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






for the DW95 Series

Dishwashers


II
PROGRAMS AND
FAULT TRACING
ADDENDUM

DISHWASHERS
DW95
Content
Page
Dishwashers
DW950, 951 952 95C 1-7
DW953, 54 955, 95FI 8-16
1. PROGRAMS DW 950, 951, 952, 95C

Rinse & Hold program


One rinse without heat.

Intensive wash program


3 pre-washes, main wash, 2 rinses and drying.
Basic temperature: 65°C in first pre-wash, main wash and last
rinse. 30°C in second pre-wash . 70°C in drying.

Normal wash program


Two pre-washes, main wash, 2 rinses and drying.
Basic temperature: 30°C in pre-wash, 55°C in main wash and
last rinse. 70°C in drying.

Light wash program


One pre-wash, main wash, 2 rinses and drying.
Basic temperature: 55°C in main wash and last rinse. 70°C in drying.

Rinse program
One rinse and drying.
Basic temperature: 55°C in rinse. 70°C in drying.

Plate heating
One drying sequence.
Basic temperature: 65°C.

DW 950 / 951 / 952 / 95C


2. PROGRAM OPTIONS BUTTONS

The dishwasher can have 1, 2 or 3, option pushbuttons and 1 rotary switch for
water softner setting.

Drying heat
You can select drying with or without heat.

Temperature
Selection between 55°C and 65°C in main wash, last rinse and in pre-wash in
the Intensive wash program.

Program without heat (Pika pesu)


You can get a program without heat.

Setting of water softner (just softner machines)


The opening time for the softener inlet valve can be adjusted to suit diffrent
degrees of water hardness.
(3 settings which can be set with screw driver).

2
1 3
Pos 1 Water hardness < 20°dH .
Pos2 Water hardness 20—35 °dH
Pos3 Water hardness > 35 °dH

DW 950 / 951 / 952 / 95C


ELECTRICAL FUNCTION

CONTROL UNIT
DW951, 952, 95C has an electro-mechanical timer.

CIRCULATION PUMP
The circulation pump consists of an asynchronous motor and pump,
constructed in an integrated unit. A 4 µF capacitor is fitted to ensure
reliable starting of the circulation pump.

OUTLET PUMP
The outlet pump consists of a synchronous motor and pump, constructed
in an integrated unit.

INLET VALVE
Depending on model, there are three types of inlet valves:
1. With safety valve: Two solenoids independant from each other or valve
seats are connected to a unit.
2. Single-unit type: A solenoid and valve seat.
3. Softener valve: Two valves in shunt, one for the regeneration of the softe
ner and the other for normal inlet.

HEATING ELEMENT
Heating elements with the following capacities: 1800 W alt. , 2500 W

THERMOSTAT
Different thermostats are mounted, depending on model:
30/70°C Thermostat with two switch-off functions with the temperatures
30°C (reset at 22°C) and 70°C (reset at 62°C) for temperature
stop in pre-wash or drying, respectively.
64153° Thermostat with two switch-off functions with the temperatures
64° C (reset at 56° C) and 53° C (reset at 45° C) for temperature
stop in main wash and last rinse at high, or low temperature,
alternately.
60°C Thermostat with oneswitch-off functions with the temperatures
60°C (reset at 52°C) for temperature stop in main-wash and last
rinse on models without temperature selction.

HIGH TEMPERATURE CUTOUT


Thermostat with switch-off-function at 88°C, 190°F prevents the heating
element from remaining continously energised if the control unit or the timer
should fail.

DW 950 / 951 / 952 / 95C


DOOR SWITCH
A microswitch senses that the door has been opened. This interrupts the pro
gram and cuts the power to all control components (motor, valves etc.). See
fault indications on page 7.

LEVEL SWITCH
The level switch provides protection against overfilling, interrupting the power
supply to the inlet valve and starting the outlet pump.

OVERFILL SWITCH
A float influences a micro switch which shuts the inlet valve and starts the outlet
pump.

COMBI DISPENSER
The combi doser doses both detergent and rinse aid .
In the doser there is an adjustable volume chamber for setting of the de~ired
amount of rinse aid. On certain models there is a sensor for rinse aid level
mounted on the doser.

MAIN SWITCH
The main switch is a 2-pole switch, interrupting both the phase and neutral
supplies.

ELECTRICAL CORD
The machines are fitted with 3x1,0mm2 connection cords and earthed plugs.
Variations occur for different markets.

DW 950 / 951 / 952 / 95C


ELECTRICAL SUPPLY
As delivered , the machines are wired for connection to a single-phase, 230 V,
10 A supply, with a heater MAIN SWITCH
The main switch is a 2-pole switch, interrupting both the phase and neutral
supplies. power of 1800 W, giving a total power requirement of 2000 W.
Alternative:single-phase, 230 V, 16 A, heater power 3000 W total power
requirement 3200 W . Altemative: 2-phase, 400 V, 10 A, heater power 3000
W total power requirement 3200 W.

SOFTNER
On certain models sensor for rinse aid level is mounted on the softner. This
indicates by lack of salt.

FAN
Evacuates the moist air from the machine during the drying phase of the pro-
gram.
The fan system consists of a fan motor which runs a two part impeller. Dry air
is sucked in from the door into one of the impeller halves. A vax motor opens a
valve, and the moist air streams into the other part of the impeller. Dry and moist
air are mixed and led into a channel to the lower part of the door, where it is let
out.

DW 950 / 951 / 952 / 95C


WATER SOFTENING
The water softener operates as follows:

During rinse, pre-wash and main wash:


1. Inlet valve 1 opens and admits water.
2. The water flows
• through hose 3 to air-brek device, no 1
5
• passes an airgap
• leaves the air-break device through no. 3 6
• passes hose 7 to the resin container of the softe-
ner, no 3.
There the water is softened and the soft water flows
• out through no. 4
• through hose 8 back to the air-break device no. 4 7
8 3
• enters the machine through no. 6. 2

1 Inlet valve 1 4
11 9
2. Inlet valve 2 (regener ation valve) 1
3. Hose IV1 - air-break device 10
4. Hose IV2 - air-break device
5. Air-break device
6. Inlet opening
7. Hose air-break device no. 3- resin
container no. 3
8. Hose air-break device no. 4 – resin
container no. 4
9. Hose air-break device no. 5 - salt
container no. 5
10. Salt container
11. Resin container

Resin container
Hard water, containing lime,
Ca(HCO3)2 flows into the resin
Na container. The Ca ions are
Ca
replaced by Na. Soft water,
containing Na(HCO3) flows Na(HCO3)

into the machine.


