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SJ-20111021104623-004-ZXSDR R8882 (HV2.0) Hardware Installation Guide - 540454
SJ-20111021104623-004-ZXSDR R8882 (HV2.0) Hardware Installation Guide - 540454
SJ-20111021104623-004-ZXSDR R8882 (HV2.0) Hardware Installation Guide - 540454
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2013 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://support.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
1 Installation Overview
II
Intended Audience
This manual is intended for the following personnel:
l Personnel who install ZXSDR R8882
l Maintenance engineers
Related Documents
Before installation, installation personnel must read and understand the following
documents:
l Personal Health and Safety Information
l System Safety Information
Installation personnel should make sure that the following documents are kept handy:
l ZXSDR R8882 Product Description
l ZXSDR R8882 Hardware Description
l ZXSDR R8882 Project Survey Report
l ZXSDR R8882 Environment Acceptance Report
l ZXSDR R8882 Installation Design Drawing
l ZXSDR R8882 Parts List
l ZXSDR R8882 Tools and Meters List
Chapter Summary
Conventions
ZTE documents employ the following typographical conventions.
Typeface Meaning
Bold Menus, menu options, function names, input fields, option button
names, check boxes, drop-down lists, dialog box names, window
names, parameters and commands.
CAPS Keys on the keyboard and buttons on screens and company name.
Constant width Text that you type, program codes, filenames, directory names,
function names.
[] Optional parameters.
{} Mandatory parameters.
II
Caution!
The equipment must be powered on within 24 hours after the package is opened.
Power-off cannot exceed 24 hours in maintenance.
Table of Contents
Device Appearance ....................................................................................................1-1
Preparation for Installation..........................................................................................1-3
Installation Space Requirement ..................................................................................1-5
Unpacking Inspection .................................................................................................1-6
Installation Flow .........................................................................................................1-8
1-1
Figure 1-2 shows the appearance of the ZXSDR R8882 device with three optical interfaces.
1-2
R8882 (RRU) 1
1-3
PIMDC mounting piece 0–1 (optional, used to secure the PIMDC to the
front or flank sides of the R8882)
Note:
An antenna feeder lightning arrester is embedded in the ZXSDR R8882.
Item List
Drilling instruments:
Electric percussion drill (auxiliary drill bits) and vacuum cleaner
Tightening instruments:
Cross screwdrivers (M3–M6), Allen key (M6), adjustable wrench (M10),
and torque wrench
Small instruments:
Snipe-nose pliers, diagonal pliers, vices, file, hacksaw, and hydraulic
pressure pliers
Auxiliary instruments:
Chain wheel, Ladder, Rope, scissors, slip-proof gloves, safety helmet,
connector card, paintbrush, and hot air blower
Meters Digital multimeter, VSWR tester, earth resistance tester, base station
tester, compass, field strength tester (for special purpose), and spectrum
analyzer (for special purpose)
1-4
Figure 1-3 Recommended Space for Installing ZXSDR R8882 (Unit: mm)
Figure 1-4 shows the minimum space for installing ZXSDR R8882.
1-5
Figure 1-4 Minimum Space for Installing ZXSDR R8882 (Unit: mm)
Context
The goods counting needs to be jointly completed by the engineering technicians from
both ZTE and the operator.
1-6
Steps
1. Count the total number of cargos, the status of packing crate and the shipping address
on the cargo need to be checked. When all inspections are passed, start the unpacking
inspection.
2. Equipment check list and unpacking inspection report are packed in crate #1. The
unpacking inspection report need to be checked out and archived first.
3. If any goods missing, default, wrong equipments, inaccuracy in number or damages
are found, the Feedback For Unpacking Inspection needs to be filled out by
engineering supervisor with relevant reason. It should be send back to ZTE as soon
as possible for processing.
– End of Steps –
Steps
1. Insert a straight screw driver or a claw hammer into the metal lock on the cover of the
wooden crate. Rotate the screw driver or the claw hammer to loosen the iron sheet.
