Basic Stress Calculation 30-Aug-2016

Basic Design Calculation
August 2016
December 2012 Basic Design Calculation

Agenda
1. O-ring & S-seal Calculation. G24.04 (O-ring) & DGL10023107 (S-Seal)
2. General Design Calculation Methodology and Allowable Stresses and
DGL20003327
3. Tensile Stress & Tension Capacity
4. Shear Stress Calculation (DGL10023076)
5. Bearing Stress Calculation
6. Half-Angle Shear on Load Shoulder
7. Thread – Combined Shear and Bearing Stress/ Tightening Torque
8. Closure Bolting and Appendix D (API 6A)
9. Internal Yield Pressure and External Collapse Pressure for Pipes
*Weld, Lifting, Pressure Vessel Calculation, FEA will be covered in another

separate session!

O-Ring Calculations
• Design Guideline G24.04
• Parker O-ring Handbook ORD-5700
• Master Design Programs:
Perform Save-as from the latest revision in TCE.

Important parameters in O-ring design
% Stretch is the amount of stretch when installed in the gland
having less height than the O-ring cross-section
% Squeeze is the deflection of O-ring cross section resulting

from installation in the gland.

O-ring design
O-ring stretch will result in loss of cross
sectional area
Figure 3-3 extracted from Parker O-ring Handbook

2007 ED (ORD-5700)

Important parameters in O-ring design
An important consideration in
O-ring design is
Extrusion Gap (Clearance)
Extrusion
Gap
An O-ring is representing a seal in a groove for

illustration but the principles for Extrusion gap
is also true for most of the OD type seals such
as OD S seals, B type S seals, O-rings, etc.
Figure 3-2 extracted from Parker O-ring Handbook
2007 ED (ORD-5700)

O-Ring Calculations Master Design Programs:

O-ring Calculations
– General Information

O-ring Calculations Master Design Programs:
– Design Inputs: O-ring Information

FMC Document No P60100

DASH No
Parker Handbook Table 4.2

O-ring Calculations
– Design Inputs: Gland Feature

O-ring Calculations
– Design Inputs: Gland Feature
Parker Design Chart 4.2
FMC Geo Standard 2320

O-ring Calculations
– Design Inputs: Back-Up Ring Feature
R
W
ID
Parker Table 6.1

O-ring Calculations
– Design Inputs: Back-Up Ring Feature
Parker Handbook Table 6.1

– Design Outputs

– Design Outputs: Recommended % Squeeze
Parker Design Chart 4-2

Pop Questions
• Verify the O-ring (item-7) used in Lubricator valve
Assembly P2000044383 is designed as per design
guideline. Assuming the sealing pressure is <1,500psi.

S-Seal Calculations
• Design Guideline DGL10023107
• Master Design Programs:
Perform Save-as from the latest revision in TCE.

Important parameters in seal design
% Stretch is the amount of stretch an OD Type Seal will exhibit
once installed in a groove.

% Squeeze is defined as the difference between the Seal
Cross-section and the dimensional gap between the groove
diameter and the Bore ID

% Volume Fill is defined as the ratio of seal volume to groove
volume.
*Note: Derivation of Seal volume and Groove Volume is beyond
scope.
% of groove = (Seal OD – Groove ID)x 100. This defines the

fit in the seal groove for ID type seals.

(cont.)
Extrusion Gap (Clearance)

