HAZOP Worksheets

Project Title: "Project title should be the same as the project title in your drawings"
Group No.: Group 13
Date: 31/Mar/2015
Drawing No. and Revision: "P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
Node No.: 1
Node Description: Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after temperature control) and natural gas to burn
Design Intent: Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer oil vapour to the process.

Item Guide Word Deviation Possible Causes Consequences Safeguards

1 1 1 No Flow No oil flow 1) Supply failure Vaporizer coil overheats and may fail 1) Low flow alarm (FAL-100) is provided
2) FCV-100 failed to open 2) High temperature trip (TSH-100) is
provided

1 1 2 1) Plugging of coil 1) Oil in vaporizer will boil Same as Item 1.1.1

2) Blockage downstream of 2) Possible overheating and coking of
vaporizer heating coil

1 1 3 No natural gas 1) Supply failure Flame out in furnace causing unvaporized None
flow 2) PRV-100 failed to open liquid oil fed to the process

1 2 1 More Flow More oil flow 1) Oil delivered at higher May overload vaporizer, resulting in None
pressure insufficient heating of oil stream, causing
2) Failure of flow controller failure to vaporise or superheat oil. Oil
FC-100 with low temperature delivered to
3) Wrong set point of FC-100 process

1 2 2 More natural xxx xxx xxx

gas flow

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 HAZOP Worksheets
Project Title: "Project title should be the same as the project title in your drawings"
Group No.: Group 13
Date: 31/Mar/2015
Drawing No. and Revision: "P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
Node No.: 1
Node Description: Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after temperature control) and natural gas to burn
Design Intent: Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer oil vapour to the process.

Item Guide Word Deviation Possible Causes Consequences Safeguards

1 3 1 Less Flow
1 3 2
1 3 3

1 4 1 Reserved Flow

1 5 1 High Pressure

1 6 1 Low Pressure

1 7 1 High Temperature

1 8 1 Low Temperature

1 9 1 High Level

1 10 1 Low Level

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 HAZOP Worksheets

ment) to vapour outlet (after temperature control) and natural gas to burners
vaporize, superheat and transfer oil vapour to the process.

Party
Recommendations Responsible
Safeguard depends on quick operator response. Consultant
Consider low flow element (FE-100) to close main
burner valve (TCV-100)

Consider procedures to check for blockage and Client

the ease of cleaning the coil

1) Consider providing low flow alarm on natural Consultant

gas line
2) Investigate the effect of liquid oil on the
process
3) Consider interlocking the furnace flame out
signal with closure of FCV-100
4) Consider providing a low oil outlet
temperature alarm

1) Check capability of FCV-100 to control flow of Consultant

oil at higher pressure
2) Consider provideing a low oil outlet
temperature alarm

xxx

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 HAZOP Worksheets

ment) to vapour outlet (after temperature control) and natural gas to burners
vaporize, superheat and transfer oil vapour to the process.

Party
Recommendations Responsible

Page 4 of 8
 HAZOP Worksheets
Project Title: "Project title should be the same as the project title in your drawings"
Group No.: Group 13
Date: 31/Mar/2015
Drawing No. and Revision: "P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
Node No.: 2
Node Description: xxx
Design Intent: xxx

Item Guide Word Deviation Possible Causes Consequences Safeguards

2 1 1 No Flow
2 1 2
2 1 3

2 2 1 More Flow
2 2 2

2 3 1 Less Flow
2 3 2

2 4 1 Reserved Flow

2 5 1 High Pressure

2 6 1 Low Pressure

2 7 1 High Temperature

2 8 1 Low Temperature

2 9 1 High Level

Page 5 of 8
 HAZOP Worksheets
Project Title: "Project title should be the same as the project title in your drawings"
Group No.: Group 13
Date: 31/Mar/2015
Drawing No. and Revision: "P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
Node No.: 2
Node Description: xxx
Design Intent: xxx

Item Guide Word Deviation Possible Causes Consequences Safeguards

2 10 1 Low Level

Page 6 of 8
 HAZOP Worksheets

Party
Recommendations Responsible

Page 7 of 8
 HAZOP Worksheets

Party
Recommendations Responsible

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