Then open it with crow bar and pliers.
2. Open up all the other metal locks on the wooden crate top surface and remove the top
cover.
3. Take out the carton from the wooden crate.
– End of Steps –
Steps
1. Cut off packing bands with the oblique clamp.
1-7
2. Slice along the tapes on the edges of the case cover and mind the depth when cutting.
3. Open up the carton and take out the bubbles.
4. Check out the goods according to the check list attached to the carton.
5. Take out the static-free bag.
6. Open up the static-free bag and take out the electronic device.
– End of Steps –
– End of Steps –
1-8
1-9
1-10
2.1 Overview
Figure 2-1 shows the appearance of the power interface module DC (PIMDC).
2-1
If the device is configured with a PIMDC , installation personnel can install the PIMDC onto
the device before installing the device. The PIMDC can be installed on the front or side of
the device.
Figure 2-2 Securing the PIMDC Mounting Base on the Front of the Device
3. Place the PIMDC on the mounting piece and tighten the two captive screws with a
screwdriver, with 5 N·m fastening torque, as shown in Figure 2-3.
2-2
– End of Steps –
Figure 2-4 Securing the PIMDC Mounting Base on the Side of the Device
3. Place the PIMDC on the mounting piece and tighten the two captive screws with a
screwdriver, with 5 N·m fastening torque, as shown in Figure 2-5.
2-3
– End of Steps –
2-4
3.1 Overview
Depending on the configured installation assemblies, installation personnel can install
ZXSDR R8882 in one of the following modes:
l Wall-mounted installation
l Pole-mounted installation
l Portal frame-mounted installation
The following table describes the installation positions supported by the installation
assemblies of ZXSDR R8882.
Round pole φ60 mm–φ120 mm (GB/T8162-99, φ60, φ76, φ89, and φ114):
Supports single-unit, double-unit, triple-unit, and quadro-unit
solutions.
φ40 mm–φ60 mm: Supports only single-unit and double-unit
solutions.
Channel steel φ60 mm–φ100 mm (GB/T707—1988 6.3, 6.5, 8, and 10): Supports
the single-unit solution.
Angle steel φ63 mm–φ100 mm (angle steel No. 6.3, 7, 7.5, 8, 9, and 10):
Supports the single-unit solution.
High-speed railway tunnel Supports the single-unit solution. Installation personnel can use
some assembly parts of the wall-mounted mode and design some
new assembly parts as required. The designed assembly parts
should support the RRU installation interfaces.
3-1
Indoor/Outdoor wall Supports the single-unit solution. The assembly parts are the same
as that in pole-mounted mode.
Indoor portal frame Supports four RRUs. The assembly parts are the same as that
in pole-mounted mode.
3-2
3-3
Table 3-5
3-4
Table 3-6
3-5
Table 3-7
3-6
3-7
2. Drill holes and install expansion bolts: Drill four Ф16 mm×80 mm holes at the marked
drilling positions by using a percussion drill and install expansion bolts. Use a vacuum
cleaner to clean the dust when drilling holes.
3. Secure the wall mounting assembly: Secure the wall mounting assembly on the wall
with the nuts removed from the expansion bolts, as shown in Figure 3-2.
3-8
4. Install device hooks (two U-shaped hooks): Use the 12 M16 bolts disassembled from
the ZXSDR R8882 to secure the two U-shaped hooks to the back of the device, with
8 N·m fastening torque. See Figure 3-3.
3-9
5. Mount the device on the wall mounting assembly: Hang ZXSDR R8882 on the hook
on the wall mounting assembly, as shown in Figure 3-4.
6. Secure the device: Secure ZXSDR R8882 on the wall mounting assembly with four
M6 screws, with 8 N·m fastening torque, as shown in Figure 3-5
3-10
– End of Steps –
3-11
2. Drill holes and install expansion bolts: Drill four Ф16 mm×80 mm holes at the marked
drilling positions by using a percussion drill and install expansion bolts. Use a vacuum
cleaner to clean the dust when drilling holes.
