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STP Viewtenddoc Specification PDF
STP Viewtenddoc Specification PDF
1.1 General
1.2.1 All the water supply, drainage & sewerage works of schedule items shall be
carried out strictly as per printed central PWD Specifications, 2002 Vol.
(II) with upto date corrections.
1.2.2 All the water supply and sanitary works shall be carried out by the licenced
plumbers approved by the Local Authorities and skilled workmen,
experienced in the trade.
1.2.3 Only specified brand of material will be used subject to the approval of the
sample.
1.2.4 All workmanship shall conform to Indian Standard Codes of Practice. The
fixing and finishing shall be neat, true to level and plumb. Manufacturer’s
instructions shall be followed closely regarding installation and
commissioning. All fixtures shall be protected throughout the progress of
the work from damage. Special care shall be taken to prevent damage
and scratching of fittings. Tool marks on exposed fixtures shall not be
accepted. Protective paper on fixtures shall be removed with hot water
only at the final completion of work.
Note: For any item not covered in above list, the contractor shall get the
make approved from the engineer before item is supplied.
3.1 GENERAL
3.1.1 This section shall be applicable for item rate work and for variations.
3.1.2 This preamble covers external water supply, sewerage & drainage works.
3.1.3 This preamble shall be read in conjunction with the specifications,
condition of contract, drawings and all other documents accompanying the
tender papers.
3.1.4 For all items of work the rates shall be comprehensive and all inclusive.
The rates shall include for all matters and things necessary for satisfactory
completion and maintenance of the work in proper working order and to
the satisfaction of the Engineer-in-Charge, including testing, making
samples, etc., and all that have been indicated in the specifications or
other Tender Documents either directly or indirectly, and cover for all
obligation of the Contractor under the Contract. No claim for additional
payment shall be allowed for any error or misunderstanding by the
contractor of the work involved.
3.1.5 Unless otherwise mentioned in the description of the item, this Bill of
Quantities shall be applicable for work in any height, position or
condition.
3.1.6 Unless otherwise stated, method of measurement as described in the
latest editions of I.S. 1200 with its parts corresponding to different
sections of work shall be followed. In case of any dispute in this matter,
the decision of Engineer-in-Charge shall be final, binding and conclusive.
3.1.7 The following notations have been used throughout the Bill of quantities.
m - Metre
mm - Millimetre
m2 - Square Metre
mm2 - Square Millimetre
m3 - Cubic Metre
No. - Number/Numbers
Dia - Diameter
Kg. - Kilogramme/s
T - Metric Tonne
L.S - Lumpsum
Pt. - Point/Points
Set - Set/Sets
C/C - Centre to Centre
@ - At the rate of
V - Volt/Volts
A - Ampere/s
SWG - Standard Wire Gauge
3.1.8 The Contractor shall be deemed to have full knowledge of all his
obligations under the Contract and shall be deemed to have made full
allowance for complying with all such obligations in his offer.
3.2.1 External Water Supply Pipes Pipe laying, excavation, bedding, dewatering
of the trench where necessary, jointing (include for all joints, gaskets,
nuts, bolts, jointing compound) backfilling in trench and disposal of
surplus earth pipes shall be measured by length for an average depth as a
single item but separately in accordance with type and diameter of pipe,
testing necessary rectification, and sterilizing the pipe line including
supplying of necessary water, chemicals and disinfectant and disposal of
the water after use, should be included in this rate. Pipe laying as per
specifications shall be measured in Running Metre as actually laid
measured along the centre line of the pipe line for and average depth. The
bends, junctions, specials, fittings shall be included in Running Metre
length of the pipe. The rates for pipe laying shall include:
(A) Excavation of trenches in any kind of soil backfilling and disposal of surplus
earth as specified.
(B) Providing required beddings as shown in drawing and as specified.
(C) Providing the pipes and fittings, joints, specials, etc. to the site.
(D) Lowering the pipes, fitting, etc. into trench, jointing and fixing true to line
and level.
(E) Providing all equipment, labour and materials, necessary to carry out the
above works complete in all respects as specified and/or instructed.
(F) Installation of valves, metres, other fittings and similar items, etc. as shown
and specified.
(G) Construction of thrust blocks as specified.
