METHOD STATEMENT td (LZ E a ee : Z TE B 16.03.04 | Approved for Construction QAICB. PEL PMH os | 06.11.03 | For Comments | acs | PMTH | PMITH | [REV | DATE DESCRIPTION PREPD [| _CHK'D | APP’D | SPDC Client contractor: | JBN THE SHELL PETROLEUM DEVELOPMENT COMPANY 4 é of NIGERIA LIMITED JULIUS BERGER NIGERIA PLC Project BUILDINGS Contract No: W12006 DESIGN/FABRICATION & INSTALLATION OF MODULAR W12006-MS-202 PAGE 1 OF 18 Ee BS oR, IN a ST TA BSTATSL OT FG CH RSET BGS TA PLDocument Title: MS CONCRETE WORKS Client ‘SPDC 2 Project No. W12006 Contractor: JBN [5] TABLE OF CONTENTS Page 1.0 SCOPE & PURPOSE 3 2.0 SAFETY 3 3.0 ENVIRONMENTAL, 3 40 REFERENCE DOCUMENTS 3 5.0 RESPONSIBILITIES 4 6.0 GENERAL 4 7.0 MIX DESIGNS 4 8.0 TRIAL MIXES: 4 9.0 TRIAL PANELS 5 10.0 MATERIALS 5 11.0 PRELIMINARIES 8 12.0 LABORATORY 8 13.0 BATCH PLANT 8 14.0 FORMWORK 8 15.0 REINFORCEMENT 8 16.0 MIXING & BATCHING OF CONCRETE 9 17.0 PRE-PLACEMENT INSPECTION 9 18.0 TRANSPORTATION & PLACING 10 19.0 CONSOLIDATION 10 20.0 INSPECTION DURING PLACEMENT 11 21.0 CURING 1 22.0 REMOVAL OF FORMWORK 11 23.0 POST POUR INSPECTION gil 24.0 REPAIR 12 25.0 PRECAST CONCRETE 12 26.0 GROUTING 12 27.0 TOLERANCES 13 28.0 STATISTICAL ANALYSIS. 13 29.0 QUALITY RECORDS 13 ANNEXA CONCRETE MIX DESIGNS Doe No, W1200-MS-202 Rev B Paae 2 of 18 Date 16.03.04Document Tile: MS CONCRETE WORKS Client spool Project No. w12006 Contractor: JBN Gi 4.0 SCOPE & PURPOSE 4.1 The purpose of this document is to further develop existing JBN procedures to satisfy the specified standards and requirements and to establish the responsibility for implementing them. 4.2 This document covers all aspects with regard to concrete production, transportation, pouring, curing and final inspection of individual pours and precast elements. 2.0 SAFETY 2.4 Alllsafety measures shall be in accordance with W12006-HSE-001, HSE Plan 3.0 ENVIRONMENTAL 3.1 All environmental measures shall be in accordance with 'W12006-HSE-002, Environmental Management Plan. 4.0 | REFERENCE DOCUMENTS. 44 W12006 Sect VI Sub Sect 3.2 4.2 SCS Sect 12 Conerete & Cement Finish Work 43 DEP 34.19.20.34 Reinforced Concrete Foundations and Structures 44 BS812 Testing Aggregates 45 BS 882 Aggregates for Concrete 46 BS 1881 Testing Concrete 4.7 BS 5328 Concrete 48 BS8110 Structural Use of Concrete 49 BS 4449 Carbon Steel Bars for the Reinforcement of Concrete 4.10 BS 4466 Scheduling, Dimensioning, Bending and Cutting of Reinforcement for Concrete 4.11 ACI305R-91 Hot Weather Concreting 4.12 EN 196 Tests on Cements 4.13 EN 197 Part 1 - Common Cements 4.14 W12006-QA-332 ITP Conorete Works 4.15 W12006-QA-301 Project Quality Plan 4.16 W12006-HSE-001 HSE Plan 4.17 W12006-HSE-002 Environmental Management Plan ” 4.18 — W12008-QA-310 Quality Records 4.19 W12008-QA-311 Control of inspection, Measuring & Test Equipment. Doe No, Wi200-MS-202 Rev B Pace 3 of 18 Date 16.03.04Document Title: MS CONCRETE WORKS Client: sPDC Project No.: wi2006 Contractor: JBN 5.0 64 5.2 53 5.4 6.0 64 7.0 mM 8.0 81 8.2 83 RESPONSIBILITIES ‘The QA/QC Manager shall be responsible for the required submittals and for ensuring that this procedure is properly executed. The Quality Control Inspectors shall be responsible for all work inspection and corresponding provision of documentation required by this procedure and W12006-QA- 332, ITP Conerete Works. The Quality Control Inspectors shall be thoroughly familiar with the plans, specifications and workmanship requirements for the works. They are also responsible for ensuring the 24-hour notification to the Client prior to any works commencing The Survey Supervisor is responsible for Setting Out and As Built Survey Data. He is also responsible for maintaining the required Quality Control documentation. He is responsible for informing the QA/QC Manager and Construction Manager if there are any deviations from the design, immediately upon discovery of such deviation. The QA/QC Manager will raise the required documentation, i.e. NCR, CAR or similar to process the deviation. The Yard and