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Cat Dcs Sis Controller
Cat Dcs Sis Controller
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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR5834
May 2014
200-C2 BK-4
E-C23 INJECTOR 11
PRELUBE PUMP + 12 G705-E55 GN-18 A721-E121 BK-18 A731-E141 BK-18 2
AIR SHUTOFF DRIVE 13 F708-E163 RD-16 A722-E123 BK-18 200-H2 BK-18 1552269
F INJECTOR 5 + 14 A705-E128 RD-18 A723-E125 BK-18 A710-E138 RD-18 1
INJECTOR 10 F
INJECTOR 5 RTN 15 A725-E129 BK-18 A724-E127 BK-18 101-E12 RD-14 A730-E139 BK-18 2
INJECTOR 6 + 16 A706-E130 RD-18 A725-E129 BK-18 101-E13 RD-14 PRELUBE RELAY NOTE B
INJECTOR 6 RTN 17 A726-E131 BK-18 A726-E131 BK-18 102-E16 BK-14 F705-E160 RD-18 9X8124
INJECTOR 15 RTN 18 A735-E149 BK-18 A727-E133 BK-18 102-E17 BK-14 E-C24
#1 TURBO INLET PRESSURE 19 F733-E169 WH-18 A728-E135 BK-18 102-E18 BK-14 C465-E161 RD-10 1552269 E-C45
ETHER HOLD IN - 20 383-E172 BK-18 A729-E137 BK-18 150-E7 RD-12 A712-E142 RD-18 1 1552269
INJECTOR 12
SPARE 21 A730-E139 BK-18 200-E156 BK-18 120-P1 RD-8 A732-E143 BK-18 2 A713-E144 RD-18 1
INJECTOR 13
SPARE 22 A731-E141 BK-18 200-E162 BK-10 A733-E145 BK-18 2
CONNECT TO BATT-
SPARE 23 A732-E143 BK-18 200-E165 BK-18 119-N1 RD-8 CBL BK-00 NOTE A
40A TERMINAL OF STARTER MOTOR
INJECTOR 9 + 24 A709-E136 RD-18 A733-E145 BK-18
PRELUBE BRKR E-C46
INJECTOR 9 RTN 25 A729-E137 BK-18 A734-E147 BK-18 229-E8 BK-14
2038987 CONNECT TO BATT+ 1552269
INJECTOR 16 + 26 A716-E150 RD-18 A735-E149 BK-18 229-E9 BK-14 CBL RD-00 CBL BK-00
TERMINAL OF STARTER MOTOR
INJECTOR 16 RTN 27 A736-E151 BK-18 A736-E151 BK-18 229-E10 BK-14 A715-E148 RD-18 1
POS NEG POS NEG E-C25 INJECTOR 15
SHUTDOWN NOTIFY - 28 E797-E32 BK-18 A746-E87 WH-18 354-E1 RD-18 A735-E149 BK-18 2
300mA SINKING DRIVER 29 A747-E86 WH-18 354-E2 RD-18 200-U2 BK-18 SMMS 2 1552269
SPARE 30 A751-E85 WH-18 F701-E11 RD-18 9X8124 A714-E146 RD-18 1
BATTERY 1 BATTERY 2 INJECTOR 14
SPARE 31 C465-E161 RD-10 354-E178 RD-18 A734-E147 BK-18 2
INJECTOR 13 + 32 A713-E144 RD-18 314-E158 PU-8 CUSTOMER SUPPLIED NOTE A
INJECTOR 13 RTN 33 A733-E145 BK-18 C700-E174 RD-18 NOTE C E-C5
INJECTOR 10 + 34 A710-E138 RD-18 C941-E88 WH-18 852-E164 RD-18 120-CC1 RD-8 E-C26 1552269
INJECTOR 10 RTN 35 A730-E139 BK-18 E700-E183 RD-14 200-U1 BK-18 1552269 F723-E62 PK-18 1 TIMING CALL
200-H2 BK-18
119-N1 RD-8
TURBO OUTLET PRESSURE 36 A746-E87 WH-18 E967-E177 WH-18 C465-E161 RD-10 200-U2 BK-18 SMMS 1 A716-E150 RD-18 1 F724-E63 PU-18 2
E INJECTOR 16 E
109-W1 RD-4
ATMOSPHERIC PRESSURE 37 A747-E86 WH-18 E996-E185 BK-18 E798-E31 RD-18 F701-E11 RD-18 9X8124 A736-E151 BK-18 2
#3 TURBO INLET PRESSURE 38 F713-E102 WH-18 E998-E186 BK-14 E-S18
F701-E154 RD-18 F701-E154 RD-18 E-C50