Ca(HCO3)2

Regeneration during the main wash:


3. When the machine has admitted water, as described above, for the main wash, inlet
valve 2 opens for 20,30 or 50 seconds, depending on the setting. The water flows
through hose 4 to the air-break device 5, on through hose 9 and into salt container no. 5.
The salt-saturated water flows into the resin container, where it regenerates the resin, so
that it can soften further water.

DW 950 / 951 / 952 / 95C


THE SALT CONTAINER

0,05 - 0,23 litres


of water flow
into the salt Na Na Cl
Ca Na Cl
container, where
the Ca is CaCl 2
2NaCl replaced by Na.
CaCl2 is flushed
into the
machine.

Rinses
Rinse 1 starts by flushing the water softener system for 40-90 seconds,
depending on setting, at the same time as the machine pumps out. This
is then followed by rinses as described in 1) and 2) above.

If hard water (i.e. containing lime) is allowed to dry on the dishes, glasses
etc., insoluble deposits of lime will be left.
Ca(HCO3)2 CaCO3 + CO2 + H2O

Insoluble lime

If the water is softened with salt, sodium carbonate and calcium chloride
are formed. These two salts are water-soluble, and leave no deposits.

Ca(HCO3)2 + 2 NaCl = 2NaHCO3 + CaCl2

2NaHCO3 Na2CO3 + CO2 + H2O

Soluble soda

DW 950 / 951 / 952 / 95C


Start
E Stop

DW 955

DW 954

DW 953

DW 95.FI

PROGRAMS DW 953, 954, 955, 95FI

Pots & Pans program


Two pre-washes, main wash, 4 rinses and drying.
Basic temperature: 45°C in first pre-wash 70°C in main wash,
65°C in last rinse.

Strong wash program


Two pre-washes, main wash, 3 rinses and drying.
Basic temperature: 45°C in first pre-wash, 65°C in main wash and last rinse.

Normal wash program


Two pre-washes, main wash, 2 rinses and drying.
Basic temperature: 30°C in pre-wash, 65°C in main wash and last rinse.

Light wash program


One pre-wash, main wash, 2 rinses and drying.
Basic temperature: 65°C in main wash and last rinse.

DW 953, 954, 955, 95FI


Quick wash program
One pre-wash, short main wash and 2 rinses.
Basic temperature: 55°C in main wash and last rinse.

Rinse & Hold program


One pre-wash without heat.

Plate heating
Consists of a dry sequence.

OPTIONS

Delayed start
DW 955: You can select 1-12h´s delay.
DW 954/95.FI: Just 5h´s delay.

EKO/BIO-function.
E Lowers the temperature in pre wash and main wash to 50° C, 122°F and
prolonges the washing time in main wash with 15 minutes.

Drying heat
The heating element can be selected ”On” or ”Off” during the drying period.

Fan drying
A cooling down period of 30 minutes is added before the program ends.

Temperature selection.
DW 955: In Intensive, Strong and Normal programs the temperatures 55, 65, 70,
75°C, can be selected (70 and 75°C respectively just in last rinse).
Other programs: 45, 55 and 65°C.

DW 953/4/95.FI: Intensive wash; Temperature selection between 70 and 55°C.


Normal wash; between 65 and 55°C
Quick wash; between 55 and 45°C.

Start START/STOP
Stop
DW954/5: You start a program by a press on this button, and stop it by pres
sing the same button for 3 seconds.

DW953: The programs are started directly by pressing the program button and
are stopped by pressing one of the program buttons for 3 second

EXTRA FAN COOLING (just DW954)


The fan cool the dishware for 30 minutes after drying
Press Sl five times.
Press S5 to get an extra cooling
press S4 to get a normal cooling
DW 953, 954, 955, 95FI
EXTRA RINSE (Not DW 953)==
An extra rinse can be added in programs Intensive, Strong, Normal
and Lightwash.
Press S2 five times
Press S5 to get an extra rise or
press S4 to get a normal number of rinses.

SETTING OF PUMPING-OUT TIME


The pumping-out time can be changed depending on bad pumping-out
conditions.
Press S3 five times.
Press S3 to get an outlet time of 20 seconds or
press S4 " 25 seconds or
press S5 " 35 seconds or
press S6 " 45 seconds or
press S7 " 85 seconds

PROLONGED START FUNCTION


The start function can be re-programmed so that the button must be pres-
sed in for 3 seconds to start the programs.
Press S4 five times.
Press S5 to get a prolonged start function or
press S4 to get a normal start function.

SETTING OF INLET TIME


There is a possibility to re-programme the inlet time on level controlled and
time controlled inlets.
Press S5 five times.
Press S3 to get a normal inlet time or
press S4 to get a prolonged time of 25% or
press S5 " 50% or
press S6 " 100% or
press S7 " 150% or
press S8 " 200% .

DW 953, 954, 955, 95FI


FAULT-TRACING PROGRAM
The fuctions of the elctrical components can be tested:
Press S6 five times.
Press S2 for inlet valve 2.
Press S3 for inlet valve 1.
Press S4 for combi doser.
Press S5 for the heating element
Press S6 for the circulation pump.
Press S7 for the outlet pump.
Press S8 for fan motor and vax motor.
Stop the fault-tracing program by pressing S13 on DW 954 / 955, or one of the
program buttons for 3 seconds on DW 953.

WATER HARDNESS SETTING (just machines with softener).


Press S7 five times within 15 seconds.
Press S2 for a water hardness of 0–9 °dH
" S3 " 10–14 " Normal setting
" S4 " 15–19 "
" S5 " 20–24 "
" S6 " 25–34 "
" S7 " 35–49 "
" S8 " 50–70 "

COOL DOWN (Just DW955 without softener)


A Cool down period after the first pre-wash and main wash can be added on
cold water connected machines < 25°C, 77°F) and high wash temperatures
(< =65°C, 149°F).
Press S9 five times.
Press S5 to get cool-down or
press S4 to get normal temperature.

