Wheat Flour Replacement by Wine Grape Pomace Powder Positively Affects Physical, Functional and Sensory Properties of Cookies

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Proc. Natl. Acad. Sci., India, Sect. B Biol. Sci.

(Jan–Mar 2017) 87(1):109–113


DOI 10.1007/s40011-015-0570-5

RESEARCH ARTICLE

Wheat Flour Replacement by Wine Grape Pomace Powder


Positively Affects Physical, Functional and Sensory Properties
of Cookies
Salama Maner1,2 • Ajay Kumar Sharma1 • K. Banerjee1

Received: 13 November 2014 / Revised: 26 January 2015 / Accepted: 29 May 2015 / Published online: 1 July 2015
 The National Academy of Sciences, India 2015

Abstract Winemaking is a very old practice. Generation pomace and pomace drying temperature etc. Focused and
of different wastes during winemaking is well known. right efforts are needed to increase the acceptance of
Efforts are needed for appropriate disposal of these wastes cookies having more wine grape pomace powder as con-
rather than dumping them in open fields and creating sumers will get more antioxidants with cookies.
environmental problems. Wine grape pomace has been
recorded with nutritional and antioxidant properties. Pre- Keywords Winery waste  Cookies  Antioxidant 
sent study was carried out by replacing part of wheat flour Sensory  Acceptance
with wine grape pomace powder (WGPP) at levels of 5, 10,
15 and 20 %. While in case of control cookies were made
without adding WGPP. Cookies were prepared using two Introduction
stage method of cooky making. Wine grape pomace
powder was added to dry ingredients. The addition of wine Winemaking generates various byproducts like pomace,
grape pomace powder increased antioxidant properties marc, lees etc. These by-products are used in different
comprising ferric reducing antioxidant power, total phenol countries for various purposes. Wine producing countries
content, flavonoid and anthocyanin. Wine grape pomace have their own policy to deal with winery by-products.
powder imparts brown colour to cookies as compared to However, not much work has been done on these aspects
control. The colour intensity was increased with increasing worldwide; some countries are using/recycling about
concentration of wine grape pomace powder in cookies. 30–40 % of winery waste. At present, 93 registered
Maximum colour intensity was observed in cookies wineries exist in India. These wineries are generating about
obtained from T5. Addition of 5 % of wine grape pomace 3 lakh tonnes of grape waste. Its disposal is a major
powder (T2) was registered with maximum score in the environmental problem. Presently, waste material is dis-
organoleptic testing. However, the availability of various posed by burning in open fields, which results in loss of
constituents in pomace is affected by many factors like potential source of organic matter and valuable plant
variety, harvesting at particular stage, maceration duration, nutrients. Winery by-products, even after going through
yeast strains or culture used for winemaking, winemaking fermentation process for winemaking, have a huge amount
conditions, pressure used for separation of wine from of phenolic compounds, depending on the type of grape,
the part of the tissue as well as processing conditions. They
are good sources of flavanols, flavonoids, anthocyanins and
& Ajay Kumar Sharma phenolic acids [1]. Moreover, grape pomace and stem are
sharmadrajay@gmail.com valuable sources of soluble dietary fibre (SDF) and Klason
1 lignin [2]. The skin of wine grape pomace is ideal source of
ICAR-National Research Centre for Grapes, Pune 412307,
India dietary fibre having good content of bioactive compounds
2 [3]. Red wine grape pomace shows higher values in total
Department of Food Technology, University Institute of
Chemical Technology, North Maharashtra University, phenolic content in comparison to white wine grape
Jalgaon 425001, India pomace powder. The phenolics have potential beneficial

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110 S. Maner et al.