(H) Testing, cleaning sterilisation of pipe lines including supply of required water
for such work.
(I) Filling river sand around GI pipe.
(J) Commissioning of completed pipes lines.
(K) Backfilling to finished grade level with approved materials as shown and
directed by the Engineer-in-Charge.
(L) Removal of surplus excavated materials to an approved dumping yard.
Chambers
Valve chambers, surface boxes and similar items shall be measured by
number constructed according to type.
Appurtenances
Valves, metres, taps and similar items shall be measured by number
supplied. The installation shall be included in the rate for laying etc. of the pipes
measured by length.
Fittings
Pipe fittings, such as tees, bends, elbows, reducers and similar items shall
be measured with pipes. Installation shall be included in the linear metre rate for
laying etc. of the pipe line.
All mechanical equipment e.g. Pumps & Panels etc. shall be measured in
number and the rate shall include all items of work as given in specifications &
Bill of Quantities.
The cost of construction of suitable foundations duly approved by the
Engineer-inCharge is also deemed to be included in the rate of the particular
equipment.
1.2.1 Contractors quoting for this work shall be engaged in the manufacture,
work testing and installation of Pumping Systems and Water Treatment
Plants.
1.2.2 Contractor must have sufficient experience in the execution of turn-key
projects.
1.2.3 Contractor must submit with the tender a list of similar jobs carried out by
him in the last five years along with the name of works, name and
address of clients, year of execution, capacity of plant and value of work.
1.3.1 Contractor shall submit along with the tender copies of detailed
specifications, cuts, leaflets, and other technical literature of equipment
and accessories offered by him.
1.3.2 Contractor’s attention is specially invited to the special conditions and
other clauses in the agreement which required the contractor to :-
1.4 Exclusions
1.4.1 Work under this contract does not include the following work:-
1.4.2 Electrical cables up to incoming motor control centre.
All drainage pumps shall be portable submersible mono block non clog
pumps with totally water & dust proof motor compact in design. The motor
portion shall be isolated from the pump by intermediate casing with double
mechanical seal in oil chamber. The shaft shall be with die cast rotor on motor
side & shaft protection sleeves on pump side and shall be with grease packed
bearings and greasing pump. The motor housing shall be suitable for IP 68
protection. The motor shall be provided with built in temperature sensor
enabling tripping of motor if temp rises above 150 Deg.C and restart at 80
Deg.C giving complete dry run protect. The pump shall be of capacities & head
as given in Bill of Quantities.
1.7.5 Piping
Pipes for suction and delivery line shall be galvanized steel tubes to
IS:1239 (Medium Class). Fittings shall be malleable cast iron fittings as per
IS:1879.
a) Valves 65 mm dia and below shall be lever operated Ball valves, screwed type
of bronze body as per IS:318 with SS ball and SS stem with mild steel lever.
b) Non-return valve 65mm and below shall be of gunmetal confirming to IS :
778.
c) Valves 80 mm dia and above shall be cast iron lever operated butterfly valve.
d) Non return valve 80 mm dia and above shall be cast iron double flanged to
IS:5312.
e) Suction strainer or foot valve shall be gunmetal.
1.7.6 Joints
All G.I. pipes and fittings shall be provided with screw joints unless otherwise
instructed.
1.7.7 Testing
All G.I. pipes shall be tested hydrostatically for a period of two hours to a
pressure of 14.0 Kg/Cum. without drop in pressure.
d) Face Piping
Each filter shall be provided within interconnecting face piping comprising
of inlet, outlet and back wash complete with valves. Pipes shall be GI
heavy class (65 mm & below). Pipe 80 mm dia and above shall be CI (LA)
double flanges pipes with matching fittings.
e) Accessories
i) Air release valve with connecting piping.
ii) 100 mm dia Dial Bourden type gun metal pressure gauges with gun
metal isolation, cock and connecting piping on inlet and outlet, causing
shall be with cast aluminium stored enamel black finish cases.
iii) Sampling cocks on low water inlet and filtered water outlet.
iv) Connection with valve for air scouring.
f) Each filter shall be provided with clean and washed filter media of
type and depths as recommended by the manufacturer.
g) Back Wash
1.9.1 Cables
a) Contractor shall provide all power and control cables from motor control
centre to various motors, level controllers and other control devices.
b) Cables shall conform to IS:1554 and carry ISI mark.
c) Wiring cables shall conform to IS:694.
d) All power cables shall be aluminium conductor PVC insulated/PVC
sheathed FRLS armoured cables of 1100 volts grade.
e) All control and wiring cables shall be copper conductor PVC insulated
armoured and PVC sheathed 600 volt grade.
f) All cables shall have stranded conductors. The cables shall be in drums as
far as possible and bear manufacturer's name.
