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Lijadora Banda-Disco Craftsman 137.215280
Lijadora Banda-Disco Craftsman 137.215280
Lijadora Banda-Disco Craftsman 137.215280
1 HP (Maximum DeveKoped)
2"x 42" BeMt
8" Disc
Be t/Disc Sander
Mode_ No.
137.215280
2. KEEP GUARDS IN PLACE and in working order. 14. SECURE WORK _.Use clamps or a vise to hold work
when practical. It's safer than using your hand and it
. REMOVE ADJUSTING KEYS AND WRENCHES, frees both hands to operate tool.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before 15. DISCONNECT TOOLS before servicing, and when
turning ON. changing accessories, such as blades, bits, cutters,
and the like.
MOTOR ................ 120 V AC, 60 HZ. 6.2 AMPS
, KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING.
HORSEPOWER ......... 1 HP (Max. Developed) To avoid electrical hazards, fire hazards, or damage to Make sure the switch is in OFF position before
, DON'T USE IN A DANGEROUS ENVIRONiVIENT. plugging in.
BELT SPEED ........... 3100 FPM (No Load) the tool, use proper circuit protection. Don't use power tools in damp or wet locations, or
Your belt/disc sander is wired at the factory for 120V expose them to rain. Keep work area welt lighted. I7. USE RECOMMENDED ACCESSORIES, Consult the
BELT SIZE ............. 2" X 42"
operation. Connect to a 120V, 15 AMP branch circuit and owner's manual for the recommended accessories.
. KEEP CHILDREN AWAY. Al! visitors should be kept at The use of improper accessories may cause risk of
DISC SPEED .......... 3450 RPM (No Load) .use a 15 AMP time delay fuse or circuit breaker. To avoid a safe distance from the work area.
shock or fire. replace power cord immediately if it is worn. injury to persons.
DISC S_ZE ............. 8'_
cut or damaged in any way. . MAKE WORKSHOP KiD PROOF with padlocks master 18. NEVER STAND ON TOOL. Serious injury could occur
BELTTABLE SIZE ....... !0" X 6" switches, or by removing starter keys. if the tool is tipped or if the cutting tool is unintentionally
contacted.
DlSCTABLE SiZE : ...... 10-3/4" X 7_I/2" .
DON'T FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed. t9. CHECK FOR DAMAGED PARTS. Before further use of
TABLE ADJUSTMENTS .. 0 ° - 45"
. USE THE R_GHT TOOL. Don't force tool or the the tool, a guard or other part that is damaged should
DUST CHUTE PORT ..... YES be carefully checked to determine that it wii! operate
attachment to do a job for which it was not designed.
properly and perform its intended function. Check for
NET WEIGHT ........... 55 Ibs t0. USE PROPER EXTENSION CORD. Make sure your alignment of moving parts, binding of moving parts,
extension cord is in good condition. When using an breakage of parts, mounting, and any other conditions
extension cord, be sure to use one heavy enough to that may affect its operation. A guard or other part that
carry the current your product will draw. An undersized is damaged should be properly repaired or replaced.
cord wilt cause a drop in fine voltage resulting in loss
of power and overheating. The table on page5 shows 20. NEVER LEAVE TOOL RUNNING UNATTENDED,
the correct size to use depending on cord length and TURN THE POWER OFF. Don't leave the tool until
nameplate ampere rating. If in doubt, use the next it comes to a complete stop.
Some dust created by power sanding sawing, grinding, drilling, and other construction activities contains chemicals heavier gauge. The smaller the gauge number, the 2t, DON'T OVERREACH. Keep proper footing and
known [to the State of California] to cause cancer, birth defects or other reproductive harm, Some examples of these heavier the cord. balance at all times,
chemicals are:
11. WEAR PROPER APPABEL DO NOT wear loose 22. MAINTAIN TOOLS WiTH CARE. Keep tools sharp
® Lead from lead-based paints.
clothing, gloves, neckties, rings, bracelets, or other and clean for best and safest performance. Follow
@ Crystalline.silica from bricks and cement and other masonry products, and
jewelry which may get caught in moving parts. instructions for lubricating and changing accessories.
® Arsenic and chromium from chemically-treated lumber.
Nonslip footwear is recommended. Wear protective
Your risk from these exposures varies, depending on ................
how often you do this type of work. To reduce you r eXposure to hair covering to contain long hair. 23. DO NOT use power tools in the presence of flammable
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as [hose dust masks liquids or gases.
that are specially designed to filter out microscopic particles.