impact on human health as these phenolics have antioxi- were removed manually from dried grape pomace. Deseeded
dant, antimicrobial, antiviral, and anti-inflammatory prop- WGP was ground and it was passed through sieve to remove
erties. Dietary fibre is another predominate functional debris. The prepared WGPP was used to replace the refined
component in wine grape pomace, and has benefits of wheat flour for making cookies.
reducing the risk of cardiovascular diseases, cancer, and All dry ingredients were sieved to remove foreign
diabetes [4]. material if any. Mixing of all ingredients was done by two
The research activities based on the use of grape pomace stage method. Creaming of shortening and sugar were done
in making baked products like cookies, biscuits and breads using churner. After creaming all dry ingredients were
have already been initiated and very encouraging results added to cream mixture. WGPP of 5 % (T2), 10 % (T3),
have been obtained. The wine grape pomace is a viable 15 % (T4) and 20 % (T5) was added with dry ingredients
functional ingredient in bakery goods to increase total to replace the refined wheat flour. In case of control (T1)
phenolic content, radical scavenging activity and dietary WGPP was not added. Mixing and kneading were done to
fibre in consumer’s diets [5]. Addition of grape by-products form dough. After dough formation, it was kept for
enhanced antioxidant properties of mixed rye breads [6]. A 30–40 min. Round shape was given to cookies using cutter.
maximum of 6 % grape by-product was found with Cookies transferred into trays for baking, were kept in
acceptable products based on sensory studies. Wheat flour preheated oven at temperature 150 C for 20–30 min. After
was replaced in wholemeal oat flour by 30, 40 and 50 % of cooling cookies were packed in air tight plastic bags and
grape pomace flour in making cookies [7]. On the basis of stored at lower temperature for further physico-chemical
sensory acceptance, it was found that the grape pomace flour and sensory analysis.
can become alternate ingredient. Quality parameters of The prepared cookies were analysed for colour intensity,
cookies were influenced by addition of grape pomace flours, water absorption capacity, ash, anthocyanins, total pheno-
whole grape pomace flour, pomace flour without seeds and lics, flavonoids, tannins and antioxidant activities. Total
seed flour. In proportion of pomace level rising, total dietary phenolic, content was estimated with Folin-Ciocalteu
fibres, total phenolics and antioxidant activities of cookies reagent by using gallic acid as standard phenolic compound
were also increased [8]. Grape pomace did not significantly [10]. Anthocyanin content in cookies was estimated by
affect the width, thickness and spread ratio of cookies. The adopting standard method [11] and for colour intensity;
cookies containing 5 % seed flour were most appreciated in method of Somers and Evans was followed [12]. The total
terms of sensorial properties. But when the content of grape antioxidant potential of a sample was determined using the
pomace flour in cookies exceeded 10 % level, acceptability ferric reducing ability of plasma FRAP (ferric reducing
was decreased. Biscuits and cookies are the most popularly antioxidant power) assay [13] as a measure of antioxidant
consumed bakery items in India and other parts of the world. power. Tannin contents in cookies were measured by Folin-
Some of the reasons for such wide popularity are their ready Denis method [14] and total flavonoid content was measured
to eat nature, affordable cost, good nutritional quality, by the aluminium chloride colorimetric assay [15]. The
availability in different tastes and longer shelf life [9]. method suggested by Ranganna [16] was used to determine
Considering the availability of wine grape pomace and ash content in cookies. Water absorption capacity in cookies
importance of enriched baked products i.e. cookies, present was recorded by adopting method of Nwabueze [17].
investigation was carried out to evaluate the influence of The sensory panel consisted of 40 persons comprising
different levels of wine grape pomace powder on physico- 20 males and 20 females. The sensory attributes taken for
chemical and sensory parameters of cookies. consideration were colour, appearance, aroma, texture,
taste, mouth sensation and over all acceptability. The
products were sensory evaluated based on 5 point Hedonic
Material and Methods scale. The assessment procedures of scoring was based on
quality attributes of cookies. The data was collected from
The present study was carried out at ICAR-National three replications of each treatment. The obtained data on
Research Centre for Grapes, Pune (India) during 2013–2014. different parameters were statistically analysed by using
The raw materials viz. refined white wheat flour, skimmed completely randomized design (CRD).
milk powder, sugar, margarine, baking powder and butter
was used for making cookies. The refined wheat flour
(Maida) was replaced by the wine grape pomace powder Results and Discussion
(WGPP). The pomace was separated from the red wine of
Cabernet Sauvignon. Collected pomace was dried in oven at The collected data on various physico-chemical parameters
the temperature 45–50 C for 72 h. The drying process of and sensory evaluation of enriched cookies showed a lot of
grape pomace removed the alcohol content. Stems and seeds improvement. Replacement of refined wheat flour by

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Wheat Flour Replacement by Wine Grape Pomace Powder Positively Affects Physical, Functional… 111

