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Special Metals Welding Products Company is the world’s leading developer and Table of Contents Page AWS Werkstoff
Page AWS Werkstoff Nr. ISO No.

manufacturer of wrought nickel alloys and nickel based welding consumables for
Welding Electrodes
joining nickel alloys, high performance steels, cast irons and dissimilar metals as well as Ni
overlaying on steel for corrosion or erosion protection. It offers industry the widest Nickel Welding Electrode 141 3 A5.11 ENi-1 2.4156 ENi2061
range of welding consumables, supported by over 100 years experience in nickel alloy Ni-Cu
technology. Product trademarks such as MONEL, INCO-WELD, NI-ROD, INCONEL, MONEL Welding Electrode 190 4 A5.11 ENiCu-7 2.4366 ENi4060
INCOLOY, INCO-CORED, and INCOFLUX have earned worldwide recognition as the
Cu-Ni
standard for quality and product performance. MONEL Welding Electrode 187 5 A5.6 ECuNi 2.0838 ECu 7158
Special Metals Welding Products Company operates a fully integrated manufacturing Ni-Cr-Fe
INCO-WELD A Welding Electrode 6 A5.11 ENiCrFe-2 2.4805 ENi6092
facility that encompasses every step from acquisition of raw materials to packaging INCONEL Welding Electrode 152 7 A5.11 ENiCrFe-7 ENi6152
of the finished products. This melting-pot-to-weld-puddle control provides complete INCONEL Welding Electrode 182 8 A5.11 ENiCrFe-3 2.4807 ENi6182
traceability and control of product quality. Rigorous quality control is applied at
Ni-Cr-Mo
every production step using quality systems such as ISO 9001, ASME Section III INCONEL Welding Electrode 112 9 A5.11 ENiCrMo-3 2.4621 ENi6625
NC3800, and TUV. INCONEL Welding Electrode 122 10 A5.11 ENiCrMo-10 ENi6022
INCO-WELD C-276 Welding Electrode 11 A5.11 ENiCrMo-4 2.4887 ENi6276
INCO-WELD 686CPT Welding Electrode 12 A5.11 ENiCrMo-14 ENi6686
In support of this comprehensive product line is a tradition of first class techinical
service and customer support made available through our extensive gobal distribution Ni-Cr-Co-Mo
INCONEL Welding Electrode 117 13 A5.11 ENiCrCoMo-1 2.4628 ENi6617
network. Direct access to additional information is available through our websites
www.specialmetalswelding.com and in chinese www.smc-wpc.com. Ni-Fe-Cr
INCO-WELD C Welding Electrode 14
Cast Iron Welding Electrodes

Ni
NI-ROD Welding Electrode 15 A5.15 ENi-CI E C Ni-CI
NI-ROD 99X Welding Electrode 16
Table of Contents
Ni-Fe
NI-ROD 55 Welding Electrode 17 A5.15 ENiFe-CI E C NiFe-CI
NI-ROD 55X Welding Electrode 18
Filler Metals & Flux Cored

Ni
Nickel Filler Metal 61 19 A5.14 ERNi-1 2.4155 SNi2061
Ni-Cu
MONEL Filler Metal 60 20 A5.14 ERNiCu-7 2.4377 SNi4060
Cu-Ni
MONEL Filler Metal 67 21 A5.7 ERCuNi 2.0837 SCu 7158
Ni-Cr
INCONEL Filler Metal 72 22 A5.14 ERNICr-4 SNi6072
NC 80/20 Filler Metal 23 2.4639
INCONEL Filler Metal 82 24 A5.14 ERNiCr-3 2.4806 SNi6082
INCO-CORED Flux-Cored 82AP 25 A5.34 ENiCr3T1-4
INCO-CORED Flux-Cored 82DH 25 A5.34 ENiCr3T0-4
Ni-Cr-Mo
INCONEL Filler Metal 622 26 A5.14 ERNiCrMo-10 SNi6022
INCONEL Filler Metal 625 27 A5.14 ERNiCrMo-3 2.4831 SNi6625
INCO-WELD 686CPT Filler Metal 28 A5.14 ERNiCrMo-14 SNi6686
INCO-WELD Filler Metal 725NDUR 29 A5.14 ERNiCrMo-15 SNi7725
INCO-WELD Filler Metal C 276 30 A5.14 ERNiCrMo-4 2.4886 SNi6276
INCO-WELD Filler Metal HX 31 A5.14 ERNiCrMo-2 SNi6002
INCO-CORED Flux-Cored 625AP 32 A5.34 ENiCrMo3T1-4
INCO-CORED Flux-Cored 625DH 32 A5.34 ENiCrMo3T0-4
1
Table of Contents Page AWS Werkstoff Nr. ISO No. Ni Welding Electrode
Filler Metals (continued)
Ni-Cr-Fe www.specialmetalswelding.com
INCONEL Filler Metal 52 33 A5.14 ERNiCrFe-7 SNi6052
INCONEL Filler Metal 52M 34 A5.14 ERNiCrFe-7A
INCONEL Filler Metal 601 35 A5.14 ERNiCrFe-11 2.4626 SNi6601
INCONEL Filler Metal 92 36 A5.14 ERNiCrFe-6 SNi7092 Nickel Welding Electrode 141
Ni-Cr-Co-Mo Nickel Welding Electrode 141 is used for shielded-metal-arc welding of Nickel 200 and
INCONEL Filler Metal 617 37 A5.14 ERNiCrCoMo-1 2.4627 SNi6617 Nickel 201, welding the clad side of nickel-clad steel, and surfacing of steel. The reaction of
Ni-Fe titanium with carbon in the weld metal holds free carbon to a low level so that the electrode
NILO Filler Metal CF36 38 can be used with low-carbon nickel (Nickel 201). The weld metal has good corrosion resist-
NILO Filler Metal CF42 39 ance, especially in alkalies. The electrode is also used for dissimilar welding, including joints
Table of Contents, Continued
Nickel Welding Electrode 141

between Nickel 200 or 201 and various iron-base and nickel-base alloys. Nickel Welding
Ni-Fe-Cr
INCOLOY Filler Metal 65 40 A5.14 ERNiFeCr-1 SNi8065 Electrode 141 can be operated in all welding positions.
INCONEL Filler Metal 718 41 A5.14 ERNiFeCr-2 2.4667 SNi7718
Power supply: direct current, electrode positive.
Cast Iron Filler Metals
NI-ROD Filler Metal 44 42 A5.15 ERNiFeMn-CI S C NiFeMn-CI
NI-ROD FC 55 Cored Wire 43 A5.15 ENiFeT3-CI T C NiFe-1
NI-ROD Filler Metal 99 44 A5.15 ERNi-CI S C Ni-CI Specifications AWS A5.11, ENi-1 UNS W82141
ASME II, SFA-5.11, ENi-1 Werkstoff Nr. 2.4156
Submerged Arc Fluxes
INCOFLUX 4 45 ASME IX, F-No. 41 ISO ENi2061
INCOFLUX 5 46 DIN 1736 EL-NiTi3 Europe ENiTi3
INCOFLUX 6 47 VdTÜV 1286.01
INCOFLUX 7 48
INCOFLUX 8 49
INCOFLUX 9 50 Limiting Ni+Co .............. 92.0 min. Cu............................ 0.25 max.
INCOFLUX ESS1 51 Chemical C ........................ 0.10 max. Al ................................ 1.0 max.
INCOFLUX ESS2 52
INCOFLUX ESS10 53 Composition Mn .................. 0.75 max. Ti .................................... 1.0-4.0
INCOFLUX NT100 54 Fe .................... 0.75 max. P .............................. 0.03 max.
INCOFLUX NT110 55 S ...................... 0.02 max. Others .................. 0.50 max.
INCOFLUX NT120 56 Si........................ 1.25 max.
INCOFLUX SAS1 57
INCOFLUX SAS2 58
Weldstrip 59 Minimum Tensile Strength, psi 60,000

Thermal Spray Wires 60 Mechanical MPa 414
Appendix 61 Properties Elongation, (4d) % 20
Welding Products Selector Chart 62-63
Conversion Factors for
Units of Measure Conversions 64
Hardness Conversions 65 Available Product Forms
Comparison of Gauges 66
Standard Pipe Sizes 66 Diameter mm 2.4 3.2 4.0 4.8
Temperature Conversions 67 in 3/32 1/8 5/32 3/16
Storage and Rebaking 68
Length mm 305 356 356 356
in 12 14 14 14
Current A 65-85 90-125 125-170 170-225
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications.
INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR
are trademarks of the Special Metals group of companies.
2 3
Ni-Cu Welding Electrode Cu-Ni Welding Electrode
www.specialmetalswelding.com www.specialmetalswelding.com
® ®
MONEL Welding Electrode 190 MONEL Welding Electrode 187
MONEL Welding Electrode 190 is used for shielded-metal-arc welding of MONEL MONEL Welding Electrode 187 is used for shielded-metal-arc welding of wrought or
alloys 400, R-405, and K-500. It is also used for surfacing of steel. The weld metal is cast 70/30, 80/20, and 90/10 copper-nickel alloys. Like the base metals with which it is
resistant to corrosion by sea water, salts, and reducing acids. The electrode is capable of used, the weld metal resists fouling and corrosion in sea water and is useful for many
MONEL Welding Electrode 190
MONEL Welding Electrode 187

producing weld deposits that meet stringent radiographic requirements. Although the marine and desalination applications. Dissimilar joints welded with the electrode include
electrode produces sound joints in MONEL alloy K-500, the weld metal has lower those between copper-nickel alloys and MONEL alloy 400 or Nickel 200.
strength since, unlike the base metal, it is not age hardenable. Dissimilar-welding applica-
tions for MONEL Welding Electrode 190 include joints between MONEL nickel-copper MONEL Welding Electrode 187 can be operated in all positions. Power supply: direct cur-
alloys and carbon steel, low-alloy carbon steel, copper, and copper-nickel alloys. rent, electrode positive.
MONEL Welding Electrode 190 can be operated in all positions. Power supply: direct cur-
rent, electrode positive.
Specifications AWS A5.6, ECuNi Werkstoff Nr. 2.0838
MIL-E-22200/4 Type MIL-CuNi(70:30) UNS W60715
Specifications AWS A5.11, ENiCu-7 DIN 1736 EL-NiCu30Mn ASME II, SFA-5.6, ECuNi ISO ECu 7158
MIL-E-22200/3 Type MIL-9N10 UNS W84190 ASME IX, F-No. 34 Europe ECu 7158
ASME II, SFA-5.11, ENiCu-7 Werkstoff Nr. 2.4366 DIN 1733 S-CuNi30Mn
ASME IX, F-No. 42 ISO ENi4060
VdTÜV 2106.00 Europe ENiCu30Mn3Ti Limiting Ni+Co .............. 29.0 min. Si ............................ 0.50 max.
Chemical C ...................... 0.05 max. Cu .......................... Remainder
Limiting Ni+Co ............ 62.0-68.0 Cu .......................... Remainder Composition Mn........................ 1.0-2.50 Ti ............................ 0.50 max.
Chemical C ........................ 0.15 max. Al ............................ 0.75 max. Fe .................... 0.40-0.75 P ............................ 0.020 max
Composition Mn ...................... 4.0 max. Ti.................................. 1.0 max. S...................... 0.015 max. Others .................. 0.50 max.
Fe ........................ 2.5 max. P .............................. 0.02 max.
S...................... 0.015 max. Others .................. 0.50 max.
Si .......................... 1.0 max.
Minimum Tensile Strength, psi 50,000
Minimum Tensile Strength, psi 70,000 Mechanical MPa 345
Mechanical MPa 483 Properties Elongation, (4d) % 30
Properties Elongation, (4d) % 30
®
®
Available Product Forms Available Product Forms
Diameter mm 2.4 3.2 4.0 4.8 Diameter mm 2.4 3.2 4.0 4.8
in 3/32 1/8 5/32 3/16 in 3/32 1/8 5/32 3/16
Length mm 305 356 356 356 Length mm 305 356 356 356
in 12 14 14 14 in 12 14 14 14
Current A 55-75 75-110 110-150 150-190 Current A 60-85 70-120 100-145 130-190
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. Data contained in this publication are typical of the products and properties described, but are not suitable for specifications.
INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR
are trademarks of the Special Metals group of companies. are trademarks of the Special Metals group of companies.
4 5
Ni-Cr-Fe Ni-Cr-Fe
Welding Electrode Welding Electrode
® ®
INCO-WELD A Welding Electrode INCONEL Welding Electrode 152
INCO-WELD A Welding Electrode
INCO-WELD A Welding Electrode is used for shielded-metal-arc welding of INCOLOY INCONEL Welding Electrode 152 is used for shielded-metal-arc welding of INCONEL
INCONEL Welding Electrode 152

alloys 800 and 800HT, INCONEL alloys 600 and 601, and nickel steels. The weld metal has alloy 690. It has a higher chromium content which improves resistance to stress-corrosion
excellent strength and oxidation resistance at high temperatures and retains impact resistance cracking in the nuclear, pure water environment. It was designed to produce high quality welds
at cryogenic temperatures. The electrode is an exceptionally versatile product for dissimilar in all positions. This electrode also produces corrosion-resistant overlays on most low-alloy
welding. It can be used on a variety of austenitic and ferritic steels and nickel alloys. Examples and stainless steels. Other uses include applications requiring INCONEL alloy 690 "glass
are combinations of stainless steels, carbon steels, INCONEL alloys, INCOLOY alloys, MONEL melters" used for the disposal of nuclear waste. It is also useful for dissimilar joints involving
alloys, and copper-nickel alloys. Because of its versatility, INCO-WELD A Welding Electrode INCONEL and INCOLOY alloys, and stainless, low-alloy and carbon steels.
is especially useful for general maintenance welding of equipment exposed to strenuous serv-
ice conditions. INCONEL Welding Electrode 152 can be operated in all welding positions. Power supply: direct
current, electrode positive.
INCO-WELD A Welding Electrode can be operated in all welding positions. Power supply:
direct current, electrode positive.
Specifications AMSE Boiler & Pressure Vessel Code Case 2143
Specifications AWS A5.11, ENiCrFe-2 Werkstoff Nr. 2.4805 AWS A5.11, ENiCrFe-7 UNS W86152
ASME II, SFA-5.11, ENiCrFe-2 DIN 1736 EL-NiCr15FeNb ASME II, SFA-5.11, ENiCrFe-7 ISO ENi 6152
UNS W86133 ISO ENi6092 ASME IX, F-No. 43 Europe ENiCr30Fe9Nb
ASME IX, F-No. 43 Europe ENiCr16Fe9NbMo
VdTÜV 2104.00 Limiting Ni+Co .......... Remainder Cu .......................... 0.50 max.
Chemical C ...................... 0.05 max. Cr.............................. 28.0-31.5
Limiting Ni+Co .............. 62.0 min. Cu .......................... 0.50 max. Composition Mn ...................... 5.0 max. Ti ............................ 0.50 max.
Chemical C ........................ 0.10 max. Cr .............................. 13.0-17.0 Fe ........................ 7.0-12.0 Al ............................ 0.50 max.
Composition Mn .......................... 1.0-3.5 Nb+Ta ........................ 0.5-3.0 S...................... 0.015 max. P .............................. 0.03 max.
Fe ...................... 12.0 max. Mo ................................0.5-2.5 Si ...................... 0.75 max. Nb+Ta .......................... 1.0-2.5
S ...................... 0.02 max. P .............................. 0.03 max.
®
Mo ....................0.50 max. Others .................. 0.50 max.

