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Adaptable Multi Nut Fastner With Manual Height Adjustment System
Adaptable Multi Nut Fastner With Manual Height Adjustment System
ADJUSTMENT SYSTEM
SYNOPSIS:
The main concept of our project is removing bolt/nut fitting without
human help. The components used here for efficient function of the project
include motor, nut fitting and removing arrangement, gear arrangement,
switch and screw jack.
There will be a four tighter or remover mounted on a plate. Spur gear
arrangement is mounted at the rear end of each shaft. All the spur gears are
driven by a single spur gear which is mounted on the motors output shaft.
Hence when the motor shaft rotates the other four shafts also will rotate for
tightening or removing. If we push the corresponding switch for forward
rotation of the motor, it helps to fix the bolt /nut, else if we push the
corresponding switch for reverse rotation, the given polarity will be changed
oppositely and it helps to remove the bolt/nut. When the handle is rotated in
anticlockwise direction the jack moves downward. When the handle is
rotated in clockwise direction the jack moves in upward direction.
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1. PROJECT PLANNING
PROJECT CAPACITY
The capacity of the project must be decided considering the amount of
money which can be invested and availability of material and machines.
DRAWINGS
Drawing been decided for the project to be manufacture. Its detailed
drawing specification for raw material and finished products should be
decided carefully along with the specification of the machines required for
their manufacture.
MATERIAL EQUIPMENT
The list of materials required for manufacture is prepared from the
drawings. The list of is known as “BILL OF MATERIALS”. This passes to
the store keeper and the required materials taken from the store under
permission of store keeper operation, the necessity of operation, the person
to do the job, machine to be used to do the job are considered while planning
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the operation. After considering tea above questions a best method is
developed and the best method is applied to the operation.
MACHINE LOADING
While planning proper care should be taken to find the machining
time for each operation as correct as possible. So that the arrangement for
full utilization of machine can be made machine loading programmed is also
known.
PURCHASE CONSIDERATION
It is different to manufacture all the component needed for the
equipment in the workshop it self. The decision about a particular item
whether to purchase or to manufacture is taken by planning after making
through study of relative merits demerits.
EQUIPMENT CONSIDERATION
Result obtained from “PROCESS PLANNING” and “MACHINE
LODING” helps in calculating the equipment requirement specification of
the equipment should be laid down by considering the drawing. Drawing
will also help in deciding and necessary requirement of tools, accessories.
COST CALCULATION
COMPARISION
The various items in the finished project are compared to the
standards for the further correction.
REPORT
At the end of the project work report is prepared for future references.
The report consists of all the items done the project work.
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2. INTRODUCTION OF BASIC TOOL
In British English, spanner is the standard term. The most common shapes
are called open-ended spanner and ring spanner. The term wrench refers to a
type of adjustable spanner.[1]
In American English, wrench is the standard term. The most common shapes
are called open-end wrench and box-end wrench. In American English,
spanner refers to a specialized wrench with a series of pins or tabs around
the circumference. (These pins or tabs fit into the holes or notches cut into
the object to be turned.) In American commerce, such a wrench may be
called a spanner wrench to distinguish it from the British sense of spanner.
5
Types
American
British name Description Group
name
box-end ring spanner A one-piece common
wrench wrench with an
enclosed
opening that
grips the faces
of the bolt or
nut. The recess
is generally a
six-point or
twelve-point
opening for use
with nuts or
bolt heads with
a hexagonal
shape. The
twelve-point
fits onto the
fastening at
twice as many
angles, an
advantage
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where swing is
limited. Eight-
point wrenches
are also made
for square-
shaped nuts and
bolt heads.
Ring spanners
are often
double-ended
and usually
with offset
handles to
improve access
to the nut or
bolt.
spark plug box spanner / A tube with six- common
wrench tube spanner sided sockets
on both ends. It
is turned with a
short length of
rod (tommy bar
or T bar)
inserted
through two
holes in the
middle of the
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tube.
