BOILER DATA SHEET

REV DATE BY
JOB NO.:
ITEM NO.:
SERVICE:
NUMBER REQUIRED:
CUSTOMER:
LOCATION:

PROCESS DESIGN CONDITIONS

Steam Production, Kg/hr per boiler
Steam Pressure @ Outlet Flange, Kg/cm² a
Final Steam Temperature, °C
Feedwater Temperature, °C
Feedwater Pressure, Kg/cm² a

COMBUSTION DESIGN CONDITIONS

Type of Fuel FUEL GAS START-UP
Excess Air, Percent
Guaranteed Efficiency, % LHV
Calculated Efficiency, % LHV
Radiation Loss, % of Heat Release (LHV)
Stack Gas Temperature, °C, Minimum
Stack Gas Temperature, °C, Calculated

Ambient Air Temperature, °C

Altitude above Seal Level, M
Combustion Design Notes:
Water treatment part of boiler package. Make up water tot hardness 124-156 ppm, TDS 484-668 ppm,
turbidity 11-33, silica 10-11 ppm, chlorides 71-110 ppm, sulfates 8-17 ppm, alkalinity 116-150, pH 8-9.5

FUEL CHARACTERISTICS
Type of Fuel
Heating Value: HHV, Kcal/Kg
Heating Value: LHV, Kcal/Kg
Specific Gravity
H/C Ratio (by Weight)
Temperature at Controls, oC
Temperature at Burner, oC
Viscosity, cps At 37.8 °C
At °C
Fuel Pressure Available at Controls, Kg/cm² g
Fuel Pressure Available at Burner, Kg/cm2 g
Vanadium Content, ppm by Weight
Sodium Content, ppm by Weight
Sulfur Content, ppm by Weight
Gas: Molecular Weight

Fuel Characteristic Notes:

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 MECHANICAL DESIGN CONDITIONS
Design Condition - Saturated Section
Internal Pressure, Kg/cm² g Hydro. Test Press, Kg/cm² g
External Pressure
Corrosion Allowance, mm

Design Condition - Superheat Section

Internal Pressure, Kg/cm² g Hydro. Test Press, Kg/cm² g
External Pressure
Corrosion Allowance, mm

Seismic Factor
Structural Design Data: Wind Load, Kgf/cm2
Applicable Standards/Specifications:

Mechanical Design Notes:

BURNERS
Manufacturer/Size/Type Number
Location:
Igniter:
Heat Release per burner at Design Excess Air:
Normal MM KCal/Hr. Maximum MM KCal/Hr.

Burner Notes:

AIR BLOWER
Manufacturer/Size/Type Number
Location:
Motor Drive:
Volt/Phase/Cycles 415/3/50 KW RPM Manufacturer
Frame S.F. ENC General Efficiency
Bearings Lube Temp Rise, °C
Full Load Amps Rotation

STACK
Self-Supporting or Guyed Location
Material Thickness Minimum Thickness
Inside Metal Diameter Height Above Grade Stack Length
Lining: Material Thickness
Type of Material or Reinforcement
Extent of Lining

MISCELLANEOUS
Overall Dimensions of Package

Weights, Kg:
Shipping Installed (Dry) Operating (with water)

CONNECTIONS

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 Service No. Size Rating Face

BFW 1 1½ 150 RF
Fuel Gas 1 2 150 RF
Fuel Oil N/A
Steam Outlet 1 4 150 RF
Continuous Blowdown 1 150 RF
Intermittent Blowdown 1 150 RF
Stack Gas Sample 1

INSTRUMENTATION
Purchaser to Fill in (o m) after commodity to indicate by: o By Boiler Manufacturer m By Purchaser
INSTRUMENT & CONTROL PANEL n m
m Pneumatic l Electronic m Hydraulic
m Area Classification: Class Group Division
m Instrumentation Suitable for: m Indoors m Outdoors m Other

Additional Panel Remarks:

l PREFERRED INSTRUMENT SUPPLIERS

Manufacturer Size & Type
PRESSURE GAUGES
TEMPERATURE GAGES
DIFF. PRESSURE GAGES
PNEUMATIC PRESS./FLOW TRANSMITTERS
PNEUMATIC LIQUID LEVEL TRANSMITTERS
PRESSURE SWITCHES
TEMPERATURE SWITCHES
LIQUID LEVEL SWITCHES
DIFF. PRESSURE SWITCHES
CONTROL VALVES
PRESSURE RELIEF VALVES
SIGHT FLOW INDICATORS
THERMOCOUPLES
SOLENOID VALVES
ELECTRONIC PRESS./FLOW TRANSMITTERS
ELECTRONIC LIQUID LEVEL TRANSMITTERS
PROGRAMMABLE CONTROLLER
LEVEL GAGES

Additional Supplier Remarks:

l PRESSURE GAUGE REQUIREMENTS

Function Locally Mounted Panel Mounted

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 Fuel Gas to Control Valve (n m) (o m)
Fuel Gas to Burner (n m) (o m)
Fuel Oil to Control Valve (o m) (o m)
Fuel Oil to Burner (o m) (o m)
BFW to Control Valve (n m) (o m)
Sat Steam Pressure (n m) (o m)
Superheated Steam Pressure (n m) (o m)
(o m) (o m)
(o m) (o m)
(o m) (o m)
(o m) (o m)
(o m) (o m)
(o m) (o m)

l TEMPERATURE MEASUREMENT REQUIREMENTS

Function Locally Mounted Panel Mounted Thermocouple
Fuel Gas to Control Valve (o m) (o m) (o m)
Fuel Oil to Control Valve (o m) (o m) (o m)
BFW to Control Valve (n m) (n m) (o m)
Sat Steam Temperature (n m) (n m) (o m)
Superheated Steam Temperature (n m) (n m) (o l)
Stack Temp. Leaving Superheater (o m) (o m) (o m)
(o m) (o m) (o m)
(o m) (o m) (o m)
(o m) (o m) (o m)
(o m) (o m) (o m)
(o m) (o m) (o m)
(o m) (o m) (o m)

l CONTROL INSTRUMENT REQUIREMENTS

INDICATION CONTROL
IN CTL IN CTL
IN PNL RM IN PNL RM
BY BY BY BY
Instrument MFR OTHR MFR OTHR
Function
Fuel Gas Flow Transmitter (n m) m l(o mm l
Fuel Oil Flow Transmitter (o m) m m(o mm m
BFW Flow Transmitter (n m) m l(o mm l
Saturated Steam Flow Transmitter (n m) m l(o mm l
Saturated Steam Press. Transmitter (n m) m l(o mm l
Superheated Steam Flow Transmitter (o m) m m(o mm m
Superheated Steam Press. Transmitter (n m) m l(o mm l
Level Transmitter (n m) m l(o mm l
Level Gages (n m) m l(o mm l
(o m) m m m m
(o m) m m m m
(o m) m m m m
(o m) m m m m
(o m) m m m m
(o m) m m m m
(o m) m m m m

l CONTROL VALVE / RELIEF VALVE REQUIREMENTS

Non-Return Valve (n m)
Continuous Blowdown Valve (n m)

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 Intermittent Blowdown Valve (n m)
Vent Valve (n m)
Relief Valve, Saturated Section (n m)
Relief Valve, Superheat Section (n m)
Pilot Gas Regulator (n m)
Fuel Gas Regulator (n m)
Fuel Gas Flow Control Valve (n m)
Fuel Oil Flow Control Valve (o m)
BFW Flow Control Valve (n m)
(o m)
(o m)
(o m)
(o m)
(o m)
(o m)
(o m)
(o m)

l ALARM & SHUTDOWN SWITCH REQUIREMENTS

ALARM SHUTDOWN

IN CTL IN CTL
IN PNL RM IN PNL RM
ALARM SHUTDOWN BY BY BY BY
Function SWITCH SWITCH MFR OTHR MFR OTHR
Fuel Gas High Press to Control Valve (n m) (o m) m l m m
Fuel Gas Low Press to Control Valve (n m) (o m) m l m m
Fuel Gas High Press to Burner (o m) (n m) m l l m
Fuel Gas Low Press to Burner (o m) (n m) m l l m
Fuel Oil High Press to Control Valve (o m) (o m) m m m m
Fuel Oil Low Press to Control Valve (o m) (o m) m m m m
Fuel Oil High Press to Burner (o m) (o m) m m m m
Fuel Oil Low Press to Burner (o m) (o m) m m m m
High Liquid Level (n m) (o m) m l m m
Low Liquid Level (n m) (o m) m l m m
Low Low Liquid Level (n m) (n m) m l l m
Low Blower Pressure (o m) (n m) m l l m
Local Manual Shutdown (n m) (o m) m l l m
Remote Shutdown (o m) (o l) m l l m
(o m) (o m) m m m m
(o m) (o m) m m m m
(o m) (o m) m m m m
(o m) (o m) m m m m
(o m) (o m) m m m m
(o m) (o m) m m m m

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