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Building Design Guide
Building Design Guide
DESIGN DATA
by the National Mechanical Insulation Committee (NMIC)
Updated: 09-22-2011
INTRODUCTION
This section of the Mechanical Insulation Design Guide is a
collection of information and data that are useful to designers WITHIN THIS PAGE
and end-users of mechanical insulation systems. The section
contains some simple calculators that allow the calculation of Introduction
heat flow and surface temperatures. Discussion of and links to Estimating Heat Loss / Heat Gain
other more sophisticated computer programs for performing Controlling Surface Temperatures
these calculations are included. Dimensions of Standard Pipe and
Tubing Insulation
Heat Loss from Bare Pipe and Tubing
ESTIMATING HEAT LOSS /
HEAT GAIN
Steady-state, one dimensional heat flow through insulation systems is governed by Fourier's law:
q = - k·A·dT/dx (1)
where:
where:
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where:
r2 = outer radius, in
r1 = inner radius, in
The term r2 ln (r2/r1) is sometimes called the "equivalent thickness" of the insulation layer. Equivalent thickness
is that thickness of insulation, which, if installed on a flat surface, would yield a heat flux equal to that at the
outer surface of the cylindrical geometry.
Heat transfer from surfaces is a combination of convection and radiation. Usually, it is assumed that these
modes are additive, and therefore a combined surface coefficient can be used to estimate the heat flow to/from
a surface:
hs = hc + hr (4)
where:
Assuming the radiant environment is equal to the temperature of the ambient air, the heat loss/gain at a
surface can be calculated as:
q = hs·A·(Tsurf–Tamb) (5)
where:
Tx = Temperature, °R
The emittance (or emissivity) of the surface is defined as the ratio of radiation emitted by the surface to the
radiation emitted by a black body at the same temperature. Emittance is a function of the material, its surface
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condition, and its temperature. A table giving the approximate emittance of commonly used materials is given
in Table 1.
Canvas 0.7-0.9
Rubber 0.9
Convection is energy transport by the combined action of heat conduction, energy storage, and mixing action.
It is classified as either forced convection (when the mixing motion is induced by some external agency) or
natural convection (when the mixing action takes place as a result of density differences caused by
temperature gradients). Convection coefficients (hc) may be estimated for a number of simple geometries
utilizing correlations of data from experimental studies. These studies utilize appropriate dimensionless
parameters to correlate results. Incropera and DeWitt present a number of these correlations in their text
"Fundamental of Heat and Mass Transfer". These correlations are also summarized in the ASTM Standard
Practice C 680 and in the 2013 ASHRAE Handbook—Fundamentals.
At steady state, the heat flow through the insulation to the outside surface equals the heat flow from the
surface to the ambient air. In equation form:
Or
X = (k/h)·[(Thot–Tsurf)/(Tsurf–Tamb)] (9)
Since the ratio of temperature differences is known, the required thickness can be calculated by multiplying by
the ratio of the insulation material conductivity to the surface coefficient.
In the example above, assume the surface coefficient can be estimated as 1.0 Btu/h ft2 F, and the conductivity
of the insulation to be used is 0.25 Btu-in/h ft2 F. The required thickness can then be estimated as:
This estimated thickness would be rounded up to the next available size, probably 1–½".
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For radial heat flow, the thickness calculated would represent the equivalent thickness; the actual thickness (r2-
r1) would be less (see equation (8) above).
This simple procedure can be used as a first-order estimate. In reality, the surface coefficient is not constant,
but varies as a function of surface temperature, air velocity, orientation, and surface emittance.
When performing these calculations, it is important to use the actual dimensions for the pipe and tubing
insulation. Many (but not all) pipe and tubing insulation products conform to dimensional standards originally
published by the military in MIL-I-2781 and since adopted by other organizations, including ASTM. Standard
pipe and insulation dimensions are given for reference in Table 2. Standard tubing and insulation dimensions
are given in Table 3. Corresponding dimensional data for flexible closed cell insulations are given in Tables 4
and 5.
For mechanical insulation systems, it is also important to realize that the thermal conductivity (k) of most
insulation products varies significantly with temperature. Manufacturer's literature will usually provide curves or
tabulations of conductivity versus temperature. When performing heat transfer calculations, it is important to
utilize the "effective thermal conductivity", which can be obtained by integration of the conductivity vs.
temperature curve, or (as an approximation) utilizing the conductivity evaluated at the mean temperature
across the insulation layer. ASTM C 680 provides the algorithms and calculation methodologies for
incorporating these equations in computer programs.
These complications are readily handled for a variety of boundary conditions using available computer
programs, such as the NAIMA 3E Plus® program (www.pipeinsulation.org). The NAIMA 3E Plus program may
also be accessed through the Department Of Energy Industrial Technology Program website
at https://ecenter.ee.doe.gov/Pages/default.aspx
Estimates of the heat loss from standard pipe and tube sizes are given in Tables 6 and 7. These are useful for
quickly estimating the cost of lost energy due to uninsulated piping.
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½ 0.84 0.86 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
¾ 1.05 1.07 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
1 1.315 1.33 3.50 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75
1–¼ 1.660 1.68 3.50 5.00 5.56 6.62 7.62 8.62 9.62 10.75 11.75
1–½ 1.900 1.92 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75
2 2.375 2.41 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75
2–½ 2.875 2.91 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
3 3.500 3.53 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
3–½ 4.000 4.03 6.62 7.62 8.62 9.62 10.75 11.75 12.75 12.75 14.00
4 4.500 4.53 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00
4–½ 5.000 5.03 7.62 8.62 9.62 10.75 11.75 12.75 14.00 14.00 15.00
5 5.563 5.64 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00
6 6.625 6.70 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00 17.00
7 7.625 7.70 10.75 11.75 12.75 14.00 15.00 16.00 17.00 18.00
8 8.625 8.70 11.75 12.75 14.00 12.00 16.00 17.00 18.00 19.00
9 9.625 9.70 12.75 14.00 15.00 16.00 17.00 18.00 19.00 20.00
10 10.75 10.83 14.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00
11 11.75 11.83 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00
12 12.75 12.84 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00
14 14.00 14.09 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00
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¾ 0.875 0.89 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
1 1.125 1.14 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
1–¼ 1.375 1.39 3.50 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75
1–½ 1.625 1.64 3.50 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75
2 2.125 2.16 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75
2–½ 2.625 2.66 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75
3 3.125 3.16 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
3–½ 3.625 3.66 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
4 4.125 4.16 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00
5 5.125 5.16 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00
6 6.125 6.20 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00 17.00
Table 4. Inner and Outer Diameters of Standard Flexible Closed Cell Pipe Insulation
INSULATION NOMINAL
THICKNESS
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4–½ 5.000 — — — —
7 7.625 — — — —
Table 5. Inner and Outer Diameters of Standard Flexible Closed Cell Tubing Insulation
INSULATION
NOMINAL THICKNESS
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Table 7. Heat Loss from Bare Copper Tube to Still Air at 80 °F, Btu/h·ft
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