NA Bga._[ Lees spaced 6 in. on center suf ar aoa | 608 | Tom —_[Seme es 88 88 Up Tis in. ine Tos | Toa [NA ga. | Legs spaced 2% in. on canter: Ova 114 162 in inc Toa | 79a | NA Bae Ovo: 2 in. to 3% nine 4ga | aga | NA 798 Over Sin 4a | ga | NA = BU | Upwozn. na Toa | Ton | Tea — [Same as 68. Over in aga | 4a | 400 = Co WA | 79a | NA 200. [— we ‘al WA | 6aa_| NA 30 [= WO | 2in tos%in na wa [aga | NA T ga. [Legs at 20 deg or ess with ver- (Over 39 in. 105i. ne NA | 4g. | NA = |cal. Whon height exceeds 12 in, Over 5 in. to 9 in. nel NA | 290 | NA = |ens ar reinforced wth welded Over Gin. 16 15 in. Inc! wa | oga | NA — [ess wires or ening wires How | 2into5in ine WA [aga | NA | Same as HC. The longest eg wil Over 5 in. to 9 in inc wa | 29a | NA =| oovem te size of wie o be Over Bin. 18. inl wa | _oga_| Na = _|ses. CHE | in. to Sin. ned Zoe | saa | NA 7 ga. | Legs at 20 deg ores with vert- Over Sin. 10 in incl 2g. | 49a | NA =" | cal Atiogs 8% in. on center mar- Over Sin t09 nn 2g0 | 200 | NA = [imum with og within 4 in of end Over in. 0 15. inl 292, | oga | NA — | ot chair, and spread between legs rot less than 50% of nominal height cHcd | 2intoSin na Zea | 40 | saa =P seme as CHC Over 5 into 91. inc 262. | 200. | saa = Over int 15. ne 2oa_| 0oa_| 40a = CHEM | Up t62 in ine 4a | Soa | NA = [With # ga. top wie, maximum eg Up to 2 in. ine 2g. | aga | NA =| spacings Sin. on contr Wih 2 Over 2 in to 8 in inc 2g. | aga, | NA = | ga: 10p wire, maximum spacing is 5Oinson coner YoU | tint +3%in nl ‘baror | 29a. | NA — [eas spaced 18. on contr (Measured from form to top | in. dia Maximum height of JCU at sup- ‘of middle potion of saddle or logs should be slab thickness ba) n Yn nerements minus os Tain. 07 in inc Sga | B00 | 80a — [eas spaced 6 in. on contr, Sin. to 12in. ind 6c. | 8g. | 60a =| en conter at tend point Mile Tain. to 12. ned 4ga | ga | 4a = | runner used for heights over 7 in ‘wre s208 are American Stel & Wire gauges. "The namin! height of the bar suppor is taken as th distance trom the Botem ofthe fg, sandplate or unner wie to the botom ofthe ron {forcement Variations of +i, fom the slated norinal height are gee “Top wie on coninuous supports may be sight or corrugated, at he option ofthe Manufacturer. “When no wie sie is shown fora stainless steel og, uso plan carbon stl logs and attach sans soe ps to ther as noted in Section 2.7, on page 34, sy pamited by usual constuction specications for tolerances, ‘SUPPORTING REFERENCE DATA 187BAR SUPPORTS Leen ee LE EEEEEEEEEEEEEEEEE Epoxy-, vinyl, or plastic-coated wire bar supports generally are fabricated from cold-drawn steel wire in accordance with the AS&W wire sizes and geometrical dimensions shown in Table 2. Class 1A bar supports are usually available in Types SB, BB, HC, JC, BC and CHC, which are furnished with radins bearing legs in the form ‘ofa hook at the lower end of the legs. The hook generally consists of elevating the cut end of the leg at least in. above the supporting formwork. Also available are Types SBU, BBU and CHCU. Following current industry recommendations, a mini- ‘mum 5-mil thickness of coating, or thickness as specified, may be applied by the electrostatic spray method or fh idized bed method. Prior to application of the coating, the wire should be cleaned to ensure proper adhesion and bond of the dielectric material. After curing, the coating should be free of holes, voids, cracks and deficient areas. Hanger ‘marks are permissible and not cause for rejection. If any of these deficiencies occur during the coating application process, they should be repaired in accordance with the patching material manufacturer's recommendations. It is also common practice in the field to repair small areas damaged during shipment. 