A double-ended
tool with one
end being like
an open-end
wrench or
open-ended
spanner, and
combination combination
the other end common
wrench spanner
being like a
box-end
wrench or ring
spanner. Both
ends generally
fit the same
size of bolt.
open-end open-ended A one-piece common
wrench spanner wrench with a
U-shaped
opening that
grips two
opposite faces
of the bolt or
nut. This
wrench is often
double-ended,
with a
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different-sized
opening at each
end. The ends
are generally
oriented at an
angle of around
15 degrees to
the longitudinal
axis of the
handle. This
allows a greater
range of
movement in
enclosed spaces
by flipping the
wrench over.
flare-nut crow's-foot A wrench that common
wrench spanner is used for
tube wrench gripping the
line wrench nuts on the
ends of tubes. It
is similar to a
box-end
wrench but,
instead of
encircling the
nut completely,
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it has a narrow
opening just
wide enough to
allow the
wrench to fit
over the tube,
and thick jaws
to increase the
contact area
with the nut.
This allows for
maximum
contact on
plumbing nuts,
which are
typically softer
metals and
therefore more
prone to
damage from
open-ended
wrenches.
ratcheting box ratcheting ring A type of ring common
wrench spanner spanner, or box
wrench, whose
end section
ratchets.
10
Ratcheting can
be reversed by
flipping over
the wrench, or
by activating a
reversing lever
on the wrench.
This type of
wrench
combines
compact design
of a box
wrench, with
the utility and
quickness of
use of a ratchet
wrench. A
variety of
ratcheting
mechanisms are
used, from
simple pawls to
more complex
captured
rollers, with the
latter being
more compact,
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smoother, but
also more
expensive to
manufacture.
Saltus wrench ? Similar in common
concept to a
socket wrench.
A Saltus
wrench features
a socket
permanently
affixed to a
handle. Sockets
are not
interchangeable
as with a socket
wrench. The
socket often
rotates around
the handle to
allow the user
to access a
fastener from a
variety of
angles.
Commonly a
Saltus wrench
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is part of a
double-ended
wrench, with an
open-end type
head on the
opposite side
from the socket
head.
1. Examine the torque wrench. You will see that the torque wrench looks
very much like a standard socket wrench except that the bottom part of the
handle has a dial that you can rotate to set the degree of force you want to
exert on a bolt or nut as you tighten it. By rotating this dial, you can change
the force limit for the wrench.
2. Look in the manual for your make and model of car to discover what
the manufacturer's recommended "torque" is for the particular nut or bolt
you are tightening.
3. Take the dial at the end of the wrench and change the dial by rotating it
back or forward to reach the setting stated in the manual. Be sure that the
torque wrench is set in the correct units for the manual that you are using.
There are two standard measurement systems used to measure force. One is
the metric system and the other is the U.S. Imperial system.
13
4. Find the right socket for the nut or bolt you are planning on tightening.
Attach it to the wrench and fit it to the bolt or nut. Begin tightening the bolt
or nut with the wrench and continue in short strokes of the wrench handle.
5. Stop tightening when the wrench feels like it "breaks" or slips on the nut.
This is when the force being exerted on the wrench has reached the
recommended amount of force. The wrench doesn't actually break or slip on
the nut. There is a mechanism inside the handle of the wrench that releases
the force, once it reaches the setting on the handle.
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3.1. DC MOTOR:
15
DC Motor Operation
This is an active graphic. Click on bold type for further
illustration.
Index
Magnetic
field
concepts
Magnetic
force
applications
Magnetic
interactions with
charge
HyperPhysics***** Electricity and Magnetism Go Back
16
Current in DC Motor
This is an active graphic. Click on bold type for further
illustration.
Index
Magnetic
field
concepts
Magnetic
force
applications
DC Motor
Operating
Principles
HyperPhysics***** Electricity and Magnetism Go Back
17
Magnetic Field in DC Motor
This is an active graphic. Click on bold type for further
illustration.
Index
Magnetic
field
concepts
Magnetic
force
applications
DC Motor
Operating
Principles
HyperPhysics***** Electricity and Magnetism Go Back
18
Force in DC Motor
This is an active graphic. Click on bold type for further
illustration.