S-Seal Calculations Master Design Program
– DGL10023107 Sections 6.0 & 7.0
Warning: For OD Type S-Seal Design Only
Warning: Starting (performing a "Save As") from any other documents besides the Master
Design Document in iMan (PDD100002570, Rev. G) DOES NOT GUARANTEE usage of the latest
design calculations.
GENERAL INFORMATION
Seal P/N: P154085 >> Link to S-Seal Guideline
Seal D/N: 3031DM1075502
Gland P/N: Plug: n/a / Bore: n/a
Gland D/N: Plug: 0096DM1105253 / Bore: n/a
Project Info: n/a
File Name: if applicable, file name external to IMan
Designer: I.M. Engineer
Notes: R&R Tool Test Plug 0096DM1063478
Pressure: 10 ksi WP & 15 ksi WP
Temperature: 30 to 250 deg F
Design Date: 09-Feb-09
DESIGN INPUTS (all units are inches)
Seal Feature Dim. +/- Tol. Gland Feature Dim. +/- Tol.
Seal OD: 12.960 0.039 Bore ID: 13.1000 0.0050
Seal Cross Section: 0.515 0.008 Groove OD: 12.3300 0.0050
Seal Width: 0.750 0.013 Groove Width: 0.8550 0.0050
Bump Width: 0.500 0.015 Shaft OD: 13.0800 0.0050
Shoulder Height: 0.386 0.006 Bottom Groove Radius: 0.0300 0.0150
Bump Radius: 0.195 0.015 Bore CTE: 7.61E-06
Elastomer Specific Gravity: 1.280 Groove CTE: 7.61E-06
Elastomer CTE: 1.050 <-- DO NOT CHANGE Min. Amb. Max.
Temperature Range: 30 75 250
DESIGN OUTPUTS (all units are inches unless otherwise specified)

Parameter Min. Nom. Max. Recommended
% Stretch: 2.8% 3.4% 3.9% 1% to 3%
% Squeeze: 21.7% 23.6% 25.5% Nominally: 15% to 20% f/ 5 ksi, 18% to 22% f/ 10 ksi,
24% to 28% f/ 15 ksi
% Volume Fill: 91.9% 97.3% 103.1% 95% nom. & 103% max.
% Volume Fill High Temp: 95.3% 101.0% 107.0%
% Volume Fill Low Temp: 91.2% 96.6% 102.3%
Groove Depth: 0.370 0.375 0.380 Nom. 0.005 higher than shoulder =>Nom. Goal:0.391
Diametral Gap: 0.010 0.020 0.030 .010 to .030
% Shaft Stretch: 9.09% 9.64% 10.19% 25% max. f/ SS & PB spring, 9% max. f/ composite spring
Bump Angle (deg.): 34.15 34.16 34.17 45 deg. max.
Seal Weight (lbs): 0.591
Young's Elastic Modulus: (Input) 1500 psi 75/80/90 durometer = 650/1000/1500 psi
Installation Force Coefficient of Friction

2344 lbs .08 (Xylan 1014) - low friction
3809 lbs .13 (grease) - medium friction
5861 lbs .20 (dry or bare metal) - extreme friction
MAT'L RECOMMENDATIONS (90 Duro for 10 & 15 ksi, 70-90 Duro for 5 ksi)
Elastomer: E50189 HNBR
Spring Mat'l & Coil Dia.: Composite Springs, .130
Miscellaneous Notes:

– General Information

– Design Inputs

– Design Outputs

– Recommended Design Output Values

– Recommended Design Output Values

Pop Questions
• Verify the S-Seal (item-16) used in Lockdown Bushing
Assembly P1000011021 is designed as per design
guideline. Assuming the working pressure is
10,000psi. And test pressure is 15,000psi

General Design Calculation Methodology
• Determine Load Path/critical load area/Max Load Condition

Identify Load • Determine minimum material/maximum stress areas
Path/Case
• Stresses can be in various form: Tensile/compressive (Bending, tension, tearing, hoop,

pressure),Shear (torsion, direct shear), bearing/contact, combined stress (Equivalent stress,
Calculate
stress intensity) etc.
stresses • FEA
• Allowable limit depend on applications, types of stress and design code (API 6A/17D, ASME
VIII, ASME B31.8, DNV, etc.)
Determine • DGL20003327 (for API 6A/17D equipment)
allowable limit
• Design Factor = Allowable Limit / Actual calculated, must be > 1

Determine • % Utilization = Actual calculated / Allowable limit, must be <100%
Design Factor
or % Utilization

General Design Calculation Methodology
Identifying Load Paths and Type of Stresses
- run Design Basic Training

DGL20003327 -ALLOWABLE STRESS & DESIGN
METHODS FOR API 6A / API 17D EQUIPMENT
This document provides principal design allowable stresses for

use in classical type analysis.
(0.4 Sy)