WGPP was registered with increased water absorbing properties of cookies. Anthocyanin content in cookies
capacity. In control it was only 3.59 % and increased sig- increased significantly in comparison to control. Antho-
nificantly with more replacement of refined white wheat cyanin content in control was only 0.163 (mg/g) in com-
flour. Maximum value of WAC i.e. 4.333 was noted in T5. parison to 3.512 mg/g in T5. WGP skins are rich sources of
Hydration properties of dietary fibre refer to its ability to anthocyanins (mainly malvidin 3-O-glucoside, followed by
retain water within its matrix. It is a known fact that the peonidin 3-O-glucoside), hydroxycinnamic acids, and fla-
structural characteristics and the chemical composition of vonol glycosides [24]. So the addition of WGPP in different
the fibre (water affinity of its components) play important treatments of cookies added anthocyanins content. Antho-
roles in the kinetics of water uptake. Water may be avail- cyanins bear functional properties and are known as colour
able in capillary structures of fibre as a result of surface contributing agent also. Rising trend was observed in total
tension, and the water could interact with molecular com- phenolic contents, flavonoids, antioxidant activities and
ponents of fibre through hydrogen bonding or dipole forms tannin contents of cookies made by using WGPP. The values
[18]. Large amount of water through hydrogen bond of total phenolics, flavonoids, antioxidant activities and
holdings is related to matrix having porous structure [19, tannins were increased sharply after addition of WGPP. In
20] created by added WGPP in cookies. As grape pomace control only 0.041 (mg/g) total phenolic content was noted
is a source of dietary fibres [4, 8], water content in cookies and the values of total phenolic contents were increased with
of present study was increased with more addition of rise in the level of WGPP as 0.095, 0.213, 0.305 and 0.460
WGPP. Data from the Table 1 indicate increased ash (mg/g) in T2, T3, T4 and T5, respectively. After addition of
content due to increase in addition of WGPP. Maximum WGPP flavonoid content of cookies was increased from
ash content was obtained in case of T5 with the value of 0.0320 (mg/g) in control to a highest level of 1.133 (mg/g) in
3.865 % followed by T4, T3 and T2 with the values of T5. All treatments were found significantly superior over
3.422, 3.147 and 2.862 %, respectively. Cookies without control. In case of control antioxidant values which were
addition of WGPP were recorded with 2.461 % ash. The measured by FRAP method, in cookies were only
ash values were significantly affected by addition of 4.625 (mg/g) while addition of WGPP the recorded antiox-
WGPP. High ash in WGP skins is characterized as potas- idant values were 11.651, 29.669, 51.862 and 75.976 (mg/g)
sium (K), calcium (Ca), magnesium (Mg), sodium (Na), in T2, T3, T4 and T5, respectively. As WGPP had major
iron (Fe), manganese (Mn), copper (Cu), and zinc (Zn) composition of red grape skin and the grape skin contains
[21]. Increased ash content with more addition of WGPP in tannins so these tannins were found in cookies. The cookies
cookies, reveals that more nutrient rich cookies can be from T5 contained a tannin content of 1.766 followed by
obtained by addition of WGPP. Colour intensity of WGPP 1.171 (mg/g) in T4. Wine grape pomace contains promising
added cookies was more with noted significant differences phenolic acids, including gallic acid, ellagic acid, and fla-
among treatments. WGPP addition imparts dark brown vonoids, such as catechin, epicatechin, procyanidins and
colour to cookies. Maximum colour intensity was reported anthocyanins [1, 25]. An assay of radical-scavenging activity
in cookies prepared from T5 (1.130) and minimum colour showed that WGP addition enhanced the antioxidant prop-
intensity was in T1 (control).The addition of deseeded erties of biscuits [26]. By increased addition of grape pomace
grape pomace imparted darker colour to the cookies [22]. level total phenolic content in cookies was enhanced [8].
More intense coloured biscuits were obtained in compar- The cookies enriched with WGPP were subjected to
ison to control when grape marc was added [23]. organoleptic test. Parameters viz. appearance, texture,
Data presented in Table 1 clearly show the impact of mouth sensation, taste, colour, aroma and overall accept-
replacement of wheat flour by WGPP on functional ability were adopted for sensory evaluation of cookies
Table 1 Impact of functional and physical properties on enriched cookies
Treatments Physical properties Functional properties
WAC Ash Colour Anthocyanins Total phenolics Flavonoids Antioxidant activity Tannins
(g H2O/g) (%) intensity (mg/g) (mg GAE/g) (mg CTE/g) FRAP (mg/g) (TAE mg/g)

T1 3.593E 2.641E 0.356E 0.163E 0.041E 0.320E 4.625E 0.160E


D D D D D D D
T2 3.946 2.864 0.510 2.033 0.095 0.627 11.651 0.213D
C C C C C C C
T3 4.061 3.147 0.623 2.864 0.213 0.887 29.669 0.720C
B B B B B A B
T4 4.130 3.422 0.853 3.311 0.305 1.347 51.862 1.171B
T5 4.333A 3.865A 1.130A 3.512A 0.460A 1.133B 75.976A 1.766A
LSD (at 5 %) 0.0263 0.0218 0.0731 0.0085 0.0012 0.091 2.7079 0.0318
Figures with same letter do not differ significantly from each other

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112 S. Maner et al.

