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M3 CJV ESP EME00 GEN 000002 Insulation Application Principles AB
M3 CJV ESP EME00 GEN 000002 Insulation Application Principles AB
PROJECT CONTRACTOR
RIYADH METRO
Package 3 (Lines 4, 5 & 6)
Insulation Application Principles
M3-CJV-ESP-EME00-GEN-00000X AA
CJV Organization:
Author Checked Reviewed Approved
Changyoung Cho Piotr Konopka Eduardo Borrell Jose Martinez Salazar
Installation PM MEP Design Manager Design Manager Project Manager
FAST Organization:
Author Checked Reviewed Approved
Riyadh Metro Package 3 (Lines 4, 5 & 6)
Insulation Application Principles Rev. AA
TABLE OF CONTENTS
1 PURPOSE 4
2 SCOPE 4
3 USAGE RESPONSIBILITY 4
4 REQUIREMENTS 4
5 STANDARD / CODES /REGULATIONS 4
6 REFERENCES, DEFINITIONS AND ABBREVIATIONS 5
6.1 Abbreviations 5
1 PURPOSE
The purpose of this document is to define the principles for the application of insulation materials across
Riyadh Metro Project Package 3.
2 SCOPE
This document addresses the principles to be applied on lines 4, 5 and 6 of Riyadh Metro.
3 USAGE RESPONSIBILITY
This report shall be referred to by the persons responsible for the preparation of mechanical, public health,
insulation and other associated shop drawings as well as relevant sub-contractors.
4 REQUIREMENTS
ID Reference
[R01] Vol. 2.3, WPS 3.02 15081
[R02] Vol. 2.3, WPS 3.02 15082
[R03] Vol. 2.3, WPS 3.02 15083
[R04] M3-DJV-ESP-EME00-GEN-000002 rev. AB
[S14] Cloth, Glass; Tape, Textile Glass; And Thread, Glass And Wire-
MIL-C-20079 H
Reinforced Glass.
[S15] M3-DJV-ESP-EME00- Chilled water and Condensate Drain water piping system.
GEN-000002
[S16] SBC 601 Saudi Building Code – Energy Conservation
Sub-
Item System/
Item Application/Area Material Material Specification Accessories & Attachments Remarks
# Application
#
1. Preformed Pipe Insulation: Comply with
ASTM C 547, Type 1, with factory-applied, all-
purpose, vapour-retarder jacket.
Exposed:
2. Blanket Insulation: Comply with ASTM C 553,
Hydronic Distribution - For CHW outdoor: all pipe
Type II, without facing.
- Chilled Water Piping size 50mm
3 3. Fire-Resistant Adhesive: Comply with MIL-A-
density 64 kg/m , - All exposed and internal
3316C in the following classes and grades:
Size: ≤32mm: t=25mm piping and in machine room
a. Class 1, Grade A for bonding glass cloth and
40-150mm: t= 38mm Aluminium Cladding
tape to unfaced glass-fibre insulation, for sealing
(Runouts<50mm:t =25mm) (0.6mm thickness) finished
edges of glass-fibre insulation, cloth to unfaced
≥150 : t=50mm is required.
Mineral-Fibre glass-fibre insulation.
7.10 (Internal<150mm:t =25mm) - Pre-insulated pipe for
Insulation b. Class 2, Grade A for bonding glass-fibre
Flat surfaces: t=50mm Underground application as
insulation to metal surfaces.
- Domestic Hot Water per B.S. 4508.
All size: 38mm thick - If the thickness of the
4. Vapour-Retarder Mastics: Fire- and water-
- Condensing Pipe insulation in the “Application
resistant, vapour-retarder mastic for indoor A. Glass Cloth and Tape: Comply with MIL-C-
external / Area” column is not
applications. Comply with MIL-C-19565C, Type II. 20079H, Type I for cloth and Type II for tape.
