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Determination of Thermal Expansion Coe Cients For Unidirectional Fiber-Reinforced Composites
Determination of Thermal Expansion Coe Cients For Unidirectional Fiber-Reinforced Composites
Determination of Thermal Expansion Coe Cients For Unidirectional Fiber-Reinforced Composites
School of Aeronautics Science and Engineering, Beihang University, Beijing 100191, China
KEYWORDS Abstract In the present work, the coefficients of thermal expansion (CTEs) of unidirectional (UD)
Analytical solution; fiber-reinforced composites are studied. First, an attempt is made to propose a model to predict
Coefficient of thermal both longitudinal and transverse CTEs of UD composites by means of thermo-elastic mechanics
expansion; analysis. The proposed model is supposed to be a concentric cylinder with a transversely isotropic
Thermo-elastic; fiber embedded in an isotropic matrix, and it is subjected to a uniform temperature change. Then a
Transversely isotropic; concise and explicit formula is offered for each CTE. Finally, some finite element (FE) models are
Unidirectional composites created by a finite element program MSC. Patran according to different material systems and fiber
volume fractions. In addition, the available experimental data and results of other analytical
solutions of CTEs are presented. Comparisons are made among the results of the cylinder model,
the finite element method (FEM), experiments, and other solutions, which show that the predicted
CTEs by the new model are in good agreement with the experimental data. In particular, transverse
CTEs generally offer better agreements than those predicted by most of other solutions.
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http://dx.doi.org/10.1016/j.cja.2014.03.010
1000-9361 ª 2014 Production and hosting by Elsevier Ltd. on behalf of CSAA & BUAA. Open access under CC BY-NC-ND license.
Determination of thermal expansion coefficients for unidirectional fiber-reinforced composites 1181
fibers and matrices.2–12 In a series of studies by van Fo Fy,3–5 could be a cylinder fiber embedded in a cube, in which the
analytical solutions were presented to predict both axial and cylinder stands for the fiber, while the cube symbolizes the
transverse CTEs of a UD composite through its constituent matrix.
properties. However, the results were very sensitive to the elas- To make this thermo-elastic analysis easier, the cubic RVE
tic modulus and Poisson’s ratio of the UD material. Levin6 is transformed into a concentric cylinder model (see Fig. 2)
expanded Hill’s method and gave the upper bounds of a cer- according to the following assumptions: (1) both the cubic
tain glass fiber-reinforced composite’s CTEs, and the results model and the cylinder model have the same fiber radius; (2)
were in much better agreement with the data in Van Fo Fy’s two models with the same fiber volume fraction; (3) two mod-
study3 than other predictions in that paper. Schapery2 has els with the same length in the longitudinal direction.
derived expressions for longitudinal and transverse CTEs of Consider that the radius of the fiber r1, the fiber volume
composites with isotropic fibers embedded in isotropic matri- fraction Vf, and the length of the RVE h are all known.
ces by adopting extreme energy principles. Sideridis12 and The cross-section of the cubic model is defined by a circle
Chamis9 applied different methods and obtained the same lon- with a radius of r1 surrounded by a 2l · 2l square (see
gitudinal CTE expression, while the transverse expressions Fig. 2(c)), while the new model is composed of two concentric
were quite different. In general, the predictions of longitudinal cylinders with radii of r1 and r2 respectively (see Fig. 2(d)). The
CTEs were always in good agreement with experimental data, fiber contents in the two models are
while those of transverse CTEs failed to agree. An exception
pr21 h pr21
was Rosen and Hashin’s prediction10 as an extension of the VfðaÞ ¼ 2
¼ ð1Þ
work of Levin.6 However, it is inconvenient to obtain results ð2lÞ h ð2lÞ2
by Rosen and Hashin’s solution, because to solve the CTEs
of a composite, the mechanical properties of both the compos- pr21 h r21
VfðbÞ ¼ ¼ ð2Þ
ite and its constituents must be determined first. pr22 h r22
At the same time, as computation capability has grown dra- According to the assumption, both models have the same
matically over the last three decades, numerical solutions such fiber volume fraction Vf , that is
as the finite element method (FEM) are being extensively pffiffiffi
applied to determine the CTEs of composite materials. Islam13 VfðaÞ ¼ VfðbÞ ) 2l ¼ pr2 ð3Þ
and Rupnowski et al.14 investigated the linear CTEs of UD When there is a change of r2 by Dr2, the strain in the
composites systematically by the FEM. Karadeniz et al.15 transverse direction of the cubic model (see Fig. 2(a)) is
explored the CTEs of different material systems by microme- pffiffiffi pffiffiffi
chanical modeling using the FEM, and comparisons were car- Dð2lÞ pðr2 þ Dr2 Þ pr2 Dr2
etðaÞ ¼ ¼ pffiffiffi ¼ ¼ etðbÞ ð4Þ
ried out among their results, analytical solutions, and 2l pr2 r2
experimental data. However, discrepancies still exist between
FEM results and experimental data.