Index
Magnetic
field
concepts
Magnetic
force
applications
19
Torque in DC Motor
This is an active graphic. Click on bold type for further
illustration.
Index
Magnetic
field
concepts
Magnetic
force
applications
20
The basic action of this motor is such that an applied voltage causes a
current flow through sets of armature windings and generates
electromagnetic fields that r4eact with the fields of fixed stator magnets in
such a way that the armature is forced to rotate. As it rotates, its interfacing
fields force it to generate a back EMF that opposes the applied DC voltage
and is directly proportional to the armature speed.
21
Fig 10. DC motor
Speed : 6500rpm
Current : 0.75Ams
22
3.2 INTRODUCTION OF THE STRUCTURE
Structural steel is steel construction material, a profile, formed with a
specific shape or cross section and certain standards of chemical
composition and strength. Structural steel shape, size, composition, strength,
storage, etc, is regulated in most industrialized countries.
Metal deck and OWSJ (Open Web Steel Joist), receiving first coat of spray
fireproofing plaster, made of polystyrene leavened gypsum. Contents
1 Common structural shapes
2 Standards
2.1 Standard structural steels
2.2 Standard structural steels
2.2.1 Carbon steels
2.2.2 High strength low alloy steels
2.2.3 Corrosion resistant high strength low alloy steels
2.2.4 Quenched and tempered alloy steels
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3 Steel vs. concrete
4 Thermal properties
5 Fireproofing of structural steel
COMMON STRUCTURAL SHAPES
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Rod, a round or square and long piece of metal or wood, see also rebar and
dowel. Plate, sheet metal thicker than 6 mm or 1/4 in. Open web steel joist
While many sections are made by hot or cold rolling, others are made by
welding together flat or bent plates (for example, the largest circular hollow
sections are made from flat plate bent into a circle and seam-welded).
The normal yield strength grades available are 195, 235, 275, 355, 420, and
460, although some grades are more commonly used than others e.g. in the
UK, almost all structural steel is grades S275 and S355. Higher grades are
available in quenched and tempered material (500, 550, 620, 690, 890 and
960 - although grades above 690 receive little if any use in construction at
present).
Thermal properties
The properties of steel vary widely, depending on its alloying elements.
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The austenizing temperature, the temperature where a steel transforms to an
austenite crystal structure, for steel starts at 900°C for pure iron, then, as
more carbon is added, the temperature falls to a minimum 724°C for eutectic
steel (steel with only .83% by weight of carbon in it). As 2.1% carbon (by
mass) is approached, the austenizing temperature climbs back up, to 1130°C.
Similarly, the melting point of steel changes based on the alloy.
The lowest temperature at which a plain carbon steel can begin to melt, its
solidus, is 1130 °C. Steel never turns into a liquid below this temperature.
Pure Iron ('Steel' with 0% Carbon) starts to melt at 1492 °C (2720 °F), and is
completely liquid upon reaching 1539 °C (2802 °F). Steel with 2.1% Carbon
by weight begins melting at 1130 °C (2066 °F), and is completely molten
upon reaching 1315 °C (2400 °F). 'Steel' with more than 2.1% Carbon is no
longer Steel, but is known as Cast iron. http://www.msm.cam.ac.uk/phase-
trans/images/FeC.gif
Designation
C07, C 10 Used for cold forming and deep drawing.
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Steel Typical Uses
Designation
C15 Used for lightly stressed parts. The material, although easily
machinable is not designed specifically for rapid cutting, but is
suitable where cold work, such as bending and riveting may be
necessary.
C 15 Mn 75, General Purpose steels for low stressed components.
C 20, C 25
and C 25 Mn
75
C 30 Used for cold formed levers – Hardened and tempered tie rods,
cables, sprockets, hubs and bushes – steel tubes.
C 35 Steel for low stressed parts, automobile tubes and fasteners
C35 Mn 75 Steel for making low stressed parts in machine structures,
cycles and motorcycle frame tubes, fish plates for rails and
fasteners.
