3508B ENGINE CONTROLS

992G WHEEL LOADER

©2002 Caterpillar Inc.

 CYLINDER HEADS
MUI AND EUI
MUI EUI
 ELECTRONIC
UNIT INJECTOR

SECONDARY
FILTER FUEL
(2 MICRON) PRESSURE
REGULATOR
ECM
TRANSFER
PUMP
FUEL TANK
PRIMARY
FILTER

FUEL TANK
 3508B FUEL SUPPLY CIRCUIT
FUEL
RETURN FUEL
PRESSURE
REGULATOR
CYLINDER
HEAD
DIFFERENTIAL
PRESSURE PRIMING PUMP SUPPLY
SWITCH

SECONDARY
FUEL FILTERS ECM
PRIMARY (2 MICRON)
FUEL FUEL
FILTER TRANSFER
PUMP

FUEL
TANK
 992G BASIC ENGINE BLOCK DIAGRAM

J2

J1
8 ELECTRONIC
UNIT INJECTORS GROUND BOLT

COOLANT
TEMPERATURE SENSOR
SPEED/TIMING
SENSOR AFTERCOOLER COOLANT
TEMPERATURE SENSOR
MACHINE INTERFACE PERMANENT TIMING
CONNECTOR P3A CALIBRATION SENSOR
CRANKCASE
MACHINE INTERFACE PRESSURE SENSOR
CONNECTOR P3B
ATMOSPHERIC
PRESSURE SENSOR
MACHINE INTERFACE
CONNECTOR P3C TURBOCHARGER OUTLET
PRESSURE SENSOR

COOLANT FLOW
OIL PRESSURE SENSOR
SWITCH

LEFT TURBOCHARGER
LEFT EXHAUST INLET PRESSURE SENSOR
TEMPERATURE SENSOR
RIGHT TURBOCHARGER
RIGHT EXHAUST INLET PRESSURE SENSOR
TEMPERATURE SENSOR
EUI INJECTOR TESTING
METHODS
• INJECTOR SOLENOID TEST

• CYLINDER CUTOUT

• AUTOMATIC INJECTOR TEST

 992G APPLICATION BLOCK DIAGRAM
MACHINE INTERFACE CONNECTORS

J35 P35
J3A J3B J3C
THROTTLE POSITION
SENSOR
P85 J9B
ENGINE COOLING FAN GROUND LEVEL
PUMP PRESSURE SENSOR SHUTDOWN SWITCH

START AID SWITCH

ENGINE COOLING FAN
CONTROL VALVE J86 P86
+ BATTERY
ETHER START
RELAY

RIGHT BRAKE SWITCH ETHER SOLENOID VALVE

+ BATTERY
CYLINDER
ETHER HOLD
THROTTLE LOCK RELAY ENGINE
RESUME/DECELERATE SWITCH
CAB SERVICE TOOL CONNECTOR
THROTTLE LOCK
SET/ACCELERATE SWITCH ALTERNATE SERVICE TOOL CONNECTOR
DATA LINK
THROTTLE LOCK TO VIMS / VIDS SYSTEM
ENABLE SWITCH
TO POWER TRAIN CONTROL MODULE
THROTTLE LOCK LAMP
 ETHER INJECTION SYSTEM
P2 J2
ECM
(3508B)

ETHER SWITCH J3 P3 P1 J1
23 F708-YL 28 ETHER SW LAMP
9 998-BR 29 DIGITAL RETURN
721-GY 19 ETHER REQUEST
39
710-BR ETHER CONTROL
21 40
200-BK

200-BK P37 J37 FROM

CYLINDER
308-YL 310-PK 1
2
+24V
RELAY ETHER
START VALVE TO ENGINE
 THROTTLE LOCK CIRCUIT

RIGHT BRAKE PEDAL SWITCH ECM

P1 J1
998-BR F722-OR 13 Throttle Lock RH Brake (NO)
F721-GY 19 Throttle Lock RH Brake (NC)
998-BR 998-BR 29 Digital Return
J3 P3 F706-PU 27 Throttle Lock ON Lamp
F717-YL 14 Throttle Lock Set/Declerate
THROTTLE 2 F718-BU 20 Throttle Lock Resume/Accelerate
LOCK LAMP 113-OR BATT+ F719-BR 24 Throttle Lock ON/OFF
998-BR
THROTTLE LOCK
SET/DECLERATION SW
998-BR
THROTTLE LOCK
RESUME/ACCELERATION SW

998-BR
THROTTLE LOCK SW
3508B ENGINE DERATES
• Exhaust Temperature
• Altitude Compensation
• Air Inlet Restriction
• Data Link Transmission
Communications Error
 SPEEDOMETER/
GAUGE CLUSTER TACHOMETER MESSAGE CENTER
SERVICE MODULE
LAMP MODULE MODULE OK

0 ID KEYPAD
ABC DEF
1
GHI
2
JKL
3
MNO
MODULE
4 5 6
VIMS PRS
7
TUV
8
WXY
9
SERVICE 12 MPH
3F P1 P2 P3

RS-232 km/h

KEYSWITCH
PORT VIMS
SERVICE TOOL ELECTRONIC
AND TECHNICIAN
SOFTWARE
DISPLAY
KEYPAD
DATA LINK
DATA LINK

CAT DATA LINK SERVICE TOOL

VIMS MAIN MODULE INTERFACE INTERFACE
CONNECTOR
MODULE MODULE

ENGINE
VIMS ECM
ACTION ONLY
ALARM

ACTION
LAMP
CAT DATA LINK
SENSORS SENSORS

SENSORS
VITAL INFORMATION
DISPLAY/MANAGEMENT SYSTEM
(VIDS/VIMS)
IMPLEMENT ECM POWER TRAIN ECM
 Keypad
Service Speedometer / Module
Lamp Quad Gauge Tachometer Message Center
Module Module Module OK

0 ID
ABC DEF
1 2 3

VIMS
GHI JKL MNO
4 5 6
Service PRS
7
TUV
8
WXY
9

Keyswitch RS-232 3F P1 P2 P3

Port VIMS
Service Tool
And
Software Display
Data Link
Keypad
VIMS ECM Data Link

Engine
ECM
Electronic
Technician
Product Link ECM

CAT Data Link

Action
Alarm

CAT Data Link

Action
Lamp Sensors

Sensors
VITAL INFORMATION
MANAGEMENT SYSTEM
(VIMS)
Implement ECM Power Train ECM