LINKS ON THE PROCESSOR BOARD (for program variations)


Link 953: DW953 processor board layout
Link 955: DW955, processor board layout.
Link Europe: Europa processor board layout.
Link USA: USA processor board layout.
Link Soft: Machine with softener
Link SSP: Quick wash is replaced by ”Pika Pesu” = a cold program,
15 minutes long.
Link 230V: Machine for 230V (hardware).

DW 953, 954, 955, 95FI


FAULT INDICATIONS
L3 and L7 and display ”F1” (DW955) is blinking: Heating element fault.
L1-L8 and display ”F2” (DW955) is blinking: Overfill.
L4 and L5 and display ”F3” (DW955) is blinking: Sensor fault.
L6 and L7 and display ”F4” (DW955) is blinking: Water inlet fault.(Just
machines with level sensor).
L1-L4 together with L5-L8: The door is open during machine operation.

CONTROL UNIT
The control unit contains a microprocessor for control of programs,
circulation pump, inlet valves etc.

CIRCULATION PUMP
The circulation pump consists of an asynchronous motor and pump,
constructed in an integrated unit. A 4 µF capacitor is fitted to ensure
reliable starting of the circulation pump.

OUTLET PUMP
The outlet pump consists of a synchronous motor and pump, constructed
in an integrated unit.

INLET VALVE
Depending on model, there are three types of inlet valves:
1. With safety valve: Two solenoids independant from each other or valve
seats are connected to a unit.
2. Single-unit type: A solenoid and valve seat.
3. Softener valve: Two valves in shunt, one for the regeneration of the softe
ner and the other for normal inlet.

HEATING ELEMENT
Heating elements with the following capacities: 1800 W, 2500 W and 1800
W + 1200 W alternatively.

THERMISTOR
The thermistor controls the water temperature to give the required tempera-
ture. The heater will be disconnected if the thermistor is short-circuited or
loosened from the circuit board. See fault indications. The normal resistance
of the thermistor is beetween 25 and 15 Kohm at 20°C, or 30°C alternately.

HIGH TEMPERATURE CUTOUT


Thermostat with switch-off-function at 88°C, 190°F prevents the heating
element from remaining continously energised if the control unit or the timer
should fail.

DW 953, 954, 955, 95FI


DOOR SWITCH
A microswitch senses that the door has been opened. This interrupts the
program and cuts the power to all control components (motor, valves etc.).

LEVEL SWITCH
The level switch provides protection against overfilling, interrupting the power to
the inlet valve and starting the outlet pump.
If the water level has not dropped within 30 seconds or if overfill has
occurred twice during the same program, the program will be terminated
The overfill protection operates during all programs, including fault-tracing, and
even if the microprocessor is faulty.

OVERFILL SWITCH
A float influences a micro switch which disconnects the inlet valve and starts
the outlet pump. Function: See "Level switch" above.

COMBI DISPENSER
The combi dispenser doses both detergent and rinse aid
In the doser there is an adjustable volume chamber for setting of the
desired amount of rinse aid.
On certain models there is a sensor for rinse aid level mounted on the doser.

MAIN SWITCH
The main switch is a 2-pole switch, interrupting both the phase and neutral
supplies.

ELECTRICAL CORD
The machines are fitted with 3xl ,0mm2 connection cords and earthed plugs.
Variations occur for different markets.

ELECTRICAL SUPPLY
As delivered , the machines are wired for connection to a single-phase, 230 V,
10 A supply, with a heater power of 1800 W, giving a total power requirement
of 2000 W.
Alternative: single-phase, 230 V, 16 A, heater power 3000 W total power
requirement 3200 W
Altemative: 2-phase, 400 V, 10 A, heater power 3000 W total power
requirement 3200 W.

SOFTENER
If softener is used, link ”Soft” must be taken away from the control unit. This
means connecting of the softener valve. On certain models sensor for rinse
aid level is mounted on the softener. This indicates by lack of salt .

DW 953, 954, 955, 95FI


FAN
Evacuates the moist air from the machine during the drying phase of
the program.
The fan system consists of a fan motor which runs a two part impeller. Dry air
is sucked in from the door into one of the impeller halves. A vax motor opens
a valve, and the moist air streams into the other part of the impeller. Dry and
moist air are mixed and led into a channel to the lower part of the door,
where it is let out.

DW 953, 954, 955, 95FI


WATER SOFTENING
The water softener operates as follows:

During rinse, pre-wash and main wash:


1. Inlet valve 1 opens and admits water.
2. The water flows
• through hose 3 to air-brek device, no 1
5
• passes an airgap
• leaves the air-break device through no. 3 6
• passes hose 7 to the resin container of the
softener, no 3.
There the water is softened and the soft water
flows
• out through no. 4 7
8 3
• through hose 8 back to the air-break device no. 4 2
• enters the machine through no. 6.
4
11 9
1 Inlet valve 1
1
2. Inlet valve 2 (regener ation valve) 10
3. Hose IV1 - air-break device
4. Hose IV2 - air-break device
5. Air-break device
6. Inlet opening
7. Hose air-break device no. 3- resin
container no.3
8. Hose air-break device no. 4 – resin
container no. 4
9. Hose air-break device no. 5 - salt
container no. 5
10. Salt container
11.Resin container
Resin container
Hard water, containing lime,
Ca(HCO3)2 flows into the
Na resin container. The Ca ions
Ca
are replaced by Na. Soft
water, containing Na(HCO3) Na(HCO3)

flows into the machine.


Ca(HCO3)2

Regeneration during the main wash:


3. When the machine has admitted water, as described above, for the main wash,
inlet valve 2 opens for 10-60 seconds, depending on the setting. The water flows
through hose 4 to the air-break device 5, on through hose 9 and into salt container no. 5.
The salt-saturated water flows into the resin container, where it regenerates the resin, so
that it can soften further water.

DW 953, 954, 955, 95FI


THE SALT CONTAINER

0,05 - 0,23
litres of water
flow into the Na Na Cl
Ca Na Cl
salt container,
where the Ca is CaCl 2
2NaCl replaced by
Na. CaCl2 is
flushed into the
machine.

Rinses
Rinse 1 starts by flushing the water softener system for 40-90 seconds,
depending on setting, at the same time as the machine pumps out. This
is then followed by rinses as described in 1) and 2) above.

If hard water (i.e. containing lime) is allowed to dry on the dishes, glasses
etc., insoluble deposits of lime will be left.
Ca(HCO3)2 CaCO3 + CO2 + H2O

Insoluble lime

If the water is softened with salt, sodium carbonate and calcium chloride
are formed. These two salts are water-soluble, and leave no deposits.

Ca(HCO3)2 + 2 NaCl = 2NaHCO3 + CaCl2

2NaHCO3 Na2CO3 + CO2 + H2O

Soluble soda

DW 953, 954, 955, 95FI


TIMER CHART AND
WIRING DIAGRAM

DISHWASHERS
DW95
Datum

2003-03-24
Date BEHÅLLARE CONTAINER AND RELATED PARTS

247
245 248 249
246

250
252 251
253

254

212

206
208

202
201

203 205 209


214 218
211

204 215
207 210 216 219
217
224 220
237 221
223 222
226 238 239

225 243
244

228 232
229
231

227 240
241 230
242 233
236
234
235
Container and related parts
ASKO, D1776 US - SS Bi (DW953)
Pos Spare part No. Description Qty Comment

201 8057977 Bearing Upper Rail 05/06 DW 8 Pcs


202 8058638-77 Ball Holder, Upper Rail DW 2 Pcs
203 8057979-77 Rack Stop Grey 05/06 DW 2 Pcs
204 8057052 Guide Rail '05 '06 DW 2 Pcs
205 8057978-77 Rail Stop - Back Grey 05/06 2 Pcs

206 8057489 Tub Seal 05/06 DW 1 Pcs


208 8801098 Lock Catch Kit 05'06 D/W 1 Pcs
210 8002370 Protective Collar 2 Pcs
210 8057077 Heating Element DW 05/06 140 1 Pcs
211 8901110 Screw w/O-Ring DW 05/06 25-T 4 Pcs

212 8070613 Sealing Strip Casing 1 Pcs


216 8002579 T-Stat 05/06 DW Overheat 1 Pcs
218 8074043 Power supply cord 1 Pcs
220 8057527 Rear plate cover 1 Pcs
220-a 8902357 Screw 5 Pcs

222 8070142 Cable holder, rear 05 1 Pcs


223 8058495 Cable holder, door 05 1 Pcs
225 8074566 Bottom Outer 1 Pc's If equipt with 3-feet
225 8057523 Bottom and Side support '05 1 Pcs
228 8058558 RFI 05/06 WM 1 Pcs

229 8050251 Terminal Block DW All 1 Pcs


229-a 8900357 Screw, terminal block 1 Pcs
230 8059991 Cable holder, supply line 05 1 Pcs
231 8006948 Grommet 1 Pcs
232 8058491-77 Door Spring 05/06 for 0-7 lb 2 Pcs

233 8057062 Subs to 8074877 4 Pcs


233 8074877 Foot 2 Pcs
234 8901156 Nut, Levelling Legs 4 Pcs
235 8051957 Slide, foot 02 DW 3 Pcs
236 8072119 Washer 4 Pcs

238 8073647 Foot Adjustable from Front C 1 Pcs


241 8060255 No longer Avail. po# 8008- H 1 Pcs
242 8070495 Inlet Valve Mount 1 Pcs
242-a 8900327 Screw 20 Torx, Self Tapping 2 Pcs
243 8059761-95 Filler Strip - Left DW SS 1 Pcs

243 8059762-95 Filler Strip, Right 05/06 DW 1 Pcs


243-a 8900646 Screw 20 Torx SS 4 Pcs
244 8070614 Insulation,fill strip 05&06 2 Pcs
Datum

2003-03-24
Date DISKSYSTEM DISHWASHING SYSTEM
311

314
304 310
315
305
303 306 307 308 309
302
301 312

313
318

319

357 320
321
322 317

316

324
325
326 327
323

358

354 328
329
330
353 355 356
324
325
326
351 352 331
350 333
334
347
348

338
349 335
346 339
341 336
345 340 337
332
342
344

343 339 338


Dishwashing system
ASKO, D1776 US - SS Bi (DW953)
Pos Spare part No. Description Qty Comment

301 8071337-36 Cup Shelf Wine Glass 05/06 D 1 Pcs


302 8801236-36 Upper Basket Gray 1 Pcs
302 8801199-36 Rack, Upper 05 & 06 DW 1 Pcs with cup shelf
306 8071336-36 Cup Shelf 05/06 DW 1 Pcs
313 8057536-77 Lockring Airbreak Gray 1 Pcs

314 8057514 Sub To 8801234 1 Pcs


316 8070304 Drain Hose 05/06 DW 1 Pcs
316 8075484 OUTLET HOSE NON RETURN VALVE 1 Pc's
316-a 8052239 Hose Clamp, Squeeze 1 Pcs
316-a 8073403 Non Return Valve 1 Pcs

316-b 8053642 Hose Clip 1 Pcs


318 8059740 Strainer Upper 05/06 DW 1 Pcs
319 8058498-77 Wheel, Upper Basket 05/06 DW 4 Pcs
320 8057506-77 Knife Stop 1 Pcs
321 8801089-77 Cutlery Basket 05/06 DW 1 Pcs

322 8801200-36 Lower Basket 05/06 DW 1 Pcs


323 8009516-77 Rack Wheels Lower 05/06 DW 8 Pcs
324 8901262 Nut for Spray Arm 05 2 Pcs
325 8052095 Ceramic Washer, Spray Arm 05 2 Pcs
326 8057070-77 Spray Arm Insert 05/06 DW 2 Pcs

327 8072695 Spray Arm - Upper 05/06 DW 1 Pcs


328 8057068-77 Spray Pipe Bearing Upper 1 Pcs
329 8057063 Spray pipe, inner 05 1 Pcs
330 8052189 Hose Clamp, Squeeze 2 Pcs
331 8070622 Ruber Hose 1 Pcs

332 8073879 Fill hose quick connect 1 Pcs


333 8073995 Water valve single. Easy Ins 1 Pcs
333 8072121 Fill Valve, Single 05/06 DW. 1 Pcs
333-a 8902087 Screw, Plastic Housing 20 To 2 Pcs
334 8072692 Spray Arm - Lower 05/06 DW 1 Pcs

335 8057067-77 Lower Washarm Support 05/06 1 Pcs


336 8901755 O-Ring Seal 1 Pcs
337 8057069 Retainer Nut SprayArm 05/06 1 Pcs
338 8052097 Hose Clamp, Circ. Pump 05/06 4 Pcs
339 8057484 Hose, Circ. Pump 05/06 DW 2 Pcs

340 8055095 BUFFER, Circpump 03/04 DW 1 Pcs


341 8071024 Level Switch 05/06 DW 1 Pcs
343 8057053 Subs to 8075110 1 Pcs
344 8060068 Micro Switch,Overfill 05/06 1 Pcs
345 8058500 Hose Pressure Sw. 05/06 DW 1 Pcs

346 8801123 Replaces 8075197-77. Sump 05 1 Pcs


347 8058503 O-Ring, Sump 05/06 DW 1 Pcs
348 8057487-79 Sump Plug DW 05/06 Cleanout 1 Pcs
349 8002584 O-Ring, Drain Pump 05/06 DW 1 Pcs
350 8072032 Drain Pump 05/06 DW 1 Pcs

351 8052239 Hose Clamp, Squeeze 1 Pcs


352 8057488 Locking ring, bottom well 05 1 Pcs
353 8058454 Cover Str. Basket 05/06 DW 1 Pcs
354 8057972-77 Strainer Basket Grey 05/06 D 1 Pcs
355 8057486-77 Filter, fine 05 & 06 DW 1 Pcs

356 8071250 Circ. Pump 05/06 DW 1 Pcs


356-a 8075380 capacitor D3000 1 Pcs
357 8071214-77 Knife Holder 05/06 DW 2 Pcs
358 8050805 GOOSE NECK for DRAIN HOSE 1 Pcs
358 8072528-77 Holder Outlet Hose 1 Pcs
Datum

2003-03-24
Date YTTERHÖLJE CASING AND RELATED PARTS

120
122

121
119

123 118

113 117
111

109 110
108
124 112 114 116

115

101

125

102
126

125
107

126
106
Casing and related parts
ASKO, D1776 US - SS Bi (DW953)
Pos Spare part No. Description Qty Comment

108 8059758-81 Kick Plate Grey 1 Pcs


108-a 8900944 Screw Toe Kick 20 Torx 2 Pcs
109 8070743 Insulation, Toe-Kick 05/06 D 1 Pcs
110 8057526 Guard Plate DW05 & 06 1 Pcs
110 8073707 Proection Plate 1 Pcs

110-a 8902357 Screw 4 Pcs


111 8060041 Sealing strip, protect plte 1 Pcs
112 8058486 Drip Guard Overflow 05/06 DW 1 Pcs
113 8058353 Sound Absorb Guard 1 Pcs
114 8057550 Spring Adj. Bracket 05/06 DW 2 Pcs

114 8073481-49 Spring Kicking Plate L. Gray 2 Pcs


114-a 8902131 Screw, disc.jh 11-99 2 Pcs
115 8057549 Bracket/Toe Kick 05/06 DW 2 Pcs
124 8070615 Sealing Lower Panel DW 05/06 1 Pcs
125 8057100-95 Lower Cover 05/06 DW 1 Pcs

125-a 8900352 Screw Access Panel 05/06 2 Pcs


126 8070612 Insul, lower panel 05 & 06 D 1 Pcs
Datum

2003-03-24
Date LUCKA DOOR AND RELATED PARTS

502

503
501

508
507
509

504

506
505
517
513

512 510

515 514 511

516
519
519 520
520
518

522

523

521
Door and related parts
ASKO, D1776 US - SS Bi (DW953)
Pos Spare part No. Description Qty Comment

501 8052778 WAX MOTOR DW 05/06 1 Pcs


501 8060021 Turbo Fan Complete 05/06 DW 1 Pcs
503 8058501 O-Ring Turbo Fan Dry 05/06 D 1 Pcs
504 8057963-S Air Channel Short 1 Pcs
505 8072729-33 Air Pipe 1 Pcs

505 8071078-33 NOZZLE AIR DUCT STD COMPL 1 Pc's


506 8801118 Inner Door 05/06 w/Fan DW 1 Pcs
507 8057964 Locking ring, turbo fan 05 1 Pcs
507-a 8902085 Screw 20T for Plastic 2 Pcs
508 8058484 SS Coverplate Turbo Fan DW 1 Pcs

508-a 8902085 Screw 20T for Plastic 2 Pcs


509 8801140-77 Combi Disp. 1 Pcs
510 8057524 Hinge Right DW 05/06 1 Pcs
510 8057525 Hinge, left DW 05/06 1 Pcs
510-a 33500262 Nut - Term Block 1 Pcs

510-b 8057530 Screw, hinge 05 1 Pcs


510-c 8902120 Screw 20 Torx Machine 2 Pcs
511 8057948 Slide washer, hinge bearing 2 Pcs
512 8073612 Bracket for Harness 1 Pcs
514 8060254 Lower Seal,Inner Door 05/06 1 Pcs

515 8057985 Outer Door Lower Stay 05/06 1 Pcs


515-a 8902357 Screw 2 Pcs
516 8060080 SOUND ABSORP. INNER DOOR COMBI 1 Pc's
519 8074801-95 DOOR OUTER PART SHORT STAINL. 1 Pc's
519 8057986-95 DOOR OUTER PART SHORT STAINL. 1 Pc's
Datum