3. Secure the wall mounting assembly: Secure the wall mounting assembly on the wall
with the nuts removed from the expansion bolts, with 40 N·m fastening torque, as
shown in Figure 3-7.
3-12
4. Install the RRU mounting base on the back of the device: Align the holes on the back
of the device with the holes on the RRU mounting base and secure the RRU mounting
base on the back of the device with four M6 screws, with 8 N·m fastening torque, as
shown in Figure 3-8.
Figure 3-8 Installing the RRU Mounting Base on the Back of the Device
5. Mount and secure the device: Mount the RRU mounting base on the wall mounting
assembly, push the locking shim to lock the RRU mounting base, and then tighten the
3-13
two screws on the locking shim, with 5.5 N·m fastening torque, as shown in Figure 3-9
and Figure 3-10.
3-14
– End of Steps –
3-15
Figure 3-11 Attaching the Wall Mounting Assembly to the Pole Mounting Piece
2. Secure the pole mounting piece and installation assembly (in a single-unit scenario):
Secure the pole mounting piece and installation assembly on the pole with four
M10×180 long bolts, with 40 N·m fastening torque, as shown in Figure 3-12.
3. Secure two sets of installation assemblies back to back (in double-unit and triple-unit
scenarios): Secure two sets of installation assemblies back to back on the pole with
four M10×180 long bolts, with 40 N·m fastening torque, as shown in Figure 3-13.
3-16
4. Install the extension pieces and wall mounting assembly (in a triple-unit scenario):
Attach the extension pieces and wall mounting assembly to the side of the pole
mounting assemblies with four M6×60 Allen screws, with 8 N·m fastening torque, as
shown in Figure 3-14.
3-17
Figure 3-14 Installing the Extension Pieces and Wall Mounting Assembly
5. Install device hooks (two U-shaped hooks): For the operation, refer to 3.3.1 Using
Mounting Kit 1 to Mount the Device on a Wall.
6. Mount and secure the device: Hang ZXSDR R8882 on the hook on the wall mounting
assembly and secure ZXSDR R8882 with four M6×20 Allen screws, with 8 N·m
fastening torque, as shown in Figure 3-15.
3-18
Note:
This figure shows the method of mounting and securing the device in a single-unit
scenario. Use the same method to mount and secure devices in a double-unit or
triple-unit scenario.
– End of Steps –
Note:
The RRU mounting base can be installed on the back or side of the device.
l In a single-unit scenario, installation personnel need to install one RRU mounting
base on the back of the device.
l In a double-unit scenario, installation personnel need to install one RRU mounting
base on the back of each device.
l In a triple-unit scenario, installation personnel need to install one RRU mounting
base on the back of one device and two RRU mounting bases on the sides of the
other two devices.
l In a quadro-unit scenario, installation personnel need to install four RRU mounting
bases on the sides of the device.
3-19
Figure 3-16 Installing the RRU Mounting Base on the Back of the Device
Figure 3-17 Mounting the RRU Mounting Base on the Side of the Device
2. Install the pole mounting assemblies and parallel mounting base: Attach two pole
mounting assemblies on a pole and tighten the two fastening bolts, with 40 N·m
fastening torque, as shown in Figure 3-18; hang the parallel mounting base on one of
the pole mounting assemblies, push the locking shim on the pole mounting assembly
until it locks the parallel mounting base, and then tighten the two screws on the
locking shim, as shown in Figure 3-19.
3-20
Note:
In a single-unit or double-unit scenario, only the pole mounting assemblies need to be
installed. In a triple-unit or quadro-unit scenario, the pole mounting assemblies and
one or two parallel mounting bases need to be installed.