Generally, the transverse CTE prediction of a UD compos-
ite was not as good as that of the longitudinal CTE. However,
an exact transverse CTE of a UD composite is rather
important in designing high-dimensional stable structures.
Therefore, we tried to achieve a practical solution of CTEs
by doing thermo-elastic analysis in this paper, especially the
transverse CTE was paid much attention to. In addition,
results of analytical solutions, the FEM, and experiments
available in literatures were compared for justifications.
2. Theoretical analysis
Fig. 1 Cross-section of UD fiber-reinforced composite. Fig. 2 Transformation of cubic model into cylinder model.
1182 Z. Ran et al.
Obviously, both of the two models have the same transverse Eq. (7) is the formulization of Assumption 4 that both the
strain. For axial strains, they are proved to be the same as well fiber and the matrix have the same strain in the axial direction,
in the following section. while Eq. (8) represents a concise method of calculating the
volume fractions of the fiber and the matrix.
2.2. Effective CTE analysis Solving Eqs. (5)–(8), the axial CTE of the UD composite is
Ef1 Vf af1 þ Em Vm am
The theoretical analysis of effective CTEs for a UD composite a1 ¼ ð9Þ
Ef1 Vf þ Em Vm
is based upon the following assumptions:
Explicit analytical formula Eq. (9) presented here enables
(1) The cylinder model is composed of two phases (fiber and the axial CTE of the concentric cylinder model to be predicted
matrix), ignoring the effect of their interface. in terms of the properties of its constituents and the fiber vol-
(2) The fiber is regarded as transversely isotropic while the ume fraction. We can also find that this formula behaves sim-
matrix is isotropic. ilarly as Schapery’s equation.7
(3) The cylinder model undergoes a uniform temperature For the transverse CTE of the cylinder model, it will be
change from T0 (stress-free temperature) to T0 + DT. analyzed by three-dimensional thermo-elastic mechanics.
(4) Compared to the height of the RVE h, the length of the According to Assumption (3), the spatial axial symmetry model
UD composite is infinitely long. Therefore, any cross- (see Fig. 2(b)) undergoes a uniform temperature change, and the
section of the RVE remains planar when temperature materials are transversely isotropic. As a result, there is no displace-
changes, which means that the cylinder model is in an ment in the T direction for both the fiber and the matrix, suppose
equal strain status in the longitudinal direction. angle h is an arbitrarily angle in T direction, the radial displacement
functions uf and um are independent of angle h and only related to
The transversely isotropic fiber is characterized by the fol- radius r, and srh = 0 for both the fiber and the matrix.
lowing seven independent thermo-elastic constants: Ef1 (the From Assumption (4), we can see that the fiber and the
axial elastic modulus (Z direction in Fig. 2(b))), Ef2 (the trans- matrix share the same axial displacement function x. Because
verse elastic modulus (RT plane)), Gf12 (the axial shear modu- of spatial axial symmetry and Assumption (4), we have szr = 0
lus), t12 (the axial Poisson’s ratio), t23 (the transverse Poisson’s and shz = 0 for both the fiber and the matrix.
ratio), af1 (the axial CTE), and af2 (the transverse CTE). The physics equation for this transversely isotropic fiber is
2 3 2 32 3
For the isotropic matrix, it is characterized by the following rfr c11 c12 c13 efr af2 DT
constants: Em (the elastic modulus), tm (the Poisson’s ratio), 6 7 6 76 7
4 rfh 5 ¼ 4 c12 c11 c13 54 efh af2 DT 5 ð10Þ
and am (the CTE).
rfz c13 c13 c11 efz af1 DT
The subscripts ‘‘f’’ and ‘‘m’’ denote fiber and matrix, while
1, 2, 3 refer to axes Z, R, T, respectively. Meanwhile, axial and where cij (i, j = 1, 2, 3) is the fiber degradation stiffness.
radial CTEs of the concentric model are designated as a1 and The physics equation for the isotropic matrix is
a2. 2 3 2 32 3
rmr q11 q12 q12 emr am DT
According to the assumption that the transverse section of 6 7 6 76 7
the concentric cylinder model keeps planar when the temper- 4 rmh 5 ¼ 4 q12 q11 q12 54 emh am DT 5 ð11Þ
ature changes by DT, together with that af1 and am are rmz q12 q12 q11 emz am DT
always different in value, thus there exist stresses between
where qij (i, j = 1, 2, 3) is the matrix degradation stiffness.
the fiber and the matrix in the axial direction, which are
Meanwhile, by substituting the properties of the fiber and
denoted by rf1 and rm1, and the following equations are
the matrix, the results are
obtained:
2 3 2 3
Axial (Z) direction balance equation is c11 1 t12 t21
rf1 pr21 þ rm1 pðr22 r21 Þ ¼ 0 ð5Þ 6c 7 6t t þ t 7
6 12 7 6 12 21 23 7
6 7 ¼ k6 7 ð12Þ
4 c13 5 4 t12 ð1 þ t23 Þ 5
Physics equations are
8 c33 t12 ð1 t223 Þ=t21
> e 1 ¼ a1 DT
>
> rf1 Ef2
< where k ¼
ef1 ¼ þ af1 DT
Ef1 ð6Þ ð1 þ t23 Þð1 t23 2t12 t21 Þ
>
>
: em1 ¼ rm1 þ am DT
> q11 Em 1 tm
Em ¼ ð13Þ
q12 1 þ tm tm
To simplify this work, physics equations ignore the Poisson’s
effect that is caused by the transverse stresses of both the fiber The geometric equation for this spatial axial symmetry
and the matrix. model is
Geometrics equations is 2 @u 3
i
Since c11 = k(1 t12t21) „ 0 and uf is independent of h ðq12 q11 ÞVf A1 þ q12 A3 þ ðq11 þ q11 Vf þ q12 q12 Vf ÞA5
and z, the following result can be obtained: ¼ ðq11 þ 2q12 Þam DT ð25Þ
d2 uf 1 duf uf In the axial direction, the forces that are perpendicular to
þ : ¼0
dr2 r dr r2 the cross-section of the concentric model must be equivalent,
ð18Þ
A2 that is
) uf ¼ A1 r þ X X
r Ffz þ Fmz ¼ 0 ð26Þ
Here and the following Aj (j = 1, 2, . . . , 8) are constants to
X Z r1 Z 2p
be specified.
From Eqs. (10), (14) and (16), we get Ffz ¼ rfz rdrdh
0 0
2 3T 2 3
@rfz @sfzr sfrz Z r1 Z 2p
c13 A1 af2 DT ð27Þ
þ þ ¼0 6 7 6 7
@r @z r ð19Þ ¼ r 4 c13 5 4 A1 af2 DT 5drdh
0 0
) xf ¼ A3 z þ A4 c33 A3 af1 DT
A6 B ¼ ½ B1 B2 B3
A 1 r1 ¼ A 5 r1 þ
r1 ð23Þ
) A6 ¼ ðA1 A5 Þr21 A ¼ ½ A1 A3 A5 T
2 3
c11 þ c12 þ q11 q12
Secondly, in the interface, the pressure between the fiber 6 7
B1 ¼ 4 ðq12 q11 ÞVf 5
and the matrix must be equivalent, that is, rfrðr¼r1 Þ ¼ rmrðr¼r1 Þ .
By substituting Eqs. (10) and (11), the result is 2c13 Vf
1184 Z. Ran et al.
2 3
c13 q12
6 7
B2 ¼ 4 q12 5
c33 Vf þ q11 ð1 Vf Þ
2 3
2q11
6 7
B3 ¼ 4 q11 ð1 þ Vf Þ þ q12 ð1 Vf Þ 5
2q12 ð1 Vf Þ
2 3
ðc11 þ c12 Þaf2 þ c13 af1 ðq11 þ 2q12 Þam
6 7
D ¼ DT4 ðq11 þ 2q12 Þam 5
Fig. 3 FE models.
2c13 Vf af2 þ c33 Vf af1 þ ð2q12 þ q11 Þð1 Vf Þam
to different fiber–matrix combinations and fiber volume
So; A ¼ B1 D:
fractions. The dimension of each FE model in Z direction
At r = r2, the radius displacement of this concentric model has a unit length, while X and Y dimensions may change with
is different material systems. However, for a given fiber–matrix
A6 ðA1 A5 Þr21 combination, Fig. 3(a) and (b) share the same fiber radius
umðr¼r2 Þ ¼ A5 r2 þ ¼ A 5 r2 þ and fiber volume fraction.
r2 r2 ð31Þ
Boundary conditions for the FE models are as follows: (1)
¼ r2 ½A5 þ ðA1 A5 ÞVf ¼ r2 ½A1 Vf þ A5 Vm
Dl nodes that in the plane XOY and Z = 0 are restricted to
The CTE is defined as a ¼ for a dimension of l, so the move in X and Y directions; (2) node at X = Y = Z = 0 is fixed,
l DT
transverse CTE of this RVE is and allows no displacement; (3) the planes that are parallel to X,
Y, and Z = 0 keep planar and remain parallel to their original
Dr2 umðr¼r2 Þ A1 Vf þ A5 Vm positions when in deformation; (4) the initial temperature is
a2 ¼ ¼ ¼
r2 DT r2 DT DT assumed to be room temperature and DT is 1 C.