1.9.2 Motor Control Centers
Cubicles switch board of floor mounted and shall be fabricated from 16 gauge
M.S. sheet with dust and vermin proof construction. It shall be painted with
stove enameled paint of approved make and shade. It shall be fitted with
suitable etched plastic identifications plates for each motor. The cubicles shall in
general comprise of the following :
(A) Incoming and outgoing MCCB’s of required capacity with rotary handle.
(B) PVC Colour coaded TPN Aluminium busbar having current density
0.8Amp/sq.mm.
(C) Isolation switch fuse unit one for each motor.
(D) Fully automatic DOL/Star Delta starters appropriate for motor rating with
ON/OFF push buttons and on/off indicating neon lamps for individual
motor.
(E) Single phase preventor of appropriate rating for each motor.
(F) Selector switch for pump operation.
(G) Panel type ampere meters of appropriate rating one for each motor.
(H) Panel type voltmeter on incoming main with rotary selector switch to
read voltage between phase to neutral and phase to phase.
(I) Rotary switch for manual or auto operation for each pump. Page - 12
(J) Space for liquid level controllers specified separately in this contract.
The panel shall be prewired with colour coded wiring. All interconnecting
wiring from incoming main to switch gear, meters and accessories with in
the switch board panel.
1.10.1 Installation
1.10.2 Commissioning
a) On completion of the work in all its aspects, the contractor shall start
up the plant in a manner normally done for the continuous operation
for a period of not less than 48 hours and shall rectify and adjust the
equipment for leakages and balancing the system.
b) After satisfactory commissioning of the plant, the contractor shall
conduct performance tests on the pumps to satisfy the Engineer that
all equipments are performing to the rated outputs any or all pumps
and equipment shall be rectified or replaced if the same is not
performing in accordance with the specifications.
1.10.3 Guarantees
c) The guarantee shall cover a period of one year from the date of installation
and handing over and commissioning of plant.
1.10.4 Completion
On completion of the job, the contractor shall hand over to the Engineer the
following:
a) One flow chart drawn in ink on thick paper and mounted in a glass frame
showing the flow diagram of the process including legend showing valves
to be normally open or closed and instructions for operation and maintenance
of the pumping equipment.
b) Five sets of operating and maintenance instructions with spare parts list and
their manufactures and/or suppliers.
c) Five sets of catalogues and drawings for all equipment supplied.
On final commissioning of the plant, contractor shall provide the services of
one trained supervisor for period of two calendar weeks to train the
Owners' staff in the operation and maintenance of the plant.
Engineer-in-Charge reserve the right to select the any of the brand out of the
Brands listed in list of approved makes. Contractor to obtain written approval of
Brand and model prior to procurement of material.
3.1 GENERAL
3.1.1 This section shall be applicable for item rate work and for variations.
3.1.2 This preamble covers Pumping systems, water treatment system, Tubewell
& tubewell pumps.
3.1.3 This preamble shall be read in conjunction with the specifications,
condition of contract, drawings and all other documents accompanying
the tender papers.
3.1.4 For all items of work the rates shall be comprehensive and all inclusive.
The rates shall include for all matters and things necessary for satisfactory
completion and maintenance of the work in proper working order and to
the satisfaction of the Engineer-in-Charge, including testing, making
samples, etc., and all that have been indicated in the specifications or
other Tender Documents either directly or indirectly, and cover for all
obligation of the Contractor under the Contract. No claim for additional
payment shall be allowed for any error or misunderstanding by the
contractor of the work involved.
3.1.5 Unless otherwise mentioned in the description of the item, this Bill of
Quantities shall be applicable for work in any height, position or
condition.
