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SIX WEEKS TRAINING REPORT
 ACC Limited
Gagal Cement Works
«d>The ACC Ltd., [ACC] is the largest producer of
cement in India with annual turnover of about
Rs.24,000 million. It has a large operation with 11
marketing offices spread all over the country with a
network of 8000 dealers. In addition to the domestic
operations, ACC extends its services to various parts
of the world including operations and management
of cement plants.
 GAGAL CEMENT WORKS

«d> Gagal Cement Works a unit of the

Associated Cement Companies Limited,
has two unites Gagal I and Gagal II. Gagal
I was set up in the year 1984 and Gagal II
was set up in the year 1994. Clinker
production of Gagal I is 2800 TPD and of
Gagal II is 3300 TPD. The total annual
—* ■■■■
capacity of the plant is around 2 2 m 7

tonnes. Both units are located at

BARMANA in District BILASPUR of H.P.
CEMENT
Cement is finely ground hydraulic
binding medium for mortar and
concrete, consisting substantially
of compounds of CaO with Si02,
AI2o3 and ferric oxide which have
been formed by sintering or
fusion. 'Sintering' means burning
at a temperature which cause

v partial fusion of the material

The main component of
cement
 THE CEMENT MANUFACTURING PROCESS
quarry

Quarry lace

1. BLASTING 2. TRANSPORT

storage at
the plant
conveyor

3. CRUSHING & TRANSPORTATION

1. BLASTING : The raw materials that are used to manufacture cement (mainly limestone and clay) are blasted
from the quarry.
2. TRANSPORT : The raw materials are loaded into a dumper.

3. CRUSHING AND TRANSPORTATION : The raw materials, after crushing, are

transported to the plant by conveyor. The plant stores the materials before they are Next
homogenized.
 THE CEMENT MANUFACTURING PROCESS
Raw grinding and burning

storage at
the plant

1. RAW GRINDING

2. BURNING

1. RAW GRINDING : The raw materials are very finely ground in order to produce the raw mix.
2. BURNING : The raw mix is preheated before it goes into the kiln, which is heated by a flame that can
be as hot as 2000 °C. The raw mix bums at 1500 producing clinker which, when it leaves the kiln, is
rapidly cooled with air fans. So, the raw mix is burnt to produce clinker :the basic material needed to
make cement.
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 THE CEMENT MANUFACTURING PROCESS
Grinding, storage, packing, dispatch

Gypsum and the secondary additives are added

Wv
to the cEinker.
cEinker
storage Finish grinding

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1. GRINDING

___] Q □ Q □

W be/ m

|—r -1 n on ni^

2. STORAGE, PACKING, DISPATCH

1. GRINDING : The clinker and the gypsum are very finely ground giving a ' pure cement11. Other secondary
additives and cementitious materials can also be added to make a blended cement,

2. STORAGE, PACKING, DISPATCH :The cement is stored in silos before being dispatched either in
bulk or in bags to its final destination.
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