2.7 Class 2—Moderate Protection STAINLESS STEEL PROTECTED WIRE BAR SUP- PORTS—which are intended for use in situations of mod- ‘erate exposure andior situations requiring light grinding, (1/16 in, maximum) or sandblasting of the concrete surface. Class 2 protection may be obtained by use of either ‘Type A or B Stainless Steel Protected Wire Bar Supports. The difference between them is the length of the stainless steel tip attached at the bottom of each leg to the bright basic wire, Caution is advised when using Class 2 bar supports subjected to severe conditions of exposure to sea water, or an atmosphere containing highly corrosive chemicals. Tests indicate, however, that the product should with- stand deterioration with equal ability to the concrete sur- rounding it. Any grinding done to concrete surfaces should be done with an iron free wheel, such as an alu- minum oxide wheel, to avoid entrapment of particles that produce rust. ‘Type A stainless steel protected wire bar supports are ‘usually Types SB, BB, BC, JC, HC and CHC, and are generally fabricated from cold-drawn steel wire in accordance with the AS&W wire gauges and in the typical geometrical dimensions shown in Table 2. A tip of stainless steel is attached to the bottom of each leg such that no portion of the non-stainless steel wire lies closer than % in. from the form surface. “The stainless steel tip generally is of a size and shape to provide a bearing surface equivalent co the radius bearing described under Class 1 bar supports. Straight end bearing legs are sometimes furnished for special applications. The stainless steel is generally specified to conform to ASTM Specification 4493, AISI Type 450. Following current industry practice, the legs of the support may be fabricated wholly from stainless steel wire conforming to the foregoing recommendation without the addition of stainless steel tips, and the bar supports ‘meet all other requirements for Type A supports. “Type B stainless steel protected wire bar supports are generally fabricated from cold-drawn steel wire so that no nhon-stainless steel wire ofthe bar support lies closer than % in, from the form surface. If required by design, protection exceeding % in. is available by special order. The stainless steel tip generally is of a size and shape to provide a bearing surface equivalent co the radius bearing described under Class 1 bar supports. Straight ‘end beating legs are sometimes furnished for special applications. The stainless stecl is generally specified to conform to ASTM Specification A493, AISI Type 430. Following current industry practice, the legs of the support may be manufactured from stainless steel wire or the legs may be fabricated from cold-drawn carbon steel wire with stainless steel wire leg extensions attached to the bottom of each leg. The minimum gauges and the geometrical dimensions generally conform to the requirements of Table 2. The leg extensions generally are at least of the same gauge as the wire to which they are welded. The leg extensions are usually so designed that no portion of the carbon steel wire is loser than % in from the form surface. The legs, or leg extensions, gen- crally provide radius bearing equivalent to that required fof Class | bar supports. The stainless steel wire is generally specified to conform to the foregoing recommendation. 2.8 Class 3—No Protection BRIGHT BASIG WIRE BAR SUPPORTS—which have no protection against rusting and which are intended for use in situations where surface blemishes can be tolerated, or where supports do not come in contact with the exposed concrete surface Bright basic wire bar supports are generally fabricated from cold-drawn steel wire in accordance with the ASW. wire sizes and geometry shown in Table 2. ‘Types SB, BB, BC, JC, HC, and CHC are generally furnished with radius bearing legs as described under Class | bar supports. Straight end bearing legs are sometimes furnished for special applications. ——— 1108 SUPPORTING REFERENCE DATABAR SUPPORTS ‘Types CHG, SB, BB and HC may be provided with earth-bearing bases (sand plates) of sheet metal having sufficient gauge and bearing area. Such supports are designated by the suffice “P”; ie., CHCE, SBR, BBR, or HCP. Earth-hearing bases are usually confined to Class 3 supports only ‘Types $B, BB, and CHC may be provided with horizontal runner wites, allowing the bar support to rest on a lower mat of bars. Such supports are designated by the suffix "U";ie., 8BU, BBU, or CHU. Supports with horizontal runner wires are usually confined to Class 3 supports only 3. Precast Concrete Bar Supports Precast conerete bar supports are normally supplied in three