DGL20003327 -ALLOWABLE STRESS & DESIGN
METHODS FOR API 6A / API 17D EQUIPMENT

Tensile Stress and Tension Capacity
Tensile Stress σ =
Force
Area
Force
Area
For non-API material, must also check against UTS
TC = ½ UTS . ( /4 2 2

TENSION CAPACITY
EXAMPLE : ON THE 13 3/8 CASING HANGER P(18-902-500) WHAT IS THE
TENSION CAPACITY (AT THE THINNEST WALL) ?
YIELD OF MATL = 85,000 psi, UTS = 95,000 psi
Drawing: 18-4587

TENSION CAPACITY During retrieval of TH by THMRT, THMRT lock
segment interface with TH lock mandrel to lift
THMRT P1000040407 up the TH. Verify Lock Mandrel (M20409,
Sy=85K, UTS = 95K) is good for carry tubing
Lock Segment string of 1,000,000lbs
Lock Mandrel
Interface
EXHT TH
P4000024196
Lock Mandrel P139559-0033

TENSION CAPACITY
The XT is run by 5-1/2”, 17# P-110 test riser with tree running tool. Total weight of
XT + TRT+ Riser = 70 Ton. Verify the riser tension capacity is sufficient to run the
tree.

SHEAR STRESS CALCULATION
SOURCE : DESIGN GUIDELINE DGL10023076
Shear stress are usually performed on Pins and key stock which are used in
many applications:
• As permanent pinning devices to prevent motion or lock one component
relative to another during assembly. e.g. an inner body keyed to the upper
flange ring on a Torus connector, milled and set after it has been landed on a
mandrel hub with a VX gasket, or a key between a drive shaft and its pulley.
These pins are usually referred to as retainer pins, keys, or anti-rotation pins
and are not designed to shear, bend, or break.

Pins and key stock are used in many applications:

• As temporary pinning devices between parts
designed to maintain relative position between
two components relative to one another until
there is a specific applied load to the assembly.
The pins are designed to shear and part at a
predetermined value in operation, allowing
relative movement between components. These
pins are usually referred to as shear pins.

Design
for
Shear
Strength
Design
to
Shear

SHEAR PIN CALCULATION
Note: Design for shear strength

EXAMPLE : M2M PACKOFF, 18-905-400“

WHAT IS THE VERTICAL LOAD REQUIRED TO SHEAR THE PINS (ITEM 7)
P18-905-407 (M40100) Qty 6?
Note: Design to shear

Check Annulus Seal PDS100005210

Bearing Stress Calculations
• So, for bearing stress,
Bearing Force
Stress =
Bearing Area
Bearing
Load

Bearing Stress on Landing Shoulder Calculations
• Any annular area is calculated using the OD and ID as follows:
π
Area =
4
(
⋅ OD2 − ID2 )
• Plugging that into our original
stress formula,
F
σ=
π
4
(
⋅ OD2 − ID2 ) Bearing
Load
ID
OD

• Note that in this case, the load is actually acting at an angle.
Weight of Drill String
Bearing Load

• However, the bearing stress can be quickly (and accurately)

calculated using the axial component of the bearing load and
the projected bearing area.
Axial Component
of Bearing Load
Bearing Load
Projected
Bearing Area

BEARING STRESS ON LOAD SHOULDER
SOURCE : DESIGN GUIDELINE G20.20

Verify the load shoulder BEARING STRESS on the 13 3/8 CASING HANGER P(18-
902-500, M20406, Sy = 85ksi , UTS = 95Ksi) and load ring (18-902-702,M20306, Sy
= 130ksi, UTS 145Ksi) is good when it is subjected to maximum load?
- 3X 1,000,000 LBS OF CASING LOAD. Casing
Hanger
-15,000 PSI BOP TEST PRESSURE
(0r 4.1m LBS OF DOWNWARD FORCE).
Load Ring

Load Ring

Bearing Stress Verify bearing stress between Lock
Mandrel and upper body is good for
THMRT
carry tubing string of 1,000,000lbs
Reference:
P1000040407 1110DU1056990 TH Upper Body (M20409, Sy 85Ksi)
1110DU1056991 TH Locking Mandrel (M20409)
EXHT TH
P4000024196