Si ...................... 0.75 max. Others .................. 0.50 max.
Minimum Tensile Strength, psi 80,000 Minimum Tensile Strength, psi 80,000
®
Mechanical MPa 552 Mechanical MPa 552
Properties Elongation, (4d) % 30 Properties Elongation, (4d) % 30
in 3/32 1/8 5/32 3/16 in 3/32 1/8 5/32 3/16
in 9 14 14 14 in 9 14 14 14
6 7
Ni-Cr-Fe Ni-Cr-Mo
® ®
INCONEL Welding Electrode 182 INCONEL Welding Electrode 112
INCONEL Welding Electrode 182 is used for shielded-metal-arc welding of INCONEL INCONEL Welding Electrode 112 is used for shielded-metal-arc welding of INCONEL
alloys 600, 601 and 690. The weld metal has excellent high-temperature strength and oxida- alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and other molybdenum-containing

tion resistance and can meet stringent radiographic requirements. stainless steels. It is also used for surfacing of steel and for welding various corrosion- resist-
ant alloys such as alloy 20. The weld metal has high strength at room and elevated tempera-
Dissimilar welds for which the electrode are used include INCONEL alloys and INCOLOY tures and has exceptional corrosion resistance, including resistance to pitting, crevice corro-
alloys joined to carbon steels, stainless steels, nickel and MONEL alloys, MONEL alloys joined sion, and polythionic acid stress-corrosion cracking. INCONEL Welding Electrode 112 is useful
to carbon steels; nickel joined to stainless steels; and stainless steels joined to carbon steels. for many dissimilar joints involving INCONEL alloys, INCOLOY alloys, stainless steels, low-
alloy steels, and carbon steels.
INCONEL Welding Electrode 182 can be operated in all welding positions. Power supply: direct
current, electrode positive. INCONEL Welding Electrode 112 can be operated in all welding positions. Power supply: direct
current, electrode positive.
Specifications AWS A5.11, ENiCrFe-3 DIN 1736 EL-NiCr15FeMn
ASME II, SFA-5.11, ENiCrFe-3 Werskoff Nr. 2.4807 Specifications AWS A5.11, ENiCrMo-3 DIN 1736 EL-NiCr20Mo9Nb
ASME IX, F-No. 43 ISO ENi6182 ASME II, SFA-5.11, ENiCrMo-3 Werkstoff Nr. 2.4621
UNS W86182 Europe ENiCr15Fe6Mn ASME IX, F-No. 43 ISO ENi6625
VdTÜV 2105.00 MIL-E-22200/3 Type MIL-IN12 Europe ENiCr22Mo9Nb
MIL-E-22200/3 Types MIL-8N12, MIL-8N12H UNS W86112
a
Limiting Ni ...................... 59.0 min. Cu .......................... 0.50 max. Limiting Ni+Co ............ 55.0 min. Si ............................ 0.75 max.
Chemical C ........................ 0.10 max. Cr .............................. 13.0-17.0 Chemical C ...................... 0.10 max. Cr .......................... 20.0-23.0
Composition Mn ........................ 5.0-9.5 Ti.................................. 1.0 max. Composition Mn........................ 1.0 max. Nb+Ta .................... 3.15-4.15
b
Fe ...................... 10.0 max. Nb ..................................1.0-2.5 Fe........................ 7.0 max. Mo ............................ 8.0-10.0
S...................... 0.015 max. P............................ 0.030 max. S ...................... 0.02 max. P ............................ 0.03 max.
Si .......................... 1.0 max. Others .................. 0.50 max. Cu .................. 0.50 max. Others ................ 0.50 max.
a
Plus Co. Co 0.12 max. when specified
b
Plus Ta. Ta 0.30 max. when specified
®
®
in 3/32 1/8 5/32 3/16 in 3/32 1/8 5/32 3/16
in 9 14 14 14 in 9 14 14 14
8 9
Ni-Cr-Mo Ni-Cr-Mo
INCO-WELD C-276 Welding Electrode

® ®
INCONEL Welding Electrode 122 INCO-WELD C-276 Welding Electrode
INCONEL Welding Electrode 122 is used for shielded-metal-arc welding of INCONEL INCO-WELD C-276 Welding Electrode is used for shielded-metal-arc welding of
alloys 622 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is an excellent INCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used for sur-
dissimilar metal welding electrode that offers protection against preferential weld metal cor- facing of steel. The weld metal has excellent corrosion resistance in many media and is espe-
rosion when used for joining molybdenum-containing stainless steels, INCONEL alloy C-276, cially resistant to pitting and crevice corrosion. INCO-WELD C-276 Welding Electrode is use-
and INCONEL alloy 625. It is a versatile welding product for the chemical, power, petroleum, ful for various dissimilar joints involving nickel alloys, stainless steels, and low-alloy steels.
and marine industries.
INCO-WELD C-276 Welding Electrode can be operated in all welding positions. Power sup-
INCONEL Welding Electrode 122 can be operated in all positions. Power supply: direct current, ply: direct current, electrode positive.
electrode positive.
Specifications AWS A5.11, ENiCrMo-10 ISO ENi6022 Specifications AWS A5.11, ENiCrMo-4 DIN 1736 SG-NiMo16Cr16W
ASME II, SFA-5.11, ENiCrMo-10 Europe ENiCr21Mo13W3 ASME II, SFA-5.11, ENiCrMo-4 Werkstoff Nr. 2.4887
UNS W86022 ASME IX, F-No. 43 ISO ENi6276
ASME IX, F-No. 43 UNS W80276 Europe ENiCr15Mo15W
Limiting Ni .................. Remainder Cu .......................... 0.50 max. Limiting Ni+Co .......... Remainder Cu .......................... 0.50 max.
Chemical C .................... 0.02 max. Co ............................ 2.5 max. Chemical C .................... 0.02 max. Co ............................ 2.5 max.
Composition Mn........................ 1.0 max. Cr .......................... 20.0-22.5 Composition Mn........................ 1.0 max. Cr .............................. 14.5-16.5
Fe .......................... 2.0-6.0 Mo ............................ 12.5-14.5 Fe .......................... 4.0-7.0 Mo .......................... 15.0-17.0
P ...................... 0.03 max. V ..............................0.35 max. P ...................... 0.04 max. V ..............................0.35 max.
S...................... 0.015 max. W.................................. 2.5-3.5 S ...................... 0.03 max. W.................................. 3.0-4.5
Si .................... 0.20 max. Others ................ 0.50 max. Si ........................ 0.2 max. Others ................ 0.50 max.
®
®
in 3/32 1/8 5/32 3/16 in 3/32 1/8 5/32 3/16
in 9 14 14 14 in 9 14 14 14
10 11
Ni-Cr-Mo Ni-Cr-Co-Mo
® ® ®
INCO-WELD 686CPT Welding Electrode INCONEL Welding Electrode 117
INCO-WELD 686CPT Welding Electrode is an all-position shielded-metal-arc welding INCONEL Welding Electrode 117 is used for shielded-metal-arc welding of INCONEL
electrode used to join duplex, super-duplex and super-austenitic stainless steels, as well as alloy 617. The weld metal has high strength, good metallurgical stability and excellent resist-

INCO-WELD 686CPT Electrode
nickel alloys such as UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys ance to corrosion and high-temperature oxidation. INCONEL Welding Electrode 117 also gives
622, 625 and 686. INCO-WELD 686CPT Welding Electrode offers a level of corrosion-resist- good results in welding many dissimilar materials, especially for high-temperature applica-
ance attractive for welding operations in pollution control engineering as well as the chemi- tions. Examples are INCONEL alloys 600 and 601, INCOLOY alloys 800HT and 802, and cast
cal, process, petrochemical, oil and gas, and marine industries. alloys such as HK-40, HP and HP-45 Modified.
INCO-WELD 686CPT Welding Electrode can be operated in all welding positions. Power sup- INCONEL Welding Electrode 117 can be operated in all welding positions. Power supply: direct
ply: direct current, electrode positive. current, electrode positive.
Specifications AWS A5.11, ENiCrCoMo-1 DIN 1736 ENiCr21Co12Mo

Specifications AWS A5.11, ENiCrMo-14 UNS W86026 ASME II, SFA-5.11, ENiCrCoMo-1 Werkstoff Nr. 2.4628
ASME II, SFA-5.11, ENiCrMo-14 ISO ENi6686
®
UNS W86117 ISO ENi6617

ASME IX, F-No. 43 Europe NiCr21Mo16W4 ASME IX, F-No. 43 Europe ENiCr22Co12Mo
Limiting Nickel .......... Remainder Si ............................ 0.25 max.

Chemical C .................... 0.02 max. Ti ............................ 0.25 max. Limiting Ni .................. Remainder Nb+Ta ...................... 1.0 max.
Composition Mn........................ 1.0 max. Cr ............................ 19.0-23.0 Chemical C ...................... 21.0-26.0 S .......................... 0.015 max.
Fe ........................ 5.0 max. Mo .......................... 15.0-17.0 Composition Co ........................ 9.0-15.0 Si ............................ 0.75 max.
P ...................... 0.02 max. W.................................. 3.0-4.4 Mo ...................... 8.0-10.0 Cu .......................... 0.50 max.
Cu .................... 0.50 max. Others ................ 0.50 max. C ...................... 0.05-0.15 P ................................0.03 max.
Fe ........................ 5.0 max. Others ................ 0.50 max.
Mn .................... 0.30-2.5
®
Typical Tensile Strength, psi 110,000

Mechanical MPa 758
Properties Elongation, (4d) % 35 Minimum Tensile Strength, psi 90,000
Hardness. HRB 95 Mechanical MPa 620
®
in 3/32 1/8 5/32 3/16 in 3/32 1/8 5/32 3/16
in 9 14 14 14 in 9 14 14 14
12 13
Ni-Fe-Cr Cast Iron Nickel
® ®
INCO-WELD C Welding Electrode NI-ROD Welding Electrode
INCO-WELD C Welding Electrode
INCO-WELD C Welding Electrode is a stainless-alloy electrode especially designed for NI-ROD Welding Electrode is used for shielded-metal-arc welding of gray, ductile, and mal-
shielded-metal-arc welding of a broad range of materials, including many difficult-to-weld leable cast irons. It is also used for joints between cast irons and carbon steel or low-alloy steel.
compositions. It can be used on stainless steels, mild and medium-carbon steels, and spring The electrode is particularly useful for thin sections and for joints to be machined.
steels. The weld metal can accept a wide range of dilution; its high ferrite content provides
exceptional cracking resistance. Weld deposits have high tensile and impact strength along NI-ROD Welding Electrode can be operated in all welding positions. Power supply: direct current,
with good resistance to heat and corrosion. The electrode's characteristics make it outstand- electrode positive is preferred although alternating current can be used.
ing for general-purpose maintenance welding of machinery and process equipment. The weld
NI-ROD Welding Electrode

metal is also a good buffer or padding for hard-facing alloys.
INCO-WELD C Welding Electrode can be operated in all welding positions. Power supply:
direct current, electrode positive is preferred although alternating current can be used.
Specifications AWS A5.15, ENi-CI ISO E C Ni-CI

Specifications UNS W31310 UNS N82001 Europe E C Ni-CI
ASME II, SFA-5.15, ENi-CI
Typical Tensile Strength, psi 110,000 - 120,000 Typical Ni+Co ...................... 95.0 S .................................... 0.005
Mechanical MPa 758 - 827 Chemical C .................................... 1.0 Si ...................................... 0.70
Properties Elongation, (4d) % 24 - 30 Composition Mn .............................. 0.20 Cu ...................................... 0.10
Fe .................................. 3.0

Available Product Forms Mechanical MPa 276
®

Diameter mm 2.4 3.2 4.0 4.8
in 3/32 1/8 5/32 3/16
Length mm 305 356 356 356
®
in 12 14 14 14 Available Product Forms
Current A 50-75 75-105 100-140 130-200 Diameter mm 2.4 3.2 4.0 4.8
in 3/32 1/8 5/32 3/16
Length mm 305 356 356 356

in 12 14 14 14
Current A
DC 50-80 80-130 100-170 120-190
AC 60-90 90-140 140-190 150-200
14 15
Cast Iron Nickel Cast Iron Nickel Iron
® ®
NI-ROD 99X Welding Electrode NI-ROD 55 Welding Electrode
NI-ROD 99X Welding Electrode is a premium quality consumable for cast iron, offering true NI-ROD 55 Welding Electrode is used for shielded-metal-arc welding of gray, ductile,
NI-ROD 99X Welding Electrode
out-of-position welding capability with an ease of operation rivalling carbon steel electrodes. malleable, and Ni-Resist cast irons. It is also used for welding cast irons to various wrought
99X Electrode has a commercially pure nickel core, and is recommended for welding thin cast iron materials, including carbon steels, low-alloy steels, and nickel alloys. The electrode is espe-
NI-ROD 55 Welding Electrode

sections and for where optimum machinability of single-pass or single-layer weldments is required. cially useful for welding heavy sections and high-phosphorus irons.
NI-ROD 99X Welding Electrode is used for joining gray iron, ductile iron, compacted graphite NI-ROD 55 Welding Electrode can be operated in all welding positions. Power supply: direct
iron, malleable iron and various alloyed irons to themselves, to each other, to steels, to stainless current, electrode positive is preferred although alternating current can be used.
steels, and to nickel alloys.
NI-ROD 99X Welding Electrode can be operated in all welding postions. Power supply: direct cur-
rent, electrode positive is preferred although alterating current can be used.
Specifications AWS A5.15, ENiFe-CI ISO E C NiFe-CI
ASME II, SFA-5.15, ENiFe-CI Europe E C NiFe-CI
Specifications None UNS W82002
Typical Ni+Co........................ 53.0 S ...................................... 0.005

