DATA SHEET FOR OAL STORAGE TANK T-8101

DATE REV. DESCRIPTION BY CHECK APP’D

5-Jun-17 A ISSUED FOR COMMENTS & APPROVAL VS MS SSR
12-Jul-17 B REVISED AS PER CLIENTS COMMENTS DATED 14-Jun-2017 VS MS SSR
5-Sep-17 C REVISED AS PER CLIENTS COMMENTS DATED 14-Aug-2017 VS MS SSR
Item Cone Roof Tank Quantity 1 Job No. NA Page No: 02 of 05
Title OAL Storage Tank Manufacturer Later Rev. No. NA Date: 5-Sep-17
APPURTENANCES (TO BE COMPLETED BY MANUFACTURER AND/OR PURCHASER
1 Purchaser/Agent
Address
City State PIN
2 User
3 Erection Name of the Project Temple II C
Location Kemaman - Malaysia
C
4 Tank No. T-8101 Min. Liquid Level ** m3
Tank Capacity Nominal 79 m 3 Net working 63.0 m3
Tank Diameter 3.8 m Height 7.0 m
5 Pumping Rates In 9 m3/hr Out 9 m3/hr
6 Operating Temperature Maximum 50 ºC Design Temperature 85 ºC
OAL (Flash Point: 72.5°C)
7 Product Stored Fluid Specific Gravity 0.81 @ Ambient
(Equivalent to Petroleum Class C)
Design Metal Temperature * ºC Vapour Pressure -
8 Corrosion Allowance Shell 1.5 mm Roof 1.5 mm
Bottom 3 mm Structural' s Next Heavy Wt. mm
9 Shell Design Basic Standard API 650 Appendix A
Appendix F One Foot Method as per API 650 with Double Butt weld Joints
Design Pr. Full of WC +300mm WC + 50 mm Vacuum (Operating pressure. : 50-100mm WC)
10 Roof Design Basic Standard API 650 Appendix C (External Floating)
Appendix G (Aluminum Dome) Appendix H (Internal Floating)
Frangible Roof Joint As per API 650 with Single Lap Weld Joints
11 Roof Design Information
Uniform Live Load As per API 650 (G.4.2.2.1) Kg/cm2.g
Special loads (Provide Sketch) None Kg/cm2.g
Insulation Load None Kg/cm2.g
Maximum Design Roof Temperature (Mechanical Design only) 55 ºC
Gases in the vapour Space
12 Earthquake Design Yes API 650, Appendix E, Site specific No (Appendix B)
Roof Tie Rods Yes As per API 650 No (Appendix B)
Seismic Zone Out of Seismic Zone (BS-EN 1998-1, 2004) Importance Factor
Zone Factor (Table E-2) Site Coefficient (Table E-3)
13 Wind Load Velocity 144 Kmph (As per BS 6399-2, 1997)
Provide Intermediate Wind Girder Yes No Thicken shell
14 Environmental Effects Maximum Rainfall 3650 mm in a year
Snowfall Total accumulation NA mm
15 Size Restrictions Maximum Diameter NA m Maximum Height NA m
16 Foundation Type Earth Concrete Ring wall
Other Pile with Ring Caps
REMARKS:
1. Tank to be painted as per spec. Painting shall be carried out only after final Mech. Inspection & Hydro test.
2. Two Nos. earthing boss shall be provided. Earthing Boss shall not be galvanized or painted.
3. Bolt holes for flanges shall straddle vessel center line.
4. Welding of all parts shall be Full Penetration & Full Fusion.
5. Break all sharp edges, remove all burrs & weld spatters.
6. Tank shall be constructed on Foundation constructed by the Client. Vendor shall furnish quantity and details of anchor chair.
7. All nozzle projections are 200 mm, unless otherwise specified. All Nozzles size and Elevations are under HOLD.
8. All pad plates shall have Dia. 3 NPT Tell Tale hole. Reinforcement pad plates shall be pneumatically tested at 0.5 Kg/sq.cm.g with soap
solution & plugged with hard grease.
9. All 'Root run' shall be 'Dye' checked. Weld joints testing shall be as per API 650 code.
10. All nozzles upto 250 NB shall be Seamless. Nozzles above 250 NB shall be fabricated from plate with 100% radiography on all weld joints.
11. All nozzles 50 NB & below shall be provided with Gusset plates, 90° apart.
12. Nozzle schedule shall be as per API 650 section 3.0. All nozzles 80NB & above shall be provided with pad plates.
13. Spare Nozzles to be provided with Bling flanges, Bolts nuts and Gaskets.
14. Tank to be desinged for Equivalent to Petroleum Class C.
15. * - Information to be provided by vendor. ** - Information to be provided by Client.
16. Spare: Fasteners-10%, Gaskets-200%
Item Cone Roof Tank Quantity 1 Job No. NA Page No: 03 of 05
Title OAL Storage Tank Manufacturer Later Rev. No. NA Date: 5-Sep-17
CONSTRUCTION DETAILS (TO BE COMPLETED BY MANUFACTURER AND/OR PURCHASER
1 Manufacturer *
Address
City State PIN
Serial No.
2 Fabricator *
Address
City State PIN
Serial No.
3 Material Specification Shell SA 516 Gr.60
Roof SA 516 Gr.60
Bottom SA 516 Gr.60
Structural Carbon steel (ASTM/BS std grade material) external curb angle for shell stability C
4 No.of Shell Courses Vendor to confirm
5 Plate Width and Thickness (Including corrosion allowance) in mm (in.)
1. 8mm
2. 8mm
3. 8mm
6 Tank Bottom: Plate Thickness 10 mm (in.) LAP BUTT SEAMS
Slope 1:100, Towards Drain Nozzle mm/m (ft/in.) ` TO FROM CENTRE
7 Minimum Width and Thickness of Bottom Annular Plates (3.5) IN.mm (in.): N/A
8 Roof-to-Shell Detail (Fig. F-1)
9 Intermediate Wind Girder? Yes No Top Wind Girder for use as Walkway Yes No
10 Roof Type Cone Roof ` Supported ` Self-Supported ` FLOATING
`
Slope or Radius 1:6 ` mm(in.) ` `
11 Roof Plate : Thickness 6mm
` (in) ` LAP ` BUTT
` ` JOINT
12 Paint: ` ` `
Shell-- Exterior? Yes ` No As per spec. Interior? ` Yes ` No HOLD(Client to Confirm)
Surface Preparation
Bottom-- Underside? Yes No Hold Interior? Yes No HOLD(Client to Confirm)
`
Surface Preparation SA 2.5
Structural Steel Exterior? Yes No Interior? Yes No
`
Specification
13 Tank Bottom Coating: Interior? Yes No Hold Material Hold
Application Specification Hold
14 Inspection By: Shop Yes Field Yes
15 Weld Examination: Radiograph Shell 10% Spot + All 'T' Joints
Supplementary liquid penetrant or ultrasonic -
16 Films X-Ray Property of Contractor
17 Leak Testing: Bottom Vacuum Test-Bottom Plate Weld Joint Roof Internal air Pr. of weld joints as per API 650 clause 7.3.7
Shell Water Hold-up Test(Full of water) C
18 Mill Test Reports: Required Yes No
`
Plate Yes Structure Shapes No
19 Purchaser's Reference Drawings -
20 Tank Size: Diameter: 3.8 m Height: 7.0 m
21 Date of Standard 650 API 650 , Latest

