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Rexroth Freq Weld Transformer PSG6130.xx RSTK PDF
Rexroth Freq Weld Transformer PSG6130.xx RSTK PDF
Rexroth Freq Weld Transformer PSG6130.xx RSTK PDF
2014
DEUTSCH
ENGLISH
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Contents
Contents
ENGLISH
11 Terminal box............................................................................................ 41
12 Transformer selection with BOS................................................................ 41
Bosch Rexroth AG R911172815 | PSG 6130.xx RSTK
Contents
Notes:
R911172815 | PSG 6130.xx RSTK Bosch Rexroth AG To this
Documentation
1 To this Documentation
ENGLISH
the safe and appropriate assembly, transportation, commissioning, maintenance
and simple trouble shooting of Rexroth Medium-Frequency Welding Transformer.
Read this documentation completely and particular the chapter "Safety
instructions" Rexroth PSG xxxx Medium Frequency Welding Transformer and
Safety and user information, before working with the product.
this Documentation
1.3.2 Symbols
The following symbols mark notes that are not safety-relevant but increase the
understanding of the documentation.
1.3.3 Designations
This documentation uses the following designations:
Tab. 3: Designations
Designation Meaning
1.3.4 Abbrevations
For the abbreviations used in this documentation please look in Tab. 1: Required and
supplementary documentation Rexroth PSG xxx Medium-Frequency Welding Transformer.
R911172815 | PSG 6130.xx RSTK Bosch Rexroth AG
Safety instructions
2 Safety instructions
This section includes important information on the safe handling of the product
described.
Please look up the safety instructions under Tab. 1: Required and supplementary
documentation Rexroth PSG xxxx Medium-Frequency Welding Transformer and Safety and
user information.
ENGLISH
WARNING
Dangerous electrical voltage in case of contact with the secondary
connections, the welding gun or the workpiece.
If these protective measures are not applied or are ineffective, there may be
danger of life!
NOTICE
The rectifier must not be used as load-bearing part.
The secondary connections are only included for the electrical contact.
Applications have to be realized, that no forces working on the connections.
The transformer housing must not be used as load-bearing construction element
of the welding gun.
4 Scope of delivery
Transformer with 4 pieces dowel pins
Typspecific instructions and Safety and user information
Notice:
Terminal plugs are not included in scope of delivery.
R911172815 | PSG 6130.xx RSTK Bosch Rexroth AG
ENGLISH
Fig. 1: Dimensions and locations PSG 6130.00 RSTK, PSG 6130.01 RSTK,
PSG 6130.02 RSTK
Bosch Rexroth AG R911172815 | PSG 6130.xx RSTK
ENGLISH
Circuit diagram
6 Circuit diagram
Fig. 4: Circuit diagram PSG 6130.00 RSTK, 6130.01 RSTK, 6130.02 RSTK
PE Conductor connection
Circuit diagram
ENGLISH
Fig. 5: Circuit diagram PSG 6130.10 RSTK
PE Conductor connection
PE Conductor connection
Load diagram
7 Load diagram
Notice: The calculation of the duty cycle (ED) is in the operation manual Rexroth
PSG 6xxx Medium-Frequency Welding Transformer, please refer to
Tab. 1: Required and supplementary documentation.
ENGLISH
Fig. 7: PSG 6130.xx RSTK – Load diagram with 6 l/min, Isecondary (A), duty factor (%)
Bosch Rexroth AG R911172815 | PSG 6130.xx RSTK
Load diagram
Fig. 8: PSG 6130.xx RSTK – Load diagram with 4 l/min, Isecondary (A), duty factor (%)
Fig. 9: PSG 6130.xx RSTK – Load diagram with 2,5 l/min, Isecondary (A), duty factor (%)
R911172815 | PSG 6130.xx RSTK Bosch Rexroth AG
Technical data
8 Technical data
Name PSG 6130.00 RSTK PSG 6130.01 RSTK PSG 6130.02 RSTK
(R911172751) (R911172767) (R911172768)
Continuous DC current I2P 6,5 kA with 100% ED 6,5 kA with 100% ED 6,5 kA with 100% ED
Continuous apparent power S1P 62,5 kVA with 100% ED 62,5 kVA with 100% ED 62,5 kVA with 100% ED
Apparent power S1P 139,8 kVA with 20% ED 139,8 kVA with 20% ED 139,8 kVA with 20% ED
Color RAL 1004 yellow RAL 1004 yellow RAL 1004 yellow
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Differential pressure 0.6 bar with 6 l/min 0.6 bar with 6 l/min 0.6 bar with 6 l/min
nominal flow nominal flow nominal flow
Supply side base plate Without color designation RAL5009 azure blue RAL3003 ruby red
Permissible statically bending force Max. 800 N refer to 2) Max. 800 N refer to 2) Max. 800 N refer to 2)
secondary connection
1) If the connection to the welding circuit is made through a central screw, it has to
be ensured by the proper order of assembly that this torque is not exceeded.
2) The permitted mass has to be calculated for the dynamic load; e.g. at 5 g
acceleration: F = m x a → m = F / a → m = 800 / ~50 = 16 ( kg m/s²) / m/s² the
permitted mass is 16 kg.
Bosch Rexroth AG R911172815 | PSG 6130.xx RSTK
Technical data
Name PSG 6130.10 RSTK PSG 6130.20 RSTK PSG 6130.22 RSTK
(R911173181) (R911173295) (R911173296)
Continuous DC current I2P 6,5 kA with 100% ED 6,5 kA with 100% ED 6,5 kA with 100% ED
Continuous apparent power S1P 62,5 kVA with 100% ED 62,5 kVA with 100% ED 62,5 kVA with 100% ED
Apparent power S1P 139,8 kVA with 20% ED 139,8 kVA with 20% ED 139,8 kVA with 20% ED
Color RAL 1004 yellow RAL 1004 yellow RAL 1004 yellow
Differential pressure 0.6 bar with 6 l/min 0.6 bar with 6 l/min 0.6 bar with 6 l/min
nominal flow nominal flow nominal flow
Supply side base plate Without color designation Without color designation RAL3003 ruby red
Permissible statically bending force Max. 800 N refer to 2) Max. 800 N refer to 2) Max. 800 N refer to 2)
secondary connection
Signal connector (look circuit Weidmüller Souriau Trim Trio Souriau Trim Trio
diagram) IE-BSS_V14M-HYB-10P- UT00128PT UT00128PT
FJ , shield connected Allocation as Allocation as
24V supply for force PSG3100.03 PSV PSG3100.03 PSV
sensor
3) If the connection to the welding circuit is made through a central screw, it has to
be ensured by the proper order of assembly that this torque is not exceeded.
4) The permitted mass has to be calculated for the dynamic load; e.g. at 5 g
acceleration: F = m x a → m = F / a → m = 800 / ~50 = 16 ( kg m/s²) / m/s² the
permitted mass is 16 kg.
R911172815 | PSG 6130.xx RSTK Bosch Rexroth AG
700
600
500
Rsek (µOhm)
400
300
200
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100
0
5 10 15 20 25 30 35
Isek (KA)
Fig. 10: Current/ resistance characteristic PSG 6130.xx RSTK, Rsek(µOhm), Isek (kA)
Bosch Rexroth AG Part R911172815 | PSG 6130.xx RSTK
Terminal box
11 Terminal box
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Bosch Rexroth AG
Electric Drives and Controls
Postfach 1357
97803 Lohr, Deutschland
Bgm.-Dr.-Nebl-Str.2
Tel. +049 9352 40-0
Fax +049 9352 40-4885
www.boschrexroth.com/electrics