Limiting Ni ...................... 85.0 min. S .............................. 0.03 max. Chemical C.................................... 1.20 Si ...................................... 0.70
Chemical C ........................ 2.0 max. Si .............................. 2.0 max. Composition Mn .............................. 0.30 Cu........................................ 0.10
Composition Mn ...................... 2.5 max. Cu ............................ 2.5 max. Fe ................................ 45.0
Fe ........................ 8.0 max.
Typical Tensile Strength, psi 57,000-84,000

Typical Tensile Strength, psi 55,000 Mechanical MPa 393-579
Mechanical MPa 378 Properties Elongation, (4d) % 6-13
Available Product Forms

®
®
Diameter mm 2.4 3.2 4.0 4.8
in 3/32 1/8 5/32 3/16 Diameter mm 2.4 3.2 4.0 4.8
in 3/32 1/8 5/32 3/16
Length mm 305 356 356 356
in 12 14 14 14 Length mm 305 356 356 356
in 12 14 14 14
Current A
DC 50-80 80-130 100-170 120-190 Current A
AC 60-90 90-140 140-190 150-200 DC 50-70 75-95 110-130 135-170
AC 55-65 70-85 110-125 135-150
16 17
Cast Iron Ni-Fe Ni Filler Metals
Welding Electrode
®
NI-ROD 55X Welding Electrode Nickel Filler Metal 61
NI-ROD 55X Welding Electrode is a premium quality consumable for cast iron, offering Nickel Filler Metal 61 is used for gas-tungsten-arc, gas-metal-arc, and submerged-arc
true out-of-position welding capability with an ease of operation rivalling carbon steel elec- welding of Nickel 200 and 201. It is also used for surfacing of steel. INCOFLUX 6 Submerged
NI-ROD 55X Welding Electrode
trodes. NI-ROD 55X Electrode has a nickel-iron core wire to produce strong welds with low Arc Flux is used with the submerged-arc process. The reaction of titanium with carbon main-
residual shrinkage stresses, and is well suited for welding thick sections. It has high tolerance tains a low level of free carbon and enables the filler metal to be used with Nickel 201. The
for phosphorus and other contaminants in the base metal, so high strength, good ductile welds weld metal has good corrosion resistance, particularly in alkalies.
can be made in low-grade cast irons.
Dissimilar-welding applications for Nickel Filler Metal 61 include joining Nickel 200 and 201 to
NI-ROD 55X Welding Electrode is used for joining gray iron, ductile iron, compacted graphite stainless steels, carbon steels, INCONEL alloys, INCOLOY alloys, copper-nickel alloys, and
iron, malleable iron and various alloyed irons to themselves, to each other, to steels, to stain- MONEL alloys. It is also used for joining MONEL alloys and copper-nickel alloys to carbon
less steels, and to nickel alloys. steels, and for joining copper-nickel alloys to INCONEL and INCOLOY alloys.
NI-ROD 55X Welding Electrode can be operated in all welding positions. Power supply: direct
Specifications AWS A5.14, ERNi-1 DIN 1736 SG-NiTi4
current, electrode positive is preferred although alternating current can be used.
MIL-E-21562 Types MIL-RN61, MIL-EN61 Werkstoff Nr. 2.4155
ASME II, SFA-5.14, ERNi-1 UNS N02061
Nickel Filler Metal 61

ASME IX, F-No. 41 ISO SNi2061
Specifications None VdTÜV 1284.01; 2108.00 Europe NiTi3
BS 2901 (NA32)
Limiting Ni ............................ 45-60 S ............................ 0.30 max.
Chemical C ........................ 2.0 max. Si .............................. 2.0 max. Limiting Ni+Co .............. 93.0 min. Si ............................ 0.75 max.
Composition Mn .................... 2.5 max. Cu .............................. 2.5 max. Chemical C ........................ 0.15 max. Al .............................. 1.5 max.
Fe .................... Remainder Composition Mn........................ 1.0 max. Ti .................................. 2.0-3.5
Fe.......................... 1.0 max. P............................ 0.030 max.
Typical Tensile Strength, psi 75,000 S...................... 0.015 max. Others ................ 0.50 max.
Mechanical MPa 517 Cu .................... 0.25 max.
Mechanical MPa 414
®
Diameter mm 2.4 3.2 4.0 4.8 Filler metals available on spool and in cut straight lengths in a variety of sizes
in 3/32 1/8 5/32 3/16 selected from the following diameters:
Length mm 305 356 356 356
in 12 14 14 14 Available Product Forms
Current A mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2

DC 50-70 75-95 110-130 135-170 in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
AC 55-65 70-85 110-125 135-150
Straight Lengths - 915 mm (36”) or 1000 mm (39”)
18 19
Ni-Cu Filler Metal Cu-Ni Filler Metals
® ®
MONEL Filler Metal 60 MONEL Filler Metal 67
MONEL Filler Metal 60 is used for gas-tungsten-arc, gas-metal-arc, and submerged-arc MONEL Filler Metal 67 is used for oxyacetylene, gas-tungsten-arc, gas-metal-arc, and
welding of MONEL alloys 400, R404, and K-500. It is also used for surfacing of steel by the submerged-arc welding of MONEL alloy 450 (70/30 Copper-Nickel) and other copper-nick-
gas-metal-arc or submerged-arc processes. For certain gas-metal-arc conditions, a barrier el alloys. It is used for surfacing of steel if a barrier layer of Nickel Filler Metal 61 is first
layer of Nickel Filler Metal 61 is recommended. Submerged-arc welding with MONEL Filler applied. If applied by the submerged-arc process, MONEL Filler Metal 60 can be used for the
Metal 60 is done with INCOFLUX 5 Submerged Arc Flux. barrier layer. Submerged-arc welding with MONEL Filler Metal 67 is done with INCOFLUX 8
Submerged Arc Flux.
Weld metal deposited by MONEL Filler Metal 60 has properties similar to those of MONEL
alloy 400. It has good strength and resists corrosion in many media, including sea water, salts, The copper-nickel weld metal has excellent resistance to corrosion in sea water, and is wide-
and reducing acids. The weld metal is not age hardenable and when used to join MONEL alloy ly used for marine and desalination applications.
K-500 has lower strength than the base metal.
Dissimilar-welding applications for MONEL Filler Metal 67 are joints between MONEL alloys
or Nickel 200 and copper-nickel alloys.
MONEL Filler Metal 67

MONEL Filler Metal 60
Specifications AWS A5.14, ERNiCu-7 DIN 1736 SG-NiCu30MnTi

MIL-E-21562 Types MIL-RN60, MIL-EN60 Werkstoff Nr. 2.4377
ASME II, SFA-5-14, ERNiCu-7 UNS N04060 Specifications AWS A5.7, ERCuNi DIN 1733 S-CuNi30Fe
ASME IX, F-No. 42 ISO SNi4060 MIL-E-21562 Types MIL-RN67, MIL-EN67 Werkstoff Nr. 2.0837
VdTÜV 2165.00; 2114.00 Europe NiCu30Mn3Ti ASME II, SFA-5.7, ERCuNi UNS C71581
BS 2901 (NA33) ASME IX, F-No. 34 ISO S Cu 7158
BS 2901 (C18) Europe S Cu 7158 (CuNi30)
Limiting Ni+Co ............ 62.0-69.0 Cu .......................... Remainder
Chemical C ........................ 0.15 max. Al ............................ 1.25 max. Limiting Ni+Co ............ 29.0-32.0 Si ............................ 0.25 max.
Composition Mn ...................... 4.0 max. Ti .................................. 1.5-3.0 Chemical C ...................... 0.04 max. Ti ............................ 0.20-0.50
Fe ........................ 2.5 max. P............................ 0.020 max. Composition Mn........................ 1.0 max. P .............................. 0.02 max.
S...................... 0.015 max. Others ................ 0.50 max. Fe .................... 0.40-0.75 Pb............................ 0.02 max.
Si ...................... 1.25 max. S ........................ 0.01 max. Others ................ 0.50 max.
Cu .................. Remainder
®
®
Filler metals available on spool and in cut straight lengths in a variety of sizes Filler metals available on spool and in cut straight lengths in a variety of sizes
selected from the following diameters: selected from the following diameters:
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2 mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
Straight Lengths - 915 mm (36”) or 1000 mm (39”) Straight Lengths - 915 mm (36”) or 1000 mm (39”)
20 21
Ni-Cr Filler Metals Ni-Cr Filler Metals
®
INCONEL Filler Metal 72 NC 80/20 Filler Metal
INCONEL Filler Metal 72 is used for the gas-tungsten-arc welding of INCONEL alloy 671 NC 80/20 Filler Metal Wire is a Nickel Chromium material used for the inert gas weld-
®
cladding on INCO-CLAD 671/800HT Clad Tubing. INCONEL Filler Metal 72 is also used for ing of INCONEL alloy 600, NIMONIC 75, INCOLOY alloys 800 and DS, and the Brightray
the overlaying of carbon steels and stainless steels to provide a nickel-chromium alloy corro- alloys to themselves and to each other. The shielding gas should be Argon, Helium, or a mix-
sion resistant surface. The high chromium level provides excellent resistance to high temperature of the two. It may also be used in many dissimilar metal applications, especially where
ture corrosion, including fuel-ash atmospheres containing sulfur and vanadium. carbon steels are joined to stainless steels and to Nickel-based alloys. Weld overlaying of car-
bon and low alloy steels is another popular application.
INCONEL Filler Metal 72
Specifications BS 2901 (NA34)

Specifications AWS A5.14, ERNiCr-4 ASME IX, F-No. 43 DIN 1736 SG-NiCr20
ASME II, SFA-5.14, ERNiCr-4 Werkstoff Nr. 2.4639
NC 80/20 Filler Metal

ISO SNi6072
Europe NiCr44Ti
Limiting Ni ...................... 76.0 min. Cu .............................. 0.5 max.
UNS N06072
Chemical Cr .......................... 18 to 21 S ............................ 0.015 max.
Composition Mn........................ 1.2 max. Others .................... 0.5 max.
Limiting Ni .................................... 55 S .................................... 0.008 Co ........................ 1.0 max.
Chemical Cr .................................... 44 Si .......................................... 0.1 Fe ........................ 0.5 max.
Composition (%) Ti .................................... 0.6 Ci ........................................ 0.2 Si ........................ 0.5 max.
Mn .................................. 0.1 C ...................... 0.25 max.
Fe .................................. 0.2
Properties Yield Strength (0.2% offset), psi 72,000 Properties Elongation, (4d) % 25
MPa 496
®
Elongation, (4d) % 30
Filler metals available on spool and in cut straight lengths in a variety of sizes
selected from the following diameters:

mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
Available Spool Sizes: .045” (1.14 mm) in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
Cut Length Size: 3/32” x 36” (2.4 mm x 915 mm)
22 23
INCO-CORED FC82DH & FC82AP Flux Cored Wire
Ni-Cr Filler Metals Ni-Cr Filler Metals
®
INCONEL Filler Metal 82 INCO-CORED FC82DH & FC82AP Flux Cored Wire
INCONEL Filler Metal 82 is used for gas-tungsten-arc, gas-metal-arc and submerged-arc weld- INCO-CORED FC82DH and FC82AP Flux Cored Wires are identical in chemistry and
ing of INCONEL alloys 600, 601 and 690, INCOLOY alloys 800 and 800HT, and INCOLOY alloy properties to the bare wire INCONEL Filler Metal 82. They have excellent weldability, and
330. It is also used for surfacing of steel. Submerged-arc welding is done with INCOFLUX 4 benefit from the higher deposition rates associated with flux-cored wires. Both use a shield-
Submerged Arc Flux. For submerged-arc surfacing INCOFLUX 6 Submerged Arc Flux can be used ing gas of 75% Argon and 25% Carbon Dioxide.
to a maximum of three layers.
The products are used to weld INCONEL alloys 600 and 601, INCOLOY alloys 800 and
Weld metal deposited by INCONEL Filler Metal 82 has high strength and good corrosion resist-
800HT, and INCO alloy 330. They are also used in many dissimilar metal applications, espe-
ance, including oxidation resistance and creep-rupture strength at elevated temperatures.
cially where carbon steels are joined to stainless steels and to nickel-based alloys. Weld over-
Dissimilar-welding applications include joining INCONEL alloys, INCOLOY alloys and INCOLOY laying of carbon and low alloy steels is another popular application for INCO-CORED 82DH
alloy 330 to nickel, MONEL alloys, stainless steels, and carbon steels. It is also used to join stain- and 82AP Flux Cored Wire.
less steels to nickel alloys and carbon steels.