Size: <32mm: t = 25mm available in the market,
5. Mineral-Fibre Insulating Cements: Comply with Woven glass-fibre fabrics, plain weave, pre-sized
40-50mm: t=38mm select the next higher
ASTM C 195. a minimum of 8 oz./sq. yd. (270 g/sq. m).
>50mm: t=50mm thickness of insulation
6. Mineral-Fibre, Hydraulic-Setting Insulating and 1. Tape Width:4 inches (100 mm)
Finishing Cement: Comply with ASTM C 449/C
449M. B. Bands: 3/4 inch (19 mm) wide, in one of the
Embedded in concrete / following materials compatible with jacket:
directly under roof slab: Closed-cell, sponge- or expanded-rubber 1. Stainless Steel: ASTM A 666, Type 304;
Piping - Refrigerant Piping materials. Comply with ASTM C 534, Type I for 0.020 inch (0.5 mm) thick.
7.0
Insulation All size: 19mm thick tubular materials and Type II for sheet materials. 2. Galvanised Steel: 0.005 inch (0.13 mm)
- Domestic Hot water Flexible 2
Thermal Conductivity factor of 0.036 W/m .K, thick.
For outdoor Aluminium
within wall: 13mm thick Elastomeric 3. Aluminium: 0.007 inch (0.18 mm) thick.
7.20 Maximum water permeability of 0.09 ㎍ m/NH Cladding (0.6mm thickness)
- Horizontal rainwater Thermal 4. Brass: 0.010 inch (0.25 mm) thick.
1. Adhesive: As recommended by insulation finish is required.
piping: Insulation 5. Nickel-Copper Alloy: 0.005 inch (0.13 mm)
Under roof slab: 13mm material manufacturer. thick.
thick 2. Ultraviolet-Protective Coating: As
- Condensate drain: recommended by insulation manufacturer. C. Wire: thick. 0.080-inch (2.0-mm), nickel-copper
within wall: 13mm thick alloy: 0.062-inch (1.6-mm), soft-annealed,
galvanised steel.
- Diesel Engine
coolant
All size: 25mm thick
For exterior FAJ: Stainless
FAJ: Aluminium Preformed pipe sections of non-combustible,
3 Calcium steel 0.6mm thickness /
Density: 35kg/m inorganic, hydrous calcium silicate with a no
7.30 Silicate Aluminium Cladding 0.6mm
- Diesel Engine asbestos fibrous reinforcement. Comply with
Insulation thickness.
Exhaust ASTM C 533, Type I.
FAJ: Field Applied Jacket
Pipe All size: 2 layer
50mm
FAJ: Stainless Steel
Prefabricated
Comply with ASTM C 450 for dimensions used FAJ: Stainless steel 0.6mm
Valves & Fittings thermal
7.40 3 in preforming insulation to cover valves, elbows, thickness / Aluminium Cladding
Density: 24kg/m Insulating
tees, and flanges. 0.6mm thickness).
Fitting Covers
Riyadh Metro Package 3 (Lines 4, 5 & 6)
Insulation Application Principles Rev. AA
1 Supply Air Duct Type 01 Yes No Type 01 Yes Type 10 Type 01 Yes Type 11 Type 03 Yes Type 11
2 Return Air Duct Type 01 Yes No Type 01 Yes Type 10 Type 01 Yes Type 11 Type 03 Yes Type 11
4 Treated Fresh Air Duct Type 04 No No Type 04 No Type 10 Type 04 No Type 11 Type 03 No Type 11
To be fitted into aluminium sheet split boxes arranged for easy removal so
that access to the pumps, can readily be gained without damaging the
general run of insulation.
Mineral-Fibre Special arrangements shall be made at pumps so that easy access can be
9.20 Chilled Water Pumps To follow selection for 7.10. To follow selection for 7.10.
Insulation obtained for maintenance without damaging the insulation. Such
removable covers shall be separately secured and two vapour barriers
shall be provided, one to totally enclose the main insulation and the other
to cover the removable insulation.
End of Document