3.1.6 Unless otherwise stated, method of measurement as described in the
latest editions of I.S. 1200 with its parts corresponding to different
sections of work shall be followed. In case of any dispute in this matter,
the decision of Engineerin-Charge shall be final, binding and conclusive.
3.1.7 The following notations have been used throughout the Bill of quantities.
m - Metre
mm - Millimetre
m2 - Square Metre
mm2 - Square Millimetre
m3 - Cubic Metre
No. - Number/Numbers
Dia - Diameter
Kg. - Kilogramme/s
T - Metric Tonne
L.S - Lumpsum
Pt. - Point/Points
Set - Set/Sets
C/C - Centre to Centre
@ - At the rate of
V - Volt/Volts
A - Ampere/s
SWG - Standard Wire Gauge
3.1.8 The Contractor shall be deemed to have full knowledge of all his
obligations under the Contract and shall be deemed to have made full
allowance for complying with all such obligations in his offer.
All water supply works shall be measured as per CPWD specifications -2002
Vol.II.
All mechanical equipment e.g Pumps etc. shall be measured in number and the
rate shall include all items of work as given in specifications & Bill of Quantities.
The cost of construction of suitable foundations duly approved by the
Engineerin-Charge is also deemed to be included in the rate of the particular
equipment.
In order to conserve water, the treatment plant will be designed to ensure that
treated effluent (water) characteristics are well below the permissible limits. It is
proposed to use Attached Growth system working on the principle of Fluidized
Aerobic Bio-reactor process based on the FAB process.
Waste water will flow via gravity through a bar screen chamber & Oil & Grease
Trap to an Equalization Tank. A bar screen will be provided at the inlet point in
the bar screen chamber and the waste water will flow through this bar screen
into the Tank.
Bar screen will be so designed that it can be cleaned manually from outside the
Tank.
The oil & grease from the Oil & Grease Trap would have to be removed
manually.
Waste water from the equalization tank will be transferred by means of Pumps
into the FAB tank where it will be mixed with living organisms also called MLSS
(Mixed Liquor Suspended Solids) in presence of air & air will be introduced
through submerged air diffusers (MLSS in aeration tank will be maintained 2500-
3000 Mg/L).
The FAB system will be designed in a way so as to achieve complete mixing of
organisms with raw sewage. After achieving a complete mixing of organisms
over a retention period of 10-12 hrs, the effluent would flow via gravity into the
Tube Settler.
In the tube settler, PVC Tube Media would be provided to enhance settling of the
sludge with attached settling process. Through the use of baffles the liquid in the
Tube Settler is maintained in quiescent condition which allows the solids to settle
to the bottom for collection. The accumulating solids known as “Sludge” will be
constantly pumped back into the FAB tank by sludge recycle pumps. This return
sludge undergoes further digestion in the aeration tank and also provides the
active organism needed to digest the incoming raw sewage.
The Tube Settler will be provided with adjustable overflow weir to collect the
treated effluent and a scum baffle will keep any floating matter from passing out
in the final treated water. Treated water from Tube Settler will over flow into a
chlorine contact tank where hypochlorite solution will be added to disinfect the
treated water.
Excess sludge from the bottom of the Tube Settler will be collected in an
adjoining aerobic digester cum thickener tank. In this tank sludge will be
aerated. The air will be shut off periodically and supernatant water shall flow into
the collection tank. This way the sludge will be thickened and its volume will be
reduced. The sludge digester cum thickener tank will be sized to hold excess
sludge. The excess sludge will be further passed into a filter press where the
sludge will be pressed between plates manually and the liquid concentration in
the sludge will be further reduced. The sludge will then form into semi-solid cake
which can be removed for disposal.
The treated sewage from STP will be used for irrigation system with in the
complex.
This section shall be read in conjunction with all other sections forming part of
the tender.
2.1 SCOPE OF WORK ;
The Tenderer shall handover the plant in full operational condition to the
satisfaction of the Engineer.
The Sewage Treatment Plants shall essentially include but not limited to the
following units. Tenderer can also give alternative scheme.