Verify Load Shoulder on XT is able to take the bearing stress due to 1,000,000lbf
Tubing String Reference:
P4000024195/DU400022871 Tubing Hanger (TH) Main Body
(Material M33300, Sy=75Ksi, UTS= 95Ksi)
P207718/DU200000074 Composite Valve Block (CVB) Body
Final Machining (Material M33300, Sy=85Ksi, UTS= 95Ksi)
DU200000069 Composite Valve Block (CVB) Body Pre-Weld
TH Body
CVB

HALF-ANGLE SHEAR STRESS ON LOAD SHOULDER

Half-Angle Shear Stress On Load Shoulder
Verify Load Shoulder on XT is able to take the bearing stress due to 1,000,000lbf
Tubing String Reference:
P4000024195/DU400022871 Tubing Hanger (TH) Main Body
(Material M33300, Sy=75Ksi, UTS= 95Ksi)
P207718/DU200000074 Composite Valve Block (CVB) Body
Final Machining (Material M33300, Sy=85Ksi, UTS= 95Ksi)
DU200000069 Composite Valve Block (CVB) Body Pre-Weld
TH Body
CVB

THREAD – SHEAR AND BEARING STRESS
Shear
*This is VM equivalent Stress
Bearing
DESIGN GUIDELINE DGL10023076, API 6A allowable combined stress = Sy

THREAD – SHEAR AND BEARING STRESS
ACME Thread
ACME Thread is most common thread used.
Under Tension, ACME thread suffer both BEARING AND SHEAR stresses as
per DGL10023076. Calculation is necessary to verify combined stress level is
acceptable limit. Typically LENGTH-OF-ENGAGEMENT is determined.
4 TYPES OF ACME : NA (NATIONAL ACME), SA (STUB ACME), SAM (STUB
ACME MODIFIED), SAM2 (STUB ACME MODIFIED 2)
NA – MAX BEARING AREA, THREAD HEIGHT IS 0.5P; FOR THICK WALL,
FREQUENT MAKE-UP / BREAK-UP
SA – WHERE SHALLOW THREAD DEPTH IS REQUIRED. THREAD HEIGHT
IS 0.3P.
SAM1 – THREAD HEIGHT 0.375P.
SAM2 – LEAST BEARING AREA, SHORTEST THREAD HEIGHT (0.25P);
FOR MIN WALL APPLICATION
Refer to Mathcad Program No 12

ACME Thread std_0816 ACME_std_0821
ANSI/ASME B1.1
UN_Thread_std_0406

ACME THREAD – SHEAR AND BEARING STRESS

Repeat using Mathcad Program, Design Factor = 4.78

Use MathCad verify thread between TH body and
Upper body is good to transmit 1.2 m lbs.
TH Body DU400022871 M33300 (Sy= 75Ksi)
TH Upper Body 1110DU1056990 M20409 (Sy=85K)si)
Max tubing weight = 1.0 million lbs.
Overpull = 200,000 lbs.
Total load (Max) = 1.2 million lbs.
ACME size and engagement acceptable ?
Design factor = 2.2

CLOSURE BOLTING
API 6A states :

CLOSURE BOLTING
If not followed, we’d get this :

CLOSURE BOLTING
Calculation for bolting is not required for usage on API standard flange sizes.
Bolting size and numbers of bolting to be required shall follow AWHEM technical
report TR9501.
Exercise : Determine the Bolt size for 5-1/8 -10K API FLANGE. Verify whether
80Ksi yield strength bolt material is sufficient for the application. Also confirm the
thread size is good if using the correct bolt material.
From FMC Intranet 6A Product Information or API 6A,
STUD SIZE = 1.1250-8UN x 9.250 and No of studs = 12
Gasket size BX-169 -> Seal Dia.
Use MathCad and per API recommendation of 50% preload, the preload for 80Ksi
YS material is < pressure load. For 105Ksi YS Bolt material, the preload is >
pressure load. -> Check Product Information. From MathCad, Design factor for
the thread using 105Ksi YS material is 2.2. 80K YS material not available

THREAD - Tightening Torque
Applying Right Torque is crucial - it’s a Critical Component of Quality.