Power supply: direct current, electrode positive.
Specifications AWS A5.14, ERNiCr-3 VdTÜV 2117.00; 2118.00,
ASME II, SFA-5.14, ERNiCr-3 2110-00; 2111.00
Specifications The products have been proposed to AWS and are expected to
MIL-E-21562 DIN 1736 SG-NiCr20Nb
be listed in AWS A5.34 as ERNiCr3T0-4 and ENiCr3T1-4.
Types MIL-RN82, MIL-EN82, Werkstoff Nr. 2.4806
Other specifications will follow.
MIL-RN82H, MIL-EN82H UNS N06082
BS 2901 (NA35) Europe NiCr20Mn3Nb Typical Ni .................................... 72 C ........................................ 0.04
a
Chemical Cr...................................... 19 Ti ........................................ 0.25
Limiting Ni ...................... 67.0 min. Si ............................ 0.50 max. Composition (%) Mn .................................... 3 S ........................................ <0.01
Chemical C ........................ 0.10 max. Cr.............................. 18.0-22.0 Nb .................................. 2.5 Si .......................................... 0.3
Composition (%) Mn ........................ 2.5-3.5 Ti ............................ 0.75 max. Fe .................................. 2.5 P ........................................ <0.01
b
Fe ........................ 3.0 max. Nb .............................. 2.0-3.0 Al ................................ 0.05 Others.............................. <0.5
S...................... 0.015 max. P............................ 0.030 max. Cu................................ 0.05
Cu .................... 0.50 max. Others .................. 0.50 max.
®
a
Plus Co. Co 0.12 max. when specified.
b
Plus Ta. Ta 0.30 max. when specified. Minimum Tensile Strength, psi 80,000
®
Mechanical MPa 552

Mechanical MPa 552
0.045” (1.14 mm) and 0.062” (1.6 mm) x spool
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
24 25
Ni-Cr-Mo Filler Metals Ni-Cr-Mo Filler Metals
® ®
INCONEL Filler Metal 622 INCONEL Filler Metal 625
INCONEL Filler Metal 622 is used for gas-tungsten-arc and gas-metal-arc welding of INCONEL Filler Metal 625 is used for gas-metal-arc and gas-tungsten-arc welding of
INCONEL alloys 22, 622 and 625, INCOLOY alloy 25-6MO, and INCOLOY alloy 825. This is INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO, and molybdenum-con-
also an excellent dissimilar metal welding product that offers protection against preferential taining stainless steels. It is also used for surfacing of steel, for welding nickel steels, and for
weld metal corrosion when used for joining molybdenum-containing stainless steels, INCONEL welding various corrosion-resistant alloys such as alloy 20. The submerged-arc process can be
alloy C-276, and INCONEL alloy 625. The high chromium content, along with the molybdenum, used for welding INCONEL alloy 625 and nickel steels, and for surfacing of steel. Submerged-
give good resistance to pitting and crevice corrosion. INCONEL Filler Metal 622 is useful for arc welding is done with INCOFLUX 7 Submerged Arc Flux. The weld metal has high strength
many dissimilar joints involving INCONEL and INCOLOY alloys, and carbon, low-alloy and stain- over a broad temperature range and has resistance to localized attack such as pitting and
less steels. Submerged arc welding can be done with INCOFLUX NT120 Submerged Arc Flux. crevice corrosion.

INCONEL Filler Metal 625 is useful for many dissimilar joints involving INCONEL and
Specifications AWS A5.14, ERNiCrMo-10 UNS N06022 INCOLOY alloys, carbon steels, low-alloy steels, and stainless steels.
ASME II, SFA-5.14, ERNiCrMo-10 ISO SNi6022
ASME IX, F-No. 43 Europe NiCr21Mo13Fe4W3
Specifications AWS A5.14, ERNiCrMo-3 Werkstoff Nr. 2.4831
ASME II, SFA-5.14, ERNiCrMo-3 DIN 1736 EL-NiCr20Mo9Nb
Limiting Nickel............ Remainder Cu .......................... 0.50 max. ASME IX, F-No. 43 AMS 5837
Chemical C .................... 0.015 max. Co .............................. 2.5 max. UNS N06625 ISO SNi6625
Composition Mn .................. 0.50 max. Cr ............................ 20.0-22.5 MIL-E-21562 Types MIL-RN625, MIL-EN625 Europe NiCr22Mo9Nb
Fe .......................... 2.0-6.0 Mo ............................ 12.5-14.5
P........................ 0.02 max. V.............................. 0.35 max.
Limiting Ni+Co .............. 58.0 min. Al ............................ 0.40 max.
S ........................ 0.01 max. W.................................. 2.5-3.5
Chemical C ........................ 0.10 max. Ti ............................ 0.40 max.
Si ...................... 0.08 max. Others .................. 0.50 max.
Composition Mn .................. 0.50 max. Cr ............................ 20.0-23.0
Fe ........................ 5.0 max. Nb+Ta ...................... 3.15-4.15
Typical Tensile Strength, psi 115,000 S...................... 0.015 max. Mo .............................. 8.0-10.0
Mechanical MPa 793 Cu .................... 0.50 max. P .............................. 0.02 max.
Properties Elongation, (4d) % 40 Si ...................... 0.50 max. Others .................. 0.50 max.
Hardness, HRB 100
®
®
Mechanical MPa 724
Available Product Forms selected from the following diameters:
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2 Available Product Forms
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
Straight Lengths - 915 mm (36”) or 1000 mm (39”) in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
26 27
® ® ®
INCO-WELD 686CPT Filler Metal INCO-WELD 725NDUR Filler Metal
INCO-WELD 725NDUR Filler Metal

INCO-WELD 686CPT Filler Metal
INCO-WELD 686CPT Filler Metal is used for gas-tungsten-arc and gas-metal-arc welding INCO-WELD Filler Metal 725NDUR is an age hardenable version of INCONEL Filler
of duplex, super-duplex and super-austenitic stainless steels, as well as nickel alloys such as Metal 625. After post-weld heat treatment it combines the excellent corrosion resistance of
UNS N06059 and N06022, INCONEL alloy C-276, and INCONEL alloys 622, 625, and 686. It INCONEL Filler Metal 625 with higher strength and hardness. Oil patch applications require
is also capable of being used to deposit overlays of outstanding corrosion-resistance onto a the same temperature ranges for stress relieving of low alloy steels (such as AISI 4130) as the
range of steels. The high alloy levels (of Cr + Mo + W) result in increased resistance to pitting, temperature range required for age hardening INCO-WELD Filler Metal 725NDUR. If post-
crevice and general corrosion. INCO-WELD 686CPT Filler Metal is of great value for service weld annealing is followed by the aging treatment, even higher strength is achieved.
environments requiring general corrosion-resistance in HCI or sulfuric acid; for resistance to
crevice corrosion in hot, concentrated acid chloride solutions such as sulfur dioxide, saturated The filler metal can be used with both the gas metal arc and gas tungsten arc processes,
NaCl solutions and oxidizing chloride solutions; and for resistance to intergranular attack, and strength and hardness values are obtained.
for resistance to intergranular attack, after sensitization, in highly oxidizing environments.
Submerged arc welding can be done with INCOFLUX NT120 Submerged Arc Flux.
Specifications AWS A5.14, ERNiCrMo-15
ASME II, SFA5.14, ERNiCrMo-15
Specifications AWS A5.14, ERNiCrMo-14 UNS N06686 UNS N07725
®
ASME II, SFA-5.14, ERNiCrMo-14 ISO SNi6686 ISO SNi7725

ASME IX, F-No. 43 Europe NiCr21Mo-14 Europe NiCr21Mo8Nb3Ti
Limiting Ni+Co .......... Remainder Cu .............................. 0.5 max. Limiting Ni+Co.............. 55.0 to 59.0 Ti ................................ 1.0 to 1.7
Chemical C ........................ 0.01 max. Si ............................ 0.08 max. Chemical C.............................. 0.03 max. Cr ........................ 19.0 to 22.5
Composition Mn........................ 1.0 max. Ti.............................. 0.25 max. Composition Mn .......................... 0.35 max. Nb + Ta .......... 2.75 to 4.00
Fe ........................ 5.0 max. Cr.............................. 19.0-23.0 Fe .......................... Remainder Mo .......................... 7.0 to 9.5
P........................ 0.02 max. Mo ............................ 15.0-17.0 S................................ 0.01 max. P ............................ 0.015 max.
S ...................... 0.02 max. W.................................. 3.0-4.4 Si ............................ 0.20 max. Others .................. 0.50 max.
Al ........................ 0.5 max. Others .................. 0.50 max. Al ............................ 0.35 max.
®
®
Mechanical MPa 758 Typical Tensile Strength, psi 174,000
Properties Elongation, (4d) % 35 Mechanical MPa 1200
Hardness, HRB 95 Properties Elongation, (4d) % none
(Age hardened condition: 1900°F/1 hour plus 1350 /8 hours, FC to 1150°F/8 hours, AC)
selected from the following diameters: Filler metals available on spool and in cut straight lengths in a variety of sizes
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
28 29
® ®
INCO-WELD Filler Metal C-276 INCO-WELD Filler Metal HX
INCO-WELD Filler Metal C-276 is used for gas-tungsten-arc and gas-metal-arc welding INCO-WELD Filler Metal HX is used for gas-tungsten-arc and gas-metal-arc welding of
of INCONEL alloy C-276 and other nickel-chromium-molybdenum alloys. It is also used for sur- INCONEL alloy HX and similar nickel-chromium-molybdenum alloys. It is also used for surfac-
INCO-WELD Filler Metal C-276
facing of steel. The weld metal has excellent corrosion resistance in many aggressive media ing of steel. The weld metal has outstanding strength and oxidation resistance at temperatures
and is especially resistant to pitting and crevice corrosion. up to 2200°F (1200°C).
Dissimilar-welding applications include welding INCONEL alloy C-276 to other nickel alloys, Dissimilar-welding applications for INCO-WELD Filler Metal HX include welding INCONEL
INCO-WELD Filler Metal HX

to stainless steels, and to low-alloy steels. Submerged arc welding can be done with alloy HX to other nickel alloys, to stainless steels, and to carbon and low-alloy steels.
INCOFLUX NT120 Submerged Arc Flux.
Specifications AWS A5.14 ERNiCrMo-4 Werkstoff Nr. 2.4886 Specifications AWS A5.14, ERNiCrMo-2 AMS 5798
ASME II, SFA-5.14, ERNiCrMo-4 UNS N10276 ASME II, SFA-5.14, ERNiCrMo-2 UNS N06002
ASME IX, F-No. 43 ISO SNi6276 ASME IX, F-No. 43 ISO SNi6002
Europe NiCrMo16Fe6W4 BS2901 (NA40) Europe NiCr21Fe18Mo9
Limiting Ni+Co .......... Remainder Cu .......................... 0.50 max. Limiting Ni+Co .......... Remainder Cu .......................... 0.50 max.
Chemical C ...................... 0.02 max. Co .......................... 2.50 max. Chemical C ........................ 0.05-0.15 Co .......................... 0.50-2.50
Composition Mn........................ 1.0 max. Cr .............................. 14.5-16.5 Composition Mn........................ 1.0 max. Cr ............................ 20.5-23.0
Fe .......................... 4.0-7.0 Mo ............................ 15.0-17.0 Fe ...................... 17.0-20.0 Mo .............................. 8.0-10.0
P........................ 0.04 max. V.............................. 0.35 max. P........................ 0.04 max. W ................................ 0.20-1.0
S ...................... 0.03 max. W.................................. 3.0-4.5 S ...................... 0.03 max. Others .................. 0.50 max.
Si ...................... 0.08 max. Others .................. 0.50 max. Si .......................... 1.0 max.
®
®
Properties Elongation, (4d) % 30 Properties
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2 mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
30 31
INCO-CORED Flux Cored 625DH & 625AP Ni-Cr-Mo Filler Metals Ni-Cr-Fe Filler Metals
® ®
INCO-CORED Flux Cored 625DH & 625AP INCONEL Filler Metal 52
INCO-CORED 625DH and 625AP flux-cored wires are companions to INCONEL Filler Metal 625 INCONEL Filler Metal 52 is used for gas-tungsten-arc and gas-metal welding of INCONEL
and INCONEL Welding Electrode 112. They offer excellent weldability in addition to the higher depo- alloy 690. This NiCr welding product was developed to meet the changing needs of the
sition rates associated with flux-cored wires. The INCO-CORED Flux Cored 625DH is designed for flat nuclear industry, the higher chromium level providing greater resistance to stress-corrosion
and horizontal position welding, and the INCO-CORED Flux Cored 625AP is designed for all-position
cracking in the nuclear, pure water environment. INCONEL Filler Metal 52 produces corrosion-
operability. The recommended shielding gas is 75% Argon / 25% Carbon Dioxide.
resistant overlays on most low-alloy and stainless steels. It can also be used in applications
These products provide a deposited weld chemistry equivalent to that achieved with INCONEL Filler requiring resistance to oxidizing acids. It is useful for dissimilar joints involving INCONEL and
Metal 625. The integrity of the weld deposit chemistry is assured by the fact that INCO-CORED Flux INCOLOY alloys, and carbon, low-alloy and stainless steels.
Cored 625 wires have a full alloy sheath.
The products are used to weld INCONEL alloy 625, INCOLOY alloy 825, INCOLOY alloy 25-6MO,

and other molybdenum-containing stainless steels. They are also used for surfacing steel, the welding
of nickel steels, and for welding various corrosion-resisting alloys such as alloy 20. The weld metal has Specifications ASME Boiler & Pressure Vessel Code Case 2142
high strength, and exceptional corrosion resistance, including resistance to localized attack such as pit- ASME IX, F-No. 43 UNS N06052
ting and crevice corrosion. ASME II SFA-5.14, ERNiCrFe-7 ISO SNi6052
AWS A5.14, ERNiCrFe-7 Europe NiCr30Fe9
The INCO-CORED Flux Cored 625DH and 625AP products are useful for making dissimilar metal welds
involving INCONEL and INCOLOY alloys, carbon steels, low-alloy steels, and stainless steels. Power
supply: direct current, electrode positive. Limiting Ni+Co .......... Remainder Cr.............................. 28.0-31.5
Chemical C ...................... 0.04 max. Ti.................................. 1.0 max.
Specifications The products have been proposed to AWS and are expected to Composition Mn........................ 1.0 max. Al .............................. 1.10 max.
be listed in AWS A5.34 as ENiCrMo3T0-4 and ENiCrMo3T1-4. Fe .......................... 7.0-11.0 P .............................. 0.03 max.
Other specifications will follow. S...................... 0.015 max. Nb+Ta .................... 0.10 max.
Si ...................... 0.50 max. Al + Ti ...................... 1.5 max.
Typical Ni .......................................... 64 C ........................................ 0.04 Mo .................. 0.50 max. Others .................. 0.50 max.
Chemical Cr .......................................... 20 Ti ............................................ 0.1 Cu .................... 0.30 max.
®
Composition (%) Mo ............................................ 9 S .................................... <0.015