Construction Manager and Supervisor are responsible for ensuring that the Works are carried out in accordance with the plans, specifications and workmanship requirements, in a safe working environment. They are responsible for informing the QA/QC Inspector of all works undertaken, a minimum of 24 hours in advance. He is also responsible for ensuring that the workforce are informed of and comply with the Quality and HSE requirements for the Works undertaken. GENERAL Co-ordination of Inspection and Testing shall be achieved through the use of W12006-QA-332, ITP Concrete Works. MIX DESIGNS The Concrete Mix Designs to be used are summarised below and detailed at Annex A: Mix Design No.1 C40 with CEMIII/B 32.6 HS _—_ Precast Piles Mix Design No.2 C40 with CEMIIVB32.5HS — Cast Insitu Piles (Tremie) Mix Design No.3 C30 withCEM142.5 (OPC) Structural Precast & Insitu Concrete Mix Design No.4 C40 withCEM1425RHS Precast Piles (Alternate) TRIAL MIXES Three Trial Mixes of each Mix Design shall be carried out at the Euro 65 Yard in Lagos. Fresh concrete testing shall be carried out in accordance with W12006-QA-332, Six concrete cubes shall be taken from each Trial Mix, 3 tested at 7 days and 3 at 28 days ‘Doo No, W1200-MS-202 Rev B Pace 4 of 18 Date 16.03.04Document Title: | MS CONCRETE WORKS Client: SPDC @ Project No.: w12006 Contractor: JBN o 84 85 9.0 a4 9.2 10.0 10.1 The acceptance criteria for the 28 day cubes is as follows: The average strength of each set of 3 cubes exceeds the design strength (30 or 40 Mpa) AND The difference between the lowest and highest strengths of any one Set does not exceed 15% of the average of the Set AND The difference between the lowest and highest strengths of all 3 Sets does not exceed 20% of the average of all 3 Sets Correlations between 7 and 28 day results shall be ascertained from the Trial Mixes and Testing. This correlation shall be continually revised, during production, to enable adequate forecasting of 28 day strengths from 7 day results. TRIAL PANELS Prior to concreting commencing, a Trial Panel or panels shall be constructed to ensure that the specified finishes can be obtained. To this end the same batch plant, formwork, technique, reinforcement, dimensions, etc , shall be employed for the Trial Panel(s) as for the production concrete. The Trial Panel(s) shall incorporate all surface factors affecting the finish of the concrete including but not limited to: Horizontal & Vertical Construction Joints Horizontal & Vertical Panel Joints Chamfers Tie Bolts Embedded Parts ‘Spacers (For cover) Release agent or Surface Treatment MATERIALS Cement 10.1.1 Cement will be delivered in approximately 1.5t big bags. With each shipment of cement, the Manufacturer shall provide certification that the cement has been tested in accordance with EN 196 and complies to EN 197. The certificates shall be sent with or in advance of the cement arriving on site. No cement shall be used prior to the Manufacturers Certificate being received and reviewed for compliance. 40.1.2. Each bag shall contain the following information: Manufacturers Name Batch/Charge Number which relates to a batch/charge No. on the Manufacturer's Certificate. Type of cement, i.e. CEM III/B 32.5 HS, or colour coding. Doo No, W1200-MS-202 Rev B Page 5 of 18 Date 16.03.04Document Title: Project No.: 10.2 10.3 10.1.3 10.1.4 10.1.5 10.1.6 MS CONGRETE WORKS Client: ‘SPDC @ wia006 Contractor: JBN 15 The Manufacturers Certificate shall contain, as a minimum, the following information: Batch/Charge Number relating to that on the outside of the cement bags. Date of Manufacture Testing Standard that was used, i.e. EN 196 Chemical Test Results as required by the EN 196/197 Physical Test Results as required by the EN 196/197. ‘Strength Test Results as required by the EN 196/197. Cement may be used for a period of up to 3 months from the date of manufacture, After 3 months, testing in accordance Addendum 1, W12006-QA- 332, ITP Conerete Works shall be carried out prior to use. Cement older than 6 months