Do not use any accessory unless you have completely Loose parts: ©
G. Handle assembly 3
read the instruction or owner's manual for that accessory•
H. Phillips screws 6 E
I. Washers 3
J. Tension handle 1
K. Nut 1
L. Hex key 3ram, 4mm, 6mm 3
J K
ASSEMBLY NSTRUCTmONS Fig. A
Rotation arrow
Belt tracking bolt
Disc guard
Nameplate g belt
Phillips screwdriver Combination square
Rotation arrow
Miter
gauge
This belt / disc sander requires minimal assembly.
Tilt index
Belt table When replacing abrasive disc or abrasive belt, or any parts
Disc table
Belt guard on the sander, turn switch OFF and remove the
locking handle
plug from the power source. INSTALLING BELTTABLE (FIG. B)
INSTALLING 1 REPLACING 2" X 42" BELT (FIG, A) t Place the slot (5) of the belt table bracket on to
1. Tilt the table (1) out of the way. the lug (6} on the left side of the belt housing.
Mounting hole 2. Remove the belt guard (2) by removing the two belt 2, Place the handle (3) onto the hole (6), Press
guard knobs (3). buttom (4), screw(7) and tighten.
Belt guard knob 3. Release the belt tension by SLIGHTLY moving and 3. Be sure the gap between belt and table is 1/I6".
Base
holding the tension handle (4) down. Turn the handle to lock the table.
4. Remove the abrasive belt (5),
5. Install and align the new abrasive belt on the lower
wheel (6), the back wheel (7), and on the top wheel
Belt housing
(8). There is an arrow on the inside of the belt, To avoid
belt damage, this arrow must point in the same
Motor Disc guarlng
d disc
direction as the rotation arrow on the belt housing.
6. Release the belt tension handle (4). Spring action wilt Fig. B /_
tension the belt when the handle is released.
7. Make sure the belt is tracking correctly, and adjust if
necessary. When the beft is tracking properly it rides
Dust chute
on the center of each wheel (see "TRACKING THE 6
Disc table BELT"), 3 7
8. Replace the belt guard,(2) and the belt table (1).
Power cord
9
8
D
INSTALLING i REPLACING 8" ABRASIVE DmSC (FIG. C) ASSEMBLE THE TENSION HANDLE WITH GRIP (FroG.F) FASTENING SANDER TO WORK SURFACE (FIG. H)
1. Remove the table assembly (1) from the sander by Fig. D 1. Thread the lock nut (t) completely onto the handle (2). 1. To mount your sander in a permanent location such as
loosening and removing the table lock handles (2) 2. Thread the handle (2) into the hole on the hub (3). a sturdy workbench, bolt the sander base to a
and washers from both sides of the housing. 3. Tighten the lock nut against the hub. solid workbench top. The sander base (1) has 4
2. To remove the table, tilt it upward while pulling it away mounting holes.
from the disc. 2. Place the sander on the work surface, mark the holes
Fig. F on the work surface and drill 3/8" holes. Use bolts,
3. Remove the dust chute (3) (see "INSTALLING /
washers, nuts to secure.
REMOVING DUST CHUTE" below).
4. Remove the worn abrasive disc (4) by peeling it from 1 3. If the workbench moves or shakes during operation,
\ it must be fastened to the floor.
the metal disc plate (5).
4. Your sander is designed to be used on hodzoritai
5. Clean the metal disc plate if necessary. Apply a new 2 surfaces only. Motor damage may result when
adhesive sanding disc to the disc plate. mounted on a non-horizontal surface,
6. Reattach the dust chute and the table assembly and
lock handles.
7. Adjust the table a maximum of 1/16" from the sanding
disc, and tighten the lock handles.
° Fig.H
2
Fig. C
4
1
C-- ) lM
I t
''
t ¸ !
I
ASSEMBLE THE DtSC TABLE {FIG. E) I 1
I I
1. Align the table brackets (1) with the raised track (2) on
1 I
the sides of the disc guard. Lift the front edge of the i t
table and slide onto the tracks. MnTER GAUGE (FIG. G)
2. Place a washer (3) on the table lock handle (4), A miter gauge (1) is supplied with your sander and is
thread into the hole (5) through the table bracket slot. used with the disc table. The miter gauge body can be
Repeat on the other side of the table and guard. turned 0 ° to 45 ° right or left for angle or miter sanding.