Nb ........................................ 3.4 Al ...................................... 0.05
Fe .......................................... 0.5 P ...................................... <0.02 Minimum Tensile Strength, psi 80,000
Si .......................................... 0.3 Cu ...................................... 0.05 Mechanical MPa 552
®
Mn ........................................ 0.3 Others.............................. <0.5 Properties Elongation, (4d) % 30

Mechanical MPa 758
Properties Elongation, (4d) % 45 Filler metals available on spool and in cut straight lengths in a variety of sizes
a
Impact Strength @ 70°F (20 C) 50-55 ft-lbs selected from the following diameters:
67-74 Joules
Impact Strength @-320°F (-196 C)
a
40-45 ft-lbs Available Product Forms
54-61 Joules
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
0.045” (1.14 mm) and 0.062” (1.6 mm) x spool
32 33
Ni-Cr-Fe Filler Metals Ni-Cr-Fe Filler Metals
® ®
INCONEL Filler Metal 52M INCONEL Filler Metal 601
INCONEL Filler Metal 52M is used for the gas-tungsten-arc and gas-metal-arc welding of INCONEL Filler Metal 601 is used for gas-tungsten-arc welding of INCONEL alloy 601. It
INCONEL alloy 690, and the overlaying of carbon steels and stainless steels to provide a nick- is the preferred welding product for all gas-tungsten-arc welding of INCONEL alloy 601. The
el-chromium alloy corrosion resistant surface. The high chromium level provides excellent GTAW process with INCONEL Filler Metal 601 is the only recommended joining method for
resistance to stress corrosion cracking in the nuclear, pure water environment. The product can applications involving temperatures over 2100°F (1150°C) or for applications at lower temper-
also be used in applications requiring resistance to oxidizing acids. It is useful for dissimilar atures involving exposure to hydrogen sulfide or sulfur dioxide. The weld metal is compara-
joints involving INCONEL and INCOLOY alloys. ble to the base metal in resistance to corrosion and oxidation.
This product contains Boron and Zirconium to minimize the tendency for ductility-dip cracking,
INCONEL Filler Metal 52M
while it is especially resistant to oxide "floaters" and inclusions.

Specifications The product has been proposed to AWS and is listed in AWS Specifications AWS A5.14, ERNiCrFe-11 Werkstoff Nr. 2.4626
A5.14 as ERNiCrFe-7A. Other specifications will follow. ASME II, SFA-5.14, ERNiCrFe-11 UNS N06601
UNS N06054 ASME IX, F-No. 43 ISO SNi6601
DIN 1736 SG-NiCr23Al Europe NiCr23Fe15A1
Limiting Ni .......................... Remainder Ti.................................. 1.0 max.

Chemical C.............................. 0.04 max. Al+Ti .......................... 1.5 max. Limiting Ni+Co ............ 58.0-63.0 Mn .............................. 1.0 max.
Composition (%) Mn .............................. 1.0 max. Co ............................ 0.12 max. Chemical Cr ...................... 21.0-25.0 S ............................ 0.015 max.
Fe ............................ 7.0 to 11.0 Nb ........................ 0.50 to 1.0 Composition Fe .................... Remainder Si ............................ 0.50 max.
S ............................ 0.015 max. P .............................. 0.03 max. Al.............................. 1.0-1.7 Cu................................ 1.0 max.
Si ............................ 0.50 max. Zr ............................ 0.02 max. C ........................ 0.10 max. Others .................. 0.50 max.
Cu .......................... 0.30 max. B .......................... 0.005 max. P........................ 0.03 max.
Cr ........................ 28.0 to 31.5 Mo .......................... 0.50 max.
Al .............................. 1.10 max. Others .................. 0.50 max.
Mechanical MPa 648
Minimum Tensile Strength, psi 80,000 Properties Elongation, (4d) % 42
®
®
Mechanical MPa 552
selected from the following diameters: Available Product Forms
Available Product Forms mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 Straight Lengths - 915 mm (36”) or 1000 mm (39”)
34 35
Ni-Cr-Fe Filler Metals Ni-Cr-Co-Mo
Filler Metals
® ®
INCONEL Filler Metal 92 INCONEL Filler Metal 617
INCONEL Filler Metal 92 is used for gas-tungsten-arc and gas-metal-arc welding of INCONEL Filler Metal 617 is used for gas-tungsten-arc and gas-metal-arc welding of
austenitic and ferritic steels and nickel alloys. Applications include joining INCONEL and INCONEL alloy 617. Because of the weld metal’s high temperature strength, oxidation resist-
INCOLOY alloys to stainless steels, carbon steels, and MONEL alloys; joining MONEL alloys ance, and metallurgical stability, the filler metal is also used for joining various dissimilar high-
and Nickel 200 to stainless steels; and joining stainless steels to carbon steels. The filler metal temperature alloys. Examples are INCOLOY alloys 800HT and 802 and cast alloys such as
is also used for welding nickel steels. HK-40, HP, and HP-45 Modified.
INCONEL Filler Metal 92 provides high strength and corrosion resistance at temperatures
ranging from the cryogenic region to over 1800°F (980°C). Weld deposits can be age hard-
ened for greater strength at temperatures to about 1300°F (700°C). Specifications AWS A5.14, ERNiCrCoMo-1 DIN 1736 SG-NiCr22Co12Mo

ASME II, SFA-5.14, ERNiCrCoMo-1 Werkstoff Nr. 2.4627

UNS N06617 ISO SNi6617
Specifications AWS A5.14, ERNiCrFe-6 AMS 5675 ASME IX, F-No. 43 Europe NiCr22Co12 Mo9
ASME II, SFA-5.14, ERNiCrFe-6 UNS N07092
MIL-E-21562 Types MIL-RN6A, MIL-EN6A Limiting Ni .................... Remainder Mn .............................. 1.0 max.
Chemical Cr .................... 20.0-24.0 Si ................................ 1.0 max.
Composition Co ...................... 10.0-15.0 S ............................ 0.015 max.
Limiting Ni+Co .............. 67.0 min. Cu .......................... 0.50 max. Mo ...................... 8.0-10.0 Ti.............................. 0.60 max.
Chemical C ...................... 0.08 max. Cr .............................. 14.0-17.0 Al ...................... 0.80-1.50 Cu .......................... 0.50 max.
Composition Mn ........................ 2.0-2.7 Ti.................................... 2.5-3.5 C ........................ 0.05-0.15 P .............................. 0.03 max.
Fe ........................ 8.0 max. P .............................. 0.03 max. Fe ........................ 3.0 max. Others .................. 0.50 max.
S...................... 0.015 max. Others .................. 0.50 max.
Si ...................... 0.35 max.
®
®
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2 mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
36 37
Ni-Fe Filler Metals Ni-Fe Filler Metals
® ®
NILO Filler Metal CF36 NILO Filler Metal CF42
NILO Filler Metal CF36 is used for the Gas-Metal-Arc, Gas-Tungsten-Arc, and Submerged- NILO Filler Metal CF42 is used for the Gas-Metal-Arc, Gas-Tungsten-Arc, and
Arc welding of NILO alloy 36. Filler Metal CF36 is formulated to have low thermal expansion Submerged-Arc welding of NILO alloy 42. NILO Filler Metal CF42 is formulated to have low
characteristics similar to NILO alloy 36, while providing freedom from solidification and thermal expansion characteristics similar to NILO alloy 42, while providing freedom from
reheat cracking. Argon is recommended for the GMAW-Spray process, Argon/25% helium for solidification and reheat cracking. Argon is recommended for the GMAW-Spray process,
the GMAW-Pulsed Arc and Short-Arc processes, and INCOFLUX 6 for the SAW process. Argon/25% helium for the GMAW-Pulsed Arc and Short-Arc processes, and INCOFLUX 6 for
the SAW process.
Specifications none Specifications none
NILO Filler Metal CF42

NILO Filler Metal CF36
Typical Ni............................................ 36 Typical Ni ............................................ 41

Chemical Fe............................................ 62 Chemical Fe .......................................... 58
Composition C............................................ 0.2 Composition C............................................ 0.2
Mn ........................................ 0.4 Mn ........................................ 0.4
Nb .......................................... 1.6 Nb .......................................... 1.2
Typical Tensile Strength, psi 80,000 Typical Tensile Strength, psi 80,000
Properties Yield Strength (0.2% offset), psi 60,000 Properties Yield Strength (0.2 % offset), psi 60,000
MPa 414 MPa 414
Elongation, (4d%) 25 Elongation, (4d) % 25
Impact Strength (ft-lbs) 41 Impact Stength (ft-lbs) 41
(70°F) (Joules) 56 (70°F) (Joules) 56
®
®
0.045 x spool, 3/32 straight lengths 0.045 x spool, 3/32 straight lengths
38 39
Ni-Fe-Cr Filler Metals Ni-Fe-Cr Filler Metals
® ®
INCOLOY Filler Metal 65 INCONEL Filler Metal 718
INCOLOY Filler Metal 65 is used for gas-tungsten-arc welding of INCOLOY alloy 825 INCONEL Filler Metal 718 is used for gas-tungsten-arc welding of INCONEL alloys 718,
and other nickel-iron-chromium-molybdenum-copper alloys of similar composition. The weld 706 and X-750. The weld metal is age hardenable and has mechanical properties compara-
metal is highly corrosion resistant, particularly in reducing chemicals such as sulphuric and ble to those of the base metals.
phosphoric acids.
Specifications AWS A5.14, ERNiFeCr-1 VdTÜV 1041.01; 2109.00 Specifications AWS A5.14 ERNiFeCr-2 Werkstoff Nr. 2.4667
MIL-E-21562 Type MIL-RN65 BS 2901 (NA41) ASME II, SFA-5.14, ERNiFeCr-2 UNS N07718

INCOLOY Filler Metal 65
ASME II, SFA-5.14, ERNiFeCr-1 UNS N08065 AMS 5832 ISO SNi7718
ASME IX, F-No. 45 ISO SNi8065 DIN 1736 SG-NiCr19NbMoTi Europe NiFe19Cr19Nb5Mo3
Europe NiFe30Cr21Mo3
Limiting Ni .................... 50.0-55.0 Al ............................ 0.20-0.80

Limiting Ni+Co ............ 38.0-46.0 Cr.............................. 19.5-23.5 Chemical C ...................... 0.08 max. Ti ................................ 0.65-1.15
Chemical C ...................... 0.05 max. Al ............................ 0.20 max. Composition Mn.................... 0.35 max. Nb+Ta .................. 4.75-5.50
Composition Mn........................ 1.0 max. Ti .............................. 0.60-1.20 Fe .................... Remainder Mo .......................... 2.80-3.30
Fe ...................... 22.0 min. Mo .......................... 2.50-3.50 S...................... 0.015 max. P ............................ 0.015 max.
S ...................... 0.03 max. P .............................. 0.03 max. Si ...................... 0.35 max. B............................ 0.006 max.
Si ...................... 0.50 max. Others .................. 0.50 max. Cu .................... 0.30 max. Co .............................. 1.0 max.
Cu............................ 1.5-3.0 Cr........................ 17.0-21.0

Mechanical MPa 552 Minimum Tensile Strength, psi 165,000
Properties Elongation, (4d) % 25 Mechanical MPa 1138
Properties
b
(Age - Hardened )
®
b
1325°F (720°C)/8h, F.C. 100°F (55°C)/h to 1150°F (620°C)/8h, A.C.
®
Available Product Forms Filler metals available on spool and in cut straight lengths in a variety of sizes
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 Available Product Forms
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2

in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
40 41
Cast Iron Filler Metals Cast Iron Filler Metals
® ®
NI-ROD Filler Metal 44 NI-ROD FC 55 Cored Wire
NI-ROD Filler Metal 44 offers high-speed, high-quality welds, and can be used with all NI-ROD FC 55 Cored Wire is used for flux-cored-arc and submerged-arc welding of gray,
robotics, automatic and semi-automatics processes, and in all positions. It provides the wetting malleable, and ductile cast irons. It is also used for surfacing of cast irons and for joining cast
and crack-resistant weldability that allows steel forgings and castings to be re-designed in less irons to various wrought materials such as carbon steels and low-alloy steels. The cored wire
expensive ductile iron and welded automatically. combines the desirable features of NI-ROD 55 Welding Electrode with the speed and econo-
my of automatic or semi-automatic welding.
NI-ROD Filler Metal 44 is a solid, nickel-iron-manganese wire designed for automatic and
semi-automatic welding of ductile, malleable and gray cast irons in all positions. Deposition Submerged-arc welding with the cored wire is done with INCOFLUX 5 Submerged Arc Flux.
rates as high as 18 lb (8 kg) per hour and travel speeds up to 50 inches (1270 mm) per minute
NI-ROD FC 55 Cored Wire

may be used in robotic welding. Submerged-arc welding is done with INCOFLUX 6 Submerged
Arc Flux.
NI-ROD Filler Metal 44
Pre- and post-weld heat treatments are not usually required but may be advantageous for
heavy section, fully restrained joints in low ductility castings.
Specifications AWS A5.15, ENiFeT3-CI ISO T C NiFe-1
UNS N82032 Europe T C NiFe-1
Specifications AWS A5.15 ERNiFeMn-Cl ISO S C NiFeMn-CI ASME II, SFA-5.15, ENiFeT3-CI
UNS NO2216 Europe S C NiFeMn-CI
a
Typical Ni+Co ...................... 50.0 Mn ........................................ 4.2
Typical Ni .................................... 44 Mn ............................................ 11 Chemical C ...................................... 1.0 Fe ...................................... 44.0
Chemical C ...................................... 1.5 Fe .......................................... 45 Composition Si .................................... 0.6
Composition a
Not affected by dilution
Typical Tensile Strength, psi 100,000 Typical Tensile Strength, psi 69,000
Properties Elongation, (4d) % 35 Properties Elongation, (4d) % 15.5
®
®
selected from the following diameters: Filler metals available on traverse-wound coils.
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2 mm 1.6 2.0 2.4
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125 in 0.062 0.078 0.093
42 43
Cast Iron Filler Metals Submerged Arc Fluxes
® ®
NI-ROD Filler Metal 99 INCOFLUX 4 Submerged Arc Flux
INOCFLUX 4 Submerged Arc Flux