shall not be used without approval of the Client. The QA/QC Manager is responsible for recording cement age against the batch number on Form Conc- 27. The QA/QC Manager is also responsible for ensuring re-tests at 3 months and withdrawal and quarantining of cement at 6 months. When cement is loaded into the Batch Plant Silos the Batch Number shall be recorded on a sign board on the outside of the Silo. The Batch Number of the Cement used for specific concrete pours shall be identified on Form Conc-27. Cement shall be stored either in a covered store with concrete floor or, if necessary, an outside store with free draining gravel base. Cement stored ‘outside shall also be covered with tarpaulin. 3-ply polythene based, waterproof and ultraviolet resistant bags afford adequate protection of the cement for outside storage. Cement Silos shall be painted white. Coarse Aggregate 10.2.1 10.2.2 10.2.3 10.2.4 Coarse Aggregates will be delivered from JBN's Oko Eko (Ogbere) Quarry. Coarse Aggregates will be tested in accordance with Addendum 1, W12006- QA-332, ITP Concrete Works. Coarse Aggregates will be stored in open stockpiles on drained and stabilised ground, Care shall be taken to avoid contamination from adjacent stockpiles. “The coarse aggregate may be cooled by spraying with treated water to assist in keeping the temperature of the fresh conerete below 30°C, if required. The Moisture Content of aggregates will be tested daily to enable JBN to carry out, batch adjustments, if necessary. Fine Aggregate 10.3.1 10.3.2 10.3.3 Fine Aggregate will be from JBN’s Palava Yard, near Lagos. Fine Aggregates will be tested in accordance with Addendum 1, W12006-QA- 332, ITP Concrete Works. Fine Aggregates will be stored in open stockpiles on drained and stabilised ground. Care shall be taken to avoid contamination from adjacent stockpiles. Doo No, W1200-MS-202 Rev B Page 6 of 18 Date 1603.04Document Title: MS CONCRETE WORKS Client PDC @ Project No. w12006 Contractor: JBN a 10.3.4 The Moisture Content of aggregates will be tested daily to enable JBN to carry ‘out batch adjustments, if necessary. 10.4 Water 10.4.1 Water will be supplied at the Euro 65 Yard from existing treated water supplies. 10.4.2 Water on site will be supplied from the waterwells forming part of the works. 10.4.3 Water shall be tested in accordance with Addendum 1, W12008-QA-332, ITP Concrete Works. 10.5 Reinforcing Steel 10.6 10.7 10.5.1 10.5.2 10.5.3 Reinforcement shall conform to the requirements of BS 4449. With each shipment of reinforcing, the Manufacturer shall provide certification that complies with BS 4449. The certificates shall be sent with, or in advance of, the reinforcing arriving on site. No reinforcing shall be used prior to the Manufacturers Certificate being received on site, in general, all reinforcement shall be stored above drained ground on suitably spaced supports, e.g. concrete beams, and be protected against aggressive elements. The QA/QC Manager is responsible for comparing the reinforcing batch number against the mill certificates on a reinforcement register. Reinforcing Stee! shall not be welded without the prior approval of the Client. Admixture 10.6.1 10.6.2 10.6.3 10.6.4 10.6.5 The admixture shall be a High Range Water Reducing Agent (HRWRA). HRWA Muraplast FK 18 and FK 99 or Reobuild 2000M shall be used Admixture shall be protected from direct sunlight. The specific gravity of the admixture shall be checked for each delivery in accordance with W12006-QA-332, ITP, Concrete Works, Addendum 1 If the admixture differs in specific gravity from the Manufacturer's data by more than 10% it shall be re-mixed and re-tested. If the admixture still differs from the Manufacturer's data by more than 10%, the batch shall not be used until its origin, type and chemical composition are confirmed. All admixtures shall be chloride free. Temperature of Constituent Materials 10.7.4 10.7.2 The temperature of all constituents of the concrete shall be measure twice daily as indicated in W12006-QA-332, ITP, Concrete Works, Addendum 1. Temperature measurements shall be taken with a calibrated thermometer, at a depth of not less than 15cm below the surface of the material. The temperature measurements shall be recorded on Form Conc-24, W12006-332, ITP, Concrete Works. Doe No. Wi200-MS-202 Rev & Page 7 of 18 Date 16.03.04Document Tile: MS CONCRETE WORKS Client: ‘SPD @ Projecto: w12008 caiwssior’ see 1 LE 10.8 Spacers 10.8.1. Spacers shall be made of the same grade of concrete as the element for which they are intended. Spacers shall be subject to the same testing as, structural/precast concrete. 