3. Mount the RRU: Mount the device with a back-mounted RRU base on the pole mount-
ing assembly, as shown in Figure 3-20 and Figure 3-21; mount the device with a
side-mounted RRU base on the parallel mounting base, as shown in Figure 3-22 and
Figure 3-23.
3-21
Note:
The RRU can be front-mounted and side-mounted.
l In a single-unit or double-unit scenario, the device is front-mounted to the pole
mounting assembly.
l In a triple-unit scenario, one device is front-mounted to the pole mounting
assembly and the other two devices are side-mounted to the parallel mounting
base.
l In a quadro-unit scenario, the devices are side-mounted to the parallel mounting
base.
3-22
3-23
3-24
4. Secure the device: Push the locking shim to lock the RRU mounting base and tighten
the two screws on the locking shim, with 5.5 N·m fastening torque, as shown in Figure
3-24.
Note:
In any scenario, the method of securing the device is the same.
– End of Steps –
3-25
2. Install device hooks (two U-shaped hooks): For the operation, refer to 3.3.1 Using
Mounting Kit 1 to Mount the Device on a Wall.
3. Mount and secure the device: Hang the device on the hook on the wall mounting
assembly and secure the device with four M6 Allen bolts, with 8 N·m fastening torque,
as shown in Figure 3-26 and Figure 3-27.
3-26
– End of Steps –
b. Attach the pole mounting clamp to the adaptor plate and secure it with four M10
bolt and nut assemblies, with 40 N·m fastening torque, as shown in Figure 3-29.
3-27
2. Install the RRU mounting base on the back of the device: For the operation, refer to
3.3.2 Using Mounting Kit 2 to Mount the Device on a Wall.
3. Mount and secure the device on the RRU mounting base: For the operation, refer to
3.3.2 Using Mounting Kit 2 to Mount the Device on a Wall.
– End of Steps –
Context
There are two types of protection shades. The new type has already been assembled
before delivery to customer, as shown in Figure 3-30.
3-28
This section describes how to install the old type of protection shade.
Steps
1. Align the four mounting holes on the protection shade with the four mounting holes
on both sides of ZXSDR R8882, and then secure the protection shade with M5×16
cross recessed head screw assemblies and M5×20 hexagon socket cap head screw
assemblies, as shown in Figure 3-31.
3-29
– End of Steps –
3-30
4-1
Note:
For the appearances and line sequence definitions of all the interface cables, refer to the
ZXSDR R8882 Hardware Description.
4-2
2. Put the other copper tubular lug of the protective grounding cable on one grounding
point of the power adapter box such as the PIMDC.
3. Connect the other grounding point of the power adapter box to the nearest grounding
bar and secure it with a bolt.
4. Attach appropriate labels at both ends of the cable.
5. Apply grease to the copper tubular lugs at both ends of the cable.
– End of Steps –
Figure 4-3 Inserting the Power Cable Into the Sealing Component
2. Insert the power cable into the corresponding hole at the terminal, and tighten it with
screws, as illustrated in Figure 4-4.
a. Secure the screw a at each terminal with a screw driver, and pull the power cable
slightly to check whether it is properly secured.
b. Secure the screw 2 with the screw driver.
4-3
c. Thread the shielding layer that is twisted into a strand into the hole on the shielding
unit, and then secure it with screws.
Figure 4-4 Installing the Power Cable Into the Terminal Hole
3. Secure the sealing component clockwise to the connector, and then fix the power cable
by tightening the rear nut, as illustrated in Figure 4-5.
4-4
Steps
1. Connect end A of the DC power cable to the PWR interface of ZXSDR R8882, as
shown in Figure 4-6.
4-5
2. Strip the protective layer at end B of the DC power cable and connect the core wires
to the power supply device according to their colors.
Note:
If using the PIMDC, installation personnel need to connect the core wires to the PIMDC
according to the colors of the core wires before connecting the PIMDC to the external
power supply.