ð32Þ
d1 þ d2 Material properties for the FE models are shown in Tables
¼ am þ
n1 þ n2 þ n3 1 and 2. The data are extracted from the study by Bowles and
Therein, Tompkins.16 In their investigation, all matrices are isotropic
8 while fibers are transversely isotropic. Meanwhile, all data
>
> d ¼ Ef1 Ef2 Vf t12 ðt2m þ tm Vm Þðam af1 Þ are used in analytical solutions Eqs. (9) and (32).
> 1
>
>
> þ2Vf ðaf2 am Þ þ t2m Vf ðam þ af1 2af2 Þ
>
>
>
> 4. Results and discussion
>
> d2 ¼ Ef1 Em Vf ½2t21 Vm ð1 tm t12 Þðam af2 Þ
>
>
< þt12 Vm ð2t21 tm þ t2m Þðam af1 Þ
> n1 ¼ Em Ef1 Vm ½t21 þ ðt21 þ t12 ÞVf From the properties of constituents listed in Tables 1 and 2, it
>
>
>
> can be found that the UD fiber-reinforced composite
>
> þtm t21 Vm ð1 þ 4t21 Þtm t12 Vf
>
> material systems have an axial fiber to matrix stiffness ratio
>
>
>
> n2 ¼ E2m V2m t12 ð1 tm 2t12 t21 Þ (Ef1/Em) ranging from 6 to 140, and an axial fiber to matrix
>
:
n3 ¼ Ef1 Ef2 Vf t12 ð1 þ Vf 2t2m Vf þ tm Vm Þ CTE ratio (af1/am) ranging from 0.01 to 0.30. As a
result, the present study covers a wide range of fiber/matrix
According to Eq. (4) and the definition of CTE, both the combinations.
cubic model and the concentric model have the same strain Comparisons among predicted CTEs of the concentric cylin-
and CTE in the transverse direction. Eq. (9) shows that the der model, experiments, and some other analytical solutions,
axial CTE is independent of the shape of the cross-section of including modified Schapery’s equation,2 Chamberlain’s equa-
this RVE. Therefore, the axial and transverse CTEs for tion,1 Chamis and Scheider’s equation,1 are carried out. Fig. 4
Fig. 2(a) are a1 and a2 which are shown in Eqs. (9) and (32) shows a comparison of predicted longitudinal CTEs of eight
that are derived by the model in Fig. 2(b) . fiber–matrix combinations, which are predicted by the concen-
tric cylinder model. Experimental data, the FEM, and some ana-
3. Material and FE model lytical methods predicted results are shown in Table 3. The
concentric cylinder model (CM), Schapery (SH), Chamberlain
Here the FEM is adopted to determine both axial and (CB), and Chamis & Scheider (CH) solutions all share the same
transverse CTEs of the UD fiber-reinforced composite through Eq. (9) to predict longitudinal CTEs, and their predicted data
the cubic model (see Fig. 2(a)) and the concentric model (see are listed in the same column in Table 3. In the last two columns,
Fig. 2(b)). For the advantages of symmetry, only a quarter FEM-cubic and FEM-cylinder stand for two different FE mod-
of each RVE is modeled. As shown, Fig. 3(a) and (b) els which are shown in Fig. 3. The difference between FEM-
correspond to the cubic and concentric models, respectively. cubic and FEM-cylinder results of each material combination
CTE predictions by the analytical method and the FEM are is almost negligible except T300/5208, given the accuracy of
compared with experimental data to justify the simplification numerical computation, which means that the FE models in
of cubic to cylinder model and analytical results. Fig. 3(a) and (b) are equivalent in predicting the axial CTE.
The FE models are created by MSC. Patran 2010 with an The mean square error of cylinder model predictions relative
8-node hexahedral element, and then submitted to MD. to experimental results is 8.55 · 108/C, which is much smaller
Nastran for computation. Each model is created according compared to the predicted CTEs. That means all the predictions
Determination of thermal expansion coefficients for unidirectional fiber-reinforced composites 1185
Table 3 Comparison of experimental and analytical data for the longitudinal CTE.
Material systems Longitudinal CTE (106/C)
Experiment CH, CM, SH, CB FEM-cubic FEM-cylinder
T300/5208 0.113 0.153 0.068 0.092
T300/934 0.002 0.076 0.171 0.166
P75/934 1.051 0.965 0.920 0.922
P75/930 1.076 1.157 1.125 1.129
P75/CE339 1.021 0.916 0.857 0.859
C6000/Pi 0.212 0.225 0.175 0.187
HMS/Glass 0.414 0.324 0.324 0.324
P100/Al 1.440 1.575 1.634 1.634
1186 Z. Ran et al.