11.0 PRELIMINARIES 44.1 The following documents shall be approved and/or in place prior to the start of works: > This Method Statement. > W12006-QA-332, ITP, Concrete Works, > Cement, Reinforcing and Admixture Certificates > Aggregate and Water Test Reports 12.0 LABORATORY 42.4 All laboratory equipment requiring calibration shall be calibrated prior to use and at regular intervals as detailed in W12006-QA-311 42.2 The laboratory shall be temperature and humidity controlled in accordance with the relevant standards. 13.0 BATCH PLANT 13.1. The Batch Plant shall be calibrated prior to the works commencing, every week for the first 4 weeks and every 2 months thereafter. 43.2 The Batch Plant shall be calibrated in accordance with W12006-QA-311 14.0 FORMWORK 14.4 Formwork shall be in accordance with the current, approved Released for Construction Drawings, W12006 Sect VI (Sub Sect 3.2.2), BS 6110 Part 1 and SCS Section 12. 44.2 Formwork shall be inspected for compliance, immediately prior to pouring and the inspection recorded on Form Conc-01. 44.3. Materials that are damaged or in any way unsuitable to produce a smooth concrete surface shall be rejected. 14.4 Vibrating and Tilting Tables shall be used where necessary for Precast Concrete. 44.5 Props for Formwork shall be such that damage, overstressing and/or displacement of the formwork is avoided. In general propping shall be in accordance with the approved drawings 15.0 REINFORCEMENT 45.1 Bending and placement of reinforcement shall be in accordance with the current, approved Released for Construction Drawing, BS 4466, Scheduling, Dimensioning, Bending and Cutting of Reinforcement for Concrete and BS 8110, Structural Use of Concrete. Dos No. Wi200-MS-202 Rev B Page 8 of 18 Date 16.03.04Document Title: MS CONCRETE WORKS: Client: sPDC @ Projecto: 12008 Contractor: JBN a 18.2 Reinforcement shall be inspected for compliance, during placement and the inspection recorded on Form Conc-01. 15.3 All reinforcing shail be free from loose material, rust, mill scale, dust, oil, paint or any other foreign substances that could have a detrimental effect on the bond with the 16.0 MIXING & BATCHING OF CONCRETE 16.1 The batching, measuring, mixing and delivery of the concrete shall be in accordance with BS 5328, Concrete and BS 8110, Structural Use of Concrete/ 16.2 Mixing shall be carried out using an automatic or semi-automatic Batching Plant. The Batching Plant shall be calibrated in accordance with 7.2.1 above. 16.3 Mix proportions shall be in accordance with the approved Mix Designs. Water Absorption Test for aggregates is to be taken into account to make the necessary adjustments to the Mix through the Batch Plant's computer. This is to be done as per the frequencies given in DEP 34.19.20.31 Reinforced Concrete Foundations and Structures. 16.4 Constituents shall be added to the Mixing Drum in the order, coarse/fine aggregate, cement and finally water with admixture. 16.5 The concrete shall be batched into 8-10m* Concrete Mixer/Agitator Trucks. 16.6 During batching, samples shall be taken. Samples shall be taken for Fresh Concrete Testing, Slump and Concrete Cubes in accordance with W12006-QA-332 and BS 1881, Testing Concrete. 16.7 During Mixing and Batching the required information on Forms Conc-03 and Conc-27,, shall be recorded by the Batch Plant Operator and Laboratory Technician. These forms shall then accompany the mix for completion on site. 17.0 PRE-PLACEMENT INSPECTION 17.4 The Pre-Pour Checklist, Form Conc-01, is a multi-discipline checklist and release used for pre-pour verifications. 