C 40 Steel for crankshafts, shafts, spindles, automobile axle beams,
push rods, connecting rods, studs, bolts, lightly stressed gears,
etc.,
C 45 Steel for spindles of machine tools, bigger gears, bolts and
shafts.
C 50 Steel for making keys, shafts, cylinders, machine components
requiring moderate wear resistance. In surface hardened
condition it is also suitable for large-pitch worms and gears.
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Steel Typical Uses
Designation
C50 Mn1 Rail steel. Also used for making spike bolts, gear safts,
rocking levers and cylinder lines.
C 55 and C Steels used for making gears, cylinders, cams, keys, crank
55 Mn 75 shafts, sprockets and machine parts requiring moderate wear
resistance for which toughness is not of primary importance.
C 60 Steel for making spindles for machine tools, hardened screws
and nuts, coupling, crankshaft, axles and pinions.
C 65 High tensile structural steel for making locomotive carriage
and wagon tyres. Typical muses of this steel in the spring
industry include engine valves springs, small washers and thin
stamped parts.
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The coil can be energized from a low power source such as a
transistor while the contacts can switch high powers such as the
main supply. The relay can also be situated remotely from the control
source. Relays can generate a very high voltage across the coil when
switched off.
The spring sets (contacts) can be a mixture of N.O, N.C and c.o. look
at the page on switches to see how they can be used in circuits. Various coil-
operating voltages (ac and dc) are available. The actual contact points on the
spring sets are available for high current and low current operation. The
REED RELAY has a much faster operation than the relays described above.
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1. Standard: Single Side Stable with any of the following three different
methods for closing contacts:
2. Reed: A Single Side Stable Contact that involves low contact pressure
and a simple contact point
3. Polarized: Can be either a single side stable or dual-winding. A
permanent magnet is used to either attract or repel the armature that
controls the contact. A definite polarity (+ or -) is required by the relay
coil. The latching option makes a polarized relay dual-winding,
meaning it remains in the current state after the coil is de-energized.
Types of Relays:
31
Electromechanical Relays:
Power Relay:
Contactor:
A special type of high power relay, it’s used mainly to control high
voltages and currents in industrial electrical applications. Because of these
high power requirements, contactors always have double-make contacts.
Time-Delay Relay:
The contacts might not open or close until some time interval after the
coil has been energized. This is called delay-on-operate.Delay-on-release
means that the contacts will remain in their actuated position until some
interval after the power has been removed from the coil. A third delay is
called interval timing.
32
parameter of the relay, or adjusted by a knob on the relay itself, or remotely
adjusted through an external circuit.
Advantages of relays:
Applications:
33
HVAC, Appliances, Security, Pool & Spa, Industrial Controls,
Office Equipment.
Power Relays:
Spur gears are the most common type of gears. They have straight teeth,
and are mounted on parallel shafts. Sometimes, many spur gears are used at
once to create very large gear reductions.
34
Spur gears are used in many devices that you can see all over How Stuf
Works, like the electric screwdriver, dancing monster, oscillating sprinkler,
windup alarm clock, washing machine and clothes dryer. But you won't find
many in your car.
This is because the spur gear can be really loud. Each time a gear tooth
engages a tooth on the other gear, the teeth collide, and this impact makes a
noise. It also increases the stress on the gear teeth.
To reduce the noise and stress in the gears, most of the gears in your car are
helical.
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3.5. Wrench
36
Higher quality wrenches are typically made from chromium-vanadium alloy
tool steels and are often drop-forged. They are frequently chrome-plated to
resist corrosion and ease
3.6 SCREW JACK
A scissor jack assembly with double-lead Acme threaded screw. Through use
of urethane or similar material as a braking means, the jack assembly is
operable with a self locking action over a wider range of loads and
especially at lower loads where an Acme loading phenomenon that results in
said self locking action has previously been unattainable. Faster and
smoother jack operation is made possible by employing a thrust bearing,
including a plurality of roller or ball bearings, with the jack assembly. A
37
spacing washer is also provided to retain the threaded shaft within the
trunnions of the jack assembly, in order that the ends of each of the trunnions
need not be machined or stamped to retain the trunnions within the jack
assembly. Utilizing such a spacing washer decreases the costs involved with
manufacturing the jack assembly, while increasing the ability to repair the
jack assembly.