styles: (1) plain, (2) with wires, and (3) doweled. Plain precast concrete bar supports are used to support bars off the ground. Precast concrete bar supports with wires are used in applications such as a side form spacer to maintain concrete cover against the vertical form, 10 align a rebar cage in a drilled shafi or in situations where itis necessary to maintain position of the support by tying to the bars. Precast concrete bar supports with wires are commonly supplied with two 16 gauge tie wires cast in the center, Precast concrete side form spacers for caisson alignment are generally furnished with multiple sets of wires to minimize support movement when positioned. Doweled precast conerete bar supports are cast with a hole in the center, approximately 2% in. deep, and large ‘enough to insert a #4 bar with a 90° bend at the top used to support top bars above the precast concrete bar support. At the same time the precast concrete bar support ‘an be used to support bottom bars off the ground by placing them on either side of the dowel bar. Precast con- ‘rete bar supports can also be used to support vertical reinforcement as in a drilled shaft, by placing the supports under the vertical members of the rebar cage. Properly spaced, precast concrete bar supports suffcient- ly support the bars within the tolerances established for the placement of bars. The types and sizes of precast concrete bar supports that are usually available are shown in Table 3. It is recommenced that the Supplier review the pro: ject specifications for the required concrete color and compressive strength. Precast concrete bar supports can also be furnished in any other sizes needed for unusual job conditions, by special arrangement with the Supplier, These bar supports provide maximum rust protection, 4, All-Plastic Bar Supports and Side Form Spacers “The industry practices presented herein are intended to serve as a guide forthe selection and utilization ofall. plastic bar supports used to position reinforcing bars in reinforced concrete Alkplastic bar supports may be used for horizontal and vertical reinforcing steel, They may have a snap-on action or other method of attachment. Alkplasic supports are lightweight, non-porous and chemically inert in Concrete, Properly designed aplastic bar supports Should have rounded seatings so as not to punch holes in the formwork and should not deform under load when subjected to normal temperatures encountered in use not should they shatter or severely crack under impact load- ing when used in cold weather. According to one report, since all-plastic bar supports and spacers are subject to temperature effects, they should have atleast 25% of their gross plane area perfo- rated to compensate for the difference in the coefficient ‘of thermal expansion berween the plastic and concrete.* Also according to this same report, all-plastic supports should not be placed closer than 12 in. apart along a bar. Allplastic bar supports will not rust, therefore elimi- nating blemishes on the surface of the concrete. These supports are particularly suitable in situations of moderate to severe exposure or when grinding of the concrete necessary. All-plastic supports may be used to support cepoxy-coated reinforcing bars (see Section 5). These bar supports provide maximum rust protection, The types and sizes ofall-plastic bar supports that are generally available are shown in Table 4. Seleaiion of Bar Spacers for Reinforced Concrete” by M. Levitt and M.R. Herbert, Concrete, November 1968, Cement and Concrete Association, London, England SUPPORTING REFERENCE DATA 189BAR SUPPORTS TABLE 3—TYPICAL TYPES AND SIZES OF PRECAST CONCRETE BAR SUPPORTS Gywe0l | GAR SUPPORT ILLUSTRATION | TYPE OF SuPronr | Wrical sizes | DESCRIPTION 7 mr [ainsi [A906 1 ymasnerceary aaron ci Sze, | Belanger eset A Coit | terete Soon we isto cow 6m evap Soyo wees Staten aoe. Sioensee 78 Thong Geoeahy Wn tuts patna Wied Block coment wetuner nial ore Sura ry Canphaion | A-zoe comer cnt nb lee ERE Common ved on aaa work 0B Dowel Block [Used to support top mat from dowel eee tg co {2 suppor bottom ma D—hole to ae | ‘accommodate = om ass rpc vet | ceca cone, | Guede weno agein sated