Higher preload improves fatigue performance and locking effect
Analogy of Bolt Tightening
1) The scale with150 lb. weight is analogous to

150 lb. pre-tension (pre-load) in the bolt.
2) A block is forced in position as shown and
the 150 lb. weight is removed.
3) Fig (b) represents a bolted assembly having
a bolt preload of 150 lb. and an external
load of 20 lb.
4) Adding the load of 20 lb. does not increase
the tension in Shank A , which represents
the bolt
5) If the tension were greater than 150 lb. , the
scale will read more than 150 lb. and the
block will fall out.
Tightening Torque data:
1. USE API 6A TABLE D.2 (PAGE 294) – API specific
2. FMC document Torque Value PRD-0000021662
3. Use formula in Mathcad

INTERNAL YIELD PRESSURE AND EXTERNAL COLLAPSE
PRESSURE FOR PIPES
SOURCE :

1.9-4 Casing Design
Tension Tension
Depth
Burst
Collapse
Collapse
STRESS
Burst:
Burst Assume full reservoir pressure all along the wellbore.
Collapse: Hydrostatic pressure increases with depth
Tension: Tensile stress due to weight of string is highest at top
72
INTERNAL YIELD PRESSURE
CALCULATING INTERNAL YIELD PRESSURE

EXTERNAL COLLAPSE PRESSURE
CALCULATING EXTERNAL COLLAPSE PRESSURE
IT IS GIVEN BY A SERIES OF EQUATION DEPENDING ON
-YIELD OF MATERIAL
-RATIO OF OD / THICKNESS (BIGGER DIA, LOWER COLLAPSE PRESS)
-FOUR DIFFERENT FORMULAS DEPENDING ON D/t ratio and Yield Strength

Applicable D/t ratio for yield strength

collapse pressure is shown in Table 5.


Applicable D/t ratio for plastic

yield strength collapse
pressure is shown in Table 6.


Applicable D/t ratio for

transition yield strength
collapse pressure is shown in
Table 7.


Applicable D/t ratio for Elastic

yield strength collapse
pressure is shown in Table 8.

INTERNAL YIELD AND EXTERNAL COLLAPSE PRESSURE
EXAMPLE : CALCULATE THE CASING HANGER INTERNAL YIELD
AND EXTERNAL COLLAPSE PRESSSUE FOR THE 13-5/8 & 10-3/4
CASINGS SHOWN BELOW.
Casing Internal External

Yield Collapse
Pressure Pressure
(psi) (psi)
13-5/8 10,030 4,800

88.2#
Q-125
10-3/4 6,650 4,990
60.7#
L-80

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Basic Design Calculation

December 2012 Basic Design Calculation

*Weld, Lifting, Pressure Vessel Calculation, FEA will be covered in another

December 2012 Basic Design Calculation

Perform Save-as from the latest revision in TCE.

December 2012 Basic Design Calculation

% Squeeze is the deflection of O-ring cross section resulting

December 2012 Basic Design Calculation

Figure 3-3 extracted from Parker O-ring Handbook

December 2012 Basic Design Calculation

An O-ring is representing a seal in a groove for

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

FMC Document No P60100

Parker Handbook Table 4.2

December 2012 Basic Design Calculation

Parker Design Chart 4.2

FMC Geo Standard 2320

December 2012 Basic Design Calculation

Parker Handbook Table 6.1

December 2012 Basic Design Calculation

Parker Design Chart 4-2

December 2012 Basic Design Calculation

Perform Save-as from the latest revision in TCE.

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

% of groove = (Seal OD – Groove ID)x 100. This defines the

December 2012 Basic Design Calculation

Extrusion Gap (Clearance)

December 2012 Basic Design Calculation

DESIGN OUTPUTS (all units are inches unless otherwise specified)

Installation Force Coefficient of Friction

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

• Determine Load Path/critical load area/Max Load Condition

• Stresses can be in various form: Tensile/compressive (Bending, tension, tearing, hoop,

• Design Factor = Allowable Limit / Actual calculated, must be > 1

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

This document provides principal design allowable stresses for

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

For non-API material, must also check against UTS

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

Lock Mandrel P139559-0033

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

December 2012 Basic Design Calculation

Pins and key stock are used in many applications: