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Sa 335 PDF
Sa 335 PDF
539
SA-335 /SA-335M 1998 SECTION II
4. Ordering Information ture; consequently, the purchaser should advise the manufacturer if
the service temperature is to be over 1100°F [600°C].
4.1 Orders for material under this specification should
include the following, as required, to describe the 5.3.2 Pipe of Grades P1, P2, and P12, either hot
desired material adequately: finished or cold drawn, may be given a final heat
4.1.1 Quantity (feet, centimetres, or number of treatment at 1200°F [650°C] to 1300°F [705°C] instead
lengths), of heat treatments specified in 5.3.1.
4.1.2 Name of material (seamless alloy steel pipe), 5.3.3 All pipe of Grades P5c shall be given a
final heat treatment in the range from 1325°F [715°C]
4.1.3 Grade (Table 1), to 1375°F [745°C].
4.1.4 Manufacture (hot-finished or cold-drawn), NOTE 4 — Certain of the ferritic steels covered by this specification
will harden if cooled rapidly from above their critical temperature.
4.1.5 Size (NPS or outside diameter and schedule Some will air harden, that is, become hardened to an undesirable
number or average wall thickness), degree when cooled in air from high temperatures. Therefore, opera-
tions involving heating such steels above their critical temperatures,
4.1.6 Length (specific or random), such as welding, flanging, and hot bending, should be followed by
suitable heat treatment.
4.1.7 End finish (Ends Section of Specification A
530 /A 530M),
5.3.4 Grade T92 shall be normalized at 1900°F
4.1.8 Optional requirements (Sections 7, 10, and [1040°C] minimum and tempered at 1350°F [730°C]
11, of this specification. See the Sections on Hydrostatic minimum is a final heat treatment.
Test Requirements and Permissible Variation in Weight
for Seamless Pipe in Specification A 530 /A 530 M), 5.4 Except when Supplementary Requirement S7 is
specified by the purchaser, Grade P91 shall be normal-
4.1.9 Test report required (Certification Section of ized at 1900°F [1040°C] minimum, and tempered at
Specification A 530 /A 530M), 1350°F [730°C] minimum as a final heat treatment.
Alternatively, liquid quenching and tempering is allowed
4.1.10 Specification designation, and
for thicknesses above 3 in. when mutually agreed upon
4.1.11 Special requirements or any supplementary between the manufacturer and the purchaser. In this
requirements selected, or both. case the pipe shall be quenched from 1900°F [1040°C]
minimum and tempered at 1350°F [730°C] minimum
as final heat treatment.
5. Materials and Manufacture
5.1 Pipe may be either hot finished or cold drawn
with the finishing treatment as required in 5.3. 6. Chemical Composition
5.2 Grade P2 and P12 — The steel shall be made 6.1 The steel shall conform to the requirements as
by coarse-grain melting practice. Specific limits, if any, to chemical composition prescribed in Table 1.
on grain size or deoxidation practice shall be a matter
of agreement between the manufacturer and purchaser.
5.3 Heat Treatment: 7. Product Analysis
5.3.1 All pipe of grades shown in Table 1 except 7.1 At the request of the purchaser, an analysis of two
P5c, P91, and P92, and as provided in 5.3.2, shall be pipes from each lot shall be made by the manufacturer. A
reheated and furnished in the full-annealed, isothermal lot (Note 5) of pipe shall consist of the following:
annealed, or normalized and tempered condition. If
NPS Designator
furnished in the normalized and tempered condition,
Under 2 400 or fraction thereof
the minimum tempering temperature for Grades P5,
2 to 5 200 or fraction thereof
P5b, P9, P21, and P22 shall be 1250°F [675°C], the 6 and over 100 or fraction thereof
minimum tempering temperature for Grades P1, P2,
P11, P12, and P15 shall be 1200°F [650°C].
NOTE 3 — It is recommended that the temperature for tempering NOTE 5 — A lot shall consist of the number of lengths specified
should be at least 100°F [50°C] above the intended service tempera- in 7.1 of the same size and wall thickness from any one heat of steel.
540
PART A — FERROUS MATERIAL SPECIFICATIONS SA-335 /SA-335M
7.2 The results of these analyses shall be reported 9.3.2 Visual imperfections, commonly referred to
to the purchaser or the purchaser’s representative, and as scabs, seams, laps, tears, or slivers, found by explora-
shall conform to the requirements specified in Table 1. tion in accordance with 9.1 to be deeper than 5% of
the nominal wall thickness.
7.3 For grade P91 the carbon content may vary for
the product analysis by −0.01% and +0.02% from the 9.4 At the purchaser’s discretion, pipe shall be subject
specified range as per Table 1. to rejection if surface imperfections acceptable under
9.2 are not scattered, but appear over a large area in
7.4 If the analysis of one of the tests specified in excess of what is considered a workmanlike finish.
7.1 does not conform to the requirements specified in Disposition of such pipe shall be a matter of agreement
6.1, an analysis of each billet or pipe from the same between the manufacturer and the purchaser.
heat or lot may be made, and all billets or pipe
conforming to the requirements shall be accepted. 9.5 When imperfections or defects are removed by
grinding, a smooth curved surface shall be maintained,
and the wall thickness shall not be decreased below
8. Tensile Requirements that permitted by this specification. The outside diameter
at the point of grinding may be reduced by the amount
8.1 The tensile properties of the material shall con- so removed.
form to the requirements prescribed in Table 2.
9.5.1 Wall thickness measurements shall be made
with a mechanical caliper or with a properly calibrated
nondestructive testing device of appropriate accuracy.
9. Workmanship, Finish, and Appearance In case of dispute, the measurement determined by use
9.1 The pipe manufacturer shall explore a sufficient of the mechanical caliper shall govern.
number of visual surface imperfections to provide rea- 9.6 Weld repair shall be permitted only subject to
sonable assurance that they have been properly evaluated the approval of the purchaser and in accordance with
with respect to depth. Exploration of all surface imper- Specification A 530 /A 530M.
fections is not required but may be necessary to ensure
compliance with 10.2. 9.7 The finished pipe shall be reasonably straight.
9.2.1 The defect may be removed by grinding 10.2 When specified by the purchaser, pipe shall be
provided that the remaining wall thickness is within tested by a nondestructive examination method in lieu
specified limits. of the hydrostatic test as shown in Section 11.
9.2.2 Repaired in accordance with the repair weld- 10.3 When specified by the purchaser, pipe shall be
ing provisions of 9.6. furnished without hydrostatic test and without nonde-
structive examination.
9.2.3 The section of pipe containing the defect
10.4 When specified by the purchaser, pipe shall
may be cut off within the limits of requirements on
be furnished with both the hydrostatic test and a
length.
nondestructive examination having been performed.
9.2.4 Rejected.
9.3 To provide a workmanlike finish and basis for 11 Nondestructive Examination
evaluating conformance with 9.2, the pipe manufacturer
shall remove by grinding the following: 11.1 When specified by the purchaser, as an alterna-
tive to the hydrostatic test (10.2), or in addition to the
9.3.1 Mechanical marks, abrasions (Note 6) and hydrostatic test (10.4), each pipe shall be examined by
pits, any of which are deeper than 1⁄16 in. [1.6 mm]. a nondestructive examination method in accordance
NOTE 6 — Marks and abrasions are defined as cable marks, dings, with Practice E 213, Practice E 309, or Practice E
guide marks, roll marks, ball scratches, scores, die marks, and the like. 570. The range of pipe sizes that may be examined
541
SA-335 /SA-335M 1998 SECTION II
by each method shall be subject to the limitations in for examination shall not be detrimental to the base
the scope of the respective practices. metal or the surface finish.
11.2 The following information is for the benefit of 11.4.2 Excessive surface roughness or deep
the user of this specification: scratches can produce signals that interfere with the
test (see 11.10.2.3).
11.2.1 The reference standards defined in 11.8 are
convenient standards for standardization of nondestruc- 11.5 Extent of Examination:
tive examination equipment. The dimensions of these 11.5.1 The relative motion of the pipe and the
standards should not be construed as the minimum size transducer(s), coil(s), or sensor(s) shall be such that
imperfection detectable by such equipment. the entire pipe surface is scanned, except for end effects
11.2.2 Ultrasonic examination can be performed as noted in 11.5.2.
to detect both longitudinally and transversely oriented 11.5.2 The existence of end effects is recognized,
discontinuities. It should be recognized that different and the extent of such effects shall be determined by
techniques should be employed to detect differently the manufacturer, and, if requested, shall be reported
oriented imperfections. The examination may not detect to the purchaser. Other nondestructive tests may be
short, deep imperfections. applied to the end areas, subject to agreement between
11.2.3 The eddy current examination referenced in the purchaser and the manufacturer.
this specification has the capability to detect significant 11.6 Operator Qualifications — The test unit operator
discontinuities, especially of the short abrupt type. shall be certified in accordance with SNT-TC-1A, or
11.2.4 The flux leakage examination referred to an equivalent, recognized, and documented standard.
in this specification is capable of detecting the presence 11.7 Test Conditions:
and location of significant longitudinally or transversely
oriented discontinuities. It should be recognized that 11.7.1 For examination by the ultrasonic method,
different techniques should be employed to detect differ- the minimum nominal transducer frequency shall be
ently oriented imperfections. 2.25 MHz.
11.2.5 The hydrostatic test of Section 10 has the 11.7.2 For eddy current testing, the excitation coil
capability to find imperfections of a size that permit frequency shall be 10 kHz, or less.
the test fluid to leak through the pipe wall so that it 11.8 Reference Standards:
may be either visually seen or detected by a loss of
fluid pressure. This test may not detect very tight, 11.8.1 Reference standards of convenient length
through-wall imperfections, or imperfections that extend shall be prepared from a length of pipe of the same
into the wall without complete penetration. grade, size (NPS or outside diameter and schedule
or wall thickness), surface finish, and heat treatment
11.2.6 A purchaser interested in ascertaining the condition as the pipe to be examined.
nature (type, size, location, and orientation) of disconti-
nuities that can be detected in the specific application 11.8.2 For ultrasonic testing, the reference notches
of these examinations should discuss this with the shall be any one of the three common notch shapes
manufacturer of the tubular products. shown in Practice E 213, at the option of the manufac-
turer. The depth of the notch shall not exceed 121⁄2%
11.3 Time of Examination — Nondestructive exami- of the specified nominal wall thickness of the pipe or
nation for specification acceptance shall be performed 0.004 in. [0.1 mm], whichever is greater. The length
after all mechanical processing, heat treatments and of the notch shall be at least twice the diameter of
straightening operations. This requirement does not the transducer(s). The width of the notch shall not
preclude additional testing at earlier stages in the pro- exceed the depth.
cessing.
11.8.3 For eddy current testing, the reference stan-
11.4 Surface Conditions: dard shall contain, at the option of the manufacturer,
any one of the following discontinuities:
11.4.1 All surfaces shall be clean and free of
scale, dirt, grease, paint, or other foreign material that 11.8.3.1 Drilled Hole — The reference standard
could interfere with interpretation of test results. The shall contain three or more holes, equally spaced circum-
methods used for cleaning and preparing the surfaces ferentially around the pipe and longitudinally separated
542
PART A — FERROUS MATERIAL SPECIFICATIONS SA-335 /SA-335M
by a sufficient distance to allow distinct identification performed at the manufacturer’s option or may be
of the signal from each hole. The holes shall be drilled required upon agreement between the purchaser and
radially and completely through the pipe wall, with the manufacturer.
care being taken to avoid distortion of the pipe while
drilling. The hole diameter shall vary with NPS as 11.9.2 The test apparatus shall also be standardized
follows: after any change in test system settings, change of
operator, equipment repair, or interruption due to power
NPS Designator Hole Diameter loss, shutdown, or operator breaks.
1⁄ 0.039 in. [1 mm]
2
above 1⁄
2 to 11⁄4 0.055 in. [1.4 mm] 11.9.3 The reference standard shall be passed
above 11⁄
4 to 2 0.071 in. [1.8 mm] through the test apparatus at same speed and test system
above 2 to 5 0.087 in. [2.2 mm] settings as the pipe to be tested.
above 5 0.106 in. [2.7 mm]
11.9.4 The signal-to-noise ratio for the reference
11.8.3.2 Transverse Tangential Notch — Using standard shall be 2.5 to 1 or greater and the reference
a round tool or file with a 1⁄4 in. [6.4 mm] diameter, signal amplitude for each discontinuity shall be at least
a notch shall be filed or milled tangential to the surface 50% of full scale of the display.
and transverse to the longitudinal axis of the pipe. Said
11.9.5 If upon any standardization, the reference
notch shall have a depth not exceeding 121⁄2% of the
signal amplitude as decreased by 25% (2 db), the test
specified nominal wall thickness of the pipe or 0.004
apparatus shall be considered out of standardization.
in. [0.1 mm], whichever is greater.
The test system settings may be changed, or the trans-
11.8.3.3 Longitudinal Notch — A notch 0.031 ducer(s), coil(s) or sensor(s) adjusted, and the unit
in. or less in width shall be machined in a radial plane restandardized, but all pipe tested since the last accept-
parallel to the tube axis on the outside surface of the able standardization must be retested.
pipe, to have a depth not exceeding 121⁄2% of the
11.10 Evaluation of Imperfections:
specified nominal wall thickness of the pipe or 0.004
in. [0.1 mm], whichever is greater. The length of the 11.10.1 Pipes producing a signal equal to or greater
notch shall be compatible with the testing method. than the signal produced by the reference standard shall
be positively identified and they shall be separated
11.8.4 For flux leakage testing, the longitudinal
from the acceptable pipes. The area producing the
reference notches shall be straight-sided notches ma-
signal may be reexamined.
chined in a radial plane parallel to the pipe axis. For
wall thickness less than 1⁄2 in. [12.7 mm], outside and 11.10.2 Such pipes shall be subject to one of the
inside notches shall be used; for wall thicknesses equal following three dispositions:
to or greater than 1⁄2 in., only an outside notch shall
be used. Notch depth shall not exceed 121⁄2% of the 11.10.2.1 The pipes may be rejected without
specified nominal wall thickness or 0.004 in. [0.1 mm], further examination, at the discretion of the manufac-
whichever is greater. Notch length shall not exceed 1 turer.
in. [25.4 mm], and the width shall not exceed the
depth. Outside and inside notches shall have sufficient 11.10.2.2 The pipes shall be rejected, but may be
separation to allow distinct identification of the signal repaired, if the test signal was produced by imperfections
from each notch. which cannot be identified, or was produced by cracks
or crack-like imperfections. These pipes may be repaired
11.8.5 More or smaller reference discontinuities, by grinding (in accordance with 9.2.1), welding (in
or both, may be used by agreement between the pur- accordance with 9.6), or sectioning (in accordance with
chaser and the manufacturer. 9.2.3). To be accepted, a repaired pipe must pass
11.9 Standardization Procedure: the same nondestructive examination by which it was
rejected, and it must meet the remaining wall thickness
11.9.1 The test apparatus shall be standardized at requirements of this specification.
the beginning and end of each series of pipes of the
same size (NPS or diameter and schedule or wall 11.10.2.3 Such pipes may be evaluated in accord-
thickness), grade and heat treatment condition, and at ance with the provisions of Section 9, if the test signals
intervals not exceeding 4 h during the examination were produced by visual imperfections such as those
of such pipe. More frequent standardizations may be listed below:
543
SA-335 /SA-335M 1998 SECTION II
544
PART A — FERROUS MATERIAL SPECIFICATIONS SA-335 /SA-335M
Example: A335/A 335M Pipe P-11 NPS 12 Sch 40 15.1.5.1 Pipe or tube,
Specification Number ASTM A 335/A 335M 15.1.5.2 Part number,
Pipe . . . . . . . . . . . . . . . . . . . . P
Grade . . . . . . . . . . . . . . . . . . . P-11 15.1.5.3 Ultrasonic inspection, if required,
NPS . . . . . . . . . . . . . . . . . . . . 12
Wall . . . . . . . . . . . . . . . . . . . . 0.375 15.1.5.4 If shear wave test is to be conducted
in two opposite circumferential directions, and
15.1.4.2
15.1.5.5 Level of preservation and packing re-
Specification Number . . . . . . ASTM A 335/A 335M quired.
Tube . . . . . . . . . . . . . . . . . . . . T
Grade . . . . . . . . . . . . . . . . . . . P-11
Outside Diameter . . . . . . . . . 0.250
Wall . . . . . . . . . . . . . . . . . . . . 0.035
16. Keywords
15.1.5 Ordering Information — Orders for material 16.1 alloy steel pipe; high temperature service; seam-
under this specification shall include the following in less steel pipe; steel pipe; temperature service applica-
addition to the requirements of Section 3: tions, high
545
SA-335 /SA-335M 1998 SECTION II
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
UNS
Designation Phosphorus, Sulfur,
Grade [Note (1)] Carbon Manganese max max Silicon Chromium Molybdenum Others
P1 K11522 0.10–0.20 0.30–0.80 0.025 0.025 0.10–0.50 ... 0.44–0.65 ...
P2 K11547 0.10–0.20 0.30–0.61 0.025 0.025 0.10–0.30 0.50–0.81 0.44–0.65 ...
P5 K41545 0.15 max 0.30–0.60 0.025 0.025 0.50 max 4.00–6.00 0.45–0.65 ...
P5b K51545 0.15 max 0.30–0.60 0.025 0.025 1.00–2.00 4.00–6.00 0.45–0.65 ...
P5c K41245 0.12 max 0.30–0.60 0.025 0.025 0.50 max 4.00–6.00 0.45–0.65 . . . [Note (2)]
P9 S50400 0.15 max 0.30–0.60 0.025 0.025 0.25–1.00 8.00–10.00 0.90–1.10 ...
P11 K11597 0.05–0.15 0.30–0.60 0.025 0.025 0.50–1.00 1.00–1.50 0.44–0.65 ...
P12 K11562 0.05–0.15 0.30–0.61 0.025 0.025 0.50 max 0.80–1.25 0.44–0.65 ...
P15 K11578 0.05–0.15 0.30–0.60 0.025 0.025 1.15–1.65 ... 0.44–0.65 ...
P21 K31545 0.05–0.15 0.30–0.60 0.025 0.025 0.50 max 2.65–3.35 0.80–1.06 ...
P22 K21590 0.05–0.15 0.30–0.60 0.025 0.025 0.50 max 1.90–2.60 0.87–1.13 ...
P91 K91560 0.08–0.12 0.30–0.60 0.020 0.010 0.20–0.50 8.00–9.50 0.85–1.05 V 0.18–0.25
N 0.030–0.070
Ni 0.40 max
Al 0.04 max
Cb 0.06–0.10
T92 K92460 0.07–0.13 0.30–0.60 0.020 0.010 0.50 max 8.50–9.50 0.30–0.60 V 0.15–0.25
N 0.03–0.07
Ni 0.40 max
Al 0.04 max
Cb 0.04–0.09
W 1.5–2.00
B 0.001–0.006
NOTES:
(1) New designation established in accordance with Practice E 527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).
(2) Grade P5c shall have a titanium content of not less than 4 times the carbon content and not more than 0.70%; or a columbium content of
8 to 10 times the carbon content.
546
PART A — FERROUS MATERIAL SPECIFICATIONS SA-335 /SA-335M
TABLE 2
TENSILE REQUIREMENTS
Wall Thickness
All grades except P91 and P92 P91 and P92
in. mm Longitudinal Transverse Longitudinal
5⁄ (0.312) 8 30 20.0 20
16
9⁄ (0.281) 7.2 29 19.0 19
32
1⁄ (0.250) 6.4 27 18.0 18
4
7⁄ (0.219) 5.6 26 ... 17
32
3⁄ (0.188) 4.8 24 ... 16
16
5⁄ (0.156) 4 22 ... 15
32
1⁄ (0.125) 3.2 21 ... 14
8
3⁄ (0.094) 2.4 20 ... 13
32
1⁄ (0.062) 1.6 18 ... 12
16
GENERAL NOTE: This table gives the computed minimum elongation values for each 1⁄32-in. [0.8 mm] decrease in wall
thickness. Where the wall thickness lies between two values above, the minimum elongation value is determined by the
following formula:
Equation
Direction of Test [Note (2)]
Longitudinal, all grades except P91 E p 48t + 15.00
[E p 1.87t + 15.00]
Transverse E p 32t + 10.00
[E p 1.25t + 10.00]
Longitudinal, P91 E p 32t + 10.00
[E p 1.25t + 10.00]
547
SA-335 /SA-335M 1998 SECTION II
TABLE 3
TEST METHOD INFORMATION FOR CERTIFICATION
AND MARKING
548
PART A — FERROUS MATERIAL SPECIFICATIONS SA-335 /SA-335M
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when
specified in the purchase order. The purchaser may specify a different frequency
of test or analysis than is provided in the supplementary requirement. Subject to
agreement between the purchaser and manufacturer, retest and retreatment provisions
of these supplementary requirements may also be modified.
S5. Photomicrographs
S3. Flattening Test S5.1 When requested by the purchaser and so stated
in the order, the manufacturer shall furnish one photomi-
S3.1 The flattening test of Specification A 530 /A crograph at 100 diameters from a specimen of pipe in
530M shall be made on a specimen from one end or the as-finished condition for each individual size and
both ends of each pipe. Crop ends may be used. If wall thickness from each heat, for pipe NPS 3 and
this supplementary requirement is specified, the number over. Such photomicrographs shall be suitably identified
of tests per pipe shall also be specified. If a specimen as to pipe size, wall thickness, and heat. No photomicro-
from any length fails because of lack of ductility graphs for the individual pieces purchased shall be
prior to satisfactory completion of the first step of the required except as specified in Supplementary Require-
flattening test requirement, that pipe shall be rejected ment S6. Such photomicrographs are for information
subject to retreatment in accordance with Specification only, to show the actual metal structure of the pipe
A 530 /A 530M and satisfactory retest. If a specimen as finished.
from any length of pipe fails because of a lack of
soundness, that length shall be rejected, unless subse-
quent retesting indicates that the remaining length is
S6. Photomicrographs for Individual Pieces
sound. The bend test of 12.2 shall be substituted for
the flattening test for pipe whose diameter exceeds S6.1 In addition to the photomicrographs required
NPS 25 and whose diameter to wall thickness ratio is in accordance with Supplementary Requirement S5, the
7.0 or less. purchaser may specify that photomicrographs shall be
549
SA-335 /SA-335M 1998 SECTION II
550