8T8731
#4 TURBO INLET PRESSURE 39 F714-E103 WH-18 E998-E184 BK-14 E998-E176 BK-18 F705-E160 RD-18 304-E157 WH-8
INJECTOR 3 + 40 A703-E124 RD-18 E998-E187 BK-14 F708-E163 RD-16 118-M1 RD-8 A
INJECTOR 3 RTN 41 A723-E125 BK-18 E795-E104 WH-18 200-E165 BK-18 B BK-18
AIR SHUTOFF SOL VALVE
INJECTOR 4 + 42 A704-E126 RD-18 E796-E90 WH-18 117-L1 RD-8 E-C4 852-E164 RD-18 C RD-18
INJECTOR 4 RTN 43 A724-E127 BK-18 E797-E32 BK-18
40A
8T8736
SMMS BRKR
SPARE 44 155-E34 RD-16 A
2038987 E-C34
SPARE 45 E798-E31 RD-18 314-E158 PU-8 CBL-A1 RD-4 A229-E37 BK-16 B
7N9737
CRANKCASE PRESSURE 46 E795-E104 WH-18 F701-E152 RD-18 304-E157 WH-8 PWR LUG M757-E58 CU-SHD C ECM SERVICE
SPARE 47
E-S13
116-K1 RD-8 893-E28 GN-18 D CONNECTOR F701-E153 RD-18 1 BK-18 AIR START SOLENOID
INJECTOR 7 + 48 A707-E132 RD-18 F701-E154 RD-18 101-E12 RD-14 304-E157 WH-8 892-E41 BR-18 E 200-E156 BK-18 2 BK-18 5N8980
20A
INJECTOR 7 RTN 49 A727-E133 BK-18 F701-E153 RD-18 101-E13 RD-14 M755-E54 GN-SHD F
AUX BRKR
INJECTOR 8 + 50 A708-E134 RD-18 F702-E20 BK-18 ECM BUSSBAR M756-E50 YL-SHD G
2038989 S G
INJECTOR 8 RTN 51 A728-E135 BK-18 200-E156 BK-18 2427061 H RH TURBO INLET EXHAUST TEMP
E-C35
INJECTOR 12 + 52 A712-E142 RD-18 F703-E107 WH-18 200-E162 BK-10 E798-E31 RD-18 J 2616848
BAT MTR 1698670
#2 TURBO INLET PRESSURE 53 F734-E189 WH-18 F704-E110 WH-18 200-E165 BK-18 CBL-A1 RD-4 STARTER
20A
R800-E108 RD-18
200-C2 BK-4
A OR-18 +V
DIGITAL REFERENCE 54 R998-E109 BK-18 F705-E160 RD-18 CBL-AA1 BK-0000 2071562
200-H2 BK-18
ECM BRKR E-C47 SCAC COOLANT LEVEL R998-E109 BK-18 B BK-18 GROUND
SPARE 55 F708-E163 RD-16 497-E114 RD-18
2038989 MOTOR 1698670 1656634 F704-E110 WH-18 C WH-18 SIGNAL
+8V ENGINE MOUNTED SENSORS 56 R800-E108 RD-18 F713-E102 WH-18 838-E117 GN-SHD
+8V ENGINE MOUNTED SENSORS 57 C700-E174 RD-18 F714-E103 WH-18 838-E118 YL-SHD E700-E183 RD-14 A RD-18 +V
INJECTOR 11 + 58 A711-E140 RD-18 F715-E24 BK-18 838-E119 CU-SHD 115-J1 RD-12 E998-E187 BK-14 B BK-18 GROUND CRANKCASE PRESS SNSR
E-C36
D INJECTOR 11 RTN
INJECTOR 14 +
59
60
A731-E141
A714-E146
BK-18
RD-18 F716-E21 BK-18
846-E116
852-E164
WH-18
RD-18
354-E178 RD-18
354-E2 RD-18
CBL-A2 BK-4
CBL-AC1 BK-0000
E996-E185 BK-18 C GN-18 ALARM
2304013 2746717 D
INJECTOR 14 RTN 61 A734-E147 BK-18 F716-E22 BK-18
E-S12
354-E1 RD-18 86
30
ECM RELAY R997-E97 RD-18 A +5V
INJECTOR 12 RTN 62 A732-E143 BK-18 F716-E23 BK-18 993-E67 BK-18 85 9Y2921 314-E158 PU-8 E-C3 R993-E100 BK-18 B SIGNAL
87A
SPARE 63 F718-E159 BK-18 996-E64 RD-18
87
1552264 E795-E104 WH-18 C GROUND FOR USE WITH EMCP II
SPARE 64 F719-E25 BK-18 997-E59 RD-18 150-E7 RD-12 155-E35 RD-16 1 EA-C1 EA-C2 COOLANT LEVEL SNSR (EMCPII)
S G
+8V REMOTE MOUNTED SENSORS 65 E700-E183 RD-14 998-E3 BK-18 M756-E52 YL-SHD 2 PRELUBE PRESS SW 3E3382 1698670 1656634