3. Be sure the gap between the disc and the disc table Loosen knob (2), rotate miter gauge body to the desired 7 8
is 1/16" or less. Tighten the handles to lock the table. angle and tighten tock knob (2),
Fig. G 9
Fig. E
I, Belt disc sander 6. Flatwasher
/ 2. Hex head bolt 7. Lockwasher
3. Rubber washer 8. Hex nut
4. Flatwasher 9, Jamb nut
REMOVING AND INSTALLING THE DUST CHUTE (FIG. D) 5. Workbench
t Remove or attach the dust chute (1) to the disc guard
housing (2) using the six screws.
2. The dust chute exhaust (3) must point to the side of
the sander as shown.
NOTE:Secure tool to supporting structure as toot
may tip, slide,or walk on supporting structure.
0 0
ADJUSTING THE BELT BACKSTOP (FIG. J)
t. Operating with the backstop (1) in place will allow the SQUARmNG THE BELT TABLE (FIG. L )
operator to sand or grind straight edges, 1. To tilt the table (1) loosen the handle (2). Fig. M
AlwaysturntheswitchOFFandunplugthepowercord
fromthe outletbeforeadjustingyoursander. 2. The backstop should be adjusted so the belt does not 2. Use a combination square to set the table at
2
contact it until work is fed into the belt, 90 °, perpendicular to the sanding belt.
3. To adjust the backstop, loosen the bolt (2) with the 3. Adjust for the 1/16" clearance between the
ADJUSTMENT INSTRUCTIONS
hex key, adjust and retighten, belt and the table edge.
4. When the belt table is squared to the belt at 90 °,
TRACKING THE BELT (FIG. 1)
Fig, J lock it into position by tightening the handle (2).
1. With the belt guard removed and the sander plugged 5. The table can be tilted for bevel sanding.
in, flip the switch ON, then OFK
6. Loosen handle (2). Lower the table to the desired
2. The belt should remain centered on the wheels (1) as
angle.
they turn.
7. Slide the table toward the belt to set a 1/16" gap
3. If the belt moves off center, it needs to be adjusted. between table and belt. Lock handle.
4. If the abrasive belt moves to the left, toward the
sander motor, slightly turn the adjusting bolt (2)
clockwise with a hex key. If the belt moves to the right, Fig. L
away from the sander motor, sJightJy turn the
adjusting bolt counterclockwise.
5. Disconnect the power and test the bett tracking and
table clearances by hand. Adjust if needed.
!
ABRASIVE BELT
Fig. R
The abrasive belt can be used to sand wood, deburr metal,
Contour sanding
or polish plastic and glass, The belt is most efficient when
used with the table. The 1" belt size is convenient for getting
into corners and concave curved edges,
"ON/OFF"SWBTCH(FIG.O) ABRASIVE DISC (FIG, P)
Thekeyedswitchis intendedto preventunauthorized Straight sanding (FroG,Q)
useof thesander. t. Use to sand wood, remove metal burrs, polish
1. Toturnthe sanderONinserttheyellowkey(1)into plastics and glass (1).
thekeyslot(2) inthecenteroftheswitch. To avoid injury from slips, jams or thrown pieces, make sure 2. Keep the backstop (2) in place for straight sanding or
all adjustments are made. Review section "ASSEMBLY AND
2. Push the key firmty into the slot, then push switch grinding operations,
to the ON position to start the sander. ADJUSTMENTS" for correct disc adjustments.
3. To turn the sander OFF push the switch to the End sanding and outside curve sanding. Contour sanding (FIG. R)
down position. 1. Use disc for sanding the ends of small and narrow 1. Remove the backstop to make the abrasive belt
4. Remove the yellow switch key, when the sander workpieces and outside curved edges. Always work on flexible for contour sanding operations (1),
has come to a complete stop, by gently pulling the right side of the disc center (downward rotation
it outward. 2. Move the workpiece against the belt to follow
side), holding the workpiece firmly and applying light contours of the workpiece (2).
pressure against the sanding disc.
2. The disc moves the fastest and removes more
Sharpening (FIG.S)
Remove the switch key whenever the sander is not in use. material at the outer edge. 1. Adjust the metal table (t) to the desired angle.