In addition to providing a faster operating jack, the Acme double lead screw
exhibits a further operational advantage that derives from the physical
characteristics which are unique to the Acme screw thread. Such operational
advantage is the ability for the Acme screw to become self-locking when the
jack is subjected to loads generally in excess of one thousand pounds. Where
loading is above the stated level, it has been determined that frictional forces
developed among the thread lands or roots become sufficiently large to
prevent the vertically downward directed force of the lifted object from
causing the screw to unwind and prematurely allow the lifted object to
38
descend. As already suggested, the described advantage, which also may be
termed an “Acme loading phenomenon,” requires that a minimum load be
lifted by the jack before the Acme loading phenomenon takes effect and
becomes of any benefit to the jack operator. Thus, the advantage to be
gained from discovery of a means to lower the minimum load at which the
jack will become self-locking has been recognized, and the present invention
provides a simple and inexpensive jack construction that is aimed at
achieving that end.
A scissor jack assembly comprising: a base member for resting the jack
assembly against a substantially flat surface; a support bracket assembly;
first and second lower arm members each of an open channel construction
with outer sidewalls and having one end connected to said base plate; first
and second upper arm members each of an open channel construction with
outer sidewalls and having one end connected to said support bracket
assembly; first and second trunnions connecting said upper arms with said
lower arms, each said trunnion including a bore; a rotatable shaft member
extending into the bores of said first and second trunnions; at least one
spacer dimensioned to substantially occupy the space between the sidewalls
of an upper or lower arm member for maintaining the position of said
rotatable shaft within the area between planes created by the sidewalls of
said upper or lower arm members; and a means for locking at least said
spacer on said rotatable shaft member.
39
4. VARIOUS MACHINING PROCESS INVOLVED IN OUR
PROJECT
OPERATIONS INVOLVED:
40
DRILLING:
Drilling is the operation of producing cylindrical hole in work piece.
It is done by rotating the cutting edge of the cutter known as drill bit. In this
Project the jig plates require holes for locating indexing plate and screw rod,
drill bush assembly. These holes are done by conventional vertical drilling
machine.
THREAD CUTTING:
Thread cutting is the operation of forming external thread of required
diameter of rod by using a multipoint tool is called thread. This process is
used in screw clamp to done on the rod which is used for the movement of
the movable plate
FINE GRINDING
smooth with fine grains. This is done as the each plate and base plate
GAS CUTTING
It is used to break are cut the plates. In this project it is used to cut
the raw materials such as plates. This done by gas cutting machine.
SHAPING
Shaping operation is used to reduce the dimensions of the
plates. In this project the plates are in need of shaping process. It is
done by shaping machine.
WELDING
41
It is the process, which is used to join two, is more similar
materials as well as dissimilar materials. In this project it is used to
join the jig plate one to another. This is done by arc welding machine.
42
5. LINE DIAGRAM
43
6. WORKING PRINCIPLES
44
7. COST ESTIMATION
MATERIAL
S.NO COMPONENT QUANTITY COST(RS)
USED
1 D.C Motor 1 M.S 900
2 D.C controller 1 600
3 Socket wrench 3 - 450
4 Structure work 1 M.S 1000
5. Gear arramgement 1 - 2000
6 Jack 1 800
TOTAL 5750
45
1. It does not require extraordinary manual force.
2. Easier maintenance
3. Operation is very smooth and in this system we can get more output
by applying less effort.
4. Comparatively cheaper in cost then the other systems.
DISADVANTAGES
CONCLUSION
46
This report details with ADAPTABLE MULTI NUT FASTNER
for loose and tight mechanism with suitable drawing. The project carried out
Therefore, the result obtain from the project is to reduces the time
taken and efficiency over the other system.
The necessary requirements and fulfillment of the project details which
we have given is factual.
BIBLOGRAPHY
47
GUPTA J.K and KHURUMI R.S (1981) “Text book of Machine
Design”, S.Chand & comp and.
48