REMARKS:
1. Vendor shall design and provide roof rafters to support the roof plate as required.
2. Vendor shall submit design calculations as per API 650 and for client's approval.
3. Vendor to specify empty & operating and water hold-up test.
4. Vendor shall furnish tank fabrication drawing for approval by client. Also vendor shall furnish QA Plan & Test reports, etc.
5. Vendor shall carry out tank calibration and obtain certificate from approved statutory authority.
6. Intermediate wind grinder requirement shall be verified during design review.
C 7. Manhole subjected to static head zone (Bottom) and located in roof shall be designed separately as per API 650.
8. Davit arm shall be considered for fabricated cover weight of more than 50Kg.
9. All carbon steel surfaces to be welded with stainless steel pad plate equal to shell thickness.
10. Tank ovality and straightness shall be as per API 650.
Item Cone Roof Tank Quantity 1 Job No. NA Page No: 04 of 05
Title OAL Storage Tank Manufacturer Later Rev. No. NA Date: 5-Sep-17
APPURTENANCES (TO BE COMPLETED BY MANUFACTURER AND/OR PURCHASER)
1 Stair way Style Circular Straight Angle to Horizontal 90 Degree
Ladder Gauge Ladder & Guard rails arround the tanks & painting as per spec. C
2 Stair way: Width: 450 mm Length: 8100 m
3 Draw off Sump: Standard 500mm Sq. X 500 mm deep, 0.7 m from the sheel inner. Special
4 Bolted Door Sheet? Yes No Raised Flush
`
5 Scaffold Hitch -
6 Internal Piping: Swing Line N/A Suction Line N/A
Heating Coil Surface Area N/A m^2 (ft^2)
7 Roof Drain Hose N/A Jointed N/A
Siphon N/A
8 No. and size of shell manholes One No. 600NB
9 No. and size of Roof manholes One No. 600NB

10 Shell Nozzles :
Flanged Threaded Orientation
Mark Size (NB) Height from bottom Service
SGL DBL SPL A B C D E C E=0°
Manway with cover and
M2 600 * Thk 0° 900 mm
Davit assembly.
N1 40 ANSI 150# RF 340° 300 mm Inlet/Recirculastion
N4 C 80 ANSI 150# RF 322° 300 mm Outlet
N5 80 ANSI 150# RF 310° 300 mm Drain

N9 B 25 ANSI 150# RF 70° 400 mm Level Transmitter (DP Type)

N10 25 ANSI 150# RF 290° 300 mm Temperature Gauge
N11 B 25 ANSI 150# RF 330° 300 mm Level Transmitter (DP Type)
N12 50 ANSI 150# RF 25° 300 mm Spare With BF
N13 50 ANSI 150# RF 270° 300 mm Spare With BF
N15 C 80 ANSI 150# RF 270° 6500 mm Spare With BF(LS)
E1,E2 - - 0°,180° * mm Earthing Boss
D1 - - 90° 1200 mm Name Plate
All Nozzles on Shell & Roof shall be A106 Gr. B and the flanges as per ANSI B 16.5, 150# unless otherwise specified. Nozzle sizes & orientation under HOLD.
11 Roof Nozzles, Including Venting Connection
Orientation
Mark Size (NB) Flanged Threaded Reinforcement Distance from Centre Service
C E=0°
Manway with cover and
M1 600 * Thk X 225° 1350 mm
Davit assembly.
N2 15 ANSI 150# RF 310° 1350 mm N2 Inlet
N3 50 ANSI 150# RF 350° 1350 mm Thermal relief valve inlet
Breather Valve (PVRV) with
N6 50 ANSI 150# RF Top Centre - -
Flame Arrester
N7 50 ANSI 150# RF 45° 1350 mm Pressure Safety Valve
N8 20 ANSI 150# RF 90° 1350 mm Pressure gauge
C
N9 A 80 ANSI 150# RF 70° 1350 mm Level Transmitter (DP Type)

N11 A 80 ANSI 150# RF X 330° 1350 mm Level Transmitter (DP Type)

N14 150 * Thk, Fabricated X 135° 1350 mm Emergency Vent
REMARKS:
1. Tank nozzles size 80NB and above shall be provided with reinforcement pad.
2. The minimum shell course width shall be 1800mm.

C 3. Nozzle neck thickness shall be minimun Schedule 10S.

4. Nozzles above 400NB are to be supplied with carbon column steel flange with SS linings.
5. Nozzles shall not be installed long seam/circumferential seam of shell joints.
6. Vertical weld distance/Annular plate projection shall be as per API 650.
7. Painting on hand rails as per factory standard.
8. Connecting Platform between tanks (T-8201 & T-8101) with the width of 900mm shall be provided by vendor.
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