Connect the blue core wire to the -48 V terminal, connect the black core wire to the
-48 V RTN terminal.
4-6
4-7
Note:
If the device has two optical ports, then install two optical fibers in optical ports 1 and
2.
4-8
4. When the optical fiber connects the device to a BBU, connect the DLC optical
connector at end B of the optical fiber to the optical connector of the BBU; when the
optical fiber cascades the device to another ZXSDR R8882, connect end B of the
optical fiber to the baseband RF optical interface (OPT1/2/3) of the other ZXSDR
R8882.
5. Tighten the outdoor sealing assembly of the optical fiber and waterproof the connector.
– End of Steps –
4-9
2. Connect end B of the MON cable to an external monitoring device or dry contact.
– End of Steps –
4-10
2. Connect end B of the AISG cable to the control interface of an electrically tuned device
and tighten the screw.
4-11
Normally, use a finished 2 m 1/2" jumper as the RF jumper, or make a jumper as required
by the on-site condition.
Steps
1. Connect the DIN male connector of the RF jumper to the RF antenna interface of the
device, as shown in Figure 4-10.
2. Connect the DIN male connector of the RF jumper to the DIN female connector of the
main feeder.
3. Fasten the cable connector by using a wrench, and then make waterproof treatment.
– End of Steps –
4-12
Checking the chassis Make sure that the chassis installation position complies with the
installation design drawing.
Make sure that the chassis is installed firmly and meets the shockproof
requirements.
Make sure that the deviation of the chassis in horizon and vertical is
less than 3 mm.
Make sure that the device surface is clean and tidy, the paint on
the surface is intact, and all parts of the chassis are in place and
undamaged.
Make sure that the identifiers of the chassis are correct, clear, and
complete.
Make sure that all screws of the chassis are properly tightened.
Make sure that the flat washers and spring washers are installed in
correct order.
Verifying that cabling meets Make sure that all cables are laid straight without fluctuation and skew
the specifications and without cross lines and flying lines.
Make sure that all cables turn smoothly and the external of each curve
is vertically or horizontally straight.
Make sure that all cables are labelled at the both ends, the use of each
cable is described, and the contents in the labels at both ends are the
same.
Make sure that cable ties are evenly spaced and uniformly and properly
tied. Make sure that unnecessary section of a cable tie is cut off.
Make sure that the terminals of all cables are installed with flat washers
and spring washers and waterproof measures are taken to cable
connectors and grounding kit.
5-1
Item Task
Checking the power cable Make sure that the power cable and grounding cable are laid separately
and grounding cable from other cables. Make sure that the power cable and signal cables
connections are laid on different cable racks when there are multiple cable racks.
Make sure that the signal cable, DC/AC power cable, and feeder keep
a distance of at least 100 mm each other when are routed in parallel to
the cable tray.
Make sure that the power cable and grounding cable are made of the
entire cable without joints.
Make sure that only one device is connected to each grounding point
on the grounding bar.
Make sure that the power cable and grounding cable are not coiled and
the unnecessary section is cut off.
Make sure that the copper tubular lugs at both ends of the power line or
grounding cable are welded or crimped firmly.
Make sure that the bare wire and lug handle on the connection terminal
are wrapped with the insulating tape or tubed in the heat-shrink tube.
Checking the optical fiber Make sure that the minimal turning radius of an outdoor optical cable
connection is 90 mm and the minimal turning radius of an indoor optical cable is
30 mm.
Make sure that the cabling transition is smooth and the distance
between every two cable ties is less than 1 m.
Make sure that the labels at both ends of the optical fiber are clear.
Make sure that the connectors at both ends of the optical fiber are
tightened.
Checking the antenna Make sure that the feeder VSWR is less than 1.50.
feeder connection Make sure that the connectors at both ends of the feeder are tightened.
Make sure that the DIN-type and N-type connectors are connected
correctly.