NI-ROD Filler Metal 99 is used for gas-metal-arc, gas-tungsten-arc. and submerged-arc INCOFLUX 4 Submerged Arc Flux (SAW) is an agglomerated flux designed for wire weld-
welding of ductile, malleable, and gray cast irons. It is a solid nickel alloy wire designed for ing with INCONEL Filler Metal 82, the high Nickel, 20% Chromium alloy. Typical applications
making easily machined welds by automatic and semi-automatic processes. In highly diluted, are groove welding INCONEL alloys 600 and 601, INCOLOY alloy 800, to themselves and to
single-layer deposits, pure nickel weld metal has better machinability than other welding prod- ferritic materials. The flux and wire combination is preferred when joining carbon steels to
ucts for cast irons. Submerged-arc welding is done with INCOFLUX 6 Submerged Arc Flux. stainless steeels because it provides optimum coefficient of thermal expansion properties.
One major application is for overlaying carbon steels with the corrosion and oxidation resist-
Disimilar-welding applications include gas-metal-arc welding of cast irons to low-alloy and ant 82 filler metal.
carbon steels.
Welding Parameters: Groove and Overlay Welding: Use DCEP with stringer beads.
Diameter Amperes Volts Travel Extension Flux

NI-ROD Filler Metal 99
Specifications AWS A5.15, ERNi-CI ISO S C Ni-CI Speed Burden

UNS N02215 Europe S C Ni-CI
ASME II, SFA-5.15, ERNi-CI 0.062 in. 240-290 30-33 8-11 in / min. 7/8-1 in 1/2-1 in
1.6 mm 200-280 mm 22-25 mm 13-25 mm
Limiting Ni+Co .............. 99.0 min. Cu............................ 0.25 max. 0.093 in. 250-300 30-33 8-11 in / min. 7/8-1 in. 3/4-5/4 in
Chemical Fe ...................... 0.40 min. C .............................. 0.15 max. 2.4 mm 200-280 mm 22-25 mm 19-32 mm
Composition Mn.................... 0.35 max. S................................ 0.01 max.
Si ...................... 0.35 max. Others.................... 1.00 max. Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of
50-70 cycles/min for 0.062 and 35-60 for 0.093.
0.062 in. 240-260 32-34 4 in/min. 7/8-1 in. 1/2-1 in.

1.6mm 100 mm/min 22-25 mm 13-25 mm
Mechanical MPa 490
Properties Elongation, (4d) % 12 0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in.
2.4 mm 100 mm/min. 22-25 mm 19-32 mm
®
Storage and Drying Conditions
®
The flux in unopened containers can be stored indefinitely. Flux that has been exposed to
selected from the following diameters: possible moisture pick-up can be re-dried at 500°F for 2 hours or 600° for one hour.
Particle Size
mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2 Tyler Mesh: 10 x 100 Mesh
in 0.030 0.035 0.040 0.045 0.047 0.062 0.093 0.125
Packaging
Straight Lengths - 915 mm (36”) or 1000 mm (39”) 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket
seal.
44 45
Submerged Arc Fluxes Submerged Arc Fluxes
® ®
INCOFLUX 5 Submerged Arc Flux INCOFLUX 6 Submerged Arc Flux
INCOFLUX 6 Submerged Arc Flux

INCOFLUX 5 Submerged Arc Welding (SAW) Flux is designed for wire welding with MONEL INCOFLUX 6 Submerged Arc Flux (SAW) is an agglomerated flux designed for wire weld-
Filler Metal 60, the high Nickel, 30% Copper alloy. Typical applications are groove welding ing with INCONEL Filler Metal 61, INCONEL Filler Metal 82, NI-ROD Filler Metal 44 and NILO
MONEL alloy 400 to itself and to ferritic materials. A major application is for overlaying car- Filler Metal CF36. Typical applications are groove welding Nickel 200 alloy to itself and to
bon steels with the corrosion resistant MONEL 60 Filler Metal. The flux is also used with Ni- steels, and overlaying carbon streels with the Nickel Filler Metal 61. The flux is also suitable
Rod FC 55 Flux Cored wire for welding cast irons to themselves or to carbon steels, and for to use with INCONEL Filler Metal 82 for overlaying up to three layers. (Note: Use INCOFLUX
surfacing of cast irons. 4 and INCONEL Filler Metal 82 if more layers are needed). NI-ROD Filler Metal 44 and
INCOFLUX 6 are used to submerged arc weld cast irons to themselves and to steels.
Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer INCOFLUX 6 is also used with NILO Filler Metal CF36 to join INVAR and NILO 36.
beads.
Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer
Diameter Amperes Volts Travel Extension Flux beads.
Speed Burden
0.062 in. 260-280 30-33 8-11 in/min. 7/8-1 in 1/2-1 in Diameter Amperes Volts Travel Extension Flux
1.6 mm 200-280 mm 22-25 mm 13-25 mm Speed Burden
0.062 in. 250 28-30 10-12 in/min. 7/8-1 in 1/2-1 in

0.093 in. 250-300 32-35 8-11 in/min. 7/8-1 in. 3/4-1-1/4 in 1.6 mm 250-305 mm/min 22-25 mm 13-25 mm
2.4 mm 200-280 mm 22-25 mm 19-32 mm
0.093 in. 250-300 30-33 8-11 in./min. 7/8-1 in. 3/4-1-1/4 in
Overlay Welding with Oscillation: Use DCEN current and Oscillation 2.4 mm 200-280 mm 22-25 mm 19-32 mm
Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093.
Overlay Welding with Oscillation: Use DCEN current and Oscillation
0.062 in. 260-280 32-35 4 in / min. 7/8-1 in. 1/2-1 in.
1.6mm 100 mm/min 22-25 mm 13-25 mm
0.062 in. 240-260 32-34 4 in/min. 7/8-1 in. 1/2-1 in.
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in. 1.6mm 100 mm/min 22-25 mm 13-25 mm
2.4 mm 100 mm/min. 22-25 mm 19-32 mm
®
®
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in.
Storage and Drying Conditions 2.4 mm 100 mm/min. 22-25 mm 19-32 mm
possible moisture pick-up can be re-dried at 500°F. for 2 hours or 600° for one hour. Storage and Drying Conditions
The flux can be stored indefinitely in unopened containers. Flux that has been exposed to
Particle Size possible moisture pick-up can be re-dried at 500°F. for 2 hours or 600° for one hour.
Tyler Mesh: 10 x 100 Mesh
Particle Size
Packaging Tyler Mesh: 10 x 100 Mesh
60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket
seal. Packaging
seal.
46 47
® ®
INCOFLUX 7 Submerged Arc Flux INCOFLUX 8 Submerged Arc Flux

INCOFLUX 7 Submerged Arc Flux (SAW) is an agglomerated flux designed for wire weld- INCOFLUX 8 Submerged Arc (SAW) Flux is designed for wire welding with MONEL Filler
ing with INCONEL Filler Metal 625, a corrosion resistant Nickel-Chromium-Molybdenum alloy. Metal 67, the high Copper, 30% Nickel alloy. Typical applications are groove welding MONEL
Typical applications are groove welding INCONEL alloy 625 and INCOLOY alloy 825 to alloy 450 (70/30) Copper-Nickel) and other copper-nickel alloys. It can also be used for over-
themselves and to ferritic materials. The flux and wire combination is used for welding a range laying carbon steels, but requires a buffer layer of either Nickel Filler Metal 61 or MONEL
of corrosion resistant, molybdenum containing alloys such as 904L, 316, 317, and duplex stain- Filler Metal 60 in order to prevent excess iron dilution that can embrittle the copper-nickel
less steels. One major application is for overlaying carbon steels with the corrosion and oxi- deposit.
dation resistant INCONEL Filler Metal 625.
Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer
Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer beads.
beads.
Diameter Amperes Volts Travel Extension Flux Speed Burden
Speed Burden
0.062 in. 260-280 30-33 8-11 in/min. 7/8-1 in 1/2-1 in
0.062 in. 240-290 20-33 8-11 in/min. 7/8-1 in 1/2-1 in 1.6 mm 200-280 mm/min 22-25 mm 13-25 mm
1.6 mm 200-280 mm/min 22-25 mm 13-25 mm
0.093 in. 300-350 32-35 8-11 in./min. 7/8-1 in. 3/4-1-1/4 in
0.093 in. 250-300 30-33 8-11 in./min. 7/8-1 in. 3/4-1-1/4 in 2.4 mm 200-280 mm 22-25 mm 19-32 mm
2.4 mm 200-280 mm 22-25 mm 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093.
0.062 in. 260-280 32-35 4 in/min. 7/8-1 in. 1/2-1 in.
0.062 in. 240-260 32-34 4 in/min. 7/8-1 in. 1/2-1 in. 1.6mm 100 mm/min 22-25 mm 13-25 mm
1.6mm 100 mm/min 22-25 mm 13-25 mm
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in.
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in. 2.4 mm 100 mm/min. 22-25 mm 19-32 mm
®
®
2.4 mm 100 mm/min. 22-25 mm 19-32 mm
Storage and Drying Conditions The flux in unopened containers can be stored indefinitely. Flux that has been exposed to
The flux in unopened containers can be stored indefinitely . Flux that has been exposed possible moisture pick-up can be re-dried at 500°F. for 2 hours or 600° for one hour.
to possible moisture pick-up can be re-dried at 500°F. for 2 hours or 600° for one hour.
Particle Size
Particle Size Tyler Mesh: 10 x 100 Mesh
Packaging
Packaging 60 pound polyethylene bucket with a hermetically lid sealed that has a rubber gasket
60 pound polyethylene bucket with a lid hermetically sealed with a rubber gasket. seal.
48 49
INCOFLUX ESS1 Electroslag Strip Flux

® ®
INCOFLUX 9 Submerged Arc Flux INCOFLUX ESS1 Electroslag Strip Flux
INCOFLUX 9 Submerged Arc (SAW) Flux is designed for wire welding with INCONEL INCOFLUX ESS1 Electroslag StripWelding (ESSW) Flux is designed for strip welding
Filler Metal 625 (AWS ERNiCrMo-3) and INCO-WELD C-276 Filler Metal (ERNiCrMo-4), cor- with INCONEL Weldstrips 82 and 625. It is used for overlaying carbon steels with the two
rosion resistant Nickel-Chromium-Molybdenum alloys. Typical applications are for groove alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition
welding INCONEL alloy 625 and INCONEL C-276 to themselves and to ferritic materials with nearly matching the weldstrip in the second layer. The smooth, tight ripples and excellent wet-
the matching filler metal. INCOFLUX 9 is also recommended for use with the INCONEL 625 ting provide the ability to make, without magnetic steering, flat overlays that may be used in
Filler Metals to weld INCOLOY alloy 825 to itself and to ferritic materials, as well as for the as-welded condition.
welding a range of corrosion resistant, molybdenum containing alloys such as 904L, 316, 317,
and duplex stainless steels. Another major application is for overlaying carbon steels with the
corrosion and oxidation resistant filler metals, and for groove welding.
Welding Parameters: Groove and Overlay Welding Using DCEP with stringer beads. Welding Parameters: DCEP current.

Speed Burden Diameter Amperes Volts Travel Extension Flux
Speed Burden
0.062 in. 240-290 30-33 8-11 in/min. 7/8-1 in 1/2-1 in
0.5 x 60 mm 1100-1300 23-24 6-7 in/min. 0.75-1 in 0.75-1.5 in
1.6 mm 200-280 mm/min 22-25 mm 13-25 mm
150-175 mm/min 19-25 mm 19-38 mm
0.093 in. 250-300 30-33 8-11 in./min. 7/8-1 in. 3/4-1-1/4 in
0.5 x 30 mm 600-700 23-24 6-7 in/min 0.75-1 in. 0.75-1.5 in.
2.4 mm 200-280 mm 22-25 mm 19-32 mm
150-175 mm/min 19-25 mm 19-38 mm
Frequency of 50-70 cycles/min for 0.062 and 35-60 for 0.093. Storage and Drying Conditions
0.062 in. 240-260 32-34 4 in/min. 7/8-1 in. 1/2-1 in. possible moisture pick-up can be re-dried at 500°F. for 2 hours or 600° for one hour.
1.6mm 100 mm/min 22-25 mm 13-25 mm Unfused used flux should be blended in a 1/1 ratio with new flux before reusing.
®
®
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in.
2.4 mm 100 mm/min. 22-25 mm 19-32 mm Particle Size
The flux in unopened containers can be stored for five (5) years after delivery in dry stor- Packaging
age rooms. Flux that has been exposed to possible moisture pick-up can be re-dried at 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket
300°F for 2 hours or 500° for one hour. seal.
Particle Size
Packaging
44 pound (20 kg) polyethylene bags.
50 51

® ®
INCOFLUX ESS2 Electroslag Strip Flux INCOFLUX ESS10 Electroslag Strip Flux
INCOFLUX ESS2 Electroslag StripWelding (ESSW) Flux is designed for strip welding with INCOFLUX ESS10 Electroslag Strip Welding (ESSW) Flux is designed for strip welding
INCONEL Weldstrips 52 and 52M. It is used for overlaying carbon steels with the two alloys. with the INCONEL Weldstrips 82, 622 and 625, and INCO-WELD Weldstrips C-276 and
The agglomerated, neutral flux provides the ability to achieve a chemical composition nearly 686CPT. It is used for electroslag overlaying of carbon steels with these alloys. The agglom-
matching the weldstrip in the second layer. The smooth, tight ripples and excellent wetting pro- erated, neutral flux and the electroslag process provide the ability to achieve a low dilution
vide the ability to make, without magentic steering, flat overlays that may be used in the as- composition nearly martching the weldstrip in the second layer. The smooth, tight ripples and
welded condition. excellent wetting provide the ability to make, without magnetic steering, flat overlays that
may be used in the as-welded condition.
Welding Parameters: DCEP current. Welding Parameters: DCEP current.
Diameter Amperes Volts Travel Extension Flux Diameter Amperes Volts Travel Extension Flux
Speed Burden Speed Burden
0.5 x 60 mm 1100-1300 23-24 6-7 in/min. 0.75-1 in 0.75-1.5 in 0.5 x 60 mm 1100-1300 23-24 6-7 in/min. 0.75-1 in 0.75-1.5 in
150-175 mm/min 19-25 mm 19-38 mm 150-175 mm/min 19-25 mm 19-38 mm
0.5 x 30 mm 600-700 23-24 6-7 in/min 0.75 – 1 in. 0.75 – 1.5 in. 0.5 x 30 mm 600-700 23-24 6-7 in/min 0.75 – 1 in. 0.75 – 1.5 in.
150-175 mm/min 19-25 mm 19-38 mm 150-175 mm/min 19-25 mm 19-38 mm
Storage and Drying Conditions Storage and Drying Conditions