me” or Crecente te cot nae Serer ee satus ener, Srendbextmotsoce a Paton easel concen | ute uote nica oo Fee ‘the drilled shaft” item for 6” cover i Pista Meet esas SORTS moat osws ‘Side spacer for ated | Concrete cover, Generally used to align rebar in a drilled shaft sargeem [ce Sr ee at ie on coma te est oper ccmae #2 Saree i “Also known as a per, caisson or cast-inriled hole SS el 190 SUPPORTING REFERENCE DATABAR SUPPORTS TABLE 4—TYPICAL TYPES AND SIZES OF ALL-PLASTIC BAR SUPPORTS SHuGOL_| GAR SUPPORT LUSTRATION | TWPEOF SUPPORT [VREAL STE TESSAPTON Beton Sncer —] Hehe; | Gea orFareorat work Nat e meer’ | SERS" | feconmeed br ground or erposed Spent ines ase Seton spacer | aot | Genrer war prove SEES | tercampng elon. ot reoommences toroondot expose sete ish ve Wonche ——| Heo | Forure onan parle wos | | new Teor crer | Hope | Foroteontt ard vena work Proves vate Bow | faraderen news we Vweeeispecer | conte | Geyer vera won Bar camry corer, ston ond mera coat tome Seis | Rete ren nro So! Sn Se Spacertor| Conca | Gerwaly used sgn tain died sat Pes aricathot "| Core ‘Teorpece whet ht ones neon Soicatore | Solow | drupe pal essing pope carr tom ve irs wot soc vies Locingyineet_ | conete | Geeratywsedin bt ite staan Speceturat, | Sarr {ce apsealons ere excouhe *EtSoptewonn] Seto | hnsngacous Sutae apres pend ~ Innit cornet le maartng os L reauted cence “Also known as a pir, caisson or castn-illod hole, 5. Bar Supports for Epoxy-Coated Reinforcing Bars Epoxy-coated reinforcing bars have become a widely used corresion-protection system for reinforced concrete structures. Compatible types of bar supports should be ‘used to support epoxy-coated reinforcing bars. The pur= pose of the compatible types of bar supports is to minimize damage 10 the coating on the bars during field placing of the coated bars, and not to introduce a poten {al source of corrosion at, and in close proximity to the point of contact ofthe bar supports with the coated bars, RSI recommends: 1. Wire bar supports should be coated entirely with dielectric material such as epoxy or plastic, compatible with concrete, for a distance ofa least 2 in, from. 2 8 the point of contact with the epoxy-coated reinforeing bars, oF; Bar supports should be made of dielectric material; if precast concrete blocks with embedded tie wires or precast concrete doweled blocks are used, the wires or dowels should be epoxy-coated or plastc-coated; or; Reinforcing bars that are used as support bars should, be epoxy-coated. In walls reinforced with epoxy-coat- ‘ed bars, spreader bars where specified by the Architec/Engineer, should be _epoxy-coated. Proprietary combination bar clips and spreaders th coated reinforcing bars resistant material or coated with dielectric material SUPPORTING REFERENCE DATA 191BAR SUPPORTS For epoxy-coated and plastic-coated wite bar supports, CRSI recommends: 1, Repair of damaged coating—the repair of damaged ‘coating, when required, should be made with parch- ing material and done in accordance with the material Manufacturer's recommendations; the patching material should be compatible with the epoxy-coating material or plastic-coated material, and be inert in concrete. It should not be expected that epoxy: coated or plastic-coated wire bar supports will be completely free of damage. Hanger marks on the coated bar supports, resulting from the coating application process, are acceptable and should noc be considered as damaged coating. 2. Inspection—all. tests and inspections are normally made at the Manufacturer's facility prior to ship- ‘ment, unless otherwise specified 6. Placing Bar Supports 6.41 Application and Use of Bar Supports" Bar supports are generally estimated and furnished for all formed beams, girder, joists and slabs as shown in the following recommended details, unless otherwise specified in the project drawings or project specifications ‘When wire bar support units are placed in continuous lines, they are usualy placed so thatthe ends ofthe supporting wires can be lapped to lock the last legs on Adjoining units. Bars are not normally placed more than 2 in, beyond the last leg atthe end of a run of any con.
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