Table 2 Sensory evaluation of WGPP added cookies


Treatments Appearance Texture Mouth sensation Taste Colour Aroma Overall acceptability

T1 4.40B 3.83BC 3.85BC 3.68B 1.23C 3.38B 3.58BC


A A A A D A
T2 4.88 4.33 4.45 4.25 2.53 3.88 4.28A
B AB B B C AB
T3 4.43 4.15 4.08 3.73 3.33 3.70 3.88AB
T4 4.05C 3.95B 3.73C 3.40BC 4.03B 3.45B 3.40C
D C D C A B
T5 3.78 3.55 3.40 3.05 4.78 3.48 2.88D
LSD (at 5 %) 0.249 0.312 0.309 0.391 0.212 0.375 0.425
Figures with same letter do not differ significantly from each other

APPEARANCE quality properties of cookies. However, the availability of


5 various constituents in pomace is affected by many factors
4 like variety, harvesting at particular stage, maceration
OVERALL
3 TEXTURE
ACCEPTBILITY T1 duration, yeast strains or culture used for winemaking,
2 winemaking conditions, pressure used for separation of
T2
1 wines from pomace, pomace drying temperature etc.
T3
0 Efforts are needed to increase the acceptance with more
MOUTH T4
COLOUR WGPP added cookies. Beside the cookies, WGPP can also
SENSATION T5
be added in other bakery products like biscuits and breads.
The bakery products prepared by added WGPP will give
the antioxidants and dietary fibres to consumers which are
TASTE AROMA
needed in the diet. The winery waste thus will be utilized in
Fig. 1 Acceptance level of WGPP added cookies based on sensory better way and it will help wineries to become greener and
parameters financially strong and more stable and viable.

prepared under the study (Table 2). Addition of WGPP was


found superior in each and every quality parameter over
control. The data presented in Table 2 showed that cookies Conclusion
with T2 treatment have maximum score for appearance
with 4.88 followed by 4.43 (T3), 4.40 (T1), 4.05 (T4) and The data of the present study clearly indicate that the
3.78 (T5). In case of texture maximum value (4.33) was winery by-product i.e. WGPP has positive impact on var-
recorded in T2 followed by T3 and value of T5 was noted ious properties of cookies. However, the availability of
lesser than control. Maximum score i.e. 4.45 was again various constituents of pomace is affected by many factors
observed in T2 for mouth sensation, but T1 recorded more like variety, harvesting at particular stage, maceration
score than T4 and T5. T2 again proved superiority over duration, yeast strains or culture used for winemaking,
others in case of taste. Again control was found superior winemaking conditions, pressure used for separation of
over T4 and T5. T5 scored maximum (4.78) in case of wines from pomace, pomace drying temperature etc.
colour. All other treatments scored more values than con- Efforts are therefore needed to increase the acceptance with
trol (1.23). The panel which was identified for organoleptic more WGPP added cookies. Beside the cookies WGPP can
evaluation of cookies marked T2 with maximum overall be added in other bakery products like biscuits and breads.
acceptability (4.28) which was found at par with T3. It was The bakery products prepared by added WGPP will give
observed that the maximum score was obtained by cookies the antioxidants and dietary fibres to consumers which are
made with 5 % addition of WGPP in all recorded sensory needed in their diet. Same time the winery waste will be
parameters except colour. When the quantity of WGPP was utilized in a better way and it will help wineries to become
increased, negative impact on acceptability was noted greener and financially strong and more stable and viable.
(Fig. 1). Replacement of wheat flour with grape pomace
flour had more acceptance on the basis of sensory evalu- Acknowledgments Authors are thankful to Director, ICAR-NRC
ation [7]. But when the grape pomace exceeded more than for Grapes, Pune for supporting this study and giving valuable sug-
gestions during execution of work plan. The members of sensory
10 %, general acceptability of cookies was decreased [8]. panel also deserve thanks for their support to this study. The authors
The data of present study clearly indicate that the winery certify that there is no conflict of interest with any financial organi-
by-product i.e. WGPP has positive impact on various zation regarding the material discussed in the manuscript.

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Wheat Flour Replacement by Wine Grape Pomace Powder Positively Affects Physical, Functional… 113

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