Bahan Teknik: Pencairan Logam Pembuatan Cetakan Penuangan Pembekuan Pembongkaran Pembersihan

Pencairan Pembuatan Penuangan Pembekuan Pembongkaran Pembersihan
Logam Cetakan
Bahan Teknik
Bahan
Teknik Plastic
bumpers,
Engine
dashboards,
Block Cast iron or
aluminum seats
Casting Glass
Process
engine block Steel or
windows
reinforced plastic
Kualitas
body
Coran
Ceramic
Jenis
spark Plastic tail
Logam
plug light lenses
Rod
Made
Copper
wiring
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Plastic Stainless steel or
Lead
Modif windshield Rubber aluminum trim
Rancgn 1 battery Steel
washer tires
parts frame
Modif fluid tank
Rancgn 2 Steel or
Aluminum
wheels
Logam Cetakan
Engine Block
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Casting Processes
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Kualitas Coran
Bahan
Teknik
Engine Rancangan
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak Material
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Pengecoran
& Perlakuan
Panas
Logam Cetakan
Aplikasi dan Karakteristik Pengecoran Logam
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Costs of a Rod Made by Forging and Casting
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Aliran Proses Pada Pembuatan Coran

(Cetakan Pasir)
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Cacat Coran 1
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Cacat Coran 2
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Cacat Coran 3
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Retak Panas
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Modifikasi Rancangan 1
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Modifikasi Rancangan 2
Bahan
Teknik
Engine
Block
Casting
Process
Kualitas
Coran
Jenis
Logam
Rod
Made
Pasir
Cetak
Cacat
Cor 1
Cacat
Cor 2
Cacat
Cor 3
Retak
Panas
Modif
Rancgn 1
Modif
Rancgn 2
Logam Cetakan
Jenis Dapur Pencairan Logam
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Pembekuan - Pencairan
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Pengkerutan; Cair - Pembekuan – Padat &

Kelarutan Gas
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Pembersihan Gas (Degassing)
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Pembersihan Gas (Degassing)
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
a). Lance pipe b). Porous plug c). Rotary impeller

Logam Cetakan
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Periodic System of The Elements
Blast
Furnace
Elect
Furnace
Crucible
Cupola
Cupola
Reduct
Pembek
logam
Kelarutn
gas
Degasing
1
Degasing
2
Materi
Atom
Tabel
Periodic
Logam Cetakan
Cetakan Terbuka - Tertutup
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Tambahan Pemesinan; Nonferrous-Besi Cor-Baja
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Cetakan Pasir
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Pemampatan Cetakan Pasir
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Pembuatan Cetakan Dengan Tangan
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Pembuatan Cetakan Dengan Mesin Guncang Desak
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Kemiringan Pola
Jenis
Cetakan
Tambhn
pemesn
Cetakan
Pasir
Pemam
pasir
Cetakan
Tangan
Cetakan
mesin
Kemrng
pola
Logam Cetakan
Penuangan Logam
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Tapping of Melt
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Kekentalan Logam
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Fluidity
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Kelarutan Gas
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Sistem saluran
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Perangkap Terak
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Ladle-Sprue
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Gating System Crankshaft
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Gating System Engine Block
Penuang
an logam
Tapping
of Melt
Kekentln
logam
Fluiditas
Kelarutn
gas
Sistem
saluran
Perngkp
terak
Ladle
Sprue
Gating S
Cranksh
Gating S
Engine
Logam Cetakan
Inter Atomic Distance

Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Common Crystal Structures

Phasa
Crystal
Unit FIGURE 1. The body-centered cubic (bcc) crystal

Cells structure: (a) hard-ball model; (b) unit cell; and (c)
Solidifica single crystal with many unit cells. Common bcc
tion 1
metals include chromium, titanium, and tungsten.
Solidifica
tion 2 Source: After W.G. Moffatt.
Coring 1
Coring 2
Alloy FIGURE 2. The face-centered cubic (fcc) crystal

Solidfctn
structure: (a) hard-ball model; (b) unit cell; and (c)
Cast
Structr 1 single crystal with many unit cells. Common fcc
Cast metals include aluminum, copper, gold and
Structr 2 silver.Source: After W.G. Moffatt.
Shrinka
ge 1
Shrinka
ge 2
Shrinka FIGURE 3. The hexagonal close-packed (hcp)

ge 3 crystal structure: (a) unit cell; and (b) single crystal
Cast with many unit cells. Common hcp metals include
Iron 1
zinc, magnesium and cobalt. Source: After W.G.
Cast
Iron 2 Moffatt.
Logam Cetakan
Unit Cells
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
Figure The unit cells for (a) austenite, (b) ferrite, and (c) martensite. The effect of
ge 3
percentage of carbon (by weight) on the lattice dimensions for martensite is shown
Cast
Iron 1 in (d). Note the interstitial position of the carbon atoms. Also note, the increase in
Cast dimension c with increasing carbon content: this effect causes the unit cell of
Iron 2
martensite to be in the shape of a rectangular prism.
Logam Cetakan
Solidification
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Solidification
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Pembekuan Logam
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Coring
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Coring
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Alloy Solidification
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2 Figure Schematic illustration of alloy solidification and temperature distribution in
the solidifying metal. Note the formation of dendrites in the mushy zone.
Logam Cetakan
Cast Structures of Solidified Metals

Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy Figure 2. Development of a

Solidfctn
Cast
preferred texture at a cool mold
Structr 1 wall. Note that only favorably
Cast
Structr 2
oriented grains grow away from
Shrinka the surface of the mold
ge 1
Shrinka
ge 2
Shrinka Figure 1. Schematic illustration of three cast

ge 3
Cast
structures of metals solidified in a square
Iron 1 mold: (a) pure metals; (b) solid-solution
Cast
Iron 2 alloys; and (c) structure obtained by using
nucleating agents.
Logam Cetakan
Cast Structures
Phasa FIGURE 1. Schematic illustration of
three basic types of cast structures:
Crystal
(a) columnar dendritic; (b) equiaxed
Unit dendritic; and (c) equiaxed
Cells
nondendritic. Source: After D.
Solidifica
tion 1
Apelian.
Solidifica
tion 2 FIGURE 2. Schematic illustration of
Coring 1
cast structures in (a) plane front,
single phase, and (b) plane front, two
Coring 2 phase. Source: After D. Apelian.
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Pengkerutan; Cair - Pembekuan - Padat

Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Penyusutan
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Penyusutan
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Cast Iron
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Cast Iron
Phasa
Crystal
Unit
Cells
Solidifica
tion 1
Solidifica
tion 2
Coring 1
Coring 2
Alloy
Solidfctn
Cast
Structr 1
Cast
Structr 2
Shrinka
ge 1
Shrinka
ge 2
Shrinka
ge 3
Cast
Iron 1
Cast
Iron 2
Logam Cetakan
Coran & Sistem Saluran
Pmbong
karan 1
Pmbong
karan 2
Kemrng
cetakan
56
Logam Cetakan
Pembekuan Kulit
Pmbong
karan 1
Pmbong
karan 2
Kemrng
cetakan
Logam Cetakan
Kemiringan Cetakan
Pmbong
karan 1
Pmbong
karan 2
Kemrng
cetakan
Logam Cetakan
Coran & Sistem Saluran
Pember
sihan 1
Pember
sihan 2
Logam Cetakan
Saluran Masuk
Pember
sihan 1
Pember
sihan 2
Logam Cetakan
Pember
sihan 1
Pember
sihan 2

Bahan Teknik: Pencairan Logam Pembuatan Cetakan Penuangan Pembekuan Pembongkaran Pembersihan

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Bahan Teknik: Pencairan Logam Pembuatan Cetakan Penuangan Pembekuan Pembongkaran Pembersihan

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Pencairan Pembuatan Penuangan Pembekuan Pembongkaran Pembersihan

Aplikasi dan Karakteristik Pengecoran Logam

Costs of a Rod Made by Forging and Casting

Aliran Proses Pada Pembuatan Coran

Jenis Dapur Pencairan Logam

Jenis Dapur Pencairan Logam

Jenis Dapur Pencairan Logam

Jenis Dapur Pencairan Logam

Pengkerutan; Cair - Pembekuan – Padat &

Pembersihan Gas (Degassing)

Pembersihan Gas (Degassing)

a). Lance pipe b). Porous plug c). Rotary impeller

Periodic System of The Elements

Cetakan Terbuka - Tertutup

Tambahan Pemesinan; Nonferrous-Besi Cor-Baja

Pemampatan Cetakan Pasir

Pembuatan Cetakan Dengan Tangan

Pembuatan Cetakan Dengan Mesin Guncang Desak

Gating System Crankshaft

Gating System Engine Block

Inter Atomic Distance

Common Crystal Structures

Unit FIGURE 1. The body-centered cubic (bcc) crystal

Alloy FIGURE 2. The face-centered cubic (fcc) crystal

Shrinka FIGURE 3. The hexagonal close-packed (hcp)

Cast Structures of Solidified Metals

Alloy Figure 2. Development of a

Shrinka Figure 1. Schematic illustration of three cast

Pengkerutan; Cair - Pembekuan - Padat

Coran & Sistem Saluran

Coran & Sistem Saluran

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