Make sure that the antenna and jumper are connected correctly and
the jumper and feeder are connected correctly.
Make sure that the water-trap curve is made before the cable is led
into the equipment room, and make sure that the lowest point of the
water-trap curve is 10 cm~20 cm lower than the lower edge of the
entrance in the feeder window.
5-2
Item Task
Make sure that the feeder window is sealed with fireproof material.
5-3
5-4
6-1
6-2
Context
Waterproofing outdoor connectors is a "1+3+3" process, that is, wrapping one layer of
PVC insulating tape, three layers of waterproof insulating tape, and three layers of PVC
insulating tape around a connector.
The PVC insulating tape is used to prevent connectors from damage, ageing, and water
ingress.
Steps
1. Clean the feeder connector and feeder grounding clip.
2. Wrap a layer of PVC insulating tape around the connector.
After connecting the connector properly, wrap a layer of electrical insulating tape
for one and a half circle in the direction of tightening the connector, see Figure A-1.
The exceeded wrapping length is 10 mm. During wrapping, do not overstretch the
insulating tape.
A-1
3. Wrap three layers of waterproof insulating tape around the PVC tape.
During wrapping, stretch the self-adhesive tape two times the original length. For each
connector, use about 50 cm waterproof tape to wrap three layers. Wrap the first layer
of insulating tape from bottom to top, the second layer from top to bottom, and the third
layer from bottom to top, see Figure A-2.
The upper layer covers 1/3 of the next layer in length, see Figure A-3. This ensures
that the feeder or feeder connector is waterproof. During wrapping, do not cut off the
tape. The wrapping length must be 20 mm longer than that of the feeder connector.
The wrapping direction must be the same as that of tightening a feeder connector.
This prevents the feeder connector from being disconnected during wrapping. After
that, grip and pinch the wrapped tape repeatedly to ensure that the tape and feeder or
feeder connector are securely adhered.
The wrapping direction must be the same as that of tightening a feeder connector. The
upper-layer tape covers 1/2 the bottom-layer tape in length. The wrapping length of
the UV resistance tape must be 10 mm longer than that of the waterproof tape. Wrap
three layers. After that, grip and pinch both the UV resistance tape and waterproof
tape to ensure that they are securely adhered, see Figure A-2.
A-2
Use black UV resistance cable ties to bundle both ends of the tape, see Figure A-4. Cut
off the exceeded cable ties and reserve about 3 mm for expansion in high-temperature
weather.
– End of Steps –
A-3
A-4
B-1
B-2
2. Secure the cover plate between the upright posts: Secure the cover plate between the
upright posts with M5×16 screws, as shown in Figure C-2.
C-1
Figure C-2 Securing the Cover Plate Between the Upright Posts
3. Assemble the side supports: Secure the side supports with M5×16 screws, as shown
in Figure C-3.
C-2
C-3
c. If installing the portal frame on a cement floor, secure it with M10×100 expansion
screws, as shown in Figure C-5.
d. If installing the portal frame in a shelter, secure it with M10×40 tapping screws,
as shown in Figure C-6.
C-4
– End of Steps –
C-5
C-6
II
III
IV
D U
Delivery ................................................ 1-8 Unpacking Carton ................................ 1-7
Unpacking Crate .................................. 1-7
E
Environment Inspection ........................ 1-1
W
Waterproofing outdoor
H connectors.......................................... A-1
Waterproofing Outdoor
Handover ............................................. 1-8
Connectors ......................................... A-1
I
Inspection............................................. 1-8
Installation Assemblies ......................... 3-2
Installation Flow ................................... 1-8
installation positions ............................. 3-1
instruments .......................................... 1-4
L
Labeling Specifications......................... B-1
M
Materiel Description.............................. 1-3
Meters.................................................. 1-4
Mount the Device on a Wall.................. 3-7
Mounting Kit 1 .................................... 3-15
Mounting Kit 2 .................................... 3-19
VI
VII