DESIGN DATA
03 pH 6.5 – 7.5
COLLECTION TANK
MBBR- REACTOR
CLARIFIED TANK
CHLORINATION
TREATED WATER
No
1 BAR SCREEN 10 mm 2
11 DISINFECTION 10 Lit / Hr 1
DETAILED SPECIFICATION OF MECHANICAL EQUIPMENT
1 BAR SCREEN
Size of Bar : 10 mm
Quantity : 2 Nos.
Pressure : 5000 mm wg
M.O.C : CI
PARAMETER SPECIFICATIONS
Max Operating
Temp 80Oc
Colour Black
HP : 1.0 HP
Head : 10 M
Capacity : 5.0 m3 / hr
MOC : CI
Purpose : To transfer the effluent from Clarified tank to Filters
Material : MSRL
Diameter : 800 mm
HOS : 1550 mm
Thickness
Shell : 8 mm
FILTER MEDIA
Material : MSRL
Diameter : 600 mm
HOS : 1950 mm
Thickness
Shell : 8 mm
FILTER MEDIA
2.1.3 ELECTRICALS
NOTE :
a. Incoming supplies to be provided at distribution control by client.
Chamber
1 2.83 x 1.2 x 1.5 m SWD RCC
c) Equalization tank 1 5.1m x 3.81m x 2.0 m SWD RCC
d) FAB Tank 2 3.48 x 1.79 x 5.0 m SWD RCC
e) Tube Settler
a) Tank
b) Collection troughs 11 lot
3.81 x 2.5 x 3.0 m SWD
-
RCC
f) Filter feed tank 1 5.8 x 3.81 x 2.6 m SWD RCC
g) Treated water tank 1 4.82 x 3.81 x 5.0 m SWD RCC
h) Sludge Holding tank 1 5.3 x 3.49 x 5.0 m SWD RCC
i) Filter press - -- --
j) Pump room 1 As per drawing RCC
k) Foundations for all the units .
Suitable RCC
Important Note:
The tenderer shall submit detailed design drawings for construction of STP.
Tentative layout plan of various RCC structures are enclosed for reference. The
tenderer shall explore all existing site conditions / levels for design of RCC
structures of proposed STP.
The tenderer shall be required to execute as a part of scope of work, any other
item not specified above and indicated in the tender but essentially required for
satisfactory and desired functioning of the plant. The schematic process scheme
for the proposed plant is enclosed. The tenderer shall provide a defined scheme
based upon this process along with sizes of different tanks and
equipment and take guarantee of the treated effluent to the due standard.
The tenderer shall submit the following details along with the tender
i) Flow scheme with hydraulics
ii) Size of units
iii) Description of process
iv) List of mechanical and electrical equipment
v) Total Power requirement unit wise
vi) Guarantees
Selected tenderer shall submit detailed drawings for approval to the client.
Subject to the requirement of this specification and the design criteria the
tenderer shall select the type of equipment and the form of construction and
installation, subject to approval of the Client / Consultant.
The tenderer shall be entirely responsible for the performance of the sewage
treatment works in their totality with due regard to capcity, hydraulics, quality of
final effluent, suitability of piping, mechanical and electrical equipment complete
and shall give due guarantee for the same.
The tenderer shall submit to the Client / Owner GFC drawings together with
sufficient details to give a clear indication of the work to be carried out for
approval of the Engineer.
The approval of the Engineer shall in no way relieve the tenderer of his
responsibilities for the satisfactory functioning of the works.
All construction materials and workmanship shall conform to the relevant
section of the specification and to the approval of the Engineer.
2.8 ERECTION
The tenderer shall undertake the erection of the plant under the direct
supervision of the plant manufacturer or their nominated agencies, as approved
by the Engineer. The tenderer shall also supply and install all the mechanical and
electrical equipments required for functioning of the sewage treatment plant.
The tenderer shall provide with all the facilities required by the Engineer for
inspection of the installation.
2.11 LUBRICATION.
The tenderer shall ensure that all moving parts are lubricated in
accordance with the equipment manufacturer's recommended procedures prior
to commencement of operation of any plant and also during the operating
period.
Note: For any item not covered in above list, the contractor shall get the
make approved from the engineer before item is supplied.
4.1.8 The Contractor shall be deemed to have full knowledge of all his
obligations under the Contract and shall be deemed to have made full
allowance for complying with all such obligations in his offer.