E-C37
DIGITAL REFERENCE 66 E998-E184 BK-14 F720-E173 BK-18 999-E14 WH-18 102-E16 BK-14 200-H1 BK-18 200-H1 BK-18 M755-E56 GN-SHD 3 THERMOCOUPLE 1501240
BAT MTR 1552269 1 497-EA1 RD-18 A RD-18 +V
SPARE 67 A403-E115 BK-18 102-E17 BK-14 CBL-AA1 BK-0000 STARTER 2 A229-E38 BK-16 4 CONNECTOR
SPARE 68 F722-E30 BK-18 A701-E120 RD-18 102-E18 BK-14 200-E165 BK-18 2071562 M757-E60 CU-SHD 5 F718-E159 BK-18 1 BK-18 WHEN USED 2 A403-EA2 BK-18 B BK-18 GROUND
DROOP SPEED SIGNAL 69 F722-E30 BK-18 A703-E124 RD-18 200-E156 BK-18 200-E162 BK-10 CBL-A2 BK-4 6 R993-E101 BK-18 2 BK-18 PLUG INTO 3 846-EA3 WH-18 C GN-18 ALARM
MOTOR E-C38 4
SPARE 70 F723-E62 PK-18 A705-E128 RD-18 200-E162 BK-10 200-E156 BK-18 GND LUG 7
5
F724-E63 PU-18 A707-E132 RD-18 200-U1 BK-18 102-E17 BK-14 8
6
F725-E92 WH-18 A709-E136 RD-18 200-E165 BK-18 102-E16 BK-14
GENERATOR HARNESS PINOUT DESCRIPTIONS F732-E19 WH-18 A711-E140 RD-18 102-E18 BK-14 CBL-AC1 BK-0000 C465-E161 RD-10 MOTOR
PRELUBE MOTOR
E-C31 E-C16 LH TURBO INLET EXHAUST TEMP 200-E162 BK-10 3T7583
F737-E91 WH-18 A713-E144 RD-18 229-E8 BK-14 229-E8 BK-14
8T9834 1698670 2616848 FOR USE WITH EMCP III
F733-E169 WH-18 A715-E148 RD-18 229-E9 BK-14 229-E9 BK-14
LH MPU SHIELD 1 838-E119 CU-SHD G429-E113 WH-18 A721-E121 BK-18 229-E10 BK-14 229-E10 BK-14 A700-E105 RD-18 A OR-18 +V EC-C1
E-C38
LH MPU COMMON 2 838-E117 GN-SHD G701-E29 BK-16 A723-E125 BK-18 200-U1 BK-18 A235-E106 BK-18 B BK-18 GROUND 3E3382
1552273
LH MPU SIGNAL 3 838-E118 YL-SHD A725-E129 BK-18 F703-E107 WH-18 C WH-18 SIGNAL
AUXILLARY POWER 4 101-E12 RD-14 G705-E55 GN-18 A727-E133 BK-18 497-E114 RD-18 1 1
EC-C2 COOLANT LEVEL SNSR (EMCPIII)
AUXILLARY POWER 5 101-E13 RD-14 A729-E137 BK-18 E-C17 ETHER SOLENOID 1 A403-E115 BK-18 2 COOLANT WHEN USED 2
1698670 1656634
ENGINE OIL TEMP SENSOR - A 6 T800-E111 RD-18 L725-E155 WH-18 A731-E141 BK-18 1552269 2358824 846-E116 WH-18 3 LEVEL PLUG INTO 3
C ENGINE OIL TEMP SENSOR - B 7 G429-E113 WH-18 F734-E189 WH-18 A733-E145 BK-18 382-E179 RD-18 1 WH-18 C700-E174 RD-18
E998-E176 BK-18
4
5
CONNECTOR E-C38 4
5
C700-EC1 RD-18
E998-EC2 BK-18
A
B
RD-18
BK-18
+V
GROUND
C
ENGINE OIL TEMP SENSOR - C 8 T998-E112 BK-18 A735-E149 BK-18 383-E181 BK-18 2 BU-18
ETHER AUTO / MANUAL 9 F720-E173 BK-18 M756-E42 YL-SHD C465-E161 RD-10 E967-E177 WH-18 6 6 E967-EC3 WH-18 C YL-18 SIGNAL
DIGITAL REFERENCE 15 E998-E186 BK-14 M755-E48 GN-SHD F704-E110 WH-18 383-E182 BK-18 2 BU-18 998-E3 BK-18 2 998-F2 BK-18 B BK-18 GROUND
START / RUN / STOP 16 F716-E23 BK-18 M755-E54 GN-SHD F713-E102 WH-18 999-E14 WH-18 3 999-F3 WH-18 C WH-18 SIGNAL
M 241-0236 00 C-6 ATCH SMMS BREAKER TO SMMS RELAY ELECTRICAL CONNECTION TO OR ORANGE SENSOR / ACTUATOR SUPPLY