The flux in unopened containers can be stored indefinitely. Flux that has been exposed The flux in unopened containers can be stored in a dry strorage room. Flux that has been
to possible moisture pick-up can be re-dried at 500°F for 2 hours or 600° for one hour. exposed to possible moisture pick-up can be dried at 400°F for 2 hours or 500° for one
Unfused used flux should be blended in a 1/1 ratio with new flux before reusing. hour.
®
®
Particle Size Particle Size
Tyler Mesh: 10 x 100 Mesh Tyler Mesh: 12 x 68 Mesh
Packaging
Packaging
88 pound (40 Kg) polyethelene bags.
seal.
52 53
INCOFLUX NT100 Submerged Arc Welding Flux
INCOFLUX NT110 Submerged Arc Welding Flux

® ®
INCOFLUX NT100 Submerged Arc Welding Flux INCOFLUX NT110 Submerged Arc Welding Flux
INCOFLUX NT100 Submerged Arc Flux is a neutral, agglomerated flux designed for INCOFLUX NT110 Submerged Arc Welding (SAW) Flux is designed for wire welding with
wire welding with Nickel Filler Metal 61, INCONEL Filler Metal 82, NI-ROD Filler Metal 44 and MONEL Filler Metal 60, the 70% Nickel, 30% Copper alloy, and MONEL Filler Metal 67
NILO Filler Metal CF36. Typical applications are groove welding Nickel 200 alloy to itself and (70/30 Copper-Nickel). Typical applications with MONEL Filler Metal 60 are groove welding
to steels, and overlaying carbon steels with the Nickel 61 filler metal. The flux is also suitable MONEL alloy 400 to itself and to ferritic materials. A major application is for overlaying car-
to use with INCONEL Filler Metal 82 for overlaying up to three layers. (Note: Use INCOFLUX bon steels with the corrosion resistant MONEL Filler Metal 60. The flux is used with MONEL
4 and INCONEL Filler Metal 82 if more layers are needed). NI-ROD Filler Metal 44 and Filler Metal 67 to join MONEL alloy 450 and other Copper-Nickel alloys (90/10, 80/20 and
INCOFLUX NT100 are used to submerged arc weld cast irons to themselves and to steels. 70/30). Overlays on steels require a buffer layer of Nickel Filler Metal 61 or MONEL Filler
INCOFLUX NT100 is also used with NILO Filler Metal CF36 to join Invar and NILO 36. Metal 60.
Welding Parameters: Groove and Overlay Welding Using DCEP current with stringer Welding Parameters: Groove and Overlay Welding Using DCEP current and stringer
beads. beads.
Diameter Amperes Volts Travel Extension Flux Diameter Amperes Volts Travel Extension Flux
Speed Burden Speed Burden
Nickel 61 0.062 in. 260-280 30-33 8-11 in/min. 7/8-1 in. 1/2-1-1/2 in.
0.062 in. 250 28-30 10-12 in/min. 7/8-1 in. 1/2-1 in. 1.6 mm 200-280 mm/min 22-25 mm 13-25 mm
1.6 mm 250-305 mm/min 22-25 mm 13-25 mm
0.093 in. 300-350 32-35 8-11 in./min. 7/8-1 in. 3/4-1-1/4 in.
0.093 in. 250-300 30-33 8-11 in./min. 7/8-1 in. 3/4-1 1/4 in. 2.4 mm 200-280 mm/min 22-25 mm 19-32 mm
2.4 mm 200-280 mm/min 22-25 mm 19-32 mm
Overlay Welding with Oscillation: Use DCEN current and Oscillation Frequency of 50-70 cycles/min for 0.062 and 35-50 for 0.093.
Frequency of 50-70 cycles / min for 0.062 and 35-50 for 0.093.
0.062 in. 260-280 32-35 4 in/min. 7/8-1 in. 1/2-1 in.
0.062 in. 240-260 32-34 4 in/min. 7/8-1 in. 1/2-1 in. 1.6 mm 100 mm/min 22-25 mm 13-25 mm
1.6 mm 100 mm/min 22-25 mm 13-25 mm
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1-1/4 in.
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1 1/4 in. 2.4 mm 100 mm/min 22-25 mm 19-32 mm
®
®
2.4 mm 100 mm/min 22-25 mm 19-32 mm
Storage and Drying Conditions Storage and Drying Conditions

The flux can be stored indefinitely in unopened containers. Flux that has been exposed to The agglomerated flux in unopened containers can be stored indefinitely. Flux that has
possible moisture pick-up can be re-dried at 500°F. for 2 hours or 600° for one hour. been exposed to possible moisture pick-up can be re-dried at 500°F for 2 hours or 600°
for one hour.
Particle Size
Tyler Mesh: 10 x 100 Mesh Particle Size
Packaging
50 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket Packaging
seal. 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket
seal.
54 55
INCOFLUX NT120 Submerged Arc Welding Flux Submerged Arc Fluxes Submerged Arc Fluxes
INCOFLUX SAS1 Submerged Arc Strip Flux

® ®
INCOFLUX NT120 Submerged Arc Welding Flux INCOFLUX SAS1 Submerged Arc Strip Flux
INCOFLUX NT120 Submerged Arc Welding (SAW) Flux is an agglomerated flux designed INCOFLUX SAS1 Submerged Arc StripWelding (SASW) Flux is designed for strip welding
for wire welding with the corrosion resistant Nickel-Chromium-Molybdenum-Tungsten alloys with INCONEL Weldstrips 82 and 625. It is used for overlaying carbon steels with the two
INCONEL Filler Metal 622, INCO-WELD Filler Metal C-276, and INCO-WELD Filler Metal alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition
686CPT. Typical applications are groove welding matching chemistry base metals to them- nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wet-
selves and to ferritic materials. The flux and wire combinations are used for welding a range ting provide the ability to make, without magnetic steering, flat overlays that may be used in
of corrosion resistant, molybdenum containing alloys such as 904L, 316, 317, duplex stainless the as-welded condition.
steels, as well as alloys C-276, C-22, 622, 59, and C-2000. A major application is for over-
laying carbon steels with the corrosion and oxidation resistant NiCrMoW filler metals.
Welding Parameters: Groove and Overlay Welding: Use DCEP with stringer beads Welding Parameters: DCEP current.

Speed Burden Diameter Amperes Volts Travel Extension Flux
Speed Burden
0.062 in. 240-290 30-33 8-11 in/min. 7/8-1 in. 1/2-1 in.
1.6 mm 200-280 mm/min 22-25 mm 13-25 mm 0.5 x 60 mm 700-900 25-28 4-5 in/min. 0.75-1 in 0.75-1.5 in
100-125 mm/min 19-25 mm 19-38 mm
0.093 in. 250-300 30-33 8-11 in./min. 7/8-1 in. 3/4-1-1/4 in.
2.4 mm 200-280 mm/min 22-25 mm 19-32 mm 0.5 x 30 mm 300-450 25-28 4-5 in/min 0.75-1 in. 0.75–1.5 in.
100-125 mm/min 19-25 mm 19-38 mm
0.062 in. 240-260 32-34 4 in/min. 7/8-1 in. 1/2-1 in. The flux in unopened containers can be stored indefinitely. Flux that has been exposed to
1.6 mm 100 mm/min 22-25 mm 13-25 mm possible moisture pick-up can be re-dried at 500°F for 2 hours or 600° for one hour.
Unfused used flux should be blended in a 1/1 ratio with new flux before reusing.
0.093 in. 300-400 34-37 4 in./min. 7/8-1 in. 3/4-1-1/4 in.
®
2.4 mm 100 mm/min 22-25 mm 19-32 mm
®
Particle Size
The flux in unopened containers can be stored indefinitely. Flux that has been exposed to Packaging
possible moisture pick-up can be re-dried at 500°F for 2 hours or 600° for one hour. 60 pound polyethylene bucket with a hermetically sealed lid that has a rubber gasket
seal.
Particle Size
Packaging
seal.
56 57
INCOFLUX SAS2 Submerged Arc Strip Flux Submerged Arc Fluxes Weldstrip
®
INCOFLUX SAS2 Submerged Arc Strip Flux Weldstrip
INCOFLUX SAS2 Submerged Arc StripWelding (SASW) Flux is designed for strip welding Special Metals Welding Products Company, a division of Huntington Alloys, long recognized
with INCONEL Weldstrips 52 and 52M. It is used for overlaying carbon steels with the two as the industry leader in nickel-base welding electrodes and filler metals, also supplies nickel-
alloys. The agglomerated, neutral flux provides the ability to achieve a chemical composition base wires to the Submerged Arc and Electroslag Welding industry. The Welding Products
nearly matching the Weldstrip in the second layer. The smooth, tight ripples and excellent wet- Company is a fully integrated manufacturer from raw materials to distribution of finished
ting provide the ability to make, without magnetic steering, flat overlays that may be used in products. This provides complete traceability of product from melt-to-spray-deposit.
the as-welded condition.
These strips have been processed to ensure optimum performance in both submerged arc and
electroslag welding applications.
The Welding Products Company is ISO 9002 approved and its quality systems also meet the
ASME, MIL, and TUV standards to ensure that products meet or exceed the specification
Welding Parameters: DCEP current. requirements of AWS, ASME, MIL, and DIN.
A list of nickel-base alloys manufactured by the Welding Products Company for use in the sub-
Diameter Amperes Volts Travel Extension Flux merged arc and electroslag strip welding applications include:
Speed Burden
0.5 x 60 mm 700-900 25-28 4-5 in/min. 0.75-1 in 0.75-1.5 in

100-125 mm/min 19-25 mm 19-38 mm
0.5 x 30 mm 300-450 25-28 4-5 in/min 0.75-1 in. 0.75–1.5 in. AWS Class Special Metals
100-125 mm/min 19-25 mm 19-38 mm Welding Products Designations
EQNi-1 Nickel Weldstrip 61

Storage and Drying Conditions EQNiCu-7
®
MONEL Weldstrip 60
possible moisture pick-up can be re-dried at 500°F for 2 hours or 600° for one hour. EQCuNi
®
MONEL Weldstrip 67
Unfused used flux should be blended in a 1/1 ratio with new flux before reusing. ®
EQNiCr-3 INCONEL Weldstrip 82
®
Weldstrip
Particle Size ®
EQNiCrMo-3 INCONEL Weldstrip 625
®
EQNiCrMo-14 INCO-WELD Weldstrip 686CPT
Packaging
seal.
Packaging
12” ID, 60 lb coil
58 59
Thermal Spray Wires
www.specialmetalswelding.com
Thermal Spray Wires Appendix / Table of Contents

Special Metals Welding Products Company, a division of Huntington Alloys, long recognized
as the industry leader in nickel-base welding electrodes and filler metals, also supplies nickel-
base wires to the thermal spray industry. The Welding Products Company is a fully integrated
manufacturer from raw materials to distribution of finished products. This provides complete
traceability of product from melt-to-spray-deposit.
These wires have been processed to ensure optimum performance in both Metal Arc Spray
System and the Wire Combustion Flame Spray Process. An exceptionally clean surface
Appendix / Table of Contents

ensures minimum contact tip wear and precludes contamination of the spray deposit from
drawing lubricants.
The Welding Products Company is ISO 9002 approved and its quality systems also meet the
ASME, MIL, and TUV standards to ensure that products meet or exceed the specification
requirements of AWS, ASME, MIL, and DIN.
Thermal Spray Wires
A list of nickel-base alloys manufactured by the Welding Products Company for use in the ther-
mal spray applications includes:
Nominal AWS Class Special Metals

Composition Welding Products Designations
__ ®
95 Ni - 5-Al DURANICKEL Thermal Spray 301TSW*
®
NiCrMoNb A5.14 ERNiCrMo-3 INCONEL Thermal Spray 625TSW
®
NiFeCrNbMo A5.14 ERNiFeCr-2 INCONEL Thermal Spray 718TSW
®
Ni - 43 Cr A5.14 ERNiCr-4 INCONEL Thermal Spray 72TSW
80Ni-20Cr M __ ®
INCONEL Thermal Spray 8020M
Table of Contents
__ ® 62-63 Welding Products Selector Chart
80Ni-20Cr INCONEL Thermal Spray 8020TSW
®
64 Conversion Factors for Units of Measure
NiCrMoW A5.14 ERNiCrMo-4 INCONEL Thermal Spray C276TSW
65 Hardness Conversions
®
70 Ni - 30 Cu A5.14 ERNiCu-7 MONEL Thermal Spray 60TSW 66 Comparison of Gauges
* Pratt & Whitney Specification for 301TSW-PWA 36937 Rev. D 66 Standard Pipe Sizes
67 Temperature Conversion Chart
68 Storage and Rebaking
Data contained in this publication are typical of the products and properties described, but are not suitable for specifications.
INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR
are trademarks of the Special Metals group of companies.
60 61
Appendix Appendix
Welding Products Selector Chart Welding Products Selector Chart
Nickel Alloy Welding Consumables

Nickel 200 MONEL INCONEL INCONEL INCONEL INCOLOY INCOLOY Carbon, 3 - 30% Austenitic Duplex and Cast high- Copper-Nickel
alloy 400 alloy 600 alloy 625 alloy 686 alloys alloy 825 Low alloy Chromium Stainless Super Duplex temperature alloys
803, 800 and & Nickel Steels Steels Stainless Steels alloys
800H/HT Steels
Welding Products Selector Chart
Welding Products Selector Chart