2003-03-24
Date PANEL CONTROL PANEL AND RELATED PARTS

603
604 605 606
607
602

601

609 608

611

617
616
610 618
619
621
614 620

613

612

615
622
630
623
629
627
628 612

625
624

612
Control panel and related parts
ASKO, D1776 US - SS Bi (DW953)
Pos Spare part No. Description Qty Comment

601 8057541-81 Handle 1895, Open 1 Pcs


602 8057545 Rotary catch, child safety ' 1 Pcs
603 8057546 SPRING, SafetyCatch 05/06 DW 1 Pcs
604 8057544 Arm, SafetyCatch 05/06 DW 1 Pcs
605 8057539 Bracket 4 Switch/Handle 05/0 1 Pcs

605-a 8902085 Screw 20T for Plastic 2 Pcs


606 8071098 Cover for Micro Switch 1 Pcs
607 8055473 Door Switch - DW 05/06 1 Pcs
608 8057542 Actuator, Doorswitch 05/06 D 1 Pcs
609 8007078 Spring 02 Handle, DW 1 Pcs

612 8073406-81 Decor Insert 1 Pcs


614 8057538-81 Back of Decor Insert 1 Pcs
614 8071680-81 Dishwasher Panel 1 Pcs
621 8060076 Cover, protective 05 1 Pcs
622 8801201 Board, DW 05/06 (Not FI/Cust 1 Pcs

622-a 8902053 Screw 2 Pcs


623 8059767 Thermistor 05/06 DW 1 Pcs
624 8059861 BASIC HARNESS DOOR DW95E 1 Pc's
624 8059865 Basic Harness 1 Pcs
624 8073441 Cable Kit D1776 1 Pcs

690 8075564 INSTR. D/WASHER USA DW95 ENG 1 Pc's


690 8075565 INSTR. D/WASHER USA DW95 FR 1 Pc's
690 8075566 INSTR. D/WASHER USA DW95 ES 1 Pc's
690 8073096 INSTR. GENERAL D/WASHER USA 1 Pc's
SERVICE
BULLETINS

DISHWASHERS
DW95
SERVICE INFORMATION
Product: DW95 Colour, common for interior Group: 20
Date: 98-03-12 plasic Number: 83
Reference: N-Å Carlsson ÄO: 4357 Side: 1(1)

New common colour ....-77 (grey) has been introduced for interior plastic parts except for
upper basket, 8053376-, which is available in two colours, -36 (dark grey) and -49 (light
grey)

Parts of colour -36 and -49 will be replaced with -77 when present stock is sold out.

BACK INDEX
SERVICE INFORMATION
Product: DW 95 New door strip Group: 20
Date: 96-08-30 Number: 76
Reference: N-Å Carlsson ÄO: 3999 Sida: 1(1)

A new modified door strip which results in decreased door closing force, has been introdu-
ced in production from week 06 1996.
The new modified door stripp has the same art.no. , 8057489, as the previous type and
can be mounted on all previous manufactured DW 95.

Note!
By exchange of door strip, it can be necessary to adjust the lock latch due to the decrea-
sed height of the new door strip.
How to adjust the lock latch, see service bulletin group 20 no 64.

Door strip
art.no. 8057489

BACK INDEX
SERVICE INFORMATION
Product: DW95 Fastening of the lock Group: 20

Date: 95-06 catch Number: 64

Reference: Göte Härefors ÄO: Side: 1(1)

Fastening of the lock catch on DW 95


It has happened that the screwed lock catch has moved and thereby caused
leakage at the upper part of the door.
To solve this problem a lock nut has been introduced, part no 80 707 67.

At service, remove the loc-king nut and the original locking catch. Replace these
two with the new loc-king nut and the original M4 screw.
The lock catch will be placed as shown in picture 1:

Lock nut
Lock catch
Container

A= 68,0 mm on machines produced W 94-38-95-06


A= 66,5 mm on machines produced from W 95-07
From W 95-10 the lock catch is welded to the container.

Change of the welded lock catch


If the welded lock catch must be changed, do like this:
• Grind or file a notch in the lock catch by the dashed line on
picture 2.
To make the filing easier, press the end of the lock catch
strongly upwards. When the notch is about 0,2 mm deep, you
can break the catch.
• Fit a new lock catch on the resting part with the mentioned
loc-king nut.
• Check and adjust the height of the loc catch, see picturel. B=
1 +1- 1 mm.

When changing the welded lock catch, order a repair kit with
instructions, part no 88010 98.

BACK INDEX
SERVICE INFORMATION
Product: DW95 Door Spring Group: 20
Date: 98-03-12 Number: 77 R
Reference: N-Å Carlsson ÄO: 4203 Sida: 1(1)

There are three different sets of door springs for DW 95.

The door springs are fitted according to below;

8058491-49 fitted on all standard machines.


8060232-49 fitted on integrated / fully integrated.
8071323-49 Suitable for use with Wooden doors heavier than 5,5 kg.

Art. no. Colour marking Weight on wooden door

Per / 1 peace Integrated Full integrated


8058491-49 - 0,5 - 4,0 kg 0,5 - 4,0 kg
8060232-49 White 2,0 - 5,5 kg 2,0 - 5,5 kg
8071323-49 Red 5,5 - 10,0 kg 4,5 - 9,0 kg only as a spare-part.

Colour mark

BACK INDEX
SERVICE INFORMATION
Product: DW95 Condensation in air duct Group: 20
Date: 04-10-97 nozzle Number: 81
Reference: N-Å Carlsson ÄO: 4180 Sida: 1(1)

A problem has been encountered in the sense that air from the fan conden-
ses in the air nozzle, and water drips onto the floor.

To reduce condensation a plastic nozzle, Art. No. 8071078-0, has been introduced and
replaces Art. No. 8059887-29 (aluminium) on all models other than integrated/fully integra-
ted models and other models that utilize an aluminium adjustment frame.

The nozzle was fitted as standard to machines manufactured after week 35 1996.

In conjunction with changing to the plastic nozzle, the external opening has been modified
to allow the air nozzle to snap into engagement. The plastic nozzle can also be fitted to
older machines.

In certain cases, machines equipped with a plastic nozzle have also exhibited a tendency
for condensation to form on the plastic nozzle. The nozzle and the air duct of these machi-
nes can be modified, as illustrated in Figures 1 and 2. This provides improved distribution
of the airflow.

Figure 1: Lower part of air duct. Chamfer the Figure 2: Plastic air nozzle. Remove the
outer ends as indicated by the dotted line. plastic edge.

Figure 2
Figure 1

BACK INDEX
SERVICE INFORMATION
Product: DW 95 A new performance of Strainer Group: 20
Date: 96-05-05 Number: 73
Reference: N-Å Carlsson ÄO: XXXX Sida: 1(1)

A new performance of Strainer, Upper part, part no: 8059740 and Insert, Strainer
basket, part no: 8057486 has been introduced on all manufactured units with be-
ginning 1996 week 16 (April 16 1996)

Layout and diameter of holes in the perforated plate has been changed. This reduces the
flow rate
through the Strainer system which increases the washing performance.

BACK INDEX
SERVICE INFORMATION
Product: DW 95 Water level in dish-washing Group: 20
Date: 98-03-13 machine DW 95 Number: 84
Reference: Kent Karlsson ÄO. Page: 1(2)

Switch value transferred to measuring points on the coil arm bearing DW 95.

Programmer machinery with time-controlled inlet.

Water flow inlet valve = 3.8 ± 5 % l / min


Time intake programmer machinery = 60 sec.
Point of reference
Referenspunkt
Max. tol.3.8 + 5 % = 3.9 l +3 mm
Nominal3.8 ± 5 % = 3.8 l +2 mm
Min tol.3.8 - 5 % = 3.6 l + 1 mm

Start with dry bottom well which gives a 2 mm lower water level.

Electronic machinery with time-controlled inlet.

Water flow inlet valve = 3.8 ± 5 % l / min.


Time intake electronic machinery = 57 sec.

Max tol.3.8 + 5 % = 3.7 l + 1 mm


Nominal3.8 ± 5 % = 3.5 l ± 0 mm Point of reference
Min tol.3.8 - 5 % = 3.3 l - 1 mm

Start with dry bottom well which gives a 2 mm lower level.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW 95 Group: 20
Water level in dish-washing
Date: 98-03-13 machine DW 95 Number: 84

Reference: Kent Karlsson ÄO: Page: 2(2)

Switch points transferred to measuring points on the coil arm


bearing DW 95.

Programmer machinery with level controlled inlet.

Level actuator article no. 8071025.

Switch value Water quantity


mm H2O
Max tol. 95 / 65 + 4 = 4.8 l + 6 mm
Nominal 95 / 65 ± 0 = 3.9 l + 2 mm Referenspunkt
Min tol. 95 / 65 - 4 = 3.3 l - 2 mm
Point of reference

Overflow protection guard article no. 8071024 NivåOverflow level


till bräddavlopp
Switch value Water quantity Point of reference
Referenspunkt
mm H2O
Max tol.110 / 80 + 4 = 8.0 l + 1 mm
Nominal110 / 80 = 7.1 l - 3 mm
Min tol.110 / 80 - 4 = 6.3 l - 7 mm

Overfill to overflow approx. 9.4 l mm (with


horizontal machinery).

BACK INDEX
SERVICE INFORMATION
Product: DW 95 New Bottom Well Group: 20
Date: 96-12-12 Number: 74
Reference: N-Å Carlsson ÄO: XXXX Sida: 1(2)

In order to improve the reliability in the level system, the bottom well has been
modified.

The following changes have been made:

1. The pressure chamber has been changed, this leads to modified level switch values.

Note. When installing a new bottom well, the level switches must also be replaced.
The new level switches have article no. 8071024 (for overflow safeguard N1) and article
no. 8071025
(for level-controlled timer operated machines).
When exclusively replacing level switches, the same article no. should be used as
that which was replaced.

“Complete Bottom Well“ with level switch and flexible tubing can be ordered as
follows:
Bottom well level-controlled timer operated machines. Article no. 8801122
Bottom well, others. Article no. 8801123

2. A drainage hole has been introduced to drain any water leakage in a certain direction.
This signifies
that the splash protector, article no. 8070869 (above the micro switch), is excluded.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW 95 New Bottom Well Group: 20
Date: 96-12-12 Number: 74
Reference: N-Å Carlsson ÄO: XXXX Sida: 2(2)

Note!
The positioning of the level switches has been changed. The overflow safeguard, article no.
8071024, is now always found at the back of the bottom well.

Drainage hole

80 710 24
Overflow safeguard

80 710 25

BACK INDEX
SERVICE INFORMATION
Product: DW950-955 Faults within the softening Group: 20
Date: 95-10 system for DW95 Number: 72
Reference: Göte Härefors ÄO: XXXX Sida: 1(2)

When the water softening system do not work it affects the dish goods. A coating ,primary
on glass and stainless surfaces, raises. The goods can also obtain a taste of salt. These
faults are results of different things and can be measured by following:

Coating on the dish goods:

1. Fault: There is no salt in the salt container (5).


Measure: Refill the salt container.

2. Fault: The salt container cover (1) is leaking.


Measure: Make sure that the cover is tightened and that the o-ring sealing (2) is whole.

3. Fault: The salted water is not pressed down into the resin container. (3: the con-
tainer in the softener where the salted hard water is delimed).
Measure: Make sure that the water flows out through the anti-siphon device outlet
opening (8).This shows through the inlet grill during the regeneration-
sequence (inlet valve 7 is open for 10-60 seconds immediately before
detergent dosage (apply to programme control systems) and immediately
after detergent dosage (apply to electronic controlled systems).

4. Fault: There comes no water from inlet valve 7 during the regeneration-sequence.
Measure: If there is voltage to the valve, exchange the valve. If there is no voltage to the
valve, check the programme/electronic control unit.

5. Fault: The anti-siphon device (9) is not working, there is no water flowing through
the outlet opening when/during inlet by valve 7. Instead the water leaks out
through the air-gap (10) and further into the washing space.
Measure: Exchange the anti-siphon device.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW950-955 Faults within the softening Group: 20
Date: 95-10 system for DW95 Number: 72
Reference: Göte Härefors ÄO: XXXX Sida: 2(2)

The dish goods has a taste of salt:

6. See mark 2.

7. Fault: The cheke valve (4: built-in in the resine) is not working. This is a fact when
thesalt-containers water is drained even though the regeneration is working
according to above.
Measure: Mount an extra cheke valve (6). A servicekit can be ordered (art.no. 88 011
04), mounting instructions are included. This is valid for machines produced
before week 35. Constructional changes has been made, to eliminate this
fault, for machines produced after week 35.