MACHINE STRUCTURE
N 242-7065 00 C-6 ATCH PRELUBE BREAKER TO PWR LUG YL YELLOW SIGNAL TO ECM
INTERNAL ELECTRICAL CONNECTION
P 241-0236 00 C-6 ATCH PRELUBE BREAKER TO PRELUBE RELAY TO SURFACE OF COMPONENT PK PINK CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
R 242-7390 00 B-6 ATCH ECM BREAKER TO ASOS TIMER CONNECTOR BK BLACK CAT DATA LINK
T 241-0234 00 D-6 ATCH ASOS BREAKER TO PWR LUG H# CIRCUIT GROUPING DESIGNATION GY GRAY
J1939 DATA LINK
U 250-8472 00 C-7 ATCH SMMS GROUND PU PURPLE
ATCH WIRE, CABLE, COMPONENT
V 241-0232 00 D-6 ATCH ASOS BREAKER TO ASOS RELAY RS-232/RS-485 DATA LINK
BR BROWN
SPLICE ETHERNET
A CABLE AS BLADE, SPADE, RING OR SCREW
GN GREEN
HIGHWAYS
A
TERMINAL BU BLUE
A 242-7397 00 B-5 ATCH PD BOX TO STARTER - 3512 & 3516
A 241-0237 00 B-5 ATCH PD BOX TO STARTER - 3508
THIS WIRING DIAGRAM IS FOR THE 3512 DUAL AND QUAD AIR FILTER ENGINES
C 242-7398 00 D-6 ATCH PD BOX TO ALTERNATOR - 3516
THIS SCHEMATIC IS FOR THE 3500C DUAL AND QUAD AIR FILTER ENGINE ELECTRICAL SYSTEM
C 241-0242 00 D-6 ATCH PD BOX TO ALTERNATOR - 3512 NOTE A: CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3512 AND 3508 ENGINES MEDIA NUMBER: UENR5834
C 241-0240 00 D-6 ATCH PD BOX TO ALTERNATOR - 3508
SCHEMATIC PART NUMBER: 287-0549, CHANGE: 03, VERSION: -
W 241-0244 00 D-6 ATCH ALTERNATOR BREAKER TO PWR LUG NOTE B: CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3508 ENGINE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
AA 7L-5887 03 B-5 ATCH STARTER JUMPER +BATT in neutral and with parking brake set.
AC 7L-5887 03 B-5 ATCH STARTER JUMPER -BATT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
NOTE C: SHOWN FOR REFERENCE ONLY Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
INJECTION RH TURBO INLET
SOLENOID EXHAUST TEMP
CONN CYL #11 SENSOR
INJECTION
SOLENOID
CONN CYL #1
COOLANT
LEVEL SENSOR
CONNECTOR
TIMING CALIB
SENSOR CONN
AIR START
SOLEN CONN
UNFILTERED FUEL
PRESS SENSOR
UNFILTERED OIL
PRESS SENSOR TURBO OUTLET
PRESS SENSOR
ATMOSPHERIC
PRESS SENSOR
AFTERCOOLER
TEMP SENSOR
ECM P2
ECM P1
CAN
DATA
LEFT SIDE VIEW
VIEW ALL CALLOUTS
LH TURBO INLET INJECTION
COOLANT TEMP INJECTION EXHAUST TEMP SOLENOID
SENSOR SOLENOID CONN CYL #12
AFTERCOOLER CONN CYL #2
FILTERED FUEL TEMP SENSOR
PRESS SENSOR
FILTERED OIL
PRESS SENSOR
UNFILTERED FUEL
PRESS SENSOR
UNFILTERED OIL
PRESS SENSOR
TURBO OUTLET
PRESS SENSOR
GENERATOR
HARNESS
CONNECTOR
ECM SERVICE
SPEED TIMING
CONNECTOR SENSOR
SCAC COOLANT
LEVEL CONN
THERMOCOUPLE
MODULE
CONNECTOR
START AID #2
START AID #1
CONNECTOR
CONNECTOR
REAR VIEW
VIEW ALL CALLOUTS
#2 TURBO #1 TURBO #3 TURBO #4 TURBO
INLET INLET INLET INLET
PRESS PRESS PRESS PRESS
SENSOR SENSOR SENSOR SENSOR
LEFT MPU
GENERATOR
HARNESS
CONNECTOR