Filler Metals For Gas Metal Arc, Gas Tungsten Arc and Submerged-Arc Welding
Nickel 200 Nickel 61 MONEL 60 INCONEL 82 INCONEL 625 I-W 686CPT INCONEL 82 INCONEL 625 INCONEL 82 INCONEL 82 INCONEL 82 I-W 686CPT INCONEL 82 MONEL 60
Nickel 61 Nickel 61 INCONEL 82 INCONEL 625 Nickel 61 INCONEL 82 Nickel 61 Nickel 61 Nickel 61 INCONEL 82 Nickel 61 MONEL 67
Nickel 61 INCONEL 82 Nickel 61 Nickel 61
Nickel 141 Nickel 61
MONEL MONEL190 MONEL 60 INCONEL 625 INCONEL 625 I-W 686CPT INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 625 I-W 686CPT INCONEL 625 MONEL 60
alloy 400 Nickel 141 INCONEL 625 INCONEL 82 INCONEL 82 INCONEL 625 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 625 INCONEL 82 MONEL 67
INCONEL 112 Nickel 61 INCONEL 82 MONEL 60 MONEL 60 INCONEL 82 Nickel 61
MONEL 190
INCONEL INCO-WELD A INCO-WELD A INCONEL 82 INCONEL 625 I-W 686CPT INCONEL 617 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 617 I-W 686CPT INCONEL 617 INCONEL 82
alloy 600 INCONEL 112 INCONEL 112 INCONEL 82 INCONEL 625 INCONEL 625 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 625 INCONEL 82 INCONEL 625 Nickel 61
INCONEL 182 INCONEL 182 INCO-WELD A INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82
Nickel 141 INCONEL 182
INCONEL INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 625 I-W 686CPT INCONEL 617 INCONEL 625 INCONEL 625 I-W 686CPT I-W 686CPT I-W 686CPT INCONEL 617 INCONEL 625
alloy 625 INCONEL 112 INCONEL 112 INCONEL 112 INCONEL 625 INCONEL 625 INCONEL 82 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 82
INCONEL 182 Nickel 141 INCONEL 182 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 Nickel 61
SUGGESTED SELECTIONS
Nickel 141 INCONEL 112
INCONEL INCO-WELD A I-W 686CPT INCO-WELD A I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT
alloy 686 I-W 686CPT INCO-WELD A INCONEL 82 INCONEL 112 INCONEL 617 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 617 INCONEL 625
Nickel 141 INCONEL 112 I-W 686CPT INCONEL 625 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 Nickel 61
I-W 686CPT INCONEL 82
INCOLOY INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 617 INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 617 I-W 686CPT INCONEL 617 INCONEL 82
alloys INCONEL 112 INCONEL 112 INCONEL 112 INCONEL 112 I-W 686CPT INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 625 INCONEL 82 INCONEL 625 Nickel 61
800, 803 and INCONEL 182 INCONEL 182 INCONEL 117 INCONEL 117 INCO-WELD A INCONEL 82 INCONEL 82
800H/HT Nickel 141 INCONEL 182 INCONEL 117
INCOLOY INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 112 I-W 686CPT INCO-WELD A INCONEL 625 INCONEL 625 INCONEL 625 INCONEL 625 I-W 686CPT INCONEL 625 INCONEL 82
alloy 825 Nickel 141 INCONEL 112 INCONEL 112 INCONEL 122 INCONEL 112 INCONEL 112 I-W 686CPT INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 625 INCONEL 82 Nickel 61
& Super Austenitic INCONEL 182 INCONEL 182 I-W 686CPT INCONEL 122 INCONEL 112 INCONEL 622
Stainless Steel I-W 686CPT
Carbon, INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 112 INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 625 INCONEL 625 INCONEL 625 I-W 686CPT INCONEL 625 INCONEL 82
Low alloy INCONEL 112 INCONEL 112 INCONEL 112 INCO-WELD A I-W 686CPT INCONEL 117 INCONEL 112 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 INCONEL 82 Nickel 61
& Nickel INCONEL 182 INCONEL 182 INCONEL 182 INCONEL 112 INCONEL 182 INCO-WELD A
Steels Nickel 141 MONEL 190 INCONEL 182 INCONEL 112
3 - 30% INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 112 INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 625/52 INCONEL 625 I-W 686CPT INCONEL 625 INCONEL 82
Chromium INCONEL 112 INCONEL 112 INCONEL 112 INCO-WELD A I-W 686CPT INCONEL 117 INCONEL 112 INCO-WELD 112 INCONEL 82 INCONEL 82 INCONEL 625 INCONEL 82 Nickel 61
Steels INCONEL 182 INCONEL 182 INCONEL 117 INCONEL 112 INCONEL 182 INCO-WELD A INCONEL 82 INCONEL 617
Nickel 141 INCONEL 182 INCONEL 112/152
Austenitic INCO-WELD A INCO-WELD A INCO-WELD A I-W 686CPT INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A I-W 686CPT I-W 686CPT INCONEL 82 INCONEL 82
Stainless INCONEL 112 INCONEL 112 INCONEL 112 INCONEL 112 I-W 686CPT INCONEL 112 INCONEL 112 INCONEL 112 INCONEL 112 INCONEL 82/625 INCONEL 82 Nickel 61
Steels INCONEL 182 INCONEL 182 INCONEL 117 INCONEL 112 INCONEL 117 INCONEL 182 INCONEL 182 INCONEL 182 I-W A/686CPT
Nickel 141 MONEL 190 INCONEL 182 INCONEL 182 INCONEL 112
Duplex and I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT I-W 686CPT
Super Duplex INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 112 INCO-WELD A INCONEL 112 INCO-WELD A INCO-WELD A INCO-WELD A INCONEL 82 INCONEL 82
Stainless Nickel 141 I-W 686CPT
Steels
Cast high- INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A I-W 686CPT INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A I-W 686CPT INCONEL 617 INCONEL 82
temperature INCONEL 112 INCONEL 112 INCONEL 117 INCONEL 117 INCONEL 117 INCONEL 117 INCONEL 112 INCONEL 112 INCONEL 112 INCONEL 112 INCO-WELD A INCONEL 82 Nickel 61
alloys INCONEL 182 INCONEL 182 INCONEL 182 INCONEL 117 INCONCEL 117 INCO-WELD A
Nickel 141 MONEL 190 INCONEL 117
Copper-Nickel MONEL 187 MONEL 187 INCO-WELD A INCO-WELD A I-W 686CPT INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A INCO-WELD A I-W 686CPT INCO-WELD A MONEL 67
alloys MONEL 190 MONEL 190 INCONEL 182 INCONEL 112 Nickel 141 INCONEL 182 INCONEL 182 INCONEL 182 INCONEL 182 INCONEL 182 INCO-WELD A INCONEL 182
Nickel 141 Nickel 141 Nickel 141 Nickel 141 Nickel 141 Nickel 141 MONEL 190 Nickel 141 Nickel 141 Nickel 141
Nickel 141 MONEL 187
Electrodes For Shielded Metal Arc Welding Data contained in this chart is for information only and should not be used for specification purposes.
62 63
Conversion Factors for Units of Measure Conversion Factors for Units of Measure Hardness Conversions
Hardness Conversions
64 65
Comparison of Gauges & Standard Pipe Sizes Comparison of Gauges &
Temperature Conversions
Standard Pipe Sizes
Temperature Conversions
66 67
Storage and Rebaking
Welding Electrodes
The flux covered welding electrodes in the original sealed containers can be stored indefinite-
ly in a dry storage room. Electrodes that have been removed from their containers should be
held in a cabinet heated to a temperature 10-15°F (6-8•°C) higher than the highest expected
ambient temperature.
Rebaking can reclaim electrodes that have possibly absorbed moisture. Electrodes should be
rebaked at 600°F (316°C) for 1 hour or 500°F (260°C) for 2 hours. Rebaking should be done in
a vented oven, and the electrodes must be removed from the containers.
Flux Cored Wires
Flux cored wires are packaged on spools and hermetically sealed in a polyethylene bag. They
should be stored in the unopened packages in a dry storage room. Product that has been
exposed to high humidity can be baked at 500°F for 1 hour or 400°F for 2 hours.
Storage and Rebaking
Submerged Arc Flux
Unopened bucket containers can be stored indefinitely. Exposed flux can be re-dried at 500°F
for 2 hours, or 600°F for 1 hour.
WARNING POSSIBLE CANCER HAZARD OR LUNG DAMAGE IF INHALED -

MAY CAUSE ALLERGIC REACTION - MAY CONTAIN FLUORIDES.
PROTECT YOURSELF AND OTHERS - Before use read, and understand this informa-
tion, the manufacturer’s instructions, Material Safety Data Sheets (MSDS), and your
employer’s safety practices. See American National Standard Z49.1, Safety in Welding
and Cutting and OSHA Safety and Health Standards 29CFR1910.
FUMES AND GASES can be hazardous to your health. Skin sensitization, irritation of
skin, eye and respiratory tract, neurological damage or death can result from over expo-
sure. Keep your head out of the fume. Use ventilation, preferably local exhaust ventila-
tion, adequate to keep the concentration of the fumes and gases below the exposure lim-
its. Special attention to ventilation is required in confined, small or crowded spaces. If
adequate ventilation is not available, wear appropriate respiratory protection. Wash skin
after contact with dust or fume.
ARC RAYS can injure eyes and burn skin - ELECTRIC SHOCK can kill. Do not touch live
electrical parts - WEAR correct eye, ear and body protection.
68
®
INCONEL
®
INCOLOY Special Metals
Welding Products Company
INCOFLUX
® 1401 Burris Road
Newton, NC 28658, U.S.A.
Telephone 828.465.0352
®
INCO-CORED 1.800.624.3411 • Fax 828.464.8993
www.specialmetalswelding.com
®
INCO-WELD Special Metals
Welding Products Company
®
MONEL Canada House, Bidavon Industrial Estate,
Waterloo Road, Bidford-On-Avon
Warwickshire, England B50 4JN
®
NI-ROD Telephone +44 (0) 1789 491780
Fax +44 (0) 1789 49781
®
NIMONIC Controlled Products Group
ISO-9002-94
www.controlledproductsgroup.com
®
DURANICKEL 590 Seaman Street
Stoney Creek, Ontario L8E 4H1, Canada
®
CERTIFICATE Telephone 905.643.6555
686CPT
#003383
1.800.268.7203 • Fax 905.643.6614
Unit 9, 1715 27th Avenue Northeast

®
725NDUR Calgary, Alberta T2E 7E1, Canada
Telephone 403.250.9191
1.888.274.9353 • Fax 403.250.9197
1310 Gay-Lussac
are Special Local 203
Metals Welding Bouchervillle, Quebec J4B 7G4
1.877.655.5502 • Fax 450.655.6022
Products
Company Asia-Pacific
www.smc-wpc.com
trademarks.
1266 Najing Road West, Rooms 1802-1804
Shanghai 200040 PF China
Telephone +8621 6288 18081 #222
Fax +8621 3229 0052
© 2003 Special Metals Products Company

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Special Metals Welding Products Company is the world’s leading developer and Table of Contents Page AWS Werkstoff

Page AWS Werkstoff Nr. ISO No.

Cast Iron Welding Electrodes

Filler Metals & Flux Cored

Nickel Welding Electrode 141

Weldstrip 59 Minimum Tensile Strength, psi 60,000

Current A 65-85 90-125 125-170 170-225

MONEL Welding Electrode 187

INCONEL Welding Electrode 152

Mo ....................0.50 max. Others .................. 0.50 max.

Available Product Forms Available Product Forms

INCONEL Welding Electrode 112

Available Product Forms Available Product Forms

INCO-WELD C-276 Welding Electrode

Properties Elongation, (4d) % 25 Properties Elongation, (4d) % 25

Available Product Forms Available Product Forms

INCONEL Welding Electrode 117

Specifications AWS A5.11, ENiCrCoMo-1 DIN 1736 ENiCr21Co12Mo

UNS W86117 ISO ENi6617

Limiting Nickel .......... Remainder Si ............................ 0.25 max.

Typical Tensile Strength, psi 110,000

Available Product Forms Available Product Forms

NI-ROD Welding Electrode

Specifications AWS A5.15, ENi-CI ISO E C Ni-CI

Typical Tensile Strength, psi 40,000

Properties Elongation, (4d) % 4

Length mm 305 356 356 356

Length mm 305 356 356 356

NI-ROD 55 Welding Electrode

Typical Ni+Co........................ 53.0 S ...................................... 0.005

Typical Tensile Strength, psi 57,000-84,000

Available Product Forms

Nickel Filler Metal 61

Available Product Forms

Current A mm 0.8 0.9 1.0 1.14 1.2 1.6 2.4 3.2

MONEL Filler Metal 67

Specifications AWS A5.14, ERNiCu-7 DIN 1736 SG-NiCu30MnTi

Available Product Forms Available Product Forms

Specifications BS 2901 (NA34)

NC 80/20 Filler Metal

Available Product Forms

less steels to nickel alloys and carbon steels.

Mechanical MPa 552

Straight Lengths - 915 mm (36”) or 1000 mm (39”)

INCONEL Filler Metal 625

Straight Lengths - 915 mm (36”) or 1000 mm (39”)

INCO-WELD 725NDUR Filler Metal

ASME II, SFA-5.14, ERNiCrMo-14 ISO SNi6686 ISO SNi7725

INCO-WELD Filler Metal HX

Available Product Forms Available Product Forms

INCONEL Filler Metal 52

Composition (%) Mo ............................................ 9 S .................................... <0.015

Typical Tensile Strength, psi 110,000

while it is especially resistant to oxide "floaters" and inclusions.

INCONEL Filler Metal 601

Limiting Ni .......................... Remainder Ti.................................. 1.0 max.

Straight Lengths - 915 mm (36”) or 1000 mm (39”)

INCONEL Filler Metal 617

ASME II, SFA-5.14, ERNiCrCoMo-1 Werkstoff Nr. 2.4627

Available Product Forms Available Product Forms

Specifications none Specifications none

NILO Filler Metal CF42

Typical Ni............................................ 36 Typical Ni ............................................ 41