17.2 Prior to the placing of concrete, inspection shall be performed, to ensure conformance to the design drawings and specifications. The Quality Control Inspectors shall thoroughly review the placement schedule, drawings and specifications for the requirement of the pour. The Quality Control Inspectors and Supervisors should perform the following checks. 47.2.1 Check construction joints to receive concrete to ensure that they are free from latence, loose material or other harmful substances. 17.2.2. Verify that horizontal construction joints are prepared and clean in accordance with the specifications. 47.2.3. Verify that the survey team has checked the Forms for line, grade and plumbness. 17.2.4 Inspect Forms for cleanliness, correct fitting/tightness and correct form coating 47.2.5 Check embedded item installation to minimise movement during concrete placement. Verify type, height and position of embedded items. Doo No. W1200-MS-202 Rev B Page 9 of 16 Date 1603.04Document Title: MS CONCRETE WORKS Client: SPDC @ Project No.: ‘W12006 Contractor; JBN B 18.0 18.4 18.2 19.0 19.1 19.2 17.2.6 Verify the type and location of embedded piping, conduit and other embedded steel 17.2.7 Check that reinforcing steel for location, grade, spacing, size, quantity, length and adequate means of support. 17.2.8 Ensure that the minimum cover to reinforcing is in accordance with the current, approved Released for Construction drawing and specification. 17.2.9 Ensure that poker vibrators of the correct type and size are available. Ensure that sufficient reserve poker vibrators are available in case of mechanical failures, 47.2.10 Ensure that adequate protection is provided in the event of heavy rainfall! during the pour. 417.2.11 Verify that inside the formwork is free from all deleterious matter such as water, mud, loose tie wire, etc. Verify that all reinforcing steel and embedded items are clean of any coating which may be detrimental to the bond with the concrete. 47.2.12 Ensure that all surfaces to be in contact with the concrete are damp but that no free water remains immediately prior to pouring. 17.2.3 Verity that all discrepancies identified in previous inspections have been corrected. 47.2.14 Check that all relevant items on the Pre-Pour Checklist have been signed off. Concrete shall not be poured until the JBN and Client designated Quality Control Inspectors have signed the bottom of the form verifying that all items are completed and in accordance with the approved drawing and specifications, TRANSPORTATION & PLACING ‘Transporting and placing shall be in accordance with the relevant approved Method Statement, BS 8110, “Structural Use of Conerete”, DEP 34.19.20.31, "Reinforced Concrete Foundations and Structures” and SCS Section 12. The mix will be transported by 8-10m* Agitator/Mixer Trucks to or close to the final delivery site. Final placement shall be either by tremie, chute, conveyor, skip or concrete pump. Whichever method of final placement is used, concrete shall not be allowed to drop more than 2m unless otherwise agreed with the Client. Movement of the concrete by vibration shall not be allowed. CONSOLIDATION Consolidation of the concrete shall be in accordance with the relevant approved Method Statement (see Section 2), BS 8110 “Structural Use of Concrete", DEP 34.19.20.31 “Reinforced Concrete Foundations and Structures” and SCS Section 12. Generally concrete shall be consolidated using proprietary extemal or submersible internal poker vibrators. Doo No, W1200-MS-202 Rev B Pace 10 of 16 Date 16.03.04Document Tile: MS CONCRETE WORKS Client: sPDC Project No. w12006 Contractor: JBN 20.0 20.1 21.0 244 22.0 22.1 23.0 23.1 INSPECTION DURING PLACEMENT The Quality Control Inspector and Concrete Supervisor shall perform Inspection and Surveillance as follows to ensure that the concrete is placed in accordance with the specified requirements: 20.1.1. Ensure that the laboratory personnel are present and that the required testing or sampling is carried out. Prior to large pours, verify that the second batch plant is ready for operation in case of a breakdown in the primary one. 20.1.2 Ensure that vibrators and/or vibrating screed boards are being used by ‘experienced workers and supervision to obtain adequate consolidation without segregation. Vibrators shall not be used to move concrete within the formwork or in any other way that could damage formwork and/or displace embedments and reinforcement. 