Place it in a safe place and out of reach of children. 2. Make a wooden table-rest that is the same width as
the metal table. Use the belt sander to notch the back
Fig. O Using the left side (upward rotation side) of the disc will of the table-rest to match the angle of the metal table.
cause the workpiece to fly up or kick back and could 3. Place the table-rest (2) on the metal table, and use the
ON result in injury. sander to bevel its front edge until the abrasive belt
comes in contact with its top surface.
4, Position the table-rest !/16" from the abrasive belt and
clamp it to the metal table.
! l 5. Keep the backstop (3) in place.
I 'r- ............. 6. Hold the too! (4) firmly on the table--rest and move toot
J gently toward the abrasive belt while sharpening. Fig.S
............ i
2 Sharpening
Fig, Q
Straight sanding
SANDING OPERATIONS
LUBRICATION
To avoid electric shock or fire, all repairs to the electrical All electrical or mechanical repairs, should be done only by qualified service technicians. Contact the nearest Sears
Ball bearings are grease packed at the factory and Service Center.
components should be done by qualified service
technicians. require no further lubrication. Use a spray lubricant to
ensure smooth operation on all moving table parts. PROBLEM PROBABLE CAUSE REMEDY
Before each use check for damaged, missing, or worn
parts; check for alignment of moving parts, binding, Motor will not run. 1. Defective or broken ON/OFF switch. 1-3, Replace all broken or defective
improper mounting, or any other conditions that may
parts before using sander.
affect the operation. Should any oFthese conditions exist,
2. Defective or damaged switch cord.
do not use the sander until properly repaired or parts are
3. Defective or damaged switch relay.
replaced. Frequently blow or vacuum dust from alf sander 4. Burned out motor, 4. Consult your local Sears Service
parts and motor housing.
Center, Any attempt to repair this
motor may create a hazard unless
repair is done by a qualified
technician.
5. Blown house fuse. 5. Replace house fuse. Turn OFF
other appliances and power tools
on the same circuit.
Machine stows down 1. Operator applying too much I. Use less pressure in applying
while sanding. pressure to workpiece, workpiece to sanding surface.
2. Dirt on wheels. 2. Clean wheels.
3. Worn or stretched belt. 3. Replace pulley belt.
,,,,,,,,,,,
Sanding belt runs off pulleys. 1. Not tracking properly. 1. Adjust tracking. See section
"TRACKING".
Wood burns while sanding. , Sanding disc or belt glazed with sap. I. Replace belt or disc.
2. Excessive pressure being applied 2. Reduce pressure applied to
to workpiece. workpiece.
16': ::::: ::::::::: ::::: : : : :: ::: : :: : :: : : :=,i t7 ::: :::::: ::::::::: :: :: :::::::::::::::::::::::: ::::: ::::::::::::::::::::
2" × 42" BELTiDmSC SANDER [V_ODEL NO. 137,215280
When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause
product damage.
Any attempt to repair or replace electrical parts on this belt / disc sander may create a HAZARD unless repair is
done by a qualified service technician. Repair service is available at your nearest Sears Service Center.
Always order by PART NUMBER, not by key number
Key No. Part No. Description Size Q'ty Key No, Part No, Description Size Q'ty
1 3AB00101 Base 1 51 3AB05t0t Aluminum disc 8" t
2 STD851037 Flat washer 3/8 5 52 3AB0520t Key 5'5°30mm 1
3 STD852005 Lock washer 5ram 4 53 3AB0530t Abrasive disc asst, 8" 1
4 3AB00401 Socket head boll M8"30 4 54 3AB0540I Dust chute 1
5 STD522507 Hex, head boll 1t4"'5/8" 4 55 3AB05501 [_eft trunnion 1
........................................................................................................................... t ..............................................................................................................................
36 3AB03601 Pan head screw 5-.80"t63mm 4 86 3AB08601 Socket head bolt 5_,80"12mm 2
37 3AB03701 Miter gauge bar 1 87 3AB08701 Belt platen 2" I
38 3AB03801 Indicator 1 88 3AB08801 Socket head bolt 8 _1.25 _ 16ram 1
39 3AB0390t C_os,_head5crew 4*6ram 1 89 3AB08901 Hex wrench 6mm I
40 3AB04001 Protraclor scale 1 90 3AB0900t Hex wrench 4ram 1
................................................................................................................................ i ................................................................................................................................
:........ ...........................................................
1
t37215280111 Nameplate / Warning label I
18
137215280222 Rotation label 1