10
9

2 7

6
3
5

BACK INDEX
SERVICE INFORMATION
Product: DW95 FAILURE ANALYSIS METHOD Group: 20
Date: 23-10-97 DW95.3,.4,.5,.FL Number: 82
Reference: Mats Lilja ÄO: XXXX Sida: 1(1)

To prevent repeated exchanges of control units due to failures in auxiliary components


(circulation pumps, inlet valves etc.) a simple check on the control unit shall be done in
order to determine what has caused the failure.

When any or several of below control unit components or the conductive pattern (copper
foil on the soldering side) close to these components are damaged most probably the
external component is the cause of failure and should be ohm-measured and in case of
short circuit be exchanged simultaneously with the control unit.

External component Associated output components on the control unit.


Heater K1, PF2
Drain pump K2, P1 5
Circulation pump K3, P1 3
Inlet valve 1 Q13, R36, R52, D22, D24, P1 7
Inlet valve 2 Q6, R43, R55, D26, D27, P1 8
Combi dispenser Q12, R50, R58, D21, D23, P2 3
Fan & Vax motor Q16, R46, R56, D18, D19, P3 3
Interior light P4 3 (After 9740 the lamp is not connected to control unit)

K:Relay, Q: Triac, R: Resistor, D: Diod, P: Connector.

Note!
Once the wax motor has dried out, it is not possible to measure for faults.
Remove the wax motor and look for burn marks. For complete certaitny, replace the wax
motor.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW 955 Remaining time Group: 20

Date: 95-10 indication Number: 71

Reference: Mats Lilja ÄO: Side: 1(1)

Dishwashers with a display panel show how long time remains for the program to run. This
is calculated on the assumption that the incoming water is at a temperature of 60 °C.

If the machine is connected to a cold water supply, the time display for remaining time will
be incorrect the first time that each program is run. On subsequent runs of the respective
programs, the machine will calculate the time on the basis of how long the program took
on the previous run.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW 95 Control unit DW 95 Group: 20
Date: 97-12-08 Number: 75-1
Reference: M. Lilja ÄO: XXXX Sida: 1(3)

When replacing the control unit in a Type DW 95 dishwasher, it is important to use the
correct upgrade number.

The following rules shall apply:


A higher final digit in the upgrade index number always replaces a lower number.
This means, for example, that 8057931 – 04 replaces 8057931, 8057931 – 01 / 02 / 03.

A control unit with a lower upgrade index number can never replace one with a higher
number.

To simplify the handling of control units, we will in future use only three types of control
board. These control boards will be:
Art. No. 8057931 – 04 for machines of Type DW 95.3, DW 95.4 and DW 95.5.
Art. No. 8057932 – 04 for integrated machines / thick door Type DW 95.3, DW 95.4 and
DW 95.5.
Art. No. 8070699 – 04 for fully integrated machines of Type DW 95.FI

The various control units will replace the following Art. Nos.:

Control unit, Art. No. Replaces Art. No.


8057931 – 04 8057931, 8057931 – 01 / 02 / 03, 8057933, 8057933 – 01 / 02 / 03
8057932 – 04 8057932, 8057932 – 02 / 03, 8057934, 8057934 – 02 / 03
8070699 – 04 8070699, 8070699-01

When replacing a control unit, ensure that the correct jumpers are cut according to the
following instruction.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW 95 Control unit DW 95 Group: 20
Date: 97-12-08 Number: 75-1
Reference: M. Lilja ÄO: XXXX Sida: 2(3)

Changes in software for control unit upgrade index –04:

·Washing programme cycles changed with regard to number of operations, water levels
and temperatures. See timer diagram 8058482, upgrade index –03 (complete chart
8058483)
USA jumper not cut.
·Changed control for water softener: shortened salt intake and extended final
rinse. Time-controlled fan after the end of the programme (not applicable to rin-
sing and plate heating programme). The fan starts up in the following sequence
for 3 hours: 20 min off – 10 min on – 20 min off – 10 min on ´, and so on. (Switches
off when the door is opened).

Appendix: Instructions for cutting jumpers, Art. No. 8070852-03, and timer diagram, Art. No. 8058482.

BACK INDEX NEXT


SERVICE INFORMATION
Product: DW 95 Control unit DW 95 Group: 20
Date: 97-12-08 Number: 75-1
Reference: M. Lilja ÄO: XXXX Sida: 3(3)

Cut of links on control unit for dishwasher DW95

Machine type and part.no.


Cut of links according to defect
control unit alt. according to below
80 579 31-xx DW95.3, DW95.4, DW95.5 Standard spec:
80 579 32-xx DW95.3, DW95.4, DW95.5 Integrated
To get... Cut...
80 706 99-xx DW95.FI Total integrated
Quick wash without heat SSP
-xx Sparepart unit with higher or equal revision
number replaces lower revision Type DW95.5 DW95.5
Water softner SOFT
80 579 31-xx replaces 80 579 33-xx
DW95.3: With quick wash program
80 579 32-xx replaces 80 579 34-xx USA
DW95.4: Without eco/bio & timedelay

Type DW95.3 DW95.3


Not used IND & DENT
DW95.4 & DW 95.FI: With rinse &
hold prog. EUROPE
Control unit set for 230V else
120 V
J230

BACK INDEX
SERVICE INFORMATION
Product: Dishwasher Level switch with pressure Group: 20
Date: 98-03-13 suppression Number: 85
Reference: N-Å Carlsson ÄO: 4554 Side: 1(1)

A level switch with pressure suppression function för the overfill switch, art.no 8071024, to
reduce any pressure pulses which can be obtained by opening the door during a cycle.

This level switch was introduced in production week 05, 1998.

The level switch 8071024 can be fitted in all dishwashers of type DW95, meaning
even those made before week 05 1998.

no. 8071024

pressure suppressor

BACK INDEX
Notes

46
Notes

47

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