20.1.3. Verify that all steps and precautions have been taken to ensure that placing, consolidation and finishing the concrete can proceed without interruption. 20.1.4 Ensure that the free fall of concrete does not exceed 2m, to prevent segregation of materials during placing 20.1.5 Ensure that concrete is deposited continuously and as near to its final position as possible. Verify that a concrete pour plan exists when the form, due to its size or shape, requires special pour sequences 20.1.6 Ensure that the forms remain tight and in line and that movement does not ‘occur during concrete placement. Verify that adequate construction personnel are available to correct any movement should it occur. CURING ‘Curing of the concrete shall be in accordance with BS 8110 "Structural Use of Concrete", DEP 34.19.20.31, "Reinforced Concrete Foundations and Structures" SCS Section 12. REMOVAL OF FORMWORK Formwork shall be removed in accordance with the requirements of BS 8110 Structural Use of Concrete” or at other times with the approval of the Client. POST POUR INSPECTION ‘The Quality Control Inspector shall ensure that the following requirements are met after each pour has been completed: 23.1.1. Ensure that the removal of forms is in accordance with the specified requirements. 23.1.2 Ensure that the concrete surfaces receive any treatment required such as hardeners, curing compounds, sealers, retarders and dust proofing compounds. 23.1.3 Ensure that the concrete is cured in accordance with the specified requirements and DEP 34.19.20.31, Reinforced Concrete Foundations and Structures and ‘SCS Section 12 ‘Doc No, W1200-MS-202 Rev B Page 11 of 18 Date 16.03.04Document Title: MS CONCRETE WORKS Client: sPDC @2 Project No. w12006 Contractor: JBN 1B] 24.0 24.1 24.2 24.3 25.0 25.1 25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.9 25.10 26.0 26.1 REPAIR All repairs must be inspected before, during and after the repair by JBN Quality Control Inspector and SPDC. Repairs shall be carried out in accordance with agreed procedure and DEP 34.19.20.31, Reinforced Concrete Foundations and Structures. Repairs shall be documented on Form Conc-06 PRECAST CONCRETE Precast concrete elements shall be cast where required by the relevant approved Released For Construction drawings. Precast concrete elements shall be constructed in the Euro 65 Yard, Lagos. Wet concrete shall be transported by approved mixer trucks from the batch plant to the Precast Yard. Precast concrete elements shall not be moved from the casting beds at least 48 hours after casting. Precast concrete elements shall be stacked in such a way that no “bridging” occurs. Precast concrete elements shall not be removed from storage for at least 7 days after casting Precast conerete elements shall be continuously cured for at least 7 days. All other elements of precast concrete production shall be in accordance with this document and the relevant specification codes and standards mentioned within this document. Precast elements shall be marked on at least 2 locations on intemal surfaces with the precast type and number in accordance with the approved drawings. Precast elements shall only be lifted by the intended lifting point shown on the shop drawings or rigging studies. IF no lifting points are shown, precast elements shall be lifted using straps, slings or packing to ensure that no damage is caused to the element. Precast elements shall be transported on flat bed trailers, barges or other suitable vehicles. Care shall be taken, during transportation, to ensure that no damage occurs to the precast elements by “bridging” or other physical forces. GROUTING When grouting is required, only a Non- Shrink Grout complying with DEP 34.19.20.31, Reinforced Concrete Foundations and Structures shall be used. ‘The Client shall approve the grout prior to use. ‘Doe No, W1200-MS-202 Rev B Page 12 of 18 Date 16.03.04Document Title: MS CONCRETE WORKS Client: sPDc Project No.: wi12006 Contractor: JBN 27.0 TOLERANCES 27.1 Dimensional tolerances for individual Precast Elements and Insitu pours are as follows: In foundations Up to 30cm +/-10mm ‘Over 30cm to 2.0m +/-15mm Over 2.0m to 30.0m +/-25mm 27.2 28.0 28.1 29.0 29.1 For each additional 30.0m —+/-10mm. Other than Up to 30cm +/-3mm. Foundations Over 30cm to 2.0m +/-5mm Over 2.0m to 5.0m +/-40mm. Over 5.0m to 10.0m +/-15mm. Over 10.0m to 30.0m +/-20mm. For each additional 30.0m = +/-10mm. The above mentioned tolerances apply to: Position in plan of any point from nearest grid line = > Plumb > Cross section and other linear dimension > Clear dimension between members > Bow & Camber other than design camber > Twist (the distance of any comer from a plane containing the other 3 corners) > Squareness of comers (the longer of 2 adjacent side is the baseline) Deviation is related to the length of the shorter side > Level (measured from datum) STATISTICAL ANALYSIS A statistical analysis and trend shall be carried out on every forty 28 day strength results in accordance with W12006-QA-332, ITP, Concrete Werks and reported on Forms Cone-25 and Conc-26. QUALITY RECORDS Quality records shall be kept in accordance with this document and W12006-QA-332. They shall be maintained and filed in accordance with W12008-QA-310. Doo No, W1200-MS-202 Rev B Page 13 of 18 Date 16.03.04Document Title: MS CONCRETE WORKS Client: sPDC QD Project No.: wi2006 Contractor: JBN ANNEX A CONCRETE MIX DESIGNS Doc No, W1200-MS-202 Rev B Page 14 of 16 Date 16.03.04ey Document Title: MS CONCRETE WORKS Client: ‘SPOC Project No. w12008 Contractor. JBN 8 MIX DESIGN No. 1 (C40 - PRECAST CONCRETE PILES Cement CEM Il! 32.5 B HS 400 kg/m* Aggregate Fine aggregate 710 kgim® Coarse aggregate 1070 kg/m? Total 1780 kg/m* Water 175 kgf Admixture HRWA FK 18/Reobuild 2000m 2.2 lim? (2.4 kg/m’) HRWA FK 99/Reobuild 2000m 2.9 lm? (3.2 kgim*) Water/Cement Ratio 0.45 Entrapped Air ‘Slump Flow 1% by volume 90mm +/- 20mm 43cm +/- 3cm Doe No. W1200-MS-202 Rev B Page 15 of 18 Date 16.08.042) Document Title: MS CONCRETE WORKS Client SPDC Project No. w12006 Contractor: JBN Q MIX DESIGN No. 2 C40 - CAST INSITU CONCRETE PILES (TREMIE) Cement CEM II 32.58 LH HS 460 kg/m? Aggregate Fine aggregate 718 kg/m? Coarse aggregate 949 kg/m® Total 1667 kgim® Water 203 kg/m? Admixture HRWA FK 18/Reobuild 2000m 410 iim? (11kgim*) Water/Cement Ratio 0.45 Entrapped Air 1% by volume Slump 210mm +/- 50mm Doc No, W1200-MS-202 Rev B Page 16 01 18 Date 16.03.04@ Document Title: MS CONCRETE WORKS Client: SPDC Project No w'2006 Contractor: JBN 8 MIX DESIGN No. 3 C30 — PRECAST & INSITU STRUCTURAL CONCRETE Cement CEM | 42.5400 kg/m? Aggregate Fine aggregate 720 kg/m® Coarse aggregate 1083 kg/m? Total 1803 kg/m* Water 174 kg/m Admixture HRWA FK 18/Reobuild 2000m 2.2 Um? (2.4 kgim*) HRWA FK 99/Reobuild 2000m 2.9 Im? (3.2 kg/m*) Water/Cement Ratio 0.45 Entrapped Air 1% by volume Slump 90mm +/- 20mm Flow 43cm +/- 3em Doe No. W1200-MS-202 Rev B Page 17 of 8 Date 16.03.04Document Title: MS CONCRETE WORKS Client spool Project No. w12006 Contractor: JEN o MIX DESIGN No. 4 (40 - PRECAST CONCRETE PILES (Alternate) Cement CEM 142.5 400 kg/m? Aggregate Fine aggregate 720 kgim? Coarse aggregate 1083 kg/m? Total 1803 kg/m* Water 175 kg/m® Admixture HRWA FK 18/Reobuild 2000m 2.2 lim? (2.4 kg/m*) HRWA FK 99/Reobuild 2000m 2.9 Wim? (3.2 kg/m’) Water/Cement Ratio 0.45 Entrapped Air 1% by volume Slump 90mm +/- 20mm Flow 43m 4/- 3om ‘Doe No. W1200-MS